Mazda3 FuelSystem LF

FUEL SYSTEM [LF, LS]
01-14A FUEL SYSTEM [LF, LS]

FUEL SYSTEM LOCATION INDEX FUEL PUMP UNIT
[LF, LS] .........•..•............ 01-14A-2 DISASSEMBLY/ASSEMBLY
Engine Compartment Side .......... 01-14A-2 [LF, LS] .....•.................... 01-14A-14
Fuel Tank Side ....••............. 01-14A-3 FUEL PUMP UNIT INSPECTION
FUEL SYSTEM FLOW DIAGRAM [L~LS] ...•.............••....... 01-14A-14 •
[LF, LS] ...•........•............ 01-14A-4 Continuity Inspection .•........••... 01-14A-14 I ~ !
BEFORE SERVICE PRECAUTION QUICK RELEASE CONNECTOR

[LF, LS] ..................•...... 01-14A-4 REMOVALJINSTALLATION [LF, LS] ... 01-14A-1S
Fuel Line Safety Procedure ......... 01-14A-4 Quick Release Connector Type .....•. 01-14A-1S
AFTER SERVICE PRECAUTION Type A Removal ..•.•........•...• 01-14A-1S
[LF, LS] ........................• 01-14A-S Type B Removal .....•.....•...... 01-14A-16
Fuel Leakage Inspection ........... 01-14A-S Type C Removal ......•....•...... 01-14A-16
FUEL LINE PRESSURE INSPECTION Type D Removal ...•...••....•.... 01-14A-17
[LF, LS] ......•.................. 01-14A-6 Type A Installation ..............•.. 01-14A-17
FUEL TANK REMOVALJINSTALLATION Type B Installation .............•... 01-14A-18
[LF, LS] ....................•.... 01-14A-8 Type C Installation ....••....•...... 01-14A-18
Breather Hose Removal Note •...... 01-14A-11 Type D Installation ...•............. 01-14A-19
Fuel-Filler Pipe Removal Note ....... 01-14A-11 FUEL INJECTOR
Breather Hose Installation Note ...... 01-14A-11 REMOVALJINSTALLATION [LF, LS] ... 01-14A-19
Joint Hose Installation Note ......... 01-14A-11 Fuel Injector Removal Note ...••..... 01-14A-20
FUEL TANK INSPECTION [LF, LS] .... 01-14A-12 Fuel Injector Installation Note ......•. 01-14A-21
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NONRETURN VALVE INSPECTION FUEL INJECTOR INSPECTION
[LF, LS] ...•..................... 01-14A-13 [LF, LS] .........•....•........... 01-14A-21
FUEL PUMP UNIT Resistance Inspection ....•...•..... 01-14A-21
REMOVALJINSTALLATION
[LF, LS] ..............•.......•.. 01-14A-13
01-14A-1
FUEL SYSTEM LOCATION INDEX [LF, LS]
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Engine Compartment Side
1~
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RELAY AND FUSE BLOCK
FRONT
.. DD I 1 0 0
DOD D OOOOD D DO
DD D D @] DDDDDD D D
D D[9D 00000 D D D
o DODD ~~~~
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Fuel injector 2 Quick release connector

(See 01-14A-19 FUEL INJECTOR REMOVAU (See 01-14A-15 QUICK RELEASE CONNECTOR
INSTALLATION [LF, L5].) REMOVAUINSTALLATION [LF, L5].)
(See 01-14A-21 FUEL INJECTOR INSPECTION 3 Fuel pump relay
[LF, L5].) (See 09-21-17 RELAY INSPECTION.)
01-14A-2
Fuel Tank Side
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1 Quick release connector 4 Breather hose

