Mitsubishi Manuals 1399

BNP-A 0801-19- D-E
MITSUBISHI
AC SPINDLE DRIVE
FREQROL-SF
MAINTENANCE MANUAL
WIRING PLATE
(U)
INDUCTION
MOTOR
IM
__
(W)
OVER-HEAT
SENSOR
O ( OHS 1 )
OIOHS2) AMIfttUtl
—_
IBU) FAN MOTOR
FAN OtBVl ,i tiu ii urn rua

N> ( BW )
2
-- CONNECTOR
3
PB RA PA WIRING OF P.L.G.
6 5
N I 5C PZ RB iMW53*?5rKU
9 B 7
AMP-350720-l
AGA P I 5C | CG
AMP-3S0689-1
0H51
DO NOT SUPPLY POWER BETWEEN
AND 0HS2. iiÿOHSl 10HS2”i:.l
•
MITSUBISHI ELECTRIC
CONTENTS
1. GENERAL .. 1
1.1 Usage of Maintenance Manual .. 1
1.2 Safety during maintenance and troubleshooting .. 1
1.3 Storage .. 2
2. SPECIFICATIONS .. 3
2.1 AC spindle motor controller specifications .. 3
2.2 Output characteristics .. 9
2.3 Auxiliary functions . 10
2.4 Composition . 14
2.5 External wiring . 18
2.6 Parts arrangement . 24
3. ADJUSTMENT DURING OPERATION . 26

3.1 Prelimiary check . 26
3.2 Power feeding . 27
3.3 Status display and parameter setting . 29
3.4 NC display . 37
3.5 Parameter setting . 40
3.6 Adjustment \ 69
3.7 Trial operation . 70
3.8 Initial adjustment . 71
4. CARD CHECK . 76
4.1 Card SF-CA . 76
4.2 Card SF-OR . 85
4.3 Card SF-TL . 88
4.4 Card SF-PW . 91
5. ADDITION AND REPLACEMENT OF COMPONENTS . 93

5.1 Addition of option card (SF-OR, DA, TL) . 93
5.2 Replacement of card . 94
5.3 Replacement of ROM . 95
5.4 Replacement of diode module and transistor
module . 97
5.5 Disassembly and assembly of SJ type AC spindle
motor .. 98
6. INSTALLATION OF ORIENTED SPINDLE STOP POSITION
DETECTOR . 106
6.1 Magnesensor 1-point oriented spindle stop . 106
6.2 Encoder type oriented spindle stop (4096 po¬
ints) . 119
7. PROFILING CONTROL (C-AXIS CONTROL) ENCODER . 124

7.1 Name . 124
8. TROUBLESHOOTING . 129
8.1 General information . 129
8.2 First step of troubleshooting . 130
8.3 Second step of troubleshooting . 131
8.4 Detailed trouleshooting . 135
9. PERIODIC INSPECTION . 151

9.1 Inspection of control equipment . 151
9.2 Inspection of motor . 152
10. PARTS LIST . .. 154

§1. GENERAL
1. 1 Usage of Maintenance Manual
FR-SF series inverters are designed to drive machine tool

spindles, and feature quiet operation, stable and rapid
response, and energy saving.
This Manual mainly describes troubleshooting and maitenanoe

of FR-SF series inverters.
1.2 Safety during maintenance and troubleshooting
The maintenance and troubleshooting should be done with the

following safety consideration:
o The control equipment should be started, maintained and

remedied by qualified electrician.
o When person who maintains or remedies the control equipment

must touch a part of the equipment, he should take off
finger ring, wristwatch, necktie pin, and other metallic
goods before starting the work.
o Electric shock may cause fatal accident.

When a circuit at high voltage must be checked, due care
should be taken to select appropriate test/inspection
equipment, tools, etc. and to use them safely (no matter
wheter or not the circuit is grounded).
When a test equipment is applied to a part, component, or
circuit of the equipment, operator should pay attention
not to touch a grounded part.
In general, test equipment should not be grounded.
During test or measurement, it is likely the high voltage
is present between the test equipment and the ground.
When motor is run during adjustment or remedy, due care
should be taken in this respect.
o Person who carries out maintenance or remedy should not

wear loos;ly. Otherwise, wear might be involved into the
running machine.
o While the control equipment is on, P.C. board or card should
-1-
not be loaded or unloaded.
o Immediately after the control equipment is turned off,

the maintenance or remedy should not be started immediately,
but it should be verified that power indicator lamp LED10
(card SF-CA) is not on, before start the work (about 3
minutes is taken until the lamp goes out).
1.3 Storage
When the equipment is not used, store it in clean and dry

environment.
Note that humidity and dust entering into the equipment may
adversely affect insulation resistance of the equipment.
•
When the equipment is left out of operation for any length

of time, the same cautions should be taken.
It is recommended to use a heater to keep the environment
dry.
2
§2. SPECIFICATIONS
2.1 AC spindle motor controller specifications
Series Base speed Base speed

Item 1500RPM series 1150RPM series
Model SJ-
5.5A 7.5A 11AP 11A 15A 18. 5A 22AP 22A 26A 30A 30B 37B 45B
>5
-p Continuous rating 5/3.7 7/5.5 9/7 10/7.5 15/11 20/15 20/15 25/18.5 30/22 30/22 30/22 40/30 50/37
•H (HP ) / ( KW)
O
m
a 30-min. rating
ca
7/5.5 10/7.5 15/11 15/11 20/15 25/18.5 30/22 30/22 35/26 40/30 40/30 50/37 60/45
o 50% ED rating (HP)/(KW)
0) Basic speed (RPM) 1500 1150
0)
a Max. speed (RPM) 800 600 4500 3450
co
Frame No. A112 B112 B132 Cl 32 A160 B160 B180 A200
o
-U
Cont . rated torque 2.4 3.57 4.S4 4.887 7.15 9.74 9.74 12.0 14.3 18.6 25.4 31.3
O (kg-m2)
E
I
0) CD2 ( kg-m2) 0.08 0.10 0.12 0.17 0.21 0.27 0.32 0.55 0.69 1.26 1.36 2.19
t—\
GJ Weight (kg) 60 70 75 100 100 130 150 175 200 300 390
C
I *rH Permissible radial load 600
a 150 200 300 400
w (kg)
U Cooling fan (w) 35 130 3«5 60
<
Vibration V5 V10
Sound level ( dB A) 75 80 85
Direction of installa¬
Horizontal, or vertical with output shaft down
tion
Overload margin 120% of 30-min. rated output for 1 min.
Ambient temperature( °C) 0 to 40
Insulation class Class "F"
Paint color Munsell 5.27G 2-.46/0.21
Accessories Pulse generator, overheat detector
Lubrication of bearings Grease
Output characteristics Fig. 1 Fig. 2 Fig. 3 Fig. 4
Series
Item FR-SF-2-
Panel Inside mount 5.5K 7.5K UK 15K 18. 5K 22K 26K 30K 37K. 45K
(U
a type
>>
Intermediate panel 5.5K-C 7.5K-C 11K-C 15K-C 18.5K-C 22K-C 26K-C 30K-C 37K-C 45K-C
mount type
Power capacity (kVA) 9 12 17 23 28 33 37 44 54 63
Total heat generated( * 1) 340 400 490 590 700 810 1000 1500 1700
(W)
Power supply (*2) 200/200 ~ 230V+10% , -15%, 50/60Hz±3Hz
Panel inside mount 24 27 37 48 67 73 90
£M type
3$
QJ
Intermediate panel 24 27 37 48 67 73 90
0) mount type
—I
i
rH
i o Main circuit Transistor sinusoidal wave PWM inverter
u
-p
Control circuit Pulse generator speed feedback, digital closed loop control, vector control '
c
o
o Brake Regenerative brake
Speed control range(rpm) 35 - 8000 35 - 6000 35 - 4500 35 - 3450
Speed regulation Less than 0.2% of maximum speed (load variable within range from 10% to 100%)
Speed reference signal Analog signal, +10V Max. (input impedance: About 10 Kohm)
.
Ambient temp /humidity -5 to 55°C , 45 to 85%RH
Atmosphere To be free from deterimental gas and dust
(Environmetal requirement: JEM 1103, Grade C)
Vibration Less than 0.5G
Applicable standard IEC
Notes: 1. This is the total heat generated during operation with the continuous rated output.
In the case of intermediate panel mount type, panel outside heat is equal to [(total heat -
120) x 0.7 (W)] .
2. When supply voltage other than specified here is used, use a transformer.
3. For constant-output range other than "1:8" and "1:12", consult us.
Series Wide range (1:8) constant output series
Item _ (Note 3)
Model SJ-
/O
5.5XW8 7.5XW8 11XW8 15XW8 18.5XW8 22XW8 .
5 5XWC 7.5XWC 11XWC 15XWC
-p
•H
Continuous ranging 5/3.7 7/5.5 10/7.5 15/11 20/15 25/18.5 5/3.7 7/5.5 10/7.5 15/11
a ( HP ) / ( KW )
id
a 30-min. rating 7/5.5 10/7.5 15/11 20/15 25/18.5 30/22 7/5.5 10/7.5 15/11 20/15
cd
o 50% ED rating (HP)/(KW)
T3
<D Basic speed (RPM) 750 625 500 500 400
<D
a Max. speed (RPM) 6000 5000 4000 6000 4800
cn
Frame No. B112 B132 C132 B180 B180 A200 B132 A180 B180 A200
u
o Cont. rated torque 4.80 7.14 9.74 17.1 23.3 36.0 7.20 13.4 18.3 26.8
-P (kg-m)
o
B
I
0)
CD2 (kg-m2) 0.12 0.21 0.32 0.69 1.36 2.19 0.21 0.55 1.26 2.19
cn —
i
T3
i
Weight (kg) 75 110 150 200 300 390 110 175 300 390
I C
•H Permissible radial 200 300 400 600 300 400 600
a load (kg)
tn
u Cooling fan (W) 35 130 3(z5 60 35 180 3«i 60

<
Vibration V5 V10 V5 V10
Sound level (dB A) 75 80 85 75 80 85
Direction of installa¬ Horizontal, or vertical with output shaft down
tion
Overload margin 120% of 30-min rated output for 1 min.
Ambient temperature(°C) 0-40
Paint color Munsell 5.27G 2.46/0.21
Output characteristic Fig. 5 ’ Fig. 6 Fig. 7 Fig. 3 Fig. 9
Series
Item FR-SF-2-
Panel inside mount 11K 1IK 22K 26K 30K 37K 11K 15K 26K 30K
<u type _
a
EH
Intermediate panel 11K-C 11K-C 22K-C 26K-C 30K-C 37K-C 11KC-C 15K-C 26K-C 30K-C
mount type
Power capacity (KVA) 9 12 17 23 38 33 9 12 17 23
Total heat generated( *1) 340 400 490 590 700 810 340 400 490 590
(W)
Power supply (*2) 200/220 - 230V+10%, -15%, 50/60Hz±3Hz
u
•p
c.
—
bfl GO
•H
0)
Panel inside mount
type _
Intermediate panel
27
27
48
48
67
67
73
73
27
27
37
37
48
48
67
67
d) 3 mount type
l ——i
i
* i Main circuit Transistor sinusoidal wave PWM inverter

