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Trouble Oktober
Trouble Oktober
Trouble Oktober
OKTOBER 2020
OKTOBER 2020
111
68
111:15:00
00
191:25:00
QTY
:00
JANUARI ALL
SECTION Trouble Type TOTAL COST Rp
E 1 610,000
PPIC QC PE 1
M 0 0
E 0 0
KAMIAE 1
M 1 29,984,360
E 0 0
HT 0
M 0 0
E 2 0
FORGING 5
M 3 0
E 12 18,028,500
SCOOTER 39
M 27 1,499,000
E 2 0
M-CVT 9
M 7 865,000
E 9 16,410,000
AWI 14
M 5 0
E 0 0
NSK 3
M 3 2,016,000
E 2 0
T SPR 3
M 1 0
E 2 71,000
P DR 6
M 4 0
E 3 0
MT 6
M 3 648,000
E 10 6,492,000
AT 24
M 14 121,000
Trouble Type QTY 修理件数 特殊工程
SECTION PPIC QC PE KAMIAE HT FORGING
E 電気 1 0 0 2
M メカ 0 1 0 3
Total 1 1 0 5
Trouble Type QTY 修理件数 加工区
SECTION SCOOTER M-CVT AWI NSK
E 電気 12 2 9 0
M メカ 27 7 5 3
Total 39 9 14 3
TOTAL
3
4
7
T SPR P DR MT AT TOTAL
2 2 3 10 40
1 4 3 14 64
3 6 6 24 104
T SPR P DR MT AT
0 0 0 6
0 0 1 0
0 0 1 7
Total Stop MC
0:20:00
0:20:00
0:00:00
0:00:00
1:40:00
1:40:00
0:00:00
0:00:00
0:00:00
4:40:00
30:40:00
26:00:00
68:23:00
168:48:00
100:25:00
0:40:00
13:40:00
13:00:00
14:43:00
31:04:00
16:21:00
0:00:00
3:48:00
3:48:00
5:40:00
6:05:00
0:25:00
15:40:00
26:40:00
11:00:00
5:53:00
14:41:00
8:48:00
0:00:00
9:58:00
9:58:00
件数 Trouble Type QTY 故障件数 加工区 M メカ E 電
45
39
40
35
30
25 27 24
20
15
14 14
10
9 5
6 6
5 12 7 9 3 3
3 10
0 1 4
0 2 3 2 2 3
SCOOTER M-CVT AWI NSK T SPR P DR MT AT
20
20
1 16
0
15
10
18 16 7
0
5
2 6
01 0
2 00 0 01
0 1 0 1
SCOOTER M-CVT AWI NSK T SPR P DR MT AT
G.TOTAL
43
68
111
件数
区 M メカ E 電気 Trouble Type QTY 故障件数 特殊工程 M メカ E 電
6
5
5
4
24 3
3
14 2
1 1
6 6 1 0 2
4 3 10 1 1
0 00
2 3 0
DR MT AT PPIC QC PE KAMIAE HT FORGING
25
20
15 30
7
0 10
6 5
01
1 1 0 00 00
R MT AT 0 0
1
PPIC QC PE KAMIAE HT FORGING
M メカ E 電気
FORGING
程 M メカ E 電気
00
FORGING
REKAMAN TROUBLE MESIN PER SECTION & TAKE ACTION MAINTENANCE 2020
Trouble
NO Jmlh Tanggal JAM SECTION Line NO MC Merk JENIS TROUBLE TROUBLE ACTION Bagian Yang Rusak kode Pergantian Part Type PIC MTC
TOTAL COST TOTAL COST
Pun g
i
Juw i
ban
and
E M
Har i
had
dy
Bam d
gk
uf
is
i
t
Eko
TR Bulan Tanggal MC Merk & Type Qty E M
i
Bek
Kua
Hap
Den
Yak
Mu
1 Okt 15-Oct-20 10:00 PE SV Cutter Z001 Kashifuji ABS low battery Ganti battery Battery servo rusak 4 A98L-0031-0011 1 1 Rp 610,000 1
1 0 610000 0 0 0 0 0 0 0 0 0 0 0 1
1
Tanggal TOTAL REPAIR TOTAL STOP MC Result
Cycle Time Perbaikan
is
Pun g
i
Juw i
and
ban
E M
Har i
had
dy
Bam d
gk
uf
is
i
t
Eko
TR Bulan Tanggal MC Merk & Type Qty E M
i
Bek
Kua
Hap
Den
Yak
Mu
1 Okt 19-Oct-20 8:30 Kamiae Press SPR002 Tokton Oli bocor Ganti cylinder Cylinder rusak 2023 140H-8R IFE100AB130-BDCF1-X 1 1 Rp 29,984,360 1 1 1
0 1 0 29984360 0 1 0 1 0 0 0 0 0 1 0
1
Tanggal TOTAL REPAIR TOTAL STOP MC Result