(See 01-14A-1S QUICK RELEASE CONNECTOR (See 01-14A-8 FUEL TANK REMOVAU
REMOVAUINSTALLATION [LF, LS].) INSTALLATION [LF, LS].)
2 Fuel pump unit S Fuel-filler pipe
(See 01-14A-13 FUEL PUMP UNIT REMOVAU (See 01-14A-8 FUEL TANK REMOVAU
INSTALLATION [LF, LS].) INSTALLATION [LF, LS].)
(See 01-14A-14 FUEL PUMP UNIT DISASSEMBLY/ 6 Joint hose
ASSEMBLY [LF, LS].) (See 01-14A-8 FUEL TANK REMOVAU
(See 01-14A-14 FUEL PUMP UNIT INSPECTION INSTALLATION [LF, LS].)
[LF, LS].)
7 Fuel tank
3 Nonreturn valve (See 01-14A-8 FUEL TANK REMOVAU
(See 01-14A-13 NONRETURN VALVE INSTALLATION [LF, LS].)
INSPECTION [LF, LS].) (See 01-14A-12 FUEL TANK INSPECTION [LF,
LS].)
01-14A-3
FUEL SYSTEM FLOW DIAGRAM [LF, LS]
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FUEL FILTER (HIGH-PRESSURE)
FUEL
INJECTOR
FUEL PUMP
*:TO PCM
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BEFORE SERVICE PRECAUTION [LF, LS]
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Warning
• Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep
sparks and flames away from fuel.
• Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can ignite and
cause serious injury or death and damage. Fuel can also irritate skin and eyes. To prevent this,
always complete the "Fuel Line Safety Procedure".
• A person charged with static electricity could cause a fire or explosion, resulting in death or
serious injury. Before performing work on the fuel system, discharge static electricity by touching I
the vehicle body.
Fuel Line Safety Procedure

1. Remove the battery cover. (See 01-17A-2 BATTERY REMOVAUINSTALLATION [LF, L5].)
2. Disconnect the negative battery cable.
3. Remove the fuel-filler cap to release the pressure inside the fuel tank.
4. Remove the fuel pump relay. ,----------------------,
5. Connect the negative battery cable. (See 01-17A- RELAY AND FUSE BLOCK
2 BATTERY REMOVAUINSTALLATION [LF, L5].) FUEL PUMP RELAY
6. Start the engine.
7. After the engine stalls, crank the engine 3-4
times.
8. Switch the ignition to off.
9. Install the fuel pump relay.
..
FRONT
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01-14A-4
AFTER SERVICE PRECAUTION [LF, LS]
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Warning
• Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and
damage. When installing the fuel hose, perform "Fuel Leakage Inspection" described below.
serious injury. Before performing work on the fuel system, discharge static electricity by touching .~.
the vehicle body.
Fuel Leakage Inspection
Caution
• Connecting to the wrong check connector terminal may cause a malfunction. Carefully connect
only to the specified terminal.
Using M-MDS
1. Connect the M-MDS to the DLC-2.
2. Switch the ignition to ON.
3. Using the simulation function "FP", start the fuel
pump. (See 01-02A-7 ON-BOARD DIAGNOSTIC
TEST [LF, LS].)
4. Verify that there is no fuel leakage from the
pressurized parts.
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Standard
There shall be no leakage after S min.
S. In the case of fuel leakage, replace the following

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components and then do the recheck by the fuel
leakage checking procedure.
• If there is leakage, replace the fuel hoses and clips.
• If there is damage on the seal on the fuel pipe side, replace the fuel pipe.
Without using M-MDS

2. Remove the fuel pump relay.
Caution FUEL PUMP RELAY

• Short the specified terminals because
shorting the wrong terminal of the relay
and fuse block may cause malfunctions.
3. Using a jumper wire, short fuel pump relay

..
FRONT
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terminals C and D in the relay and fuse block. RELAY AND FUSE BLOCK
(FUEL PUMP RELAY)
4. Connect the negative battery cable and operate
the fuel pump.
S. Verify that there is no fuel leakage from the
pressurized parts.
Standard
There shall be no leakage after S min.
6. In the case of fuel leakage, replace the following