CD o
Cp
i -P Control circuit Pulse generator speed feedback, digital closed loop control, vector control
c
o
o Brake Regenerative brake
Speed control range 35 - 6000 35 - 5000 35 -4000 35-6000 35 - 4800 1
Speed regulation Less than 0.2% of maximum speed (load variable within range of 10% to 100%)
Speed reference signal Analog signal, +10V Max. (input impedance: About lOKohm)
.
Ambient temp /humidity -5°C to 55°C , 45% to 85%RH
Atmosphere To be free from deterimental gas and dust
(Environmetal requirement: JEM 1103, Grade C)
Applicable st andard IEC
In the case of intermediate panel mount type, panel outside heat is equal to [(total- heat -
120) x 0.7 (W)] .
3. For constant-output range other than M1:8M and ,,1:12" , consult, us.
Series
Item High-speed series
Model SJ-
5.5AZ 7.5AZ 5.5LH 7.5LH 11LH 15LH
Continuous rating 5/3.7 7/5.5 5/3.7 7/5.5 10/7.5 15/11
cU -P _ HP / KW
I ( ) ( )
a 30-min. rating
m o 7/5.5 10/7.5 7/5.5 10/7.5 15/11 20/11
o 50/6 ED rating (HP)/(KW)
TJ
<D
<1)
Basic speed (RPM) 1500 5000 5000
a
u cn Max. speed (RPM) 10000 20000 15000
o
•P Frame No. All 2 B112 A100 B100 B132 C132
o
E Cont. rated torque 2.4 3.57 0.72* 1.07 1.46 2.14
<u _ (kg-m)
—
I
TJ
I
GD2 (kg-m2) 0.08 0.10 0.02 0.025 0.07 0.095
c
•H
a
Weight (kg) 60 70 60 65 95 115
i
ui
Permis. radial load (kg) 140 5
a
i < Cooling fan (W) 35.
Vibration V5
Sound level ( dB A) 75 85
Direction of instal¬
Horizontal, or vertical with output shaft down
lation
Overload margin 120% of 30-min. rated output for 1 min.
Ambient temperature( °C) 0 to 40
Paint color Munsell 5.27G 2.46/0.21
Output characteristic Fig. 10 Fig. 11 Fig. 12
Item
EH
type
a>
&
__
mount type
:
Series
Panel inside mount

_
Intermediate panel
_
5.5K-H
.
5 5K-HC
7.5K-H
7.5K-HC
FR-SF-2-
7.5K-H
7.5K-HC
11K-H
11K-HC
15K-H
15K-HC
Power capacity (kVA) 9 12 9 12 17 23

Total heat generated( *1) 340 400 340 400 490 590
(W)
Power supply (*2) 200/200 - 230V+10%, -10%, 50/60Hz±3Hz
-p
Panel inside mount 24 27 37
.c type
Ci CO CO
-H
Intermediate panel 24 27 37
——<u
i
i
I
I
<u
3 mount type
o
t, Main circuit Transistor sinusoidal wave PWM inverter
-p
i c
00 o Control circuit Pulse generator speed feedback, digital closed loop control, vector control
o
i Brake Regenerative brake
Speed control range 35 - 10000 35 - 20000 35 - 15000 I
Speed regulation Less than 0.2% of max. speed (load variable within range from 10% to 100%)
Speed reference signal Analog signal, +10V Max. (input impedance: About 10 Kohm)
.
Ambient temp /humidity -5 to 55°C , 45 to 85%RH
Atmosphere To be free from detrimental gas and dust
(Environmental requirement: JEM 1103, Grade C)
Applicable standard IEC
In the case of intermediate panel mount type, panel outside heat is equal to [(total heat -
120) x 0.7 (W)] .
3- For constant-output range other than "1:8" and "1:12", consult us.
2.2 Output characteristics
F i g. i F i g. 2
Output P1/P2/P3/P4 Output p i /? 2/p :/p 4
TJ
u S J-15A S J-7.SA S J-1IAP S J -HA S J -ISA S J -I8.5A
*a 1S/3. 7/3/2 (II) 7. S/S. 5/ 4/3 (II) 11/7/8/S 11/7. 5/8/5. 5 15/11/11/8 18. 5/15/13. 5/11
§ 7/5/4/15 (HP) 10/7/5/4 (HP) U*> (Hi (H) (HI
XJ
CO 15/9/10/7 15/10/10/7 20/15/15/10 25/20/18/15
30 oin. rating
(HP) (HP) (HP) (HP)
PI I
Output
, Output
PI j\30»ln. rating
P3
P4 P3
1 icont. rating J
: j P4 -in
{Cant, ratine
j
0 1500 4500 8000
i ;
i
(RPU) 0 1500 4500 6000

Speed Speed (RPU)
Fig. 3 1 Output PI/P2

Fi g. 4
Output P I/P2
S J-22AP S J -22A S J 28 A - S J -20 A S J -MB S J -37B S J -45 B
22/15 (H) 22/18. S(H) 26/22 (n) M/22 (13) M/22 (HI 37/M (H) 45/37 (H)
30/20 (HP) 30/25 (HP) 35/M (HP) 40/30 (HP) 40/M (HP) 50/40 (HP) 60/50 (HP)
30 ain. rating 30 aln. rating
Pl
Output
n 1 Output PI it
P2
j Cont. rating S
;
Cant, ratlna
l
j
I
0 1500 4500 0 1150 3450
Speed Speed (RPU)
Fi g. 5 Fi g. 6 F i g. 7
Output P l /? 2 Output P l /? 2 Ou tput p i/P2
rr
•u
sj-5. sna
5. 5/17(H)
SJ-7. 5X18
7. 5/5. 5(H)
sj-uxia
11/7.5(11)
sj-i5.ua
15/11 (H)
—
SJ 18. 5X18
18.5/15 (W)
SJ -22X18
22/18.5 (H)
3
CL 7/5 (HP) 10/7 (HP) 15/10 (HP) 20/15 (HP) 25/20 (HP) 30/25 (HP)
a PI PI
o i PI
Output J 30 Bin. rating Output 30 Bln. rating Output fiJOaJn. rating
<u
co P2 P2 P2
c
a
U I Cont. rating i Cont. rating
i J Cont. rating
I <
Cl
*o
3 0 750 6000 0 U25 5000 0 500 4000
Speed (RPU) Speed (RPU) Speed (RPU)
F i g. 8 F i g. 9
Output P 1 /? 2 Output p t/pz
S J-iSXWC SJ-7.5XIC sj-imc SJ-1SX1C
15/17 (II) 7. 5/15(H) 11/7. 5(H) is/ii (H)
. 7/5 (HP) 10/7 (HP) - 15/10 lHP) 20/15 (HP)
PI PI
Output 30 aln. rating Output fj 3U ain. rating
'S
P2 P2
t i
j Cant, rating j Cont. rating
i
l l
i
0 500 6000 0 400 4800

Speed (RPU) Speed (RPU)
Fig. 10 Fig. II | Fig. 12
Output P 1 /? 2/P 3/P 4 Output P1/P2 Output P 1 /? 2
i S J-1SAZ S J-7.5AZ S J-15LHS J -7.5LH
T3 S J -ULH S J -15LH
<o
o
15/17/14/1.6(11 7.5/15/3/2 (W> 15/17 (II) 7.5/15 (W) u/7.5 (n) 15/11 (H)
a 7/5/3. 2/1 4 (HP) 10/7/4/16 (HP)
co 7/5 (HP) 10/7 (HP) 15/10 (HP) 20/15 (HP)
n 30a«n. rating
PI PI
co
x
Ou tpu t
Pi
P2
i Output
P2 7\ 30 niln. rating
Output
P2 A j
30 aln. rating
P3 I Cont. rating : Cant, rating

P4 : I
i
j
j
5 Cont. rating i
0 5000 20(10(1 0 5000 15000

0 1500 4500 10000 Speed (RPM)
Speed (RPU) Speed (Kru)
i
9
2.3 Auxiliary functions
Function Application Refer Internal para¬ Input/

Description meter setting output
to range _
Speed Speed dis¬ When speed is maxi¬ Max .
meter play DC10V
mum, single-swing
output output
DClmA meter reads
the maximum value
(full scale) and
DC10V is output.
Load Load dis¬ When load is 120% DC3V or

me ter play DC10V
of 30-min. rated
output output
output, single¬
swing DClmA meter
reads the maximum
value (full scale)
and DC3V or DC10V
(selectable, stan¬
dard: 10V) is out¬
put .
Zero Machine Signal which closes 0 - lOOOrpm Contact
speed interlock contact, or turns
output
Standard:
output
50rpm Open-
signal on output transis¬
emitter
tor, when motor
Quasi- output
standard:
speed is below the 25rpm
referenced speed.
Up- to- Answe r Signal which turns Open-

speed back to NC emi tter
on output transis¬
output output
signal tor when speed is
Open-col¬
within ±15% of the lector
output
referenced speed.
Speed Signal which turns 1 - 120% of Open-

detect max. speed emitter
on output transis¬
ou tput output
Standard: 10%
tor when motor
Open-col¬
speed is below the lector
output
referenced speed.
Loau Prevention Signal which turns Open-

detect of cutter emitter
on output transis¬
ou tput s ticking output
signal tor when output
10
Application Description Refer Internal para¬ Input/
Function meter setting output
to range_
exceeds 110% of
rated output.
Spindle Spinel] e Signal which opens Contact

fault faul t output
contact, or turns
output
Open-
signal off output transis¬
emitter
( alarm)
tor, if spindle output
fault occurs
Spindle Spindle In case of spindle Open-

fault faul t emitter
fault', the data output
content content
output indicating the
signal
cause is output
( alarm)
(combination of
4 output transistor
statuses) .
Torque Signal which turns Open-
limit emitter
on output transis¬
output output
signal tor while torque
is being limited.
Torque Motor tor¬ Torque limit input 0 - 120% of

maximum tor¬
External
input
limit que is re¬ signal
command duced temp¬ que
input orarily With signal input through
when gear TL1 and OT. motor torque Standard: 10%
is shifted, is limited(#35)
to half of para¬
meter TLM setting.
for exam¬
With signal input through
ple TL2 and OT. motor torque is
limited to parameter TLM
(#35) setting.
Machine Verf ication "Ready" when SET1 - External

ready that ma¬ SET2 is closed. input
intput chine is
ready.
Alarm Reset of Alarm condition is External

reset alarm flag reset when ARS1 - input
input in con trol - ARST2 is closed.
ler
11
Refer Internal para¬ Input/
Func tion Application Description
to _
meter setting output
range
Speed re¬ Selection Digital signal is External

ference of digital
digi tal/ speed re¬
input when DIG - OA input
analog ference is closed, and
select signal
analog signal is
input
input when DIG - OA
is opened.
Speed Override Override can be External

override to speed input
set within a range
input .in auto¬
matic from 50% to 120%
operation by external poten¬
tiometer.
Override is exert¬
ed when DEF OD
is closed.
Emergency Emergency Motor is decelera¬ External

stop stop input
ted by regenerati¬
input
ve brake to stop.
Emergency stop
signal is given
when ESP1 - ESP2
is opened.
Alarm Alarm When "ON" is sel¬ "0N"/"0FF" Contact

signal signal is output
ected, alarm sig¬
ou tput ou tput Open-
for emer¬ (ON) or nal is output in
emitter
gency not output output
(OFF) in case of emergency
s top
case of s top .
emergency
s top . When "OFF" is sel¬
ected, alarm sig¬
nal is not output
in case of emer¬
gency stop.
12
Description Refer Internal para¬ Input/
Function Application
to range _
meter setting output
.
Accel / Accelera¬ True acceleration 0 - 32767msec Internal
decel. tion/de¬ or deceleration Standard:
setting
time con¬ celeration
stant time con¬ time depends on 0.3sec
setting stant (GD2).
load inertia
13
2.4 Composition
2.4.1 Basic composition (standard) FR-SF-2-LjK
Ac spindle controller AC spindle motor