Cycle Time Perbaikan
is
TOTAL TROUBLE
E 0
M 1
TOTAL 1
E 0:00:00
M 1:40:00
TOTAL 1:40:00
E 0:00:00
M 1:40:00
TOTAL 1:40:00
REKAMAN TROUBLE MESIN PER SECTION & TAKE ACTION MAINTENANCE 2020
Trouble
NO Jmlh Tanggal JAM SECTION Line NO MC Merk JENIS TROUBLE TROUBLE ACTION Bagian Yang Rusak kode Pergantian Part Type PIC MTC
TOTAL COST TOTAL COST
Pun g
i
Juw i
and
ban
E M
Har i
had
dy
Bam d
gk
is
uf
i
t
Eko
i
TR Bulan Tanggal MC Merk & Type Qty E M
Bek
Kua
Hap
Den
Yak
Mu
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0
Tanggal TOTAL REPAIR TOTAL STOP MC Result
Cycle Time Perbaikan
is
TOTAL TROUBLE
E 0
M 0
TOTAL 0
E 0:00:00
M 0:00:00
TOTAL 0:00:00
E 0:00:00
M 0:00:00
TOTAL 0:00:00
REKAMAN TROUBLE MESIN PER SECTION & TAKE ACTION MAINTENANCE 2020
Trouble
Jmlh Tanggal Merk Pergantian Part Type PIC MTC
NO JAM SECTION Line NO MC JENIS TROUBLE TROUBLE ACTION Bagian Yang Rusak Kode TOTAL COST TOTAL COST
Pun g
i
Juw i
and
ban
E M
gki
had
dy
Bam d
uf
i
t
Eko
i
TR Bulan Tanggal MC Merk & Type Qty E M
Bek
Kua
Hap
Den
Yak
Mu
1 Okt 1-Oct 2:30 Forging Press F003 Inching gerakan abnormal Setting timer inching Timer error 94 1 1 1
1 Okt 19-Oct 2:00 Forging Press F004 Portable abnormal, press under run Skun kabel Kabel short 32 1 1 1
Okt 28-Oct 7:30 Forging Trimming TM004 Chinfong Alarm Overload Protection Ganti O-ring Valve & sambungan selang Valve Overload Protection 2093 Sambungan selang angin diameter 10 smc 1
Okt 28-Oct 8:00 Forging Press F003 Shen Chyi Panjang Langkah Knockout abnormal Setting kepanjangan cylinder Cylinder Knockout 2022 1 1
27-Oct-20 15:30 Forging Press F001 Smeral Baut Baseplate patah Ganti baut Baut M30 2014 Baut m30 x 250 6 1
2 3 0 0 0 0 0 0 0 1 1 1 1 1
5
Tanggal TOTAL REPAIR TOTAL STOP MC Result
Cycle Time Perbaikan
Har i
k
is
ung
TOTAL TROUBLE
E 2
M 3
TOTAL 5
E 1:50:00
M 17:30:00
TOTAL 19:20:00
E 4:40:00
M 26:00:00
TOTAL 30:40:00
REKAMAN TROUBLE MESIN PER SECTION & TAKE ACTION MAINTENANCE 2020
Trouble
Jmlh Tanggal Merk kode Pergantian Part Type PIC MTC
NO JAM SECTION Line NO MC JENIS TROUBLE TROUBLE ACTION Bagian Yang Rusak TOTAL COST TOTAL COST
g
i
Juw i
and
ban
E M
had
dy
Bam d
uf
i
t
Eko
i
TR Bulan Tanggal MC Merk & Type Qty E M
Bek
Kua
Hap
Den
Yak
Mu
Pu
1 Okt 1-Oct-20 9:05 Scooter Lathe L107 Muratec Alarm conveyor Sambung kabel sensor Kabel putus 31 1 1
2 Okt 1-Oct-20 1:15 Scooter Shaving SV013 Mitsubishi Alarm breaker Try zero return dan charge over start Breaker trip 6 1 1 1
1 Okt 2-Oct-20 9:00 Scooter Kenma GE002 Feeding tidak stabil Setting tekanan hyd Tekanan hyd abnormal 2088 1 1 1
2 Okt 2-Oct-20 6:00 Scooter Kenma GE002 Kondo Feeding abnormal Kencangkan baut Baut kendor 2013 1 1 1