components and then do the recheck by the fuel
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leakage checking procedure.
• If there is leakage, replace the fuel hoses and
clips.
• If there is damage on the seal on the fuel pipe side, replace the fuel pipe.
01-14A-5
FUEL LINE PRESSURE INSPECTION [LF, LS]
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Warning
• Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can ignite and
cause serious injury or death and damage. To prevent this, complete the following inspection with
the engine stopped.
serious injury. Before performing work on the fuel system, discharge static electricity by touching
the vehicle body.
Caution
• Disconnecting/connecting the quick release connector without cleaning it may possibly cause
damage to the fuel pipe and quick release connector. Always clean the quick release connector
joint area before disconnecting/connecting using cloth or soft brush, and make sure that it is free
of foreign material.
1. Complete the "BEFORE SERVICE PRECAUTION". (See 01-14A-4 BEFORE SERVICE PRECAUTION [LF,
LS].)
2. Remove the battery cover. (See 01-17A-2 BATTERY REMOVAUINSTALLATION [LF, LS].)
4. Disconnect the quick release connector. (See 01- ./ QUICK RELEASE
14A-1S QUICK RELEASE CONNECTOR ~~CTOR
REMOVAUINSTALLATION [LF, LS].)
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S. Turn the lever of the SST parallel to the hose as -------FROM FUEL
shown in the figure. TANK
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01-14A-6
6. Insert the SST quick release connector into the fuel pipe until a click is heard.
7. Verify that the quick release connector is firmly connected by pulling it by hand.
8. Start the fuel pump using the following procedure.
Using M-MDS
1. Connect the negative battery cable. (See 01-17A-2 BATTERY REMOVAUINSTALLATION [LF, L5].)
•
3. Using the simulation function "FP", start the
fuel pump. (See 01-02A-7 ON-BOARD
DIAGNOSTIC TEST [LF, L5].)
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Without using M-MDS

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..
FRONT
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(FUEL PUMP RELAY)
3. Connect the negative battery cable and
operate the fuel pump.
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9. Operate the fuel pump for 10 s.

10. Measure the fuel line pressure .
• If not within the specification, inspect the following:
If it less than the specification:
- Fuel pump unit
- Fuel line for clogging or leakage
If it exceeds the specification:
- Fuel line clogging
Fuel pressure
350-430 kPa {3.57-4.38 kgf/cm2 , 50.8-62.3 psi}
11. Stop the fuel pump using the following procedure.

Using M-MDS
1. Using the simulation function "FP", stop the fuel pump. (See 01-02A-7 ON-BOARD DIAGNOSTIC TEST
[LF, L5].)
Without using M-MDS
1. Disconnect the negative battery cable to stop the fuel pump.
01-14A-7
12. Measure the fuel hold pressure after S min.
• If not within the specification, inspect the following:
- Fuel line leakage
Fuel hold pressure

210 kPa {2.14 kgf/cm 2 , 30.S psi} or more
LS].)
14. Disconnect the SST.
1S. Connect the quick release connector. (See 01-14A-1S QUICK RELEASE CONNECTOR REMOVAU
INSTALLATION [LF, LS].)
16. Complete the "AFTER SERVICE PRECAUTION". (See 01-14A-S AFTER SERVICE PRECAUTION [LF, LS].)
FUEL TANK REMOVAUINSTALLATION [LF, LS]

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Warning
• Repairing a fuel tank containing fuel is dangerous. Explosion or fire may cause death or serious
injury. Always properly steam clean a fuel tank before repairing it.
• Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and
damage. Fuel can also irritate skin and eyes. To prevent this, do not damage the sealing surface of
the fuel pump unit when removing or installing.
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serious injury. Before draining fuel, make sure to discharge static electricity by touching the
veh icle body.
Caution
• Disconnecting/connecting the quick release connector without cleaning it may cause damage to
the fuel pipe and quick release connector. Always clean the quick release connector joint area
before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of
foreign material.
1. Level the vehicle.

LS].)
3. Disconnect the quick release connector. (See 01- / QUICK RELEASE
14A-1S QUICK RELEASE CONNECTOR ~~CTOR
4. Connect a long hose to the disconnected quick ---------FROM FUEL
~
release connector and drain the fuel into a TANK
container used for collecting gasoline.
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S. Drain the fuel from the fuel tank using the following procedure:
Using M-MDS
2. Using the simulation function "FP", start the
fuel pump. (See 01-02A-7 ON-BOARD
DIAGNOSTIC TEST [LF, LS].)
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01-14A-8
FUEL SYSTEM [LF, L5]
Without using M-MDS
•
FRONT
+-
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(FUEL PUMP RELAY)
5. Connect the negative battery cable and
operate the fuel pump. (See 01-17A-2
BATTERY REMOVAUINSTALLATION [LF,
L5].)
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Caution
• The fuel pump could be damaged if it is
operated while there is no fuel in the fuel
tank. Verify the amount of fuel being
discharged from the hose and stop
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operation of the fuel pump when
essentially no fuel is being discharged.
6. Stop the fuel pump using the following procedure.