FR-SF
200/200-230 wt\l X Converter Inverter
50/60HZ±3 HZ
Power supply
i; IM
CON I
o Fon motor
External ntgnnl£Qÿ3 Control Bcction
p C ON 2
C@
Motor built-in encoder
Motor thermoswltch
2.4.2
SF-On is used)
----
Equipped with oriented spindle stop function (optional card
FR-SF-2-GK-R
(!) Magnesensor spindle orientation (1 div ) specification .
CON i
External sip.nnl
CON 3 Control scctJon
CON 2
(0
a
Option card
C ON 4 Mngne t
SF-OR CON B
9 Detector sensor
Mnp.nesensor Spindle
(2) Encoder spindle orientation (4096 div.) specification,

equipped with index function
External signal CON 3

CON I
Control section
CO N 2 r
r|[ Encoder for spindle
CON B orientation
Option enrd PIG) l024P/rcv
CONC SF-OR CONAA
External signal
Oriented spindle stop
position command
9 > To NC
14
(3) Z-phase controlled motor built-in encoder multi-point spin¬
dle orientation specification, equipped with index function
External signal
CON 1
CON 3 1
Control section
CON 2
I Y
Z-phase control
motor built-in
encoder
Option enrd
External signal
CON C

position command
y SF-OR CONAA
> To NC
(4) Magnesensor spindle orientation (1 div.) specification,

equipped with motor speed feedback output
(for spindle speed display/sync, feed signal)
CON i
External signal CON 3 Control section

rO
CON 2
t(rL?)
CONAA ?
C> To NC
Option card
Magnet
SF-OR CON 4
C 3=0ÿ
Detector Sensor
Magnesensor Spindle
15
I
2.4.3 Controller bus-linked to M300 series CNC

Equipped with high-speed sync, tap/spindle orientation
(optional card SF-TL is used)
(1) Motor built-in encoder high-speed sync, tap/magnesensor

---- FR-SF-2-GK-T
spindle orientation (1 div.) specification
CON i
8 *©
CON 2
Control section
rD
CONAA
To CN1D of Mfl-S servo CN f A

HJ > To NC
Option card
amplifier last axis - Magnet
SF-TL COND
CN l B
P C 3==ÿ
Detector Sensor
Magnesensor Spindle
(2) Encoder high-speed sync, tap spindle orientation (4096 div.)

specification, equipped with index function
CON i
8 Control section CON 2
To CN1D of Mft-S servo CNl A CONB Encoder for spindle

amplifier Inst axis == Option card PLG orientation
SF-TL CONAA
CN l B O To NC
(3) Z-phasn controlled motor built-in encoder high-speed sync.

tap/multi-point spindle orientation specification, equipped
with index function
CON l
C ON 2 Z-phase control
External signal CON 3 rD t(pic) motor built-in
encoder
Control section
To CNIB of Mfl-S servo CNl A

Option card
amplifier last axis ==
SF-TL CONAA
CN 1 B
£>TO NC
16
2.4.4 Controller bus-linked to M300 series CNC ... FR-SF-2-Fj K-T
Option card SF-TL is used.
CON i
CON 2
External signal C ON .1 Control section
rD C(mT)
®*4
CONAA
To CNin or MR-S snrvnCNI A
amplifier Inst axis - Magnet
Option card
CN I B JJ. CON B V
SF-TL t
in Detector Sensor
Spindle
Mngnesensor
C-axls control
encoder
C0 gonoop
17
2.5 External wiring
2.5.1 Basic wiring (without option card) FR-SF-2-GK
Controller Motor
*rr*
FR-S F-2-CK
- jl ID3I ro~
m
[HD-olio "
xi U
xi > =— T
Power suDDly X2
XI
>
>
GROUMT -=ÿ
i -nr
T
MSI
non BU
Motor
Motor
Acronv HS2
BV © cooling fan
CUYI |l/.1
UM 9 C0N2
<- TiO
m COM
rise
B
13
H3 Motor COM
PI5C 13
8
ra!
ft#
Serial <ÿ
38 DIR detector
AC PI 18-
interface <- 37 UTTT HI5C
I
G p=iq built-in NI5C 8
(RS422A)
42 HiD PA M
pH PIC
encoder PA 14
m
PLC
m
41 JuF
ESP
RA IS ( standard RA 15
> D5R PO 16 PB 16
33 DSJT RO 17 RB 17
Analog speed reference IKfjqi SS 20 CliSI SS 20
23 RP AC v OHSI 3 AG,
signal input DIIS2 . . 1 Motor
2KLÿZ!I. .11
32
SCI
SC2
0HS2 2
—
E ? thermoswitchl — -1 J
Z-phase control motor
Speed override command 30 SES CUM \U\ GROUND built-in encoder
input
27 0R3 FA 11 1
jp= 28
16
0R2
ORI
FC 12
ISI
7S2
3
4 }
Spindle fault output signal
(alarm signal)
Zero speed output signal
IS 0R5 0RA1 22
\G
0RA2 23 | "Orientation complete" signal
Open ‘ 1
.Emergency stop aTV
r— 47 ESPI -9* P21col lector 1JSI0 9 Up-to-speed output signal
input 48 csrc COM 10
Alnrm reset Input
r: 19 ARSTI
20 ARST2 -
D024
C0.S3 \in
"Machine ready"
inout|-«ÿc 7 SETI Open-rv
coll cc tor VR1P 3 1 Speed detect output signal
Fwd run command input 8 COM 2 I
Rev run command input p- 45 SRX
4R 5R1
14 OS
D021
P24
§
*Toroue limit
E3
L 5 TL1
command input
l.nw-spppd
n 21 TL2 c F1.0 18 -
Spindle fault output signal
(alarm signal)
—®-
1
gonr orientation 0 0T
111 gh-speed 17 CIl CM 17 Load detect output signal
C_ VR0
genr orientation 24 CTM Ifi Speed detect output signal
Spindle orientation
command
25 0RCI
26 0RC2.
US0
Z50
15
14
-©-- Up-to-speed output signal
Zero speed output signal
Speed override
LU.N3 }\n
4 8CF P24
c. an 0RA0 19
I Torque limit output signal
"Orientation complete"
output signal
Speed reference
digL tol/analOR
selec tion
5 no
6 DIG
7 OA J D024 fZ AI.C
~cj”L
CtN 20
AI.8
AI.4
12
11
10
ACL
ALB
AL4
Fault content output
AI.2 9 (alarm signal)
AI.2
AI.I 8 AL1
[82 coxici/: F S luA
SMI 50 Speed meter output
F.S InA
LUI 49 Load meter output
j— 0M 18
AG v F.S I0Y Speed meter output
SM) 2
UD I F.S 10Y
Load meter output
Note *: When the system is equipped with index function, input

signal TL1 is used for "CW index1* , and TL2 for "CCW in¬
dex" .
18
2.5.2 Model equipped with oriented spindle stop function
(with option card SF-OR) FR-SF-2-GK-R
(1) Magnesensor spindle orientation (ldiv.)
Option card
---
SF-OR
Magnesensor detect
am CO.\B 3lgnal
Magnet
r — n |c
-P150.18
Oil
MSA
m
19 12}
n J - H-l B \
USC
ISA
II 8}
15 93
16 10}
i D fcfi
Sensor
LSC 17 iu>—y=
7
- OG 2» 77>— Spindle
AC
(2) Encoder spindle orientation ( 4096 div. ) /indexing function
P5II 4.5.6»
3 x=z£=a
CONAA Speed display/sync.
Option card
SF-OR
- Oil 1. 2. 3 7>
16 3
feed signal

position command
8$ 17 3 it £> To MC
08 18 V
WC
’ey <c 15 1211
«.
<
16 1111
17 1011
91
51
88
OT
VH
19 »
14 »
— oc- 20 n->,CtOT
--
15 »
Orientation encoder
a
o- it 71 DC
P5I1 4.5.6j>
« 02 61
5H - Oil l.2.3»
16
r-tet K
detect signal H
< 05
01 <H
311 17
3
1024P/re»
» 1
058)' ** 09
07
211
IH
' 18 i>
19 D 1 8
SC 14 7> I
* 14 OL
1 SC
OG
15 7, P
D024
OG
(3) Z-phase control motor built-in encoder multi-point

spindle orientation/ index function
CON
P15C
NI5C
PZ
PA
8
13
8
18
14
J>
}
>
»
j>-
pa
aw2
.
3
PIG
Z-phase control
motor built-in encoder
RA 15
P8
RB
SS
16
17
20
>
D-
teeb LU
Motor detector signal
Option card
•SF-OR"
CONAA Speed display/ sync .
position command feed signal
PSH 4. 5. 6 J>
CDNC
K
t 16
15 1211
1111
- OH 1.2.330
OA 16 V
l
4 18
17 1011
911
17 5- J O To NC
OB 18 > t
19
m 19 »
20
a
"o- Tit
« 02
« 61 0C 14 »
03 51 uC 15 »
01
115
00 l
41
-0G 20 Tr'
(USB) -o"t>- 07 II i DG
« 14 OL
1 0024
19
(4) Magnesensor spindle orientation (ldiv.) with motor speed
feedback output (for spindle speed display, sync, feed
signal )
mm Speed display/ sync.

