115-E-0309

Nozzle Mark Size (NPS) FA (Kgf) FL (Kgf) Fc (Kgf)

S1 12" -2695 1650 1650
S2 12" -1113.2 2970 -1650
T1 10" -990 550 1375
T2 10" -927.3 1375 1375

109-E-0021
Nozzle Mark Size (NPS) FA (Kgf) FL (Kgf) Fc (Kgf)
S1 12" -2695 1650 1650
S2 12" -1113.2 2970 -1650

FOUNDATION LOAD DATA / SUPPORT

OPERATING CASE (DBE)
TOTAL WIND SHEAR ON SUPPORT (Kgf)
TOTAL EARTHQUAKE SHEAR ON SUPPORT (Kgf)
WIND MOMENT ON SUPPORT (Kgf-m)
EARTHQUAKE MOMENT ON SUPPORT (Kgf-m)

HE-4223A
Nozzle Mark Size (NB) FA (Kgf) FL (Kgf) Fc (Kgf)
T1 200 -540 800 800
T2 200 -540 800 800
S1 100 -270 400 400
S2 80 -202 300 300

FOR VESSEL TAG. NO. T-1505

FOUNDATION LOAD DATA (AT BOTTOM OF BASE PLATE)
OPERATING CASE
TOTAL WIND SHEAR (Kgf) 631
TOTAL EARTHQUAKE SHEAR (Kgf) 948
WIND MOMENT (Kgf-m) 442
EARTHQUAKE MOMENT (Kgf-m) 729
 FOR VESSEL TAG. NO. T-1509
FOUNDATION LOAD DATA (AT BOTTOM OF BASE PLATE)
OPERATING CASE
TOTAL WIND SHEAR (Kgf) 700
TOTAL EARTHQUAKE SHEAR (Kgf) 1555
WIND MOMENT (Kgf-m) 490
EARTHQUAKE MOMENT (Kgf-m) 1117
 MT (Kgf-m) ML (Kgf-m) MC (Kgf-m)
-2475 -1980 -1485
2200 2684 -1760
-2750 1760 -1210
1718.2 1375 1030.7
B 3" -202
T2 24" -3580
T1 24" -2950
MT (Kgf-m) ML (Kgf-m) MC (Kgf-m) F 30" -4000
-2475 -1980 -1485 Nozzle Mark Size (NPS) FA (Kgf)
2200 2684 -1760

AD DATA / SUPPORT
OPERATING CASE (DBE) OPERATING CASE (MCE)

MT (Kgf-m) ML (Kgf-m) MC (Kgf-m)

800 640 480
800 640 480
200 160 120
112 90 67

FOR VESSEL TAG. NO. T-1508

FOUNDATION LOAD DATA (AT BOTTOM OF BASE PLATE)
OPERATING CASE
TOTAL WIND SHEAR (Kgf) 631
TOTAL EARTHQUAKE SHEAR (Kgf) 1069
WIND MOMENT (Kgf-m) 442
EARTHQUAKE MOMENT (Kgf-m) 783
 HE-4223A
FOUNDATION LOADS

SHEAR FORCE
(Kgf)
300 300 112 90 67
-4375 -1350 -9000 -2560 -4900
-3600 1000 7500 2200 -5300 Moment
1000 1500 -3500 -5500 -6000 (Kgf-m)
FL (Kgf) Fc (Kgf) MT (Kgf-m) ML (Kgf-m) MC (Kgf-m)
FOUNDATION LOADS (PER SADDLE)
Wind (Transverse) 312
Wind (Longitudinal) 50
Seismic (Transverse) 254
Seismic (Longitudinal) 508
Wind (Transverse) 174
Wind (Longitudinal) 28
Seismic (Transverse) 142
Seismic (Longitudinal) 283
 DESIGN DATA FOR INTERNAL COIL
FLUID NAME
FLUID TYPE
DESIGN PRESSURE Kgf/cm2(g)
o
DESIGN TEMPERATURE C
VISCOSITY @ OP. CONDITION cP
DENSITY @ OP. CONDITION Kg/m 3
WELD JOINT EFFICIENCY
NTERNAL COIL
TW / CW
LIQUID
3
100
0.35 / 1
1000
1
AS PER FIGURE TYPE-2,3,4 OF FIGURE 9.2 ( clause 9.4 of Appendix-9 of ASME Section VIII , Div-1, Ed. 2019.
END CLOSURE THICKNESS CALCULATION (trc) & JACKETED MAXIMUM SPACE WIDTH (j) CALCULATION.