Using M-MDS
1. Using the simulation function "FP", stop the fuel pump. (See 01-02A-7 ON-BOARD DIAGNOSTIC TEST
[LF, L5].)
Without using M-MDS
1. Disconnect the negative battery cable to stop the fuel pump.
7. To remove the fuel pump unit, remove the following parts:
(1) Rear seat cushion (See 09-13-37 REAR SEAT CUSHION REMOVAUINSTALLATION.)
(2) Service hole cover SERVICE HOLE COVER <;?
(3) fuel pump unit connector
8. Remove the TWC. (See 01-15A-1 EXHAUST
~SCREW
SYSTEM REMOVAUINSTALLATION [LF, L5].)
9. Remove the under cover. (See 02-14-8 REAR
TRAILING LINK REMOVAUINSTALLATION.) ~FRONT i/
10. Remove the insulator (middle No.1). (See 01-
15A-1 EXHAUST SYSTEM REMOVAU
INSTALLATION [LF, L5].) i~
11. Remove in the order indicated in the table.
12. Install in the reverse order of removal.
13. Complete the "AFTER SERVICE PRECAUTION".
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(See 01-14A-5 AFTER SERVICE PRECAUTION
[LF, L5].)
01-14A-9
~o /~
-' fI 9-13
Q;P--- {92-132, 80-115}
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22-30 N· m
{2.3-3.0 kgf· m,
17-22 ft· Ibf}
22-30 N· m
{2.3-3.0 kgf· m,
17-22 ft· Ibf} N· m {kgf· em, in· Ibf}
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1 Quick release connector 7 Fuel hose

(See 01-14A-15 QUICK RELEASE CONNECTOR (See 01-14A-15 QUICK RELEASE CONNECTOR
REMOVAUINSTALLATION [LF, L5].) REMOVAUINSTALLATION [LF, L5].)
2 Quick release connector 8 Set plate
(See 01-16A-11 QUICK RELEASE CONNECTOR 9 Fuel pump unit
(EMISSION SYSTEM) REMOVAUINSTALLATION
10 O-ring
[LF, L5].)
11 Fuel tank
3 Quick release connector
(See 01-16A-11 QUICK RELEASE CONNECTOR 12 Fuel-filler cap
(EMISSION SYSTEM) REMOVAUINSTALLATION 13 Protector
[LF, L5].) 14 Dust cover
4 Fuel tank strap Fuel-filler pipe protector
15
5 Joint hose 16 Fuel-filler pipe
(See 01-14A-11 Joint Hose Installation Note.) (See 01-14A-11 Fuel-Filler Pipe Removal Note.)
6 Breather hose
(See 01-14A-11 Breather Hose Removal Note.)
(See 01-14A-11 Breather Hose Installation Note.)
01-14A-10
Breather Hose Removal Note
1. Disconnect the breather hose of fuel-filler pipe side.
2. Remove the following parts as a single unit.
• Fuel tank
• Breather hose
• Fuel pump unit
•
• Fuel hose
3. Remove the breather hose.
Fuel-Filler Pipe Removal Note

1. Remove the rear tire (LH). (See 02-10-1 GENERAL PROCEDURES (SUSPENSION).)
2. Remove the fuel-filler pipe.
Breather Hose Installation Note

1. Install the breather hose as shown in the figure. 15mm {O.59 in} OR LESS
BREATHER HOSE
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20mm {O.79 in}
FUEL TANK SIDE
6mm {O.2 in} 1 mm {O.04 in} OR LESS
BREATHER HOSE
FUEL-FILLER PIPE SIDE
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Joint Hose Installation Note