P5II 4.5.6 2 feed signal
OPtion card
•SF-OR1
- Oil 1.2.3 »
16 »
ft
oa is »
17 » t 0> To NC
Off
oc
i9 y>
»
i
GC
OG
H
15
20
» —u
DG Magnesensor detect
com cava signal Magnet
PI5B18
—
Oil 19
13J)
122
a» S3; \
StSA 14
MSC 15
LSA 16
93>
I0»
t 0 &
LSC IT IP> 3=3 E
Sensor
-
V
OG 20 1T>—'
Detector
Spindle
AG
Magnesensor
20
2.5.3 Model bus-linked to M300 series CNC, and equipped with
high-speed sync, tap spindle orientation (with option card
SF-TL) FR-SF-2-GK-T
.
J (1) Motor built-in encoder high-speed sync, tap magnesensor
spindle orientation (ldiv.)
/ \
Option card
‘SF-TL*
CilA
>
>
sn
«2 CO.VAA Speed display/sync.
*To CN1B of MR-S feed signal
servo amplifier
last axis *<
l.YTTH BUS - P5H
OH 1.2.3> 3=
DUB
OA
OX
16 >
17 >
t
18 >
0> NC
OB
t
--
OF 19 >
> (<50 J
OC
UC
14
15 *
»ÿ
l
CHIB t CABLE
CLVVP
1 -i
nt ii'
DG
OG 20 »ÿ
Magnesensor detect
«2 COM4 COMB
signal Magnet
P15B 18 13 » ~~T1
12ÿif 1f \
-"
—OH 19 B
Terminal resistor IGA 14
V6C
ISA
15
16
8ÿ-J
10»-r| --
f 4iF
D t
Sensor
o»i
LSC 17 U IE
«50J
— OG 20 7
i—
Detector
Spindle
AG
Magnesensor
(2) Encoder high-speed sync, tap spindle orientation

('1096 div.) /index function
/ \
Option card
—
*S F T L*
COMB Orientation encoder
P5H 4.5. 6£—f -t- detect signal
CHIA H
> £!"
- OH l.2.3> 4
> «2 PA 16 >
PA 17 4 l024P/rer
* To CN1B of MR-S PB 18 > I
servo amplifier inra BUS n 19 > I $ i
last axisS B
*»* 4
SC 14 I
CHIB su 15
- OG 20
DG
> /<SOJ
CABLE
CHIB CLAUP
-
COHAA Speed display/sync.
P51I 4.5.6>-,T=f~7| feed signal
« 2
- OH 1.2.3>T. j" I! -*
OA 16 » 1
Terminal resistor
OX 17 > i •i
OB
OF
[8
19 >7 3Ll =0 To NC
»*
OC 14 r
00 15
- 0G *
20 »
«50-J JTTTT"
DG
•When cnhle 1 r. used for bas-line connection to M300, it must

he shielded wll.h cable clamps (secured to grounding plate).
For 1 ns ta I I nt l mi of the cable, refer to the Standard Speci¬
fication (nNI'-Ani!01-18-E).
21
(3) Z-phase control motor built-in encoder high-speed
sync, tap multi-point spindle orientation/index function
CQN2
ro 8 $ 1
P15C 13 » 6
N15C 6 > Z-phase control
i
PI 18 » PLC motor built-in
PA 14 » encoder
RA 15 »
PO IB »
RB 17 »
ss 20 »
Motor detector
signal
CN1A Option card
> CtWAA Speed display/ sync.
•SF-TL'
> <£ 2 P5H 4.5.6 feed signal
CN1B of Mn-S - Oil 1.2.3*
OA 16
servo amplifier
last axis
INTER BUS U* 17 »* t O To NC
CUB
OB
0¥
18
19 * t
oc 14 i
15 »* i
> —- -K50-]
CABLE
— oc 20
DIB CLUP
i
OC In
<2
Termianl resistor
M*I «5Q-J
•When cable is used for bas-line connection to M300, it must

be shielded with cable clamps (secured to grounding plate).
For installation of the cable, refer to the Standard Speci¬
fication ( BNP-A08O1-18-E) .
22
2.5.4 Model bus-linked to M300 series CNC
(1) C-axis control magnesensor spindle orientation

(with option card SF-TL) FR-SF-2-GK-T
/ \
CltA
Option card Speed
> i “1
•SF-TL’
COMA display/sync.
> 2 P5H 4.5.6 > feed signal
* To CN1B of MR-S - OH 1.2.3
1
•I
1
servo amplifier INTO? BUS OA

OX
16
17 *, |
>4—
last axis OB IS
;
* TO NC
CHIB OH *
19 7> i
T
OC 14 > l
OC 15 7> y
—
- -9=
OC 20 7>J
> Magnesensor detect signal
t- CABLE DC COXB
a
Cv'IB CLUP P15B 13 *-frr- Magne
- OH 12 >4 —t
—«
I
2
-
MSA
use
ISA
ISC
0G
a T>
9
10
>
»
— £=3E
0 =0=3
Sensor1 0 Spindle
Termianl resistor Detector
AG
C-axi3 control encoder
CONB IL, detect signal
P5H 4.5.6 7r
-«50-l - OH 1.2.3 >
PA 16 > I -u
PT 17 » 4-
PB 18 »
Ft 19 »
SC
SC 15
—
14 »-L
I
t
G C- axis control
encoder
90000P/rer
- 0G 20 » E
CJ
DC
•When cable is used for bas-line connection to M300, it must

be shielded with cable clamps (secured to grounding plate).
For installation of the cable, refer to the Standard Speci¬
fication ( BNP-AOQOl - 10-E ) .
23
HA
FR— SF— 2— 5.5K
Main board
— 1 IK
Lw EED-. i Till I J
1 -m
r
FR-SF-2-15K
Main board
—-
[FAIII
__i» n"
I JKAN2
v
TIJH n
On
nr PA_
r“
L
FR
V-LÿUr--
— SF — 2 — 18. 5K
Main board
.LAN'T-I JblANZ (±Uj

r ito-2 I
Tim
AP
ro
CD
-+
Cl 1 —
TRR EE3
IÿUITRII
0 TRR
\u-»\ rÿ-»i
TRU
|C2-R| |C3 — Ul|
rt
01
SD
I
I
fci-il CTI
1C3 - V 1 TRR TRU 1 —
TRSEEH
I
-+
sCl 2. —
a EE3trv Rl
R2 +
TRS
rrf|C?-Tl
TRV
|C3 — W 1
TRW +
i PrT.|C2-S|
TRS
|C3-UZ|
TRU 2 —
a
OQ
3
CD
J I TRTlCZ— H
R3 .Cl -2,
TRT (D
Rl "" .Cl —2 l£lzU |C3 — Vl| a
R2 —
+ I
“T *1 TRT TRV 1 — rt
R3 .Cl -3. D1 & RO RO i I UCT2
i 1 TIIS2 —
*F
i
-2 Rl
R2
Cl -3 T1IS2
*F |C3 — V2 1
>
Only 1IK r
ACL
RA1
~n
i
r J
J
t
a
i
-+
i
I
nnc
DO DO DO
R3 Cl
i
—3
i
TRV 2 —
CD1 -1H2 2 — —
|C3 Wl]
7ZD.J
i
i
MCI TD3 Cl -4 i +
L TRW— 1
n
i
I X1X2X3
o o o RA2 IJ V w • i
Cl— 4ÿ
A3 & LÿTTZJ
4ÿ Gfl + RA2 [C3-W21
I
_AJ V
ITL Y/ D1 D1 D1 TRW — 2
Hinged panel ACL -1 -2 -3
r n
_____
5.5K-26K £> THS2
i 1
I 1
i
cm L. i
J
RA2
$
SF-PW Hinge MCI TH3
XI X2X3
w L«a.
o o o
BIT
II V
A ri liny-
LnJ v
InJ CH 1 i
i TIJ3
J >
L, „MCJ .j
SF-CA XI X2 X3
U V W
O O O
ft Sub- panel
(o)T
LnJ ITL
n Hinge
FILI
SKI
m
Option cards FR-OR, DA or TL f£E1D TI1SI
Hinged panel and sub-panel are attached
to each main board (common to all capa¬
cities) .
FR — SF — 2 — 22K.26K
y\_
--
Main board
/ fUl
r i 1 l |----- run
------i
L- km Oj
-MU
v> \
|
— _R0-2
J
|
r\
Twmÿ-z-wij |C3- Ul|

+ THU— I
TRH2|5H5
i
K
( —
- +
H
CTI
TRR3
TRSlb-si
|C3 — 112 1
TRU-2
|C3 — V 1 1
•
TRV-1
R1 /I TRS3
R2 |c3-V2|
R3 TRTlh-T) TRV-2
I TRT2lg~T?
I |c3-Wl|
rv> + TRT3 TRW -I
cn —
yC 1 \i
I Ic3-\V2|
DIRD I 1)1 TRW — 2
- + -1-2 -3
C\ -5
T1IS2
RA2 j
ACl.
r >
i
i
cm i
i Tin
u MU__
XI X2 X3 U V w
O O O
B»/
LnJ inJ
.§3. ADJUSTMENT DURING OPERATION
3.1 Preliminary check
Before turning on the controller, perform the following check:
(1) Is the external wiring in conformity with the relevant

drawings or diagrams?
(2) Are the motor and control equipment grounded properly?
(3) Are all shielding wires terminated properly?
o Is each shield armour connected to the corresponding

terminal?
o Is each shield armour not looped?
o When a cable is used for bus-line connection to M300 ,

it should be secured to the grounding plate with cable
clamps .
It the cable secured to the grounding plate?
(4) Is any component or part not loose?
(5) Is any foreign matter is not involved?
(6) Is there any damage or defect on each P.C. board.
(7) Are ROM No. in accordance with the order sheets?
26
3.2 Power feeding
3.2.1 Turning on the power
Immediately after the FR-SF is turned on, see the 7-segment
readout at the center of front panel to check conditions:
(1) For FR-SF linked to M300 series CNC
3 f* — A C 200/220 O N
l
L Wait for turning on NC power

i
NC power is turned on.