3 Okt 2-Oct-20 10:00 Scooter Kenma GE002 Gerinda tidak bisa maju Setting pemakanan Valve patah 1 1 1
4 Okt 2-Oct-20 14:30 Scooter Shaving SV022 Kanzaki Carrier macet Gnti bearing Bearing rusak 2015 6008, 6006 4 1 Rp 370,000 1 1
1 Okt 5-Oct-20 14:45 Scooter Kenma GE011 Kondo Maju gerinda macet Skun ulang kabel Kabel short 32 1 1 1
2 Okt 5-Oct-20 11:10 Scooter Deburing TCD012 Selang angin pecah Ganti selang angin Selang bocor 2070 1 1 1
3 Okt 5-Oct-20 7:50 Scooter Hobbing TCH041 Mitsubishi Kabel sensor stocker putus Ganti sensor Sensor rusak 73 E3Z-T61 1 1 Rp 1,051,000 1 1
1 Okt 6-Oct-20 1:00 Scooter Deburing TCD009 Sanyo Symbal yang atas tidak mau naik Ganti seal Seal rusak 2069 1 1 1
2 Okt 6-Oct-20 22:10 Scooter Kenma GE002 Mesin ngetrip Change program -> write program Program error 65 1 1 1
3 Okt 6-Oct-20 22:30 Scooter Kenma GE008 Maju gerinda abnormal Tukar tombol dengan MC sebelahnya Tombol error 96 1 1 1
1 Okt 7-Oct-20 23:40 Scooter Hobbing TCH043 Mitsubishi Clamp unclamp lifter proses tidak mau Ganti sela oring Seal rusak 2069 1 1 1
1 Okt 8-Oct-20 10:05 Scooter Shaving SV002 Kanzaki Valve center sering macet Setting valve hyd Valve hyd error 99 1 1
2 Okt 8-Oct-20 22:10 Scooter Hobbing TCH042 Mitsubishi Tidak bisa ready Reset overload Overload trip 53 1 1 1
1 Okt 12-Oct-20 23:00 Scooter Lathe L101 Muratec Loader sering nabrak Setting kelurusan loader Loader abnormal 2036 1 1 1
2 Okt 12-Oct-20 22:20 Scooter Kenma GE025 Motor gerinda overload Ganti v belt V belt rusak 2092 6-11MS 1320 1 1 Rp 365,000 1
1 Okt 13-Oct-20 1:40 Scooter Kenma GE014 Kondo Oli super multi bocor Ganti selang angin Selang bocor 2070 1 1 1
2 Okt 13-Oct-20 23:00 Scooter Hobbing TCH034 Kashifuji Tidak bisa ready Reset overload Overload trip 53 1 1 1
3 Okt 13-Oct-20 1:00 Scooter Lathe L101 Muratec Loader sering nabrak Setting kelurusan loader Loader abnormal 2036 1 1 1
4 Okt 13-Oct-20 11:45 Scooter Hobbing TCH042 Mitsubishi Gantry error Zero ulang gantri Position gantri loss 2036 1 1
5 Okt 13-Oct-20 14:25 Scooter Lathe L091 Muratec MC tidak mau proses Cleaning fan servo Fan servo kotor 19 1 1
1 Okt 14-Oct-20 9:40 Scooter Deburing TCD009 Sanyo Valve angin symbal settingan error Ganti air filter Air filter rusak 2002 AR30-02-A 1 1 Rp 439,000 1 1
2 Okt 14-Oct-20 9:00 Scooter Kenma GE004 V belt sering putus Ganti v belt V belt rusak 2092 5M 560 2 1 Rp 325,000 1
1 Okt 15-Oct-20 22:45 Scooter Kenma GE025 Alarm unit control temp whel lub Cleaning tangki + ganti oli super multi Oli kotor 2055 1 1 1
1 Okt 19-Oct-20 10:05 Scooter Lathe L101 Muratec Loader sering nabrak Pasang baut Baut patah 2014 1 1 1