1. Install the joint hose and clamp as shown in the
figure.
5 {O.2} OR LESS
8-12 {O.32-0.47}
VIEW A
mm {in}
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01-14A-11
FUEL TANK INSPECTION [LF, L5]
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Note
• The rollover valve and the fuel shut-off valve built into the fuel tank and fuel tank leakage are inspected in
this inspection.
LS].)
2. Remove the fuel tank and the fuel pump unit as a single unit. (See 01-14A-S FUEL TANK REMOVAL/
3. Perform the following procedure to verify the fuel tank airtightness.
(1) Plug the fuel pump unit pipe, ports Band C. .-------------P-LU-G------------,
(2) Apply a pressure of 3 kPa {23 mmHg, 0.9 FUEL PUMP UNIT PORT C
inHg} to port A and wait for a while.
(3) Verify that there is no air flow leakage from PORTB
the fuel tank.
• If there is air flow, replace the fuel tank.
(See 01-14A-S FUEL TANK REMOVAU
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4. Plug the fuel pump unit pipe and port B.

FUEL PUMP UNIT PORTC
S. Level the fuel tank.
6. Apply a pressure of 3 kPa {23 mmHg, 0.9 inHg}
to port A and wait for a while. PORTB
7. With the pressure still applied, verify that there is
air flow port C and the pressure is 0-3 kPa {o-
23 mmHg, 0-0.9 inHg}.
• If there is no air flow, replace the fuel tank.
S. Apply a pressure of -0.5 kPa {-3.8 mmHg, -0.1
inHg} to port A and wait for a while.
air flow port C and the pressure is -0.5-0 kPa {-
3.8-0 mmHg, -0.1-0 inHg}.
• If there is no air flow, replace the fuel tank.
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• If there is air flow, place the fuel tank upside down.
10. Apply a pressure to port A and wait for a while.
no air flow from port C.
• If there is air flow, replace the fuel tank. (See
01-14A-S FUEL TANK REMOVAU
PORTB
PORTA
PORTC FUEL PUMP UNIT
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01-14A-12
NONRETURN VALVE INSPECTION [LF, LS]
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Warning
• Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause
serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this,
always complete the "Fuel Line Safety Procedure", while referring to the "BEFORE SERVICE
•
PRECAUTION" .
LS].)
2. Remove the nonreturn valve. (See 01-14A-S FUEL TANK REMOVAL/INSTALLATION [LF, LS].)
3. Verify that the nonreturn valve is closed.
• If malfunction, replace the nonreturn valve. (See 01-14A-S FUEL TANK REMOVAL/INSTALLATION [LF,
LS].)
4. Verify that the non return valve is not stuck open
and does not open even when pulled up by a
finger.
• If malfunction, replace the nonreturn valve.
(See 01-14A-S FUEL TANK REMOVAL/
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NONRETURN VALVE
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FUEL PUMP UNIT REMOVAUINSTALLATION [LF, LS]

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Warning
always complete the "Fuel Line Safety Procedure", while referring to "BEFORE SERVICE
PRECAUTION" .
before performing the fuel pump unit removal/installation, always complete the "Fuel Leak
Inspection After Fuel Pump Unit Installation".
LS].)
2. Remove the battery cover. (See 01-17A-2 BATTERY REMOVAL/INSTALLATION [LF, LS].)
3. Disconnect the negative battery cable. (See 01-17A-2 BATTERY REMOVAL/INSTALLATION [LF, LS].)
4. Remove the rear seat cushion. (See 09-13-37 REAR SEAT CUSHION REMOVAL/INSTALLATION.)
S. Remove the service hole cover. SERVICE HOLE COVER ~
6. Disconnect the fuel pump unit connector.
7. Disconnect the joint hose of fuel-filler pipe side. ~SCREW
S. Disconnect the breather hose of fuel-filler pipe
side.
9. Remove the following parts as a single unit. .. FRONT 1/
• Fuel tank
• Joint hose
• Breather hose i~
• Fuel pump unit
• Fuel hose
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01-14A-13
10. Remove the order indicated in the table.
1.5-2.6 N· m ~
1 Quick release connector {16-26 kgf· em, U
(See 01-14A-15 QUICK RELEASE CONNECTOR 14-23 in· Ibf} i
"'~./~
REMOVAUINSTALLATIQN [LF, L5].)
2 Set plate
3 Fuel pump unit
~/ \\. ...........
4 O-ring
11. Install in the reverse order of removal.