I
Initial data com¬

L munication with
Alarm code is
NC (momentary
display) displayed in
case of failure.
L
J
Initial data com¬
n
r u munication complete
Wait for "ready ON"
i
Normal operation
J
NC power is turned off.
I
L Wait for turning on

t NC power
27
(2) For FR-SF not linked to M300 series CNC
-- 3 t - A C 200/220 0 N
i
L
5
l Alarm code is displayed

in case of failure
r n
u
i
Normal operation
J
Power is turned off.
28
3.3 Status display and parameter setting
1) Readout and switches
The readout and switches shown below are located on the

card SF-CA.
"Operation status" , "dia¬

gnosis" , "error alarm",
2 5 6 — "parameter setting (l) -
(8)" and "debug" can be
IIo o o u o
u I I U '/_/ u /_/
Display
displayed .
o 0
MODE: Display mode can be
L ADRES S J j • changed.
DATA-
UP: Value displayed in
SW Setting ADDRESS and DATA
can be incremented.
1 2 4
DOWN: Value displayed in
MODE UP DOWN SET
ADDRESS and DATA
can be decremented.
Located on card SF-CA
SET: Data set for para¬
meter is stored
when this switch is
pressed .
a) There are 12 display modes, namely, "operation status",
"disgnosis" , "error alarm", "parameter setting (1) -(8)"
and "debug".
b) After turning on the power, "speed" is displayed in
operation status mode unless alarm occurs.
c) In case of alarm, alarm code is displayed in error alarm
mode .
d) Display mode can be changed by pressing [uppÿ switch.
29
*s
e) For display mode sequence and display content, refer to
4.1.2 "Readout display mode sequence".
.
J
2) Readout display mode sequence
(
- Shift- | |
DODO
| | - Shift
ur )
—— — ur
oown
REFERENCED POSITION
J STATUSÿ
SPEED LOAD
+ SPEED DROOP
uooc
0 Ml I 11 I ml I II I Mill!
wnn. IirtM. HCUIL • PARAMETER

\lACNOSIs)
SICZUL i cntM. sterna i IZTTU. SICJUl. 1
SEQUENCE ,11 T 1II
WARNING NO.
ERROR NO.
ICTUII IC lull .1 r k II
a
z l»H-H*H Mu|>H»i,| I Ha • x I MI,M«H«I H'l I 1*MI 03X011
c
u
J ALABHÿ
S CURRENT 1ST •JTH
D!
>,
a
a.
*1»M h 1 031131 hM’l H
ir
\ \
PARAMETER \
I I 11 1s
y iflM.I I II I
)
11
Jll‘1'1 III
l
MM
u I
II I
II I
n
II I
II I
l 1
I
-
PARAMETER'S
) J
t xi 11
HN't I 1 I I n lrl*l I M I
111
lrM I I I II
11
•
MM II I I
a
JoESUGÿ DEBUG
1*1 hhhhl
A; ADDRESS display
a: DATA display
FI-5F LED DISTLAT t UNCTION
o Display mode can be selected by pressing MODE switch.
o Display content can be changed in the same display mode
by pressing UP or DOWN switch.
30
3) Operation status display list
In operation status mode, codes listed below are display¬
ed .
Item Code unit Description
Speed r rpm Motor speed is displayed.
Reference r rpm Commanded reference motor speed is

speed displayed .
Position Pulses Number of remaining pulses on
droop deviation counter.
I: For pulses (minus) in reverse rota¬
tion, all decimal points light.
i
Load L % Load condition is displayed (100%:
30 min. rated output)
4) Diagnosis display list
Item Display Decription
r o' l~ o n Indicates that the controller

Sequence ADD. DATA
is ready for operation.
f cl - O
c Ic
I
Indicates that the controller
Ann. nAr A
is not ready for operation.
External I/O signals

External I/O signal can be monitored by seeing status of
corresponding bit. For relationship between each signal
and bit status, refer to the list below.
Exte
signal F E D C B A S a 7 s 5 A 3 2 I 0
ciu cn. TAT ORC TU TLl SRI SRH
//uf u u
9 !
T.
cm
(
o Si! HE
t-
|S
iif
u
..4!. I s; d
t|TTM|
|S 5 ss; £S
s
a:
£
£
rair. DF1H H. SVOH Ror
cna su
i.£.
L.
a
SS
lu
o
u
o
n E"
u o
S
n
u
RST
Ll g
a
£
5
o
•Ianal ) 'A rj U tS
n. M cC
o
Dl !
u n
E I
sn» _KJ
u o
O IT
s§ O -4
n
Cl ej
n a 3 |a
wi
o
5
a
(output
§5 O’ o
CL «
u CJ
BS
alanal)
n. £ M ui
ni cn n OFIH UTS ZS
-D
AW SD CD
mi
U! !
iU
v
Us
2
Zu
S§
s« iM 8 •a a
n I
u
gH
UO
(Output
u
«n 3
•
n cr >
u
E
,8
c
" "
•ID
«
a.
a n 3 15 li
r. n
vm m U-4 O o in u
a. w Q u o.
31
Warning No.
Display Description
i-i Q
Indicates that parameter
Warning No. setting is not acceptable.
ADO. DATA
Indicates that emergency

u d FTT
DATA
stop is exerted.
ARO.
Parameter error No.
Display Description
Indicates parameter error

Parameter
error No.
EE AR».
EE
RATA
No.
5) Alarm display mode
Alarm No.
Display Description
Indicates alarm No.

Alarm No. it
n
Ohi_ I.I
ADO . DATA
IE
Error alarm display
D i n
u «< c
> <
Alarm No. is displayed.

For details of alarm No.,
refer to Appendix 1
"Alarm/warning list” .
Concurrent alarms are dis¬
played (ALO - AL9 ) .
32
3.3.1 Alarm/warning functions
Alarm (Note)
No .Abbr. Name Description
Mo tion
10 UV VOLTAGE DOWN This alarm occurs if input supply A
volage goes down below the specifi¬
ed level, or if instantaneous power
failure lasting for over 10msec oc¬
curs .
12 ME1 MEMORY ERROR This alarm occurs if read from, or A
(FAULT) 1
write to internal memory for con¬
troller system control does not go
normally (memory is checked when
the controller is turned on) .
15 ME2 MEMORY ERROR This alarm occurs if 2-port memory A
(FAULT) 2
for data communication (when FR-SF
is bus-linked with M300 series CNC)
does not function properly.
17 BE PC BOARD This alarm occurs if any part of A

ERROR
control card is not in good condi¬
tion.
20 NS1 NO SIGNAL 1 This alarm occurs if signal from A

( PLG )
motor built-in encoder is not at
normal level.
21 NS 2 NO SIGNAL This alarm occurs if signal from A

(Spind ENC. )
encoder for oriented spindle stop
is not input, or not at normal level.
22 NSS IC MAC This alarm occurs if IC "MAC 012) of A

012 FAULT
control card does not function pro¬
perly.
23 OSE SPEED CONTROL This alarm occurs if difference bet¬ A

ERROR EXCESS
ween true motor speed and referenced
speed is excessive.
24 BRT BREAKER TRIP This alarm occurs if current exceed¬ A

ing the specified limit flows in
the main (power) circuit.
33
Alarm (Note)
No .
Abbr. Name Descrip tion
Mo tion
25 COC CONVERTER This alarm occurs if current exceed¬ A

OVERCURRENT
converter.
26 PL POWER PHASE This alarm occurs if any one of A

FAILURE
three phases of input power supply
fails .
27 CPUE CPU FAULT This alarm occurs if error in arith¬ A
metic opeartion, due to improper
parameter setting, occurs.
31 OS OVERSPEED This alarm occurs if motor speed A

exceeds 115% of the maximum motor
speed .
32 OC OVERVOLTAGE , This alarm occurs if current exceed¬ A
INVERTER
controller.
33 OV OVERVOLTAGE , This alarm occurs if voltage charged A

CONVERTER
in main circuit capacitor goes up,
due to regenerative brake energy,
over the specified limit.
34 DP DATA PARITY This alarm occurs if parity check A

CHECK ERROR
error occurs in data transmission
between M300 series CNC and FR-SF
(when FR-SF is bus-linked with CNC).
35 DE DATA ERROR This alarm occurs if movement com¬ A

mand specified by CNC exceeds the
specified limit (when FR-SF is bus-
linked with CNC).
36 TE DATA TRANS¬ This alarm occurs if data transfer A

FER ERROR
does not go satisfactorily (when
FR-SF is bus-linked with CNC) .
37 PE PARAMETER This alarm occurs if set parameter A
ERROR
value is out of the permissible
range ( this check is made when the
34
Alarm (Note)
Abbr. Name Description
No. Motion
controller is turned on).
45 OHF CONTROLLER This alarm occurs if ambient temp¬ A

OVERHEAT erature is excessively high, or
main (power) circuit semiconductor
overheats due to overload or stop
of cooling fan.
46 OHM MOTOR OVER¬ This alarm occurs if motor overheats A

HEAT due to overload or stop of motor
cooling fan.
52 CD ERROR This alarm occurs if difference A

EXCESS (error) between referenced position
and true position is excessive in
position loop control.
55 EM EMERGENCY This alarm occurs if emergency stop B

STOP signal is given by external signal
source . •
56 OA OTHER AXIS This alarm occurs if trouble occurs A

FAULT with other servo control axis (when
FR-SF is bus-linked with CNC) .
57 OPE OPTION CARD This alarm occurs if "sync, tap", A
ERROR
"C-axis control" or "index func¬
tion" signal is input while the
system is not equipped with that
function .
EO IPF INSTANTANE¬ This warning occurs if input power C
OUS POWER
supply is interrupted or its vol¬
FAILURE
tage goes down momentarily.
E4 WPE PARAMETER If parameter setting is not ac¬ C
ceptable, this warning occurs.
E7 NCE NC EMERGENCY This warning occurs if emergency B
stop signal is input from CNC
(when FR-SF is bus-linked with
CNC) .
This warning occurs if emergency
stop signal is input from external
35
Alarm (Note)
No. Abbr. Name Description Motion
signal source (when external emer-
ency signal is acceptable
parameter #42 BSL has been set.
Note: If protective function listed above is activated,

Alarm No. is displayed by 7-segment readout and the
following occurs.
Motion A Controller base current is shut off, main

(power) circuit contactor opens and the motor
stops after coasting.
Fault signal contact FA-FC opens.
Motion B Motor is decelerated by regenerative brake and

stops . After motor stops, base current is
interrupted.
In this case, whether fault signal contact
FA-FC opens or not depends on parameter set¬
ting.
Motion C .... Only warning is displayed (operation can be

continued) .
36
3.4 NC display -
Since display (format, content, etc.) and setting method
differs from NC to NC , refer to the instruction manual
of your NC system.
Typical examples of NC display are described here.
Status display
For status display, [SPINDLE MONITOR] of DIAGNOSIS screen is

used . For use of
[SPINDLE MONITOR] DIAGNOSIS 2.2/2
this display func-
GAIN 10.0
DROOP 123-156
tion, FR-SF should
MOTOR SPEED 6000
be bus-linked with HOTOR LOAD 80
SPINDLE ALARM 12 01
NC system.
765-13210
CONTROL
INPUT
,L o1o1o1o1
H 11oo11oo
CONTROL ,
OUTPUT L 1o1o1o1o
II oo11oo11
msatvtir, I 5F.JIVO
Mntifmn
I 1/r
ni/\inimii
lie srsc. Menu SELECT
Display Description
GAIN Position control loop gain is displayed.

When position control loop is not used, "0" is
displayed.
The standard position control loop gain is,
Motor speed (rad/s) _
Response delay (rad/s)
DROOP Error in true spindle angle from referenced

spindle angle is called "droop".
Droop is expressed in number of pulses.
When position con-trol loop is not used, "0" is
displayed.
37
Display Description
MOTOR SPEED True motor speed is displayed in rpm.
MOTOR LOAD Load is displayed in ratio(%) to motor rated out¬

put (capacity).
The output rated for 30 min. is 100%.