1 Okt 20-Oct-20 2:00 Scooter Kenma GE014 Handle tailstock center ngeloss Repair handle 1 1 1
2 Okt 20-Oct-20 2:00 Scooter Kenma GE026 Kebocoran oli super multi Kencangkan clamp selang Selang bocor 2070 1 1 1
3 Okt 20-Oct-20 2:25 Scooter Hobbing TCH040 Kashifuji Alarm 2019 Repair Servo Servo amplifier NG 75 A06B-6079-H203 1 1 Rp 15,000,000 1
4 Okt 20-Oct-20 8:20 Scooter Shaving SV025 Kanzaki Sensor fingger turn sering error Ganti sensor Sensor rusak 73 EV-112M 1 1 Rp 530,000 1
Okt 21-Oct-20 8:30 Scooter Hobbing TCH029 Kashifuji Ukuran OBD abnormal Setting valve hyd Valve kotor 2099 1 1 1
Okt 27-Oct-20 22:55 Scooter Broachi BR004 Nachi Tombol up cutter NG Perbaiki tombol Tombol up cutter 0096 1 1 1 1
Okt 27-Oct-20 11:20 Scooter Kenma GE026 Shigiya Oli super multi bocor di spindle ganti seal seal spindle 2052 1 1
Okt 27-Oct-20 8:30 Scooter Kenma Ge002 Kondo Spindle Macet Ganti v belt, Ganti bearing V-belt, bearing 2092 M24; NATB 5914 iko 1 Rp 1,447,500 1 1
Okt 27-Oct-20 9:20 Scooter Shaving SV020 Mitsubishi Bearing Center seret by PE Ganti Center 2087 1 1
Okt 26-Oct-20 22:25 Scooter Lathe L091 Muratec Loader geser saat pengambilan barang stocker Setting titik pengambilan barang Loader 2036 1 1 1
Okt 26-Oct-20 13:50 Scooter Broachi BR004 Nachi Cutter tidak mau naik Ganti tombol Tombol 0097 AR22E0L-10M4G 1 1
Okt 26-Oct-20 8:50 Scooter Lathe L091 Muratec Loader Oplak Perbaiki Loader Loader 2036 1 1
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12 27 18028500 1499000 0 2 8 5 0 2 12 12 9 14
39
Tanggal TOTAL REPAIR TOTAL STOP MC Result
Cycle Time Perbaikan
Har i
k
is
ung
TOTAL TROUBLE
E 12
M 27
TOTAL 39
E 12:53:00
M 59:00:00
TOTAL 71:53:00
E 68:23:00
M 100:25:00
TOTAL 168:48:00
REKAMAN TROUBLE MESIN PER SECTION & TAKE ACTION MAINTENANCE 2020
Trouble
Jmlh Tanggal Merk Pergantian Part Type PIC MTC
NO JAM SECTION Line NO MC JENIS TROUBLE TROUBLE ACTION Bagian Yang Rusak kode TOTAL COST TOTAL COST
Pun g
i
Juw i
ban
and
E M
Har i
had
dy
Bam d
gk
uf
is
i
t
Eko
TR Bulan Tanggal MC Merk & Type Qty E M
i
Bek
Kua
Hap
Den
Yak
Mu
1 Okt 5-Oct-20 11:15 Lathe 4R Lathe L104 Muratec Angin loader grip A bocor Sambung selang Selang bocor 2070 1 1
1 Okt 7-Oct-20 10:50 Lathe 4R Lathe L103 Muratec Laoder B trouble Ganti fitting Selang bocor 2070 1 1
1 Okt 8-Oct-20 22:15 Lathe 4R Lathe L104 Muratec Alarm battery Pasang selang angin Trouble angin 1 1 1
1 Okt 19-Oct-20 22:20 Lathe 4R Lathe L105 Muratec Loader grip (A) abnormal Tambah grease Loader abnormal 2036 1 1 1
1 Okt 20-Oct-20 0:40 Lathe 4R Lathe L102 Muratec Sensor Konveyor abnormal Cleaning sensor Sensor error 72 1 1 1
27-Oct-20 8:00 Lathe 4R Lathe L104 Muratec Angin loader bocor Ganti selang Selang bocor 2070 Fitting dia 8 1 1
