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Dosing Iron
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Article history: Phosphate-Fe(II) precipitation induced by Fe(III) reduction during the anaerobic digestion of excess
Received 17 November 2016 activated sludge was investigated for the removal of phosphorus and its possible recovery. The experi-
Received in revised form ments were conducted with three Fe(III) sources at 35 C and 55 C. The results show that ferrihydrite-
2 February 2017
Fe(III) was effectively reduced during the anaerobic sludge digestion by 63% and 96% under mesophilic
Accepted 5 February 2017
Available online 9 February 2017
and thermophilic conditions, respectively. Whereas FeCl3-Fe(III) was only mesophilically reducible and
the reduction of hematite-Fe(III) was unnoticeable at either temperature. Efficient precipitation of viv-
ianite was not observed although high saturation index values, e.g., >14 (activity reduction not
Keywords:
Iron(III) reduction
considered), had been reached. This reveals the complexity of vivianite precipitation in anaerobic
Iron(III) sources digestion systems; for example, Fe(II) complexation and organic interference could not be ignored. With
Phosphate removal ferrihydrite amendments at a Fe/TP of 1.5, methane production from sludge digestion was reduced by
Anaerobic sludge digestion 35.1% at 35 C, and was unaffected when the digestion temperature went up to 55 C. But, acidic FeCl3
Vivianite severely inhibited the methane production and consequently the sludge biomass degradation.
© 2017 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.jenvman.2017.02.009
0301-4797/© 2017 Elsevier Ltd. All rights reserved.
X. Cheng et al. / Journal of Environmental Management 193 (2017) 32e39 33
phosphate, HAP) (Ye et al., 2017). Some fully operational facilities 2.3. Sludge digestion assays
have also been developed and operated in Europe, North America
and Japan (Desmidt et al., 2015; Doyle and Parsons, 2002). How- Anaerobic digestion of the thickened excess sludge with Fe(III)
ever, other precipitation/crystallization pathways are needed for amendments were conducted in 117-mL serum vials. Suspensions
some specific conditions, lower costs and/or better products. of Fe(III) sources, as addressed in 2.2, were added into 50 mL of
Invanov and the coworkers reported that phosphorus in reject excess sludge at a Fe/P (TP in the sludge) molar ratio of 1.5 (as in
water was effectively removed (up to 90%) via ferrous phosphate vivianite, Fe3(PO4)2$8H2O). The vials were then sealed with butyl
(FeHPO4) precipitation induced by the bioreduction of ferric ions rubber stoppers and aluminum caps. The sludge digestion was
(Ivanov et al., 2005, 2009). Chen et al. (2015) developed a vivianite performed under both mesophilic (35 C) and thermophilic (55 C)
([Fe3(PO4)2$8H2O]) precipitation-based phosphate removal process conditions in thermostat shakers with 120 rpm of agitation. For
for septic systems where alternating anaerobic-aerobic conditions Fe2O3eamended sludge, the effectiveness of anthraquino-
for EBPR are unavailable. In fact, a substantial portion of phosphate nee2,6edisulfonate (AQDS) as an electron mediator for acceler-
in natural environments under strong reducing conditions, e.g., ating Fe(III) reduction and the resulting phosphate removal were
lake sediments or mesic soils, is Fe(II)-bound as vivianite or also studied. Iron-free vials were used as controls to observe the
vivianite-like phases (Hupfer et al., 1998; Peretyazhko and Sposito, phosphate release during the anaerobic sludge digestion. The levels
2005). of pH, total COD, soluble COD, aqueous phosphate, aqueous Fe(II),
Recently, Cheng et al. (2015) investigated the phosphate pre- aqueous Fe (T) (total Fe ions ¼ ferrous ions þ ferric ions), 0.5 N HCl-
cipitation during anaerobic sludge digestion with iron(III) amend- extractable phosphate, 0.5 N HCl-extractable Fe(II), 0.5 N HCl-
ments and found that Fe(III) bioreduction, vivianite precipitation extractable Fe(T) and volatile fatty acids (VFAs) were followed for
and methane production could occur in a single system. This pro- 30 d. Biogas were collected for the measurements of CH4 and CO2.
vides a new alternative method for phosphate recovery and may All the assays and measurements were performed in triplicate and
remarkably reduce the reagent costs because the quality require- the results were shown in mean values ± standard deviations.
ment of iron source for Fe(II) production is much lower than the Additional sludge samples were collected on day 3 and day 30 of
reagents in other processes, e.g., Mg2þ for MAP crystallization the anaerobic digestion for scanning electron microscopy (SEM)
(Ivanov et al., 2009). Also, vivianite crystallization is more observation to study the interaction between microbes and the
competitive for ferrous ions over siderite (FeCO3) formation, which Fe(III) sources.