Range of display is from 0 to 120%.
SPINDLE ALARM If fault occurs with spindle amplifier, alarm
is displayed with code No. (current alarm and
previous alarm are displayed) .
For alarm contents, refer to Appendix 2.
CONTROL INPUT Signal input to spindle amplifier is displayed

by bit.
CONTROL INPUT II CONTROL INPUT L
7 6 5 1 3 2 1 0 7 6 5 1 3 2 1 0
XI
g
ftj
0)
C
&
H
&ÿ§ S 5
SS * *
v o
-< o U CJ
x
- P
-11s*
f-4
J
p C
s
V 1
01
« " " a"
x z
o o
O
“•
6- H
'o 0 :CEARO 0 ' 3
JJ
II L SRISRN
0 1 :cEAno I
u
1 0 ;GEAR 1 0
.i i : GEAR I i .
CONTROL OUTPUT Signal output from spindle amplifier is display¬

ed by bit.
CONTROL OUTPUT II CONTROL OUTPUT L

7 6 5 1 3 2 1 0 7 6 5 1 3 2 1 0
Si: =2 c
aS S S g t!
5= s 1 5
a
I* S U n n < o «
Si S i gl s O
2
0)
*o
ai
*a
a
S
d
s £
C
a
3
N
- a>
a
in
o
-3
ui
CL
*2
XI
s
-x
38
Appendix 1 Spindle alarm list
No. Content No. Content
10 Voltage down rR 40 TR-TK unit switching failure NR

11 41 FR-TK unit communication failure NR
12 Memory foul t 1 AR 42 NR
13 External clock fault 43 NR
14 44 NR
15 Memory fault 2 PR 45 Controller overheat NR
16 46 Motor overheat NR
17 Card fault rR 47 NR
20 No signal 1 (PLG) PR 50 NR
21 No signal 2 (Spindle ENC) PR 51 NR
22 IC MAC012 fault PR 52 Error excess NR
23 Speed control error excess PR 53 NR
24 Breaker trip/mlnn circuit fault rn 54 NR
25 Converter overcurrent/ brake fault PR 55 NR
26 Tower phase failure PR 56 Other axis fault NR
27 CPU fault 57 Option card error NR
30 Instantaneous power failure
E0
31 Overspeed PR El
warning
*
32 Inverter overcurrcnt/ overcurrent PR E2
*
33 Overvol tngo rR E3
34 Data parity check error rR E4 Parameter error warning
35 Data fault PR E5
*
36 Data transfer fault PR E6
37 Parameter error PR E7 fIC emergency stop
PR: Reset by turning off power supply of NC

AR: Reset by turning off power supply of spindle amplifier
NR: NC reset
*: "Servo OFF" does not occur.
39
3.5 Parameter setting
Parameters can be set through the readout and switches of card

SF-CA of FR-SF.
(When the controller SR-SF is bus-linked with M300 series CNC ,

a part of parameters can be set by the NC display unit.)
3.5.1 Parameter setting
1) Layout of readout and switches
2 5 6 —
o u u
II I I I I “
I I II I I
I“““I• I I II
Display 7-segment readout
"O 0
MODE: Display mode can be

L A 1) K ESS J L DATA changed .
UP: Value displayed in
SW Setting < ADDRESS and DATA
can be incremented.
1 2 3 A
DOWN: Value displayed in
MODE 1.1 I1 DOWN sEr
ADDRESS and DATA
can be decremented.
Located on card SF-CA
SET: Data set for para¬
meter is stored
when this switch is
pressed.
40
2) Parameter setting
To specify parameter, set "SETl" and "SET2" (machine ready
for operation) to "OFF".
Turn on the
power
r
o Unless alarm occurs, speed
is displayed in operation ADD DATA
status mode by the readout
(Fig. 1).
Fig. 1 SPEED display
•
Select mode.
o Mode changes step by step

when £ODE]
switch is pressed.
. ftcoi[ n
Ex : When switch is
pressed 3 times suc¬
u <
cessively, display ADD DATA
mode changes from op¬
eration status mode
•(Fig. 1) to parameter (l)
mode ( Fig 2) . . Fig. 2
Select address.
o Address can be selected by

pressing [V] and/or Q
switches. — n
When address is selected,
the data at that address is u i<
J
displayed.
ADD DATA
.
Ex : When 0
switch is pres¬
sed while display is as
shown in Fig. 2, G 2 ap¬
pears . Fig. 3
Another one touch of
switch causes display of
G3 (Fig. 3).
When [oQBIl] switch is pres-

sed while display is as
shown in Fig. 3, 0 2 ap¬
pears .
Another one touch of
switch causes' display of
0 i (Fig. 2).
41
1
Data rewrite
o To rewrite previously set

data, press switch.
When the switch is pressed,

LEDs ADD flickers indicat¬
ing that data can be rewrit¬
ten.
o Set desired data by pressing

[~yp~j and/or |oom] switches.
Value can be incremented by
pressing [UP]
switch, and de-
cremented by pressing
switch.
Q
Value changes continuously
while switch is held down.
o When [SET] switch is pressed

again, newly set data is
stored.
After the switch is pressed,

LEDs ADD light continuously.
Data set completed
o Press 0 switch and reset the FR-SE (or turn off and
then on the power) .
Now data setting has been completed.
42
Parameter table
Setting range
# Parameter Description ( unit )
01 NOX Motor type Setting depends on motor spe¬ Decimal

notation
cification.
0: Standard/quasi-standard
specification
1: Wide range output speci¬
fication
2: Other special specifica¬
tion
02 MLS Motor selec¬ Motor constant can be select¬ Decimal

tion notation
ed (ranging from "0" to "63")
for motor used.
(Refer to "Motor Parameter
list". )
03 PLG Position Setting depends on number of Decimal

loop encoder notation
pulses, specific to encoder
type
used.
0: 1024 pulses (encoder ori¬

ent tapper-
less )
1: 90,000 pulses (for C-axis
control )
04 MOD External in¬ Setting depends on type of Decimal

terface mode notation
interface with NC used.
selection
0: DIO (specification is
same as that of FR-
SE)
2: Linked to M300 series CNC
through 2-port bus
43
Setting range
# Parameter Description (unit)
05 DSR Speed refer¬ Setting depends on input speed Decimal

ence signal notation
reference signal type.
type
This parameter is valid when
#04 MOD is set to "0".
0: 12-bit binary
1: Signed 12-bit binary
2: BCD (2 digits)
3: BCD (3 digits)
When signal is analog, either

"0" or "1" is selected.
For digital signal, one is sel¬
ected from "0" "3" .
06 MON Output moni¬ Setting depends on type of meter Decimal
tor selec¬ notation
output (analog voltage) from
tion
card SF-CA.
0: Load meter
1: Torque meter
Standard setting: 0
07 01SL Not used Set "0".
08 02SL Not used Set "0".
09 I1SL Auxiliary TL1/TL2 input functions are Decimal

input selec¬
tion
set . notation
0: Torque control input

1: Index input
OA I2SL Not used Set "0".
OB VOP Speed ref¬ Offset is set when analog speed Signed deci¬
erence off- mal nota¬
reference signal is used.
se t tion
Standard setting: 0 (-999£ £+999 )
OC VON Not used Set "0".
44
Setting range
# Parame ter Description (unit)
0D VGP Speed refer¬ Gain for speed reference signal Decimal

ence signal notation
is set.
gain (0£ £1150)
Actual speed reference is pro¬
duct obtained by multiplying
speed reference signal from ex¬
ternal signal source by this
setting ( 1 multiplier = 1000) .
Standard setting: 1000
0E VGN Not used Set "0".
OF CSN2 2nd cushion Not used Set "0" . Decimal

time constant notation
10 DTYP Data type Whether data of parameters #11 - Decimal

notation
#20 are valid or invalid depends
on this setting.
0: Invalid
1: Valid
When "1" is selected, data set

for parameters #11 - #20 become
valid for input signal to con¬
nector C0NC of card SF-0R.
For details, refer to Specifica¬
tion "BNP-A0801-22" .
11 DT01 Data 1 These data are valid when "1" Decimal
12 DT02 Data 2 notation
13 DT03
is set for #10 parameter (data
Data 3
14 DT04 Data 4 type) .
15 DT05 Data 5 Speed reference signal selected
16 DT06 Data 6
17 DT07 Data 7 by speed select signal is set
18 DT08 Data 8 for each data.
19 DT09 Data 9
1A DTI 0 Data 10 Data is set in terms of motor
IB DTI1 Data 11 speed within the range up to
1C DTI 2 Data 12
the motor maximum speed set by
#31 TSP .
45
Setting range
ID DTI 3 Not used Set "0".
IE DT14 Not used Set "0" .

IF DTI 5 Not used Set "0" .
20 DT16 Not used Set "0".
21 PG1 Spindle ori¬ Encoder spindle orientation: Encoder Magne-

entation 1st sensor
Angle from which creep speed
deceleration
point starts is set.
0- 359 0- 500
deg. ms
Magnesensor' spindle orientation:
Time taken for start of creep
speed after passing over line¬
ar zone is set.
* 22 PG2 Spindle ori¬ Angle at which creep speed for 0-40

entation 2nd deg.
spindle orientation starts is
deceleration
point set.
* 23 PGC Sync, tap Spindle position loop gain dur¬ 1 - 512

C-axis con¬ ( 1/ 4rad/s)
ing sync, tap C-axis control is
trol position 0.01 - 999.99
loop gain set . ( rad/s )
for parameter
on NC display
(NC display standard set¬
ting: 10.00)
* 24 ZRZ Spindle Positioning range within which Encoder Magne¬

orien tation sensor
in-position
"orientation complete" signal is
1 -5760 1 -512
range output is set.
(1/16 (1/16
Standard settings: deg.) deg.)
Encoder type oriented For parameter
spindle stop .. . 16 on NC display
Mangnesensor type ori¬ 0-359 0-39
ented spindle stop .... 80 deg. deg.
(NC display standard set¬
ting: 1.00)
46
Setting range
* 25 OSP Spindle ori¬ Speed at which spindle is ori¬ 0 - lOOOrpm

entation
ented is set.
speed
* 26 CSP Creep speed Creep speed is set. 0 - lOOOrpm

* 27 PST Posi tion Oriented spindle stop position Encoder Magne-

shift sensor
is set.
Encoder: Stop position is set

0 - 4095 1536 -
2560
within 360 deg. with
increment of 360/4096.
Magnesensor: Stop position is
set within range from
-5 deg. to +5 deg. with
increment 10/1024
( 2048 for 0 deg ) ..
Standard set¬
ting: 2048
* 28 BRC Not used Set "0".
29 Not used Set "0".
2A Not used Set "0".
2B Not used Set "0".
2C Not used Set "0" .