(See 01-14A-S AFTER SERVICE PRECAUTION
[LF, LS].)
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FUEL PUMP UNIT DISASSEMBLY/ASSEMBLY [LF, LS]

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Note
• Fuel pump unit cannot disassemble.
FUEL PUMP UNIT INSPECTION [LF, LS]

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Continuity Inspection
3. Disconnect the fuel pump unit connector.
4. Inspect for continuity between fuel pump unit
terminals A-E.
• If there is no continuity, replace the fuel pump.
(See 01-14A-13 FUEL PUMP UNIT
REMOVAUINSTALLATION [LF, LS].) ~'-[ F _E'iTI3___i 'B --,A I~
I~~I
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01-14A-14
QUICK RELEASE CONNECTOR REMOVAUINSTALLATION [LF, LS]
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Warning
always complete the "Fuel Line Safety Procedure", while referring to the "BEFORE SERVICE
•
PRECAUTION" .
Caution
• Disconnecting/connecting the quick release connector without cleaning it may cause damage to
the fuel pipe and quick release connector. Always clean the quick release connector joint area
before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of
foreign material.
Quick Release Connector Type
Caution
• There are four types of quick release connectors. Verify the type and location, and install/remove
properly.
FUEL TANK SIDE ENGINE COMPARTMENT SIDE
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o
FUEL C
INJECTOR
--r
FUEL PUMP UNIT
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Type A Removal
Caution
• Be careful not to damage the pipe when unlocking the retainer.
LS].)
2. Insert the SST into the quick release connector.
3. Pull out the fuel hose straight from the fuel pipe
and disconnect it.
QUICK RELEASE CONNECTOR
4. Cover the disconnected quick release connector
and fuel pipe with vinyl sheeting or a similar
material to prevent it from scratches or dirt.
FUEL PIPE
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01-14A-15
Type 8 Removal
LS].)
2. Move the retainer upward using a small flathead
screwdriver or a similar tool. FLATHEAD SCREWDRIVER
3. Pull out the fuel hose straight from the fuel pipe
and disconnect it.
QUICK RELEASE
CONNECTOR
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Type C Removal
LS].)
Caution
• The quick release connector may be damaged if the release tab is bent excessively. Do not expand
the release tab over the stopper.
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Note
• The fuel hose can be removed by pushing it to the pipe side to release the lock.
2. Rotate the release tab on the quick release

connector to the stopper position.
RELEASE TAB STOPPER
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3. Pull out the evaporative hose straight from the

fuel pipe and disconnect it.
F
FUEL PIPE QUICK RELEASE CONNECTOR
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01-14A-16
Type D Removal
L5].)
Caution
• The quick release connector may be damaged if the release tab is bent excessively. Do not expand
•
the release tab over the stopper.
Note
• The fuel hose can be removed by pushing it to the pipe side to release the lock.
2. Release the retainer shown in the figure.

3. Disconnect the quick release connector. RETAINER
4. Cover the disconnect the quick release connector
and fuel pipe with vinyl sheeting or similar
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Type A Installation
Caution
• Always replace the retainer with a new one when using SST 49 E042 001, otherwise, fuel leakage
cou Id resu It.
Note
• If the quick release connector O-ring is damaged or has slipped, replace the piping component.
• A checker tab is integrated with the quick
release connector for new fuel hoses and
fuel hoses. Remove the checker tab from the
quick release connector after the connector ~
is completely engaged with the fuel pipe. I

FUEL PIPE
1. Inspect the fuel hose and fuel pipe sealing

surface for damage and deformation.
• If there is any malfunction, replace it with a
new one. CHECKER TAB
2. Apply a small amount of clean engine oil to the
sealing surface of the fuel pipe.
3. Install a new retainer to the quick release
connector.
4. Reconnect the hose straight to the pipe until a
click is heard.
5. Lightly pull and push the quick release connector
a few times by hand, and then verify that it is
connected securely.
(See 01-14A-5 AFTER SERVICE PRECAUTION
[LF, L5].)
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01-14A-17
Type B Installation
Note
• If the quick release connector O-ring is damaged or has slipped, replace the fuel hose.
• A checker tab is integrated with the quick release connector for new fuel hoses. Remove the checker tab
from the quick release connector after the connector is completely engaged with the fuel pipe.
1. Inspect the fuel hose and fuel pipe sealing surface for damage and deformation.
• If there is any malfunction, replace it with a new one.
Ir
2. Apply a small amount of clean engine oil to the sealing surface of the fuel pipe.
3. Install the quick release connector. ...--------(2)=2--------------,
• In~ert the fuel pipe straight to the end of the CHECKER TAB
8
qUick release connector.
• Push down the retainer using a finger. RETAINER
- If the retainer ,cannot be pushed down, ~ ,
push the fuel pipe further to the quick A ~
I
release connector.
connected securely.
S. Complete the "AFTER SERVICE PRECAUTION".
Src:
•_ _
/ FUEL PIPE.
(See 01-14A-S AFTER SERVICE PRECAUTION 24 CD