27-Oct-20 10:00 Lathe 4R Lathe L104 Muratec Material sering jatuh Teaching pos gantri Teaching NG 2036 1 1
28-Oct-20 14:20 Lathe 4R Broachi BR006 Nachi Oli Hydraulic Bocor Ganti selang hydraulic Selang Hydraulic 2070 3/4 x 100 1 Rp 455,000 1
26-Oct-20 11:20 Lathe 4R Robodrill D006 Fanuc Valve Abnormal, coolant tidak berhenti Bersihkan valve coolant dan ganti emg tombol emg 2095 AR22V0R-11R 1 Rp 410,000 1
2 7 Rp - Rp 865,000 0 0 1 0 0 1 3 4 0 1 2
9
Tanggal TOTAL REPAIR TOTAL STOP MC Result
Cycle Time Perbaikan
is
E 2
M 7
TOTAL 9
E 0:00:00
M 7:40:00
TOTAL 7:40:00
E 0:40:00
M 13:00:00
TOTAL 13:40:00
REKAMAN TROUBLE MESIN PER SECTION & TAKE ACTION MAINTENANCE 2020
Trouble
NO Jmlh Tanggal JAM SECTION Line NO MC Merk JENIS TROUBLE TROUBLE ACTION Bagian Yang Rusak kode Pergantian Part Type PIC MTC Tanggal
TOTAL COST TOTAL COST
Pun g
i
Juw i
ban
and
E M
Har i
had
dy
Bam d
gk
uf
is
i
t
Eko
TR Bulan Tanggal MC Merk & Type Qty E M Pengerjaan
i
Bek
Kua
Hap
Den
Yak
Mu
1 Okt 5-Oct-20 8:24 Lathe 4R Robodrill D006 Sanyo Coolant mengalir terus Cleaning valve Valve hyd kotor 2096 1 1 1 5-Oct-20
1 Okt 12-Oct-20 9:23 Lathe 4R Robdorill D006 Sanyo Coolant tidak bisa distop Ganti valve Valve angin rusak 2094 AD11-20A-03A 1 1 Rp 1,275,000 1 12-Oct-20
20-Oct-20 7:55 Lathe 4R Robodrill D012 Sanyo tabung air pressure bocor Ganti tabung air pressure Air regulator 2002 AW30-03D-A 1 1 Rp 741,000 1 1 20-Oct-20
0 3 0 2016000 0 1 1 2 0 0 0 0 0 1 0
3
TOTAL REPAIR TOTAL STOP MC Result
Cycle Time Perbaikan
E ( Jam ) M ( Jam ) E M
Start Selesai O/▲
TOTAL TROUBLE
E 0
M 3
TOTAL 3
E 0:00:00
M 2:00:00
TOTAL 2:00:00
E 0:00:00
M 3:48:00
TOTAL 3:48:00
REKAMAN TROUBLE MESIN PER SECTION & TAKE ACTION MAINTENANCE 2020
Trouble
NO Jmlh Tanggal JAM SECTION Line NO MC Merk JENIS TROUBLE Bagian Yang Rusak kode Pergantian Part Type PIC MTC
TROUBLE ACTION TOTAL COST TOTAL COST
Pun g
i
Juw i
and
ban
E M
Har i
had
dy
Bam d
gk
is
uf
i
t
Eko
i
TR Bulan Tanggal MC Merk & Type Qty E M
Bek
Kua
Hap
Den
Yak
Mu
1 Okt 7-Oct-20 5:00 TC 4R Hobbing TCH008 X Axis : inv cooling fan failure Cleaning fan servo Fan servo kotor 19 1 1
1 Okt 12-Oct-20 8:51 TC 4R Deburing TCD008 Sanyo After re-lay out mesin ready otomatis freging Setting relay ready Relay error 1 1 1
2 Okt 12-Oct-20 13:30 TC 4R Deburing TCD008 Sanyo Pompa cooalnt keluar sangat kecil Ganti motot coolant after repair Motor coolant rusak 02040 1 1 1
3 Okt 12-Oct-20 8:00 TC 4R Robodrill D007 Fanuc Air pressure low Setting pressure switch Pressure switch error 00093 1 1
4 Okt 12-Oct-20 8:30 Shiage 4R Kenma GE007 Mesin sering mati Cleaning filter hyd Filter hyd kotor 02028 1 1