2D Not used Set "0".
2E Not used Set "0".
Note: Parameter marked with * is set on the NC side when

FR-SF is bus-linked to M300 series CNC .
47
No . Parame ter Description Set ting
range
( unit;
* 2F onsi Oriented Hexadeci¬

spindle F E D C B A 9 8 7 6 5 4 3 2 1 0
mal no¬
stop con¬
trol 1
Oriented
spindle stop
Oriented
spindle stop
a -4
o
. select tation
Ki magnif. Kr magnif. t % (rad/s)
J_L
•S
I 1 1 I I I
4-blt 4-blt
T'
4-blt
combination combination combination
0 : 0.6 ( folds) () Delay/
: 0.6(folds)0 ‘ advance . 0 :0 . 55 (rad/s)
1 : 0.7 1 : 0.7 1 :r 1 I : 0.1
2 : 0.8 2 : 0.8 2 : 1.65
3 : 0.9 3 : 0.9 3 : 2.2
4 : 1 4 : 1 4 ; 2.75
5 : 1.2 5 : 1.2 5 : 3.3
6 : 1.4 6 : 1.4 6 : 3.85
7 : 1.6 7 : 1.6 7 : 4.4
8 : 1.8 8 : 1.8 8 : 4.95
9 : 2 9 : 2 9 : 5.5
A : 2.2 A : 2.2 A : 6.05
B : 2.4 B : 2.4 U : 6.6
C : 2 6 C : 2.6 C : 7.15
D : 2.8 D : 2.8 D : 7.7
E : 3 E : 3 E : 8.25
F : 3.2 F : 3.2 F : 8.8
Note: Parameter marked with * is set on the NC side when FR-SF

is bus-linked to M300 series CNC .
48
No . Parameter Description Setting
* 30 0RS2 Orien ted Hexadeci¬

spindle F E D C D A 9 8 7 6 5 4 3 2 1 0 mal
III I j 1iI OlmilJn

notation
stop con¬
=3! i
nmlw,
tatnrfla
trol 2 .5
Hi ill ffl
irlmtilltn
“a! Ill I
l-/:
si- I I I L 1
T 0 : (*) direction
2-blt
combination
T
-
1 : ( ) direction 0: P R E
1 : CVV
0 : (*) direction
2: CCW
It (.) direction
3 ; Prohibited
0 : Closed PRE .... Same
as previous
1 : Semi-closed direction
Normally PRE
0 : Fnlnt excitation is set.
1 ; Intense excitation
0 : ( t ) direction
1 ; ( . ) direction
0 : ( ) direction
*
1 ; (-) direction
Standard setting: 0
Note: Parameter marked with * is set on the NC side when FR-SF

is bus-linked to M300 series CNC .
49
Setting range
Parameter Description (unit)
31 TSP Motor maxi¬ The maximum speed of motor de¬ 1 - 3276(10rpm)

mum speed pends on this setting. 10 - 32760( rpm)
for parameter
setting on
NC display
32 ZSP Zero speed Speed at which "zero speed" is 1 - 1000( rpm)

output is set.
Standard .setting: 50
33 CSN Acceleration Time for acceleration to refer¬ 2 - 3276 (10msec

time con¬
enced speed, from zero speed is
stant -
20 32 76 ( msec)
set (invalid for position loop for parameter
control ) . setting on
NC display
(300 for parameter setting
on NC display)
* 34 SDT Speed detec¬ Speed at which "speed detect" 0 - 100(%)

tion ratio
signal is output is set in terms
of percentage to motor maximum
speed .
35 TLM Torque Torque limit is set in terms of 0 - 120(%)

limit
percentage for torque limit
signal TL2 ( TLH ) .
36 VKP Speed loop Proportional gain is set for 0 - 1000

( rad/s)
proportional
gain
speed control loop .
The larger the setting (100 -
150) , the faster is the re¬
sponse, but the larger is the
noise and vibration.
50
Setting range
Parameter Description ( unit)
* 37 VKI Speed loop Integral gain is set for speed 0 - 1000

integral ( l/10rad/s)
control loop.
gain
It should be set so that its
ratio to proportional gain VKP
is almost constant.
38 TYP Posi tion Setting is made for transition Decimal no¬

loop "IN" tation
from "speed loop" to "position
type
loop" .
0: Position control loop "IN"
after spindle orientation
1: Position control loop "IN"
at the time control loop
mode is switched
Set "0" when initialization

(home return) is required,
otherwise set "1".
Standard setting: 0
For C-axis control,
0: Initialization by means of
encoder
I: Initialization by means of
dog
39 GRA1 Number of Number of gear teeth for gear 00 1 - 7FFF( HEX)

gear teeth
is converted into hexadecimal For NC dis¬
on spindle
play, its
side value, and set.
range is 1 -
* 3A GRA2 Number of gear teeth for gear 01 32767 (deci¬
mal) and con¬
is converted into hexadecimal version into
value, and set. hexadecimal
value is not
* 3B GRA3 Number of gear teeth for gear 10 required .
Gear ratio
is converted into hexadecimal is set with
value, and set. gear teeth on
spindle side,
and gear
51
Setting range
* 3C GRA4 Number of gear teeth for gear 11 teeth on

is converted into hexadecimal
motor side.
value, and set. Splndlr speed e
Spindle aide gror teeth

(ClnAi
Motor nlde genr teeth
4) -
(cnoi 4) -
Motor npeed
* 3D GRB1 Number of Number of gear teeth for gear 00 1 - 7FFF(HEX)

gear teeth is converted into hexadecimal For NC dis¬
on motor play, its
value, and set.
side
range is 1
32767 (deci¬
-
* 3E GRB2 Number of gear teeth for gear 01 mal)
and con¬
is converted into hexadecimal version into
hexadecimal
value, and set.
value is not
required.
* 3F GRB3 Number of gear teeth for gear 10
Gear ratio is
is converted into hexadecimal set with
value, and set. gear teeth on
single side,
* 4.0 GRB4 Number of gear teeth for gear 11 and gear
teeth on
is converted into hexadecimal motor side.
value, and set. Splndl** r»pr*»d x
Pplndlf fild** B?nr
41 OSL Spindle Type of spindle orientation is

(CIIM
Kotor aide Rfnr tr*»th
- *)
(enni
- 4)
orientation
type
set . - Kotor r»p«vrd
41 OSL Spindle Type of spindle orientation is Hexadecimal

orientation
type
set . notation
0: Motor built-in encoder

1: Encoder
2: Magnesensor

FR-SF is bus-linked to M300 series CNC .
52
No . Parameter Description Setting
(SR??)
42 BSK Bit Hexadeci¬
assign¬ FED C B A 9 8 7 6 5 A 3 2 1 0
mal no¬
ment lh M
I-
£
h u
tation
u m m
1* -I es
III If! SK ~e
Alnra coda output

In cnoc of cstomal
eri.
5pced reference move 0: Output

0: Open cate tar 1 • Hot output
lj Open collector
Position cotoBumd, oriented spindle stop
Cstomal DC.
0; Open *«tttcr NC rode
I; Open collector 0: Invalid
I; valid
Machine REACT
aianal. HC node
0:Invalid
1; Valid
0: Load aecer output 10V
1 1 Lead meter output 3V

FR-SF is bus-linked to M300 series CNC.
53
Setting range
# Parameter Description
( unit )
44 CPI Position Valid when "1" is set for bit 8 Hexadecimal

notation
control loop
Kp, Ki multi¬
#45 CWT .
plication Kr/Ki multiplication which dif¬
fers from that for oriented
spindle stop is set for sync.
tap and C-axis control.
Kp/Ki multiplication can be set

within range from 1/16 to 15
(foldsMxl = 10h(16d)).
r|e|a|c|»|A|»|i|T|i|i|<|j|i|i|~
K i milItlplIrntloM for Kp miltlpl IcnLInn for
pool tIon control loop pool 11 on control loop
With larger multiplication, re¬

sponse to impact load becomes
faster, but gearing sound be¬
comes larger.
It is recommended to be set
within range from xl to x2 Setting exam- j
pie :
(1010H - 2020h). To set Kp and
Usually same multiplication is K i to xl 5 , .
applied to Kp and Ki . CPU "
18 18H
Ki Kp
54
Setting range
# Parameter Description (unit) _
45 CWT Kp, Ki , -r I 7
HI < bh1 1 1 « Hexadecimal
setting for Ur nn lectrrt
( rnrt/n ) fur
notation
ponI LI nn
position nrwttrnJl loop
loop control
Valid/inva¬ I
lid 5 bit combination
For position 0:0.55 10:9.4
control loop
1:1.1 11:10.0
0
. Delay/
* 2:1.65 12:10.55
advance
I : PI 3:2.2 13:11.10
4:2.75 14:11.65
flAA/flA 5
parameter
setting, validity 5:3.3 15:12.2
0: Invalid 6:3.85 16:12.8
For Kp, K i and -i, 7:4.4 17:13.35
values set by fl2F ORS1
are selected. 8:4.95 18:13.9
l: Valid 9:5.5 19:14.45
For Kp, Ki and “» A: 6.05 1A: 15.05
values set by *
#44/#45 are selected. B:6.6 18:15.6
C:7. 15 1C: 16. 15
D:7.7 10:16.75
E: 8.25 IE: 17.3
F:8.85 IF: 17.85
55
Setting range
49 GAH1 Auxiliary If number of teeth on spindle 1 -

7FFF
number of (hexadeci¬
side is out of normal setting mal nota¬
4A GAH2 gear teeth
on spindle range of gear teeth parameter tion)
4B GAH3 side ( GRA1 - 4, GR1 -4), it is set
4C GAH4 with this parameter.
4D GBH1 Number of
X x Y
gear teeth
4E GBH2 Auxiliary
where, X: Normal number of
number of
gear teeth
4F GBH3 gear teeth
on motor Y: Auxiliary number of
50 GBH4 side gear teeth
"Auxiliary number of gear teeth"

is set for semi-closed loop
system where accurate gear ratio
must be set.
In the case of full-closed loop
system, approximate number of
gear teeth is set for X, and "0"
is set for Y.
Parameters GAH1 GAH4 and GBH1

- GBH4 correspond to GRA1 GRA4
, and GRB1 - GRB4 respectively.
59 SVSP Servo shift Spindle speed at which control 10 - 200(rpm)

speed
loop mode is changed from speed
loop to position mode is set.
56
Setting range
# Parameter Description ( unit)
5A PDT '
Home return Point at which speed is decel¬ 1 - 2000
deceleration
erated to stop for home return
(pulses)
point
is set.
If overrun occurs at stop of.
motor, setting should be in¬
creased .
5B IPOS Position Range within which "in-position" Hexadecimal

loop notation
signal is output in positioning
in-position
range control is set.
Standard setting:
Tap ... 10
C axis .... 3E8
Position loop
5C PZSF zero return Amount of shift of zero return Tapper-
C axis
L
byte) _
shift (low
position from Z phase, when loop
less
5D DZSP • Posi tion loop mode is changed from speed loop 0 - FFF 57E40
zero return
H shift
(high byte) to position loop is set.
5E DCSN Dual cushion This is set to apply cushion to Decimal no¬
tation
speed change.
0: Invalid
1: Valid
It is set to surpress gear
sound .
Standard setting: 1
5F PYX Exci tation Excitation ratio is set.

ratio
To reduce gear sound, setting
is decreased.
To enhance impact load response,
setting is increased.
Standard setting: 0
0:50% 1:25% 2:75% 3:100%
57
Setting range
# Parameter Description (unit ) _
Cl 0M1 PG1 multi¬ Multiplication of #21 PG1 (1st de¬ 1/16 - 15
plication times
C2 celeration point) can be set for
for each (xl6 )
gear each gear.
8 7 0
Cl Gear 01 Gear 00
8 7 0
C2 Gear 11 Gear 10
10H (16D) is for 1 fold.
When deceleration point in orient¬

ed spindle stop operation must be
changed, this parameter is set.
When "0" is set, multiplication
is one fold.
C3 0M2 PG2 multi¬ Multiplication of #22 PG2 (2nd 1/16 - 15

plication times
C4 deceleration point) can be set for
for each
gear each gear. (xl6)
8 7 0
C3 Gear 01 Gear 00
8 7 0
C4 Gear 11 Gear 10
10H (16d) is for 1 fold.