P= Internal design pressure in jacket chamber. =

Rs = Outside radius of inner vessel. =
j= Jacket space . Inside radius of jacket minus outside radius of inner vessel. =
S= Maximum allowable stress value. =
ts = Nominal thickness of inner vessel wall =
Rj = Inside radius of jacket. =
tj = Nominal thickness of outer jacket wall. =
trc = End closure bar thickness =

j= 155 mm

trc = 18.42 mm
Figure 9.5 (sketch f-3)
 3 Kgf/cm2 (g)
510 mm
155 mm
1397 Kgf/cm2 (g)
10 mm
570 mm
6 mm
18.42 mm
 CHANGES IN MDS DUE TO RE
Item no. Data as per Old PDS (Rev-0)

Insulation Type / Thk : Not Applicable

T-1505
Nozzle 'N12' service - Spare

External steam tracing coil required.

T-1508
Insulation Type / Thk : Not Applicable

Nozzle 'N9' was not shown .

Nozzle 'N17' PSV nozzle size - HOLD
Nozzle 'N6' size - 40 NB
T-1509
Nozzle 'N17' PSV nozzle size - HOLD
 CHANGES IN MDS DUE TO REVISED PDS
Data as per Revised PDS

Insulation Type / Thk : PP - Mineral wool / 25 mm

Nozzle 'N12' service - Pressure Indicator transmitter

External steam tracing coil is deleted from the PDS.

Insulation Type / Thk : PP - Mineral wool / 25 mm

Nozzle 'N9' of size 40 NB is shown.

Nozzle 'N17' PSV nozzle size - 40 NB
Nozzle 'N6' size - revised to 50 NB
Nozzle 'N17' PSV nozzle size - 40 NB
O REVISED PDS
Impact on MDS
- Insulation data & vessel weight need to updated in MDS.
- Insulation to be added in P-v elite model.
- Need to be updated in MDS (GA).

- Notable difference in vessel weights (almost reduction of 4 tonne from vessel weight)
due to deletion of external coil & the same need to be updated in MDS
- Updating the same in p-v elite model.

- Insulation data & vessel weight need to updated in MDS.

- Insulation to be added in P-v elite model.
- nozzle schedule table need to be updated in MDS
- nozzle schedule table need to be updated in MDS
- nozzle schedule table need to be updated in MDS
- nozzle schedule table need to be updated in MDS
Client : SI- Group India Pvt. Ltd.
Project : E-5057
Date : 27.10.2020
Major Changes in the fabrication drawings for Heat Exchangers
Sr. no. Item no.
1
2
3 HE-4223A/HE4224A
4
5
6
7
C-1502
8
9
a Pvt. Ltd.

Major Changes in the fabrication drawings for Heat Exchangers

Major changes in the fabrication drawings against Drawings sent to Heat exchanger manufacturer.
- Setting Bolt detail is to be added in the drawing.
- Name plate & its bracket details & earthing lug detail need to be added in the drawing.
- Sealing strip detail need to be added in the drawing.
- Insulation support cleat & ring detail need to be added for shell side chamber.
-The nozzle flange rating for Nozzle 'T1' & 'T2' changes to 300 # from 150 #.
- Setting Bolt detail is to be added in the drawing.
- Name plate & its bracket details & earthing lug detail need to be added in the drawing.
- Sealing strip detail need to be added in the drawing.
- Insulation support cleat & ring detail need to be added for shell side chamber.
 Scope Split Matrix for Agitator
Sr.
No.

10

11

12

13

14

15

16

17

18
 Scope Split Matrix for Agitator

Description

Vendor shall design the agitator as per available data in MDS. In addition to supply of agitator, mechanical seal , motor, gear b
to vendor’s fabricator shop , also testing & inspection of agitator shall be performed by Agitator vendor.