reduces the demand of iron source to the system or omits a
degassing step for the removal of bicarbonates as an undesired 2.4. Analytical methods
ferrous sink (Saidou et al., 2009). However, compared with MAP or
HAP crystallization, vivianite-based phosphate crystallization in The levels of pH were measured by a PHS-3C pH meter (Leici Co.
wastewater treatment system lacks sufficient understanding. For Ltd., Shanghai). Chemical oxygen demand (COD), phosphate, Fe(II)
example, the bioreduction of Fe(III) for vivianite formation in the and Fe(T) were determined according to standard methods (APHA
anaerobic sludge digester was almost unclear. Vivianite crystalli- et al., 1998) on a DR3900 spectrophotometer (Hach, USA). Samples
zation in real waste water/sludge system also needs additional for Fe(II) analysis were acidified to pH 1 by HCl acid and were
information. measured immediately to minimize Fe(II) oxidation. Aqueous
The aim of this work was to study the performance phosphate concentrations were measured after filtering the water/sludge
removal in an iron(III) amended anaerobic sludge digester by pro- samples through 0.22-mm glass-fiber filter papers (Gelman A/E,
moting vivianite precipitation. Sludge digestion was conducted Ann Arbor, USA). Extractable phosphate and Fe species were ob-
under mesophilic and thermophilic conditions with three different tained by treating the sludge samples in 0.5 M HCl for >3 h and
iron(III) sources to explore the relationship phosphate removal and were measured as addressed above (Cheng et al., 2015). Biogas
the reduction of Fe(III). samples were analyzed using an Agilent 7890A gas chromatograph
with a methanizer/flame ionization detector (FID) combination and
2. Materials and methods a Porapak Q column (Wilmington, USA) for simultaneously deter-
mination of the contents of CO2 and CH4 (Cheng et al., 2015). Vol-
2.1. Sludge atile fatty acids (VFAs) were determined by a SP3420A gas
chromatograph (Beifen-Ruili, Beijing, China) with a FID and a
Excess activated sludge was obtained from the return sludge capillary column (30 m 0.53 mm).
line in Gaobeidian WWTP (Beijing, China). Anaerobic-anoxic- Electron microscopy imaging was performed by a field-emission
aerobic (A2O) systems were adopted in this plant for enhanced scanning electron microscope (SU8000, Hitachi, Japan). Sludge
nutrients removal with a sludge retention time of 20 d. The sludge samples were fixed by 2.5% glutaraldehyde and were dehydrated
was thickened at room temperature for 24 h by gravity before use. through a graded ethanol series (Chen et al., 2015). The samples
The characteristics of the thicken sludge are shown in Table 1. were coated by gold before SEM examination.
Ferrihydrite (a-FeOOH), ferric chloride (FeCl3) and hematite 3.1. Iron(III) reduction
(Fe2O3) were used as three forms of Fe(III) sources. Ferric chloride
and hematite were purchased from Xilong Chemical Co. Ltd. The rate of Fe(III) reductive dissolution (by ascorbic acid) was
(Guangdong, China) and were used without further purification. reported to decrease with the crystallinity of Fe(III)-containing
Ferrihydrite was prepared by neutralizing 0.1 M of Fe(NO3)3 to mineral increasing (Larsen and Postma, 2001). In Fig. 1a, the
pH7.5 with KOH under vigorous stirring. The resulting slurry was levels of aqueous Fe(II) in the FeCl3 and ferrihydrite-amended vials
washed thoroughly and was resuspended in deionized (DI) water. increased in 9e12 d under mesophilic conditions, with final values
Concentrations of Fe(III) in the ferrihydrite and hematite suspen- accounting for 81% and 54% of the total Fe in the system. This re-
sions were determined after solubilizing the samples in 3 N HCl veals that the reduction of these two Fe(III) sources proceeded
(Fredrickson et al., 1998). effectively in the anaerobic sludge digestion system. In fact, Fe(III)
34 X. Cheng et al. / Journal of Environmental Management 193 (2017) 32e39
Fig. 1. Profiles of aqueous Fe(II) (a), aqueous Fe(T) (b), extractable Fe(II) (c) and extractable Fe(T) (d) during anaerobic digestion of activated sludge amended with different Fe(III)
sources at 35 C.