[LF, LS].)
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t
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Type C Installation
Note
• If the quick release connector O-ring is damaged or has slipped, replace the fuel hose.
• A checker tab is integrated with the quick
release connector for new fuel hoses. ~
Remove the checker tab from the quick
release connector after the connector is
completely engaged with the fuel pipe.
NEW FUEL HOSE
surface for damaged and deformation .
• If there is any malfunction, replace it with a
new one.
2. Apply a small amount of clean engine oil to the t-CHECKER TAB
3. Reconnect the fuel hose straight to the fuel pipe
until a click is heard.
t _ ~,
Note
• If the quick release connector does not move
at all, disconnect it, verify that the O-ring is am3uuw0000519
not damaged or has not slipped, and then
reconnect the quick release connector.
4. Lightly pull and push the quick release connector a few times by hand, and then verify that it can move 2.0-3.0
mm {0.08-0.12 in} and is connected securely.
S. Complete the "AFTER SERVICE PRECAUTION". (See 01-14A-S AFTER SERVICE PRECAUTION [LF, LS].)
01-14A-18
Type D Installation
surface for damage and deformation.
• If there is any malfunction, replace it with a RETAINER
new one.
2. Apply a small amount of clean engine oil to the
•
3. Install the quick release connector.
• Insert the fuel pipe straight to the end of the
quick release connector.
• Push down the retainer using a finger.
- If the retainer cannot be pushed down,
push the fuel pipe further to the quick
release connector.
connected securely.
[LF, LS].)
cardiagn.com
am3uuw0000519
FUEL INJECTOR REMOVAL/INSTALLATION [LF, LS]

id0114a7800600
LS].)
3. Disconnect the negative battery cable. (See 01-17A-2 BATTERY REMOVAUINSTALLATION [LF, LS].)
4. Remove the plug hole plate. (See 01-1 OA-S PLUG HOLE PLATE REMOVAUINSTALLATION [LF, L5].)
t
5. Disconnect the fuel injector connector.
6. Remove in the order indicated in the table. 20-26------<~
1 Quick release connector
{2.1-2.6, 2
(See 01-14A-15 QUICK RELEASE CONNECTOR
REMOVAUINSTALLATION [LF, L5].)
15-19) ~
m~ ~
2 Fuel distributor
3 Injector clip
(See 01-14A-20 Fuel Injector Removal Note.) iii 0
I/~!
4 Fuel injector
(See 01-14A-21 Fuel Injector Installation Note.)
7. Install in the reverse order of removal. N·m {kgf.m, ft.lbf}

8. Complete the "AFTER SERVICE PRECAUTION". am6zzw0000025
[LF, LS].)
01-14A-19
Fuel Injector Removal Note
Caution
• Use of a deformed fuel injector clip will cause the fuel injector to be connected incorrectly and
could result in fuel' leakage. It will also cause the fuel injector to rotate. Therefore, always replace I
the clip when the fuel injector is removed.
1. Insert a flathead screwdriver between the fuel

injector cup and clip finger. INSERT FLATHEAD
SCREWDRIVER
--l~
"4 ROTATE AND
SPREAD
CLIP FINGER
CLlP-----"~=~~
am3uuw0000250
Note
• When pushing the clip finger outward,
deform the finger until it is removed
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completely from the cup notch.
----CLiP FINGER
NOTCH
am6zzw0000025
2. Push the clip finger outward using a flathead screwdriver.

3. Remove the fuel injector with the clip.
4. Remove the clip from the fuel injector using the following procedure:
Caution
• The clip will not be reused.
(1) Hold the clip using pliers.