FEA analysis of top cone roof due to agitator loads (both static & dynamic loads) is in tank fabricator's scope. FEA shall be
performed in latest version of Ansys software. If roof thickness changes, Vendor to inform customer accordingly. For reactor ,
head shall be check for agitator dynamic loads through WRC analysis.

Vendor to provide & confirm the agitator nozzle (N5) size.

Agitator vendor shall provide QAP for approval before submitting agitator drawing.

Vendor shall give performance guarantee for agitator.

Tank Vendor to provide independent support structure for mounting agitator for PP-FRP Tanks . Since agitator load cannot be
directly transferred to top head of PP-FRP tank. (This point applicable to PP-FRP tanks only)
Load trial running shall be performed (as mentioned in datasheet) both at vessel fabricator shop & at client site. Agitator vend
scope shall be supervision of agitator assembly & load trail running both at vessel fabricator’s shop & at client site. In case of a
failure , agitator vendor shall be responsible & shall rectify the same.

Vessel/tank fabricator shall perform load trial running of agitator for 2 hours under operating pressure with full working volum
under full vacuum condition , shall be done by the vessel/tank vendor, under the supervision of agitator vendor who will visit a
shop.

Manpower, all lifting tools & tackles, lubricants , power supply & other mechanical & electrical accessories etc. required for ag
assembly & load trial running , shall be provided by the vessel fabricator at shop.

Mechanical seal fitting shall be done by the agitator vendor both at vessel fabricator’s shop & at client site.

Agitator shall be transported in assembled condition along with vessel.

Shaft locking shall be done at 2/3 places as per requirement , by considering the safety & to avoid any damages to the shaft or
equipment.
Gear box & motor shall be packed separately in original safe packing material such as wooden boxes etc. to avoid any damage
transportation .

Small components shall be packed separately in suitable safe packing such as wooden boxes

First fill of lubricant is in vessel/tank manufacturer's scope. Also Vendor to provide gear box oil & its oil specification.

Mechanical seal shall be transported in locked condition.

Before dispatch the equipment shall be packed on strong wooden reparse (or equivlent safe supporting system) and tied up w
wire rope other suitable means.

Vendor shall depute their service engineer at free of cost for Pre-commissioning check, Erection of Mechanical Seal and Gear B
after erection of Reactor on Site. Gearbox and Agitator has to be mounted on the Vessel/tank at the time of delivery. Commis
of the Mechanical seal and Final Water Trail to be conducted at site in the presence of Service Engineer. Agitator Shaft and Bl
should be locked with thermocol and Wooden Sleepers, inside the vessel.
X : Under Vendor's Scope

Vessel / Tank Vendor Agitator Vendor

X
Motor Power consumption (in calculated horsepower (CHP)) :

Calculate the power consumption and select motor.

CHP = D5 X N3 X Sp.Gr. X Np X No. of imp.
16 X104
D – Impeller Diameter in meter
N – Shaft speed in RPM
Np – Impeller Power No. (Based on blade width and profile)

(CHP+Losses) X Motor Margin => Motor rating

D= 1.4 m CHP =
N= 70 RPM
Np = 0.45
No. of Impeller = 3 nos.
Specific Gravity = 1.32

CHP = 14.676 HP

Input power = 19.0788 HP

 30 kW
40.2 HP
CALCULATION FOR MINIMUM PULL OUT LOAD VALUE FOR MOCK UP TEST

fr(test) = L (test) / (At x St x fe x fy)

Tube OD = 19.05 mm
Tube thk = 1.65 mm
At = 90.19513 mm2
0.902 cm2
St = tube allowable stress = 1328 kgf/cm2
fe = 1
fy = 1
L(test) = 11 KN
1122 kgf

fr(test) = 0.93667

fr(test) = L (test) / (At x St x fe x fy)

Tube OD = 25.4 mm
Tube thk = 2.6 mm
At = 186.2336 mm2
1.862 cm2
St = tube allowable stress = 873 kgf/cm2
fe = 1
fy = 1
L(test) = 16 KN
1632 kgf

fr(test) = 1.003983
OR MOCK UP TEST

fr(test) = L (test) / (At x St x fe x fy)