X. Cheng et al. / Journal of Environmental Management 193 (2017) 32e39 35
Fig. 2. SEM images of the sludge amended with different Fe(III) sources (a: control; b: FeCl3; c: ferrihydrite; d: hematite) during anaerobic digestion.
respectively accounted for 90.0% and 96.0% of the total Fe in the removed in the initial period via adsorption but the removal effi-
system (Fig. 3a and c). Unlike the results observed at 35 C, the ciency was not as good as in the FeCl3-amended sample where
reduction of FeCl3-Fe(III) at 55 C was incomplete. In fact, many ferrihydrite was newly formed. The level of phosphate increased
Fe(III)-reducing extremophiles, including thermophilic, hyper- gradually as Fe in the sludge being reduced and reoxidized, but was
thermophilic and acidophilic archaea and bacteria had been re- averagely ~100 mg/L lower than in the control samples. The vari-
ported in pure culture and real samples (Küsel et al., 1999, 2002; ation of phosphate in the two hematite-amended samples basically
Lovley et al., 2000). And this is also demonstrated by the unaf- did not differ much from that of the controls, which was consistent
fected reduction of ferrihydrite-Fe(III) under 55 C in this study. with the fact that hematite-Fe(III) did not effectively enter the
According to Fig. 3b and d, the FeCl3 added to the sludge was sludge. From Fig. 4b, the 0.5 N HCl-extractable phosphate did not
partially transformed into a solid phase, most possibly being show significant differences among the sludge samples as ex-
amorphous ferrihydrite which is 0.5 N-HCl extractable when newly pected. An obvious drop of extractable phosphate was seen in the
formed. Since both soluble Fe(III) and ferrihydrite- Fe(III) are FeCl3-amended and ferrihydrite-amended sludge, probably
microbially reducible for under circumneutral pH at 35 C, the in- because the protonation of ferrihydrite or sludge by HCl treatment
hibition of Fe(III) reduction in the FeCl3-amended sludge under enhanced the phosphate adsorption on its surface (Rhoton and
thermophilic conditions could be a result of the dual pressure from Bigham, 2005). The above results indicate that the variation of
temperature and pH (~3, also see 3.4) variations. aqueous phosphate levels in the FeCl3-amended and ferrihydrite-
amended sludge was Fe biochemistry induced. However, since
3.2. Phosphorus removal the level of Fe(II) had no obvious correlation with the immobili-
zation of phosphate, the expected vivianite precipitation was not
The initial concentration of aqueous phosphate was occurring, or was marginal in this study. In fact, considerable
728.20 mg P/L after 24 h of gravity thickening of the excess sludge amounts of aqueous Fe(II) and aqueous phosphate were present in
used for anaerobic digestion. Under mesophilic conditions, the the system with high saturation index (SI) values, e.g., a SI value of
level of aqueous phosphate in the FeCl3-amended sludge dropped 13.9 in the ferrihydrite-amended sludge after 9 d of digestion
drastically to 104.28 mg/L in 3 d because of the strong adsorption of (calculated by using MINTEQ; pH effect was considered to deter-
phosphate by the newly formed ferrihydrite and/or the precipita- mine the ionization fractions for Fe2þ and PO3 4 , but the effects of
tion of ferric phosphate (Fig. 4a). As Fe(III) being reduced in 3e12 d, ion strength and interrupting components were excluded from
the immobilized phosphate was gradually released back into the consideration). This suggests that vivianite precipitation was more
liquid phase. However, the reoxidation of Fe(II) afterwards and the complex in a sludge digestion system than in simple solutions
resulting Fe(III) precipitation trapped the aqueous phosphate again, where the precipitation can be promoted with SI values of 4e9
but this interaction between Fe(III) and phosphate was weak and (unpublished data). The interrupting factors may include Fe(II)
unstable. Nearly complete desorption of phosphate was observed complexants, ion strength and also biomass, which reduced the
when the 30-d assay was terminated, possibly because the crys- activities of Fe(II) and phosphate for vivianite formation (Ohlinger
tallinity increase of the Fe(III) compound led to a great loss of its et al., 1998; Van der Houwen and Valsami-Jones, 2001; Wilfert
adsorption capacity for phosphate (KizewskiA, 2010; Wang et al., et al., 2015).