1 Okt 13-Oct-20 9:54 Shiage 4R Shaving SV005 Kanzaki Oli ub 75 bocor Cleaning kiriko jalur oli out 1 1
1 Okt 15-Oct-20 22:20 Lathe 4R Lathe L015 Takisawa Conveyor tidak jalan Cleaning conveyor dari kiriko Conveyor kotor 1 1 1
1 Okt 19-Oct-20 8:29 Lathe 4R Lathe L047 Takisawa Alarm inner fan failure Ganti fan servo Fan servo rusak 20 A90L-0001-0510, A90L-0001-0508 2 1 Rp 910,000 1
1 Okt 20-Oct-20 7:40 TC 4R Hobbing TCH008 Kashifuji X, Y, A axis cooling fan failure Cleaning fan servo Fan servo kotor 19 1 1 1
1 Okt 21-Oct-20 9:45 TC 4R Deburing TCD007 Sanyo Alarm 005 Reset Overload Overload trip 53 1 1 1
2 Okt 21-Oct-20 8:00 TC 4R Hobbing TCH008 Kashifuji A axis abnormal current offset Ganti servo axis Servo rusak 79 A06B-6114-H304 1 1 Rp 15,500,000 1
Okt 29-Oct-20 10:52 Lathe 4R Lathe L058 Takisawa Alarm FSSB : Number of Amps is small Bersihkan Fan Fan Servo 0019 1 1
27-Oct-20 7:45 TC/SV4R Shaving SV011 Kanzaki Tidak bisa ready Perbaikan posisi kabel kabel power 0100 1 1
26-Oct-20 11:00 TC/SV4R Hobbing TCH008 Kashifuji Fan Alarm Tukar Fan dengan servo sebelah Fan Servo 0019 1 1 1
9 5 16410000 0 0 2 6 3 0 1 1 1 2 2 2
14
Tanggal TOTAL REPAIR TOTAL STOP MC Result
Cycle Time Perbaikan
is
TOTAL TROUBLE
E 9
M 5
TOTAL 14
E 5:20:00
M 5:05:00
TOTAL 10:25:00
Pun g
i
Juw i
and
ban
E M
Har i
had
dy
Bam d
gk
uf
is
i
t
Eko
TR Bulan Tanggal MC Merk & Type Qty E M Pengerjaan
i
Bek
Kua
Hap
Den
Yak
Mu
1 Okt 5-Oct-20 8:30 T/Spr Honing HO007 Tidak bisa start Ganti tombol bekas Tombol rusak 00097 1 1 5-Oct-20
1 Okt 6-Oct-20 23:30 T/Spr Kenma GE005 Kondo Oli super multi bocor Kencangkan niple selang Oli bocor 02052 1 1 1 6-Oct-20
1 Okt 12-Oct-20 22:30 T/Spr Lathe L074 Alarm shutter Setting sensor Sensor error 00072 1 1 1 12-Oct-20
2 1 Rp - Rp - 0 0 0 0 0 0 1 1 1 2 0
3
TOTAL REPAIR TOTAL STOP MC Result
Cycle Time Perbaikan
E ( Jam ) M ( Jam ) E M
Start Selesai O/▲
TOTAL TROUBLE
E 2
M 1
TOTAL 3
E 1:10:00
M 0:15:00
TOTAL 1:25:00
E 5:40:00
M 0:25:00
TOTAL 6:05:00
REKAMAN TROUBLE MESIN PER SECTION & TAKE ACTION MAINTENANCE 2020
Trouble
Jmlh Tanggal Merk Pergantian Part Type PIC MTC
NO JAM SECTION Line NO MC JENIS TROUBLE TROUBLE ACTION Bagian Yang Rusak Kode TOTAL COST TOTAL COST
Pun g
i
Juw i
ban
and
E M
Har i
had
dy
Bam d
gk
uf
is
i
t
Eko
TR Bulan Tanggal MC Merk & Type Qty E M
i
Bek
Kua
Hap
Den
Yak
Mu
1 Oktober 28-Oct-20 10:45 TC4R Pierce D003 Sanyo Mesin tidak bisa proses auto Perbaiki selang valve hidrolik yg terbalik valve hidrolik 2100 1 1
Oktober 28-Oct-20 10:37 L4R Lathe L031 Takisawa Turret kasar Pengisian Oli ss Slide Axis 2090 1 1
Oktober 28-Oct-20 3:55 L4R Lathe L050 Takisawa Clamp Unclamp Abnormal perbaikan kabel footswitch yg putus Foot Switch 0021 1 1 1