Tube OD = 19.05 mm
Tube thk = 1.65 mm
At = 90.19513 mm2
0.902 cm2
St = tube allowable stress = 1325
fe = 1
fy = 1
L(test) = 11 KN
1122 kgf

fr(test) = 0.9

fr(test) = L (test) / (At x St x fe x fy)

Tube OD = 25.4 mm
Tube thk = 2.11 mm
At = 154.3838 mm2
1.544 cm2
St = tube allowable stress = 1746 kgf/cm2
fe = 1
fy = 1
L(test) = 26.5 KN
2702 kgf

fr(test) = 1.002291
 CALCULATION FOR DYNAMIC LOADS OF AGITATORS
(Reference : Appendix-D of E.E.U.A Handbook No.9 , Agitator Selection & Design )

Input Value

1 Motor Power , P = 0.12 kW 0.2 hp

2 Shaft speed , N = 50 RPM
3 Impeller Dia. , D = 500 mm 19.68504 inch
4 Impeller Radius , r = 250 mm 9.84252 inch
Distance of the bottom bearing
5 to the sahft end , L = 4680 mm 184.252 inch

6 Yield stress of shaft , fy = 205 mPa 13.48 ton/inch2

7 Rated torque , tc = 33000 x 12 x P / 2 x 3.14 x 2240 x N =

= 0.11 ton-inch 2.794 Kgf-m

8 Jamming factor = 1

9 Torque consdering jamming, tm =

= 0.11 ton-inch 2.8 kgf-m

10 Force required to resist the above torque, Fm =

= tm / (0.75 x r) =

= 0.0149 tons 14.9 kgf

11 Maximum bedning moment, Mmax =

= Fm x L = 2.745354 ton-inch 69.7 kgf-m

12 Equivalent Bending Moment , Mm =

= SQRT ((Mmax)^2 + 0.75 (tm)^2)

= 2.747 ton-inch 69.8 kgf-m

13 Diameter of the shaft , d =

= cuberoot [(32 x Mm) / ( 3.14 x fy)]

= 1.3 inch
 round off to = 1.9 inch

Shaft diameter = 48 mm

14 Diameter of shaft , in case of hollow shaft , ds =

Shaft Outer Dia., do = 168 mm 0.168 m

Shaft pipe tickness, tp = 18.26 mm 0.01826 m
Shaft Inner Dia., di = 131.48 mm 0.13148 m

fy = (32 x Mm x do) / 3.14 x (do^4 - di^4) =

fy = 239743.87 kgf-m2 23.97439 kgf/cm2

fy = 2.35 mPa
Mt = 30xP / 3.14 x N = 2.65 kN-m
= 270.1325 kgf-m
Sr. Item no. Document Description Document Number Revision
No. No.
Mechanical Datasheet for Isolation /
R-S0117 BAR-SUL-200-SPS-001 R04
1 Hydrolysis Vessel
Mechanical Datasheet for Ethoxylation
R-S0118 BAR-SUL-200-SPS-003 R03
2 Vessel

R-S0120 Mechanical Datasheet for Precipitation BAR-SUL-200-SPS-002 R04

3 Vessel
Mechanical Datasheet for Chilling
R-S0122 BAR-SUL-200-SPS-005 R03
4 Vessel
Mechanical Datasheet for Storage Tank
ST-S0101 A/B for 98.5% Chloro Sulfonic Acid BAR-SUL-200-SPS-023 R02
5
Mechanical Datasheet for Storage Tank
ST-S0104 for 30% Sodium Hydroxide BAR-SUL-200-SPS-024 R01
6
Mechanical Datasheet for Storage Tank
ST-S0106 BAR-SUL-200-SPS-022 R02
7 for 98% Sulfuric Acid
Mechanical Datasheet for Storage Tank
ST-S0107 A/B BAR-SUL-200-SPS-015 R02
8 for 66% Oleum
Mechanical Datasheet for Hot Well &
V-S0159 Cold Well BAR-SUL-200-SPS-017 R01
9