2013). In the ferrihydrite-amended sludge, phosphate was From Fig. 4c and d, an increase of 100e200 mg/L in the
36 X. Cheng et al. / Journal of Environmental Management 193 (2017) 32e39
Fig. 3. Profiles of aqueous Fe(II) (a), aqueous Fe(T) (b), extractable Fe(II) (c) and extractable Fe(T) (d) during anaerobic digestion of activated sludge amended with different Fe(III)
sources at 55 C.
phosphate level in the control samples was observed during the organic interference as well could not be ignored. Therefore, further
anaerobic sludge digestion under thermophilic conditions. This research is warranted to better understand the key factors gov-
reveals that a higher temperature enhanced the lysis of sludge cells. erning vivianite precipitation/crystallization in this specific system
In the FeCl3-amended sludge, the level of aqueous phosphate and then develop proper measures for enhancing this reaction.
closely related to the level of aqueous Fe(III) (¼aqueous FeT e
aqueous Fe(II)), indicating that the immobilization of phosphate
during the sludge digestion was Fe(III)-bound (Figs. 3b and 4c). This 3.3. Influence of iron(III) on sludge digestion system
is confirmed by the fact that aqueous Fe(II) and extractable Fe(II)
were at the same level throughout the entire sludge digestion The level of pH in the Fe(III)-amended sludge was affected by
period; in other words, phosphate in the solid phase, if any, was not the Fe(III)/Fe(II) redox reactions through Eq. (1).
Fe(II) related. In the ferrihydrite-amended sludge where the dosed
Fe(III) was effectively reduced, the resulting phosphate removal 2FeO$OH þ NADH þ H2 O42Fe2þ þ NADþ þ 5OH (1)
was fairy limited. Aqueous phosphate was more probably adsorbed The reduction of Fe(III) in the FeCl3-amended sludge under
by the unreduced ferrihydrite than was precipitated in the form of mesophilic conditions increased the pH from 2.2 to 5.2, while under
vivianite as expected (the SI value reached 14.6 in 12 d). The dosing thermophilic conditions the pH increase was <1 due to the low
of hematite did not affect the levels of phosphate in the sludge efficiency of Fe(III) reduction (Fig. S1). The pH increases resulted
because of the failure of Fe(III) reduction and the low adsorption from the Fe(III) reduction were small in the ferrihydrite-amended
capacity as well. sludge, possibly because of the production of VFAs during the
In general, the effectiveness of Fe(III) reduction-induced phos- sludge digestion, which to some extent acted as a OH sink (also
phate precipitation was not as satisfactory as reported in previous see Fig. 5). The dosing of hematite did not impose a noticeable effect
literatures. Our lab had observed a phosphate removal efficiency of on the sludge pH.
53% during the anaerobic digestion of ferrihydrite amended excess As shown in Fig. 5a, the production of VFAs from the sludge
sludge (Cheng et al., 2015). Ivanov et al. reported the precipitation digestion was not significantly influenced by the Fe(III) dosing
of phosphate from reject water with ferrous ions from bioreduction under mesophilic conditions. The VFAs level in the FeCl3-amended
of Fe(III) ore (Ivanov et al., 2009). Certainly, the differences in the and ferrihydrite-amended sludge was slightly lower than in the
characteristics of the sludge material gave rise to different perfor- control samples due to the consumption of VFAs for Fe(III)
mance of phosphate precipitation. Since effective Fe(III) reduction reduction as an electron donor (Lovley and Phillips, 1986). A
was achieved in this study when ferrihydrite was used as an similar small decrease in the VFA level was observed during the
iron(III) source and the SI value had reached >14 (ion strength thermophilic digestion of the ferrihydrite-amended sludge
resulting activity reduction not considered), the ineffectiveness of (Fig. 5b). For the FeCl3-amended sludge, VFAs production at 55 C
Fe(II) phosphate precipitation could be attributed to the complex was severely inhibited due to the low pH level of 2.3e3.3 (Ponsa
anaerobic sludge digestion system where Fe(II) complexation and et al., 2008).
X. Cheng et al. / Journal of Environmental Management 193 (2017) 32e39 37
Fig. 4. Profiles of phosphate during anaerobic digestion of activated sludge amended with different Fe(III) sources (35 C: aqueous (a), extractable (b); 55 C:aqueous (c), extractable
(d)).
The performance of VFAs production had a determinative effect compared with the Fe free controls. The removed inhibition on CH4
on the biogas production (Fig. S2) and more significantly the production at 55 C can be explained by the higher levels of VFAs
methanogenesis (Fig. 6). With ferrihydrite amendments, CH4 pro- (by ~500 mg/L) generated during the thermophilic digestion, which
duction was lowered by 35.1% for the mesophilic sludge digestion relieved the competition of electrons between Fe(III) reducer and
but was not noticeably affected under thermophilic conditions, methanogens (Achtnich et al., 1995). In the FeCl3-amended sludge,
Fig. 5. Variation of VFAs during anaerobic digestion of activated sludge amended with different Fe(III) sources at 35 C (a) and 55 C (b).
38 X. Cheng et al. / Journal of Environmental Management 193 (2017) 32e39
Fig. 6. Profile of methane production during anaerobic digestion of activated sludge amended with different Fe(III) sources at 35 C (a) and 55 C (b).
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