Oktober 28-Oct-20 5:50 L4R Lathe L031 Takisawa
Alarm 1082 main hydraulic Fails; 750 Spindle Serial Link
Ganti
Error
Fuse Monitor, Ganti Selang Coolant Monitor 0077 Fuse 3A, Selang Coolant 1/2" x 300 2 1 Rp 648,000
Oktober 27-Oct-20 2:30 L4R Lathe L032 Takisawa
Alarm 1082 main hydraulic Fails; 750 Spindle Serial Link ErrorRestart Mesin dari breaker Power Supply Servo 0074 1 1
1 1 1
3 3 0 648000 0 0 2 0 0 1 0 0 2 2 0
6
Tanggal TOTAL REPAIR TOTAL STOP MC Result
Cycle Time Perbaikan
is
TOTAL TROUBLE
E 3
M 3
TOTAL 6
E 5:53:00
M 8:48:00
TOTAL 14:41:00
REKAMAN TROUBLE MESIN PER SECTION & TAKE ACTION MAINTENANCE 2020
Trouble
NO Jmlh Tanggal Merk Pergantian Part Type PIC MTC
JAM SECTION Line NO MC JENIS TROUBLE TROUBLE ACTION Bagian Yang Rusak kode TOTAL COST TOTAL COST
Pun g
i
Juw i
and
ban
E M
gki
had
dy
Bam d
uf
is
i
t
Eko
i
TR Bulan Tanggal MC Merk & Type Qty E M
Bek
Kua
Hap
Har
Den
Yak
Mu
1 Okt 2-Oct-20 10:00 Shiage 2R Kenma GE001 Oli mampet Cleaning filter hyd, isi oli aw 32 Oli kotor 2055 1 1
1 Okt 7-Oct-20 11:00 Shiage 2R Lathe L023 Takisawa Chuck abnormal Ganti limit switch Limit switch rusak 36 Z-15GD-B 1 1 Rp 71,000 1
2 Okt 7-Oct-20 10:15 Shiage 2R Honing HO001 V bel kendor, ukuran tidak stabil Kencangkan v belt V belt kendor 2091 1 1
1 Okt 21-Oct-20 10:00 Lathe 2R Lathe L007 Takisawa Mesin mati sendiri Repair kabel kabel short 32 1 1 1
27-Oct-20 23:15 Lathe 2R Asetsu FW001 Izumi Mesin tidak bisa ready Buka kran angin kran angin tertutup 2093 1 1 1
27-Oct-20 10:30 Lathe 2R Lathe L012 Takisawa Ukuran X Berubah Kencangkan SIM Sim X Axis 2079 1 1 1
2 4 Rp 71,000 Rp - 0 0 0 2 0 4 0 0 1 2 0
6
Tanggal TOTAL REPAIR TOTAL STOP MC Result
Cycle Time Perbaikan
is
TOTAL TROUBLE
E 2
M 4
TOTAL 6
E 12:15:00
M 7:00:00
TOTAL 19:15:00
CYCLE TIME STOP MESIN
E 15:40:00
M 11:00:00
TOTAL 26:40:00
REKAMAN TROUBLE MESIN PER SECTION & TAKE ACTION MAINTENANCE 2020
Trouble
Jmlh Tanggal Merk kode Pergantian Part Type PIC MTC
NO JAM SECTION Line NO MC JENIS TROUBLE TROUBLE ACTION Bagian Yang Rusak TOTAL COST TOTAL COST
Pun g
i
Juw i
ban
and
E M
Har i
had
dy
Bam d
gk
uf
is
i
t
Eko
TR Bulan Tanggal MC Merk & Type Qty E M
i
Bek
Kua
Hap
Den
Yak
Mu
1 Okt 2-Oct-20 16:11 L Blank Lathe L042 Takisawa Angin bocor dari cylinder pintu Ganti seal Sel rusak 2096 CG1N32-PS 1 1 Rp 121,000 1 1
Okt 27-Oct-20 23:03 L Blank Lathe L069 Takisawa Trouble Pintu Setting Speed Control, bersihkan rel pintu, setting limit switch
Speed control abnormal 88 1 1 1
Okt 27-Oct-20 12:40 L Blank Lathe BR010 Nachi Cutter tidak bisa dilepas perbaikan clamp piece cutter Clampiece 2018 1