(2) Pull the clip parallel to the fuel injector groove
and remove it from the fuel injector. PULL OUT PARALLEL
FUEL INJECTOR GROOVE
am3uuw0000250
01-14A-20
Fuel Injector Installation Note
1. Apply a small amount of clean oil to the fuel injector groove and the new O-ring, and assemble them.
2. Temporarily attach a new clip to the fuel injector groove.
Note
• When the clip is attached correctly, the central area of the fuel injector and the clip finger positions are
•
aligned.
3. Hold the fuel injector firmly and push the clip into
the fuel injector until the clip stops sliding.
4. Verify that the fuel injector connector position is
correct.
PRESS IN ~ 'iIfiIW~~
5. Press the fuel injector into the fuel injector cup.
Continue pressing until the clip contacts the lower
surface of the fuel injector cup.
6. Verify that the fuel injector and clip are correctly
installed with the clip locked onto the fuel injector
cup notch.
am6zzw0000025
FUEL INJECTOR INSPECTION [LF, LS]

id0114a7800700
Resistance Inspection
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1. Switch the ignition to off.
4. Disconnect the fuel injector connector.
5. Inspect the resistance between fuel injector
terminals A and B.
Fuel injector resistance

11.4-12.6 ohms [20°C {68 OF}]
• If not within the specification, replace the fuel

injector. (See 01-14A-19 FUEL INJECTOR
am6xuw0000137
01-14A-21
cardiagn.com

Mazda3 FuelSystem LF

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Mazda3 FuelSystem LF

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FUEL SYSTEM [LF, LS]

01-14A FUEL SYSTEM [LF, LS]

BEFORE SERVICE PRECAUTION QUICK RELEASE CONNECTOR

Engine Compartment Side

Fuel injector 2 Quick release connector

1 Quick release connector 4 Breather hose

FUEL FILTER (HIGH-PRESSURE)

BEFORE SERVICE PRECAUTION [LF, LS]

Fuel Line Safety Procedure

Fuel Leakage Inspection

S. In the case of fuel leakage, replace the following

Without using M-MDS

Caution FUEL PUMP RELAY

3. Using a jumper wire, short fuel pump relay

6. In the case of fuel leakage, replace the following

Without using M-MDS

2. Using a jumper wire, short fuel pump relay

9. Operate the fuel pump for 10 s.

11. Stop the fuel pump using the following procedure.

Fuel hold pressure

FUEL TANK REMOVAUINSTALLATION [LF, LS]

1. Level the vehicle.

Caution FUEL PUMP RELAY

4. Using a jumper wire, short fuel pump relay

6. Stop the fuel pump using the following procedure.

1 Quick release connector 7 Fuel hose

Fuel-Filler Pipe Removal Note

Breather Hose Installation Note

6mm {O.2 in} 1 mm {O.04 in} OR LESS

Joint Hose Installation Note

4. Plug the fuel pump unit pipe and port B.

FUEL PUMP UNIT REMOVAUINSTALLATION [LF, LS]

11. Install in the reverse order of removal.

FUEL PUMP UNIT DISASSEMBLY/ASSEMBLY [LF, LS]

FUEL PUMP UNIT INSPECTION [LF, LS]

Quick Release Connector Type

FUEL TANK SIDE ENGINE COMPARTMENT SIDE

2. Rotate the release tab on the quick release

RELEASE TAB STOPPER

3. Pull out the evaporative hose straight from the

2. Release the retainer shown in the figure.

is completely engaged with the fuel pipe. I

1. Inspect the fuel hose and fuel pipe sealing

(See 01-14A-S AFTER SERVICE PRECAUTION 24 CD

FUEL INJECTOR REMOVAL/INSTALLATION [LF, LS]

7. Install in the reverse order of removal. N·m {kgf.m, ft.lbf}

the clip when the fuel injector is removed.

1. Insert a flathead screwdriver between the fuel

2. Push the clip finger outward using a flathead screwdriver.

(1) Hold the clip using pliers.

FUEL INJECTOR GROOVE

FUEL INJECTOR INSPECTION [LF, LS]

Fuel injector resistance

• If not within the specification, replace the fuel

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