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    TL Genius - EMS Costing

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    gautamkr15
    The document provides cost information for various components of a mechanical bulb and hub. It lists the materials, manufacturing processes, and per piece costs for the housing, rings, diffuser, and other parts of the bulb. Similarly, it provides cost details for the top, bottom, light pipe and switch of the hub. The document also outlines the printed circuit board fabrication costs, bill of materials costs, and package costs for assembling the bulb and hub units. It estimates that the total mechanical, electronics and packaging costs would amount to approximately 3.89 million rupees for manufacturing 250 bulb units and 250 hub units.

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    TL Genius - EMS Costing

    Uploaded by

    gautamkr15
    16 views4 pages
    The document provides cost information for various components of a mechanical bulb and hub. It lists the materials, manufacturing processes, and per piece costs for the housing, rings, diffuser, and other parts of the bulb. Similarly, it provides cost details for the top, bottom, light pipe and switch of the hub. The document also outlines the printed circuit board fabrication costs, bill of materials costs, and package costs for assembling the bulb and hub units. It estimates that the total mechanical, electronics and packaging costs would amount to approximately 3.89 million rupees for manufacturing 250 bulb units and 250 hub units.

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    The document provides cost information for various components of a mechanical bulb and hub. It lists the materials, manufacturing processes, and per piece costs for the housing, rings, diffuser, and other parts of the bulb. Similarly, it provides cost details for the top, bottom, light pipe and switch of the hub. The document also outlines the printed circuit board fabrication costs, bill of materials costs, and package costs for assembling the bulb and hub units. It estimates that the total mechanical, electronics and packaging costs would amount to approximately 3.89 million rupees for manufacturing 250 bulb units and 250 hub units.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    16 views4 pages

    TL Genius - EMS Costing

    Uploaded by

    gautamkr15
    The document provides cost information for various components of a mechanical bulb and hub. It lists the materials, manufacturing processes, and per piece costs for the housing, rings, diffuser, and other parts of the bulb. Similarly, it provides cost details for the top, bottom, light pipe and switch of the hub. The document also outlines the printed circuit board fabrication costs, bill of materials costs, and package costs for assembling the bulb and hub units. It estimates that the total mechanical, electronics and packaging costs would amount to approximately 3.89 million rupees for manufacturing 250 bulb units and 250 hub units.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    of 4

    Mechanical Costs

    Component Material Manufacturing Process


    Bulb
    Housing ABS/PBT IM
    Ring 1 + Ring 2 ABS/PBT IM
    Diffuser (Revised) PC IM
    Spacer Plastic
    Housing heat sink Aluminium - Grade 6 DD
    Pcb heat sink Aluminium - Grade 6 DD

    Diffuser Existing (it’s a complex


    PC IM
    mould)

    Hub

    Component Material Manufacturing Process

    Top ABS/PBT IM
    Bottom ABS/PBT IM
    Light Pipe ABS IM
    Switch Plactic/Rubber IM

    Electronics Costs
    PCB Fabrication Costs
    PCB Type Layers
    LED MCPCB 1
    Driver FR4 2
    Controller FR5 2
    Gas FR6 2
    BLE FR7 2
    Power FR8 2
    Antenna Flexible NA
    Hub FR9 2
    PCB BOM Costs
    PCB Part
    LED BULB
    Driver BULB
    Controller BULB
    Gas BULB
    BLE BULB
    Power BULB
    Antenna BULB
    Hub HUB

    Package Costs* (rough costs)


    Part Description
    Bulb Package Corraguated Boxes (box only)
    Bulb Package Printing
    nical Costs

    Tooling Cost 250 Units Per Piece Cost


    Bulb BULB
    ₹ 353,770.00 ₹ 12,310.00 ₹ 49.24 Original Diffuser
    ₹ 212,532.00 ₹ 9,800.00 ₹ 39.20 Tooling Cost 250 Unit Cost
    ₹ - ₹ - ₹ - Total Cost ₹ 1,472,132.00 ₹ 61,090.00
    ₹ 200.00 ₹ 500.00 ₹ 2.00 ₹ 1,533,222.00
    ₹ 174,950.00 ₹ 15,350.00 ₹ 61.40
    ₹ 76,830.00 ₹ 7,650.00 ₹ 30.60 Revised Diffuser (Diffuser cost to be added)
    Tooling Cost 250 Unit Cost
    ₹ 653,850.00 ₹ 15,480.00 ₹ 61.92 Total Cost ₹ 818,282.00 ₹ 45,610.00
    ₹ 863,892.00
    Hub

    Tooling Cost 250 Units Per Piece Cost Hub

    Tooling Cost 250 Unit Cost


    Total Cost ₹ 568,320.00 ₹ 22,350.00
    ₹ 568,320.00 ₹ 22,350.00 ₹ 89.40
    ₹ 590,670.00

    osts
    Cost/piece (21 day
    220 Units
    delivery)
    ₹ 90.00 ₹ 19,800.00 PCB Fabrication Cost
    ₹ 58.00 ₹ 12,760.00 Total ₹ 78,320.00
    ₹ 40.00 ₹ 8,800.00
    ₹ 17.00 ₹ 3,740.00
    ₹ 15.00 ₹ 3,300.00
    ₹ 60.00 ₹ 13,200.00
    ₹ 23.00 ₹ 5,060.00
    ₹ 53.00 ₹ 11,660.00
    s
    Cost/PCB (USD) 220 Units (USD) 220 Units In Rupees
    $ 5.09 $ 1,120.28 ₹ 79,540.16 PCB BOM Cost
    $ 17.19 $ 3,781.14 ₹ 268,460.94 Total ₹ 1,673,917.30
    $ 20.95 $ 4,608.56 ₹ 327,207.76
    $ 5.59 $ 1,228.92 ₹ 87,253.32
    $ 7.73 $ 1,701.22 ₹ 120,786.34
    $ 11.39 $ 2,506.68 ₹ 177,974.28
    $ 0.60 $ 132.00 ₹ 9,372.00
    $ 38.63 $ 8,497.50 ₹ 603,322.50

    costs)
    Cost/Unit 220 Units Packaging Cost
    ₹ 20.00 ₹ 4,400.00 Total ₹ 13,200.00
    ₹ 40.00 ₹ 8,800.00
    Overall ₹ 3,889,329.30

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