Okt 19-Oct-20 9:11 L Blank Lathe L071 Takisawa Alarm SPN 1 : Over Power Circuit Ganti Servo Power Supply Power Supply Modul 0060 A06B-6110-H011 1 1
Okt 19-Oct-20 8:28 L4R Lathe L0104 Takisawa Chuck F telat berputar, alarm LS On Bersihkan Nipple angin Nipple angin 2098 1 1
Okt 13-Oct-20 22:10 Scooter Hobbing TCH028 Kashifuji Mesin Trip di awal start Perbaikan limit switch pompa ss limit switch ss 0035 1 1
Okt 7-Oct-20 2:00 Forging Press F001 Smeral Elektrik abnormal setting time single stroke Single Stroke 0094 1 1
Okt 5-Oct-20 8:00 Scooter Shaving SV017 Mitsubishi Monitor Mati Perbaikan Monitor by maker Monitor 0041 1 1
Okt 2-Oct-20 8:20 SH4R Kenma HK003 Honda Filter Separator Rusak Ganti filter mesin bekas filter separator 2029 1 1
Okt 26-Oct-20 8:00 TC/SV4R Hobbing TCH008 Kashifuji Tidak bisa ON Charging Servo Module Servo module 0074 1 1
Okt 22-Oct-20 14:45 Scooter Lathe L091 Muratec Loader Goyang Setting Loader Loader 2036 1 1 1
Okt 22-Oct-20 15:30 Scooter Kenma GE002 Kondo Hydraulic Bocor Kencangkan nipple Nipple selang 2052 1 1
Okt 22-Oct-20 15:20 Scooter Kenma GE011 Kondo Vbelt Slip SETTING VBELT Vbelt 2091 1 1 1
Okt 20-Oct-20 10:40 Scooter Kenma GE014 Kondo Oli Hidrolik Bocor Kencangkan nipple Nipple Hydraulic 2052 1 1
Okt 20-Oct-20 13:30 Scooter Kenma GE002 Kondo PLC Edit Error Perbaiki Program PLC PLC 0065 1 1 1 1
Okt 20-Oct-20 13:30 Forging Press F001 Smeral Motor Pompa Grease Perbaikan motor pompa grease 0044 1 1
Okt 20-Oct-20 23:20 Scooter Shaving SV026 Kanzaki Lampu penerangan mati Ganti starter lampu Lampu penerangan mati 0033 1 1
Okt 22-Oct-20 8:00 Lathe 4R Lathe L105 Muratec Clamp Unclamp Loader Abnormal Ganti selang angin Selang bocor 2070 1 Rp 60,000 1 1
Okt 21-Oct-20 12:30 Lathe 4R Lathe L103 Muratec Motor Coolant Mati Ganti kontaktor pakai yang bekas Kontaktor 2040 1 1
Okt 22-Oct-20 10:44 TC 4R Hobbing TCH007 Kashifuji Oli bocor dari loader Kencangkan Selang selang hydraulic 2052 1 1 1
Okt 22-Oct-20 8:10 Scooter Hobbing TCH041 Mitsubishi Kabel sensor material putus Ganti sensor sensor material 0073 1 Rp 6,432,000 1
Okt 22-Oct-20 11:00 Lathe 2R Lathe L007 Takisawa Alarm X Axis cooling fan failure Bersihkan fan fan servo 0018 1 1
Okt 21-Oct-20 9:00 Shiage 2R Honing HO001 Nissin Arbor macet tukar jig dudukan material Arbor 2008 1 1
Okt 21-Oct-20 1:00 Scooter Lathe L101 Muratec Loader tidak bisa berputar perbaiki loader loader 2036 1 1 1
Okt
Okt
Okt
Okt
Okt
Okt
Okt
Okt
Okt
Okt
Okt
Okt
Okt
Okt
Okt 10 14 6492000 121000 0 0 4 1 0 4 4 5 6 4 4
Okt
24
Okt
Tanggal TOTAL REPAIR TOTAL STOP MC Result
Cycle Time Perbaikan
is
TOTAL TROUBLE
E 10
M 14
TOTAL 24
E 0:00:00
M 3:50:00
TOTAL 3:50:00
E 0:00:00
M 9:58:00
TOTAL 9:58:00
PT.AICHIKIKI AUTOPARTS INDONESIA