When decleration point in orient¬
ed spindle stop operation must be
changed, this parameter is set.
When "0" is set, multiplication
is one fold.
58
APPENDIX 2 Motor parameter list
DATA Motor max. DATA

No.
Motor type
speed No.
Motor type
speed_
Motor max.
917 F435 1.5/2. 2k*

150Q/G000/ 10000 1.5/2. 2k*
0 6000- 32 6000
925 F -135 925 F 438
1500/ COOP/ 10000 2. 2/3. 7k*
1 6000 33 2. 2/3. 7k* 6000
1150/3-150/8000
936 F 44 -I 936 F 443
1500/4500/8000 3. 7/5. 5k* 3.7/5.5kw
2 6000 3-1 6000
1150/3-150/8000
957 F4I9 957 F 434
3 5.5/7.5k» 6000 35 5. 5/7. 5k* 6000
1500/1500/8000 1150/3450/6000
957 F 426 5. 5/9. Ok* 6000 36
4
1500/4500/8000
977 F 404 977 F 403
1500/4500/6000 7. 5/11. 0k* 1150/3450/6000 7. 5/11.0k*
5 6000 37 6000
013 F 429 013 F 431
6 11. 0/15. 0k* 6000 38 11. 0/15. 0k* 6000
1500/4500/G000 1150/ 34 50/ G000
0l7 F 408 0T7 F 405 15. 0/18.5k* 6000
1500/4500/6000 15. 0/18.5k*
7 6000 39
1150/3450/4600
017 F 408 019 F 442
0k* 6000 40 18. 5/22. 0k* 6000
8
1500/4500/6000 18. 5/22. 1 150/3-I50/4G00
019 F 445 023 F 474 .
1500/4500_ 22. 0/26. Ok*
9 6000 41 22. 0/26. 0k* 6000
1150/3450/ 4G00
026 F405 026 F 40G
10 22. 0/30. 0k* 6000 42 22. 0/30. 0k* 6000
1500/4500 1 150/3-I50/4G00
11 43
031F 420 30. 0/37. 0k* 6000
1150/3450/4600
038 F 424
12 44 1150/345Q/4G00 37. 0/45.0k* 6000
13 45
14 46
15 47
16 Same as No. 0 1.5/2. 2k* 10000 48
17 No. 1 2. 2/3. 7k* 10000 49 Same as No. 33 2. 2/3. 7k* 10000
18 No. 2 3. 7/5. 5k* 10000 50 No. 34 3. 7/5.5k* 10000
19 No. 3 5. 5/7. 5k* 10000 51 No. 35 5. 5/7. 5k* 10000
20 No. 4 5. 5/9. 0k* 10000 52

Same as
21 No. 5 7.5/lt.0k* 10000 53 No. 37 7. 5/11. 0k* 10000
22 No. 6 11. 0/15.0k* 10000 54 No. 38 11. 0/15. 0k* 10000
23 No. 7 15. 0/18.5k* 10000 55 No. 39 15. 0/18.5k* 10000
24 No. 8 18. 5/22. 0k* 10000 56 No. 40 18. 5/22. 0k* 10000
25 No. 9 22. 0/26. Ok* 10000 57 No. 41 22. 0/26. 0k* 10000
26 No. 10 22. 0/30. 0k* 10000 58 No. 42 22. 0/30. 0k* 10000
27 59 No. 43 30. 0/37. 0k* 10000
28 60 No. 44 37. 0/45.0k* 10000
29 61
30 62
31 63
Note : For motor having maximum speed ranging from 6001rpm to

lOOOOrpm, use motor constant of lOOOOrpm for maximum
speed .
59
3.5.2 Parameter setting
When [SP.INDLE PARAMETER] of MACHINE PARAMETER screen is

selected, parameters
[SPINDLE SPEC.l M-PARAM 7. 1/2
are displayed. #
1 slimt 1 0 13 stap 1 527
There are two groups of 2 2 790 14 2 2640
3 3 4000 15 3
spindle parameters; one 4 4 0 16 4
5 smaxl 0 17 smini 1
6 2 790 18
is those used on NC side, 7 3 4000 19
8 4 0 20
and the other is those 9 ssift 1 0 21 sori 0
10 2 0 22 sgear 0
sent to FR-SF when FR-SF 11 3 0 23
12
is bus-linked with NC . 4 0 24
S( I) DATA( )
(1) Parameters used on . _

MC-ERR I
1
MACRO f SPINDLE _
PLC
I MENU
NC side
Spindle parameter list (1/2)
Setting range
1 slimt 1 Speed For GEAR 00] spindle speed

limit
2 2 GEAR 01 with motor at
3 3 GEAR 10 maximum speed
4 A GEAR 11 is set. 0 - 99999(rpm)
5 smax 1 Max. For GEAR 00 maximum spindle

speed
6 2 GEAR 01 speed is set.
7 3 GEAR 10 Slimt > Smax
8 4 GEAR 11
9 ssift 1 Shift For GEAR 00 spindle speed

speed
10 2 GEAR 01 for gear shift 0 - 32767( rpm)
11 3 GEAR 10 is set.
12 4 GEAR 11
13 stap 1 Tap For GEAR 00 maximum spindle

14 2
speed
GEAR 01 speed during
0 - 99999(rpm)
15 3 GEAR 10 tap cycle is

16 4 GEAR 11 set .
60
Setting range
# Parameter Descrip tion (unit)
17 smini Min . Minimum spindle speed is set.

speed
Spindle runs at this speed
0 - 32767 ( rpm)
even when speed specified by

S command is lower than this
speed .
21 sori
22 sgear Encoder Gear ratio between spindle gear 0:1/1

gear
ratio
and encoder gear is set 1:1/2
2:1/4
3:1/8
61
(2) Parameters sent to FR-SF
These parameters are

(SPINDLE SPEC.] M-PARAM 7. 2/2
#
sent from NC to FR-
1 PG1 133 13 25 GRA1 100
2 PG2 20 14 26 2 100
SF when FR-SF is bus- 3 PGC 10.00 15 ORS 1 6601 27 3 100
4 ZRZ 1 .00 16 0RS2 0 28 4 100
linked with NC. 5 OSP 220 17 TSP 4500 29 GRB 1 100
6 CSP 20 18 ZSP 50 30 2 100
Although FR-SF has 7 PST 2048 19 CSN 300 31 3 100
8 BRC 0 20 SOT 10 32 4 100
its own parameters, 9 21 TLM 10 33
10 22 VKP 63 34
parameters shown by 11 23 VKI 60 35
12 24 TYP 0 36
NC display becomes
#( |) OATA ( )
valid when FR-SF is
MC-ERR I MACRO pS’lNOLEp PLC MENU
bus—linked with NC.
Note: Parameter set

on the NC display can be made invalid by setting
switch SW5-1 of card SF-CA to "ON". In this case,
parameters set by FR-SF becomes valid.
Spindle parameter list (2/2)

Setting range
1 PG1 Spindle Encorder spindle orientation Encoder Magnesen-

orien¬ sor
Spindle rotational angle at
tation,
1st decel . which creep speed starts
is set.
point
Magnesensor spindle orientation
0 - 500ms
Time in which creep speed
starts after passing through
linear zone is set.
0 - 359
Encoder Magnesensor ( deg. )
Standard
180 133
setting
2 PG2 Spindle Angle at which creep speed run 0-40

orien¬ (deg. )
changes to position control
tation,
2nd decel
point
. loop is set.
62
Setting range
# Parame ter Descrip tion
(unit) '
3 PGC .
Sync tap , Spindle position loop gain dur¬ 0.01 - 999.99
( rad/s)
C-axis ing sync, tap C-axis control
control
position is set.
loop gain Standard setting: 10.00
4 ZRZ Spindle Error range within which spindle Encoder Magne-

orienta¬ sensor
orientation complete signal is
tion,
in-posi¬ output is set.
0 - 359 0-39
(deg. ) (deg. )
tion
range Standard setting: 1.00
5 OSP Spindle Spindle orientation speed is 0 - lOOO(rpm)

orienta¬ set.
tion
speed Standard setting: 2.20
6 CSP Creep Creep speed is set. 0 - lOOO(rpm)

speed
7 RST Position Oriented spindle stop position Encoder Magne-

shift sensor
is set.
0 - 409 5 1536
Encoder: Stop position is set ( pulses) 2560
within 360 deg. with
increment of 360/4096.
Magnesesnor: Stop position is
set within range from
-5 deg. to +5 deg. with
increment of 10/1024
(2040 for 0 deg. ) .
8 BRC Not used Set to "0".
15 0RS1 Oriented For details of setting, refer Set in hexadecim¬

spindle al notation.
stop
to # 15.
control
0 - FFFF
1
16 0RS2 Oriented For details of setting, refer

spindle
stop to #16.
control
2
63
Setting range
Parameter Descrip tion
(unit)
17 TSP Maximum Maximum speed of motor is set. 0 - 32760( rpm)

motor
speed
18 ZSP Motor Speed at which "zero speed" sig¬ 0 - 1000 (rpm)

zero nal is output is set.
speed
19 CSN Accel / . Time taken for acceleration 0 - 32760(msec)

decel . from 0 to maximum speed (or de¬
time con¬
stant celeration from maximum speed
to zero) is set (this setting is
ignored when position loop is
used) .
20 SDT Speed Speed at which "speed detect" 0 - 100(56)

detection signal is output is set in
ratio
terms of percentage to motor
maximum speed.
21 TLM Torque Torque limit is set in terms of 0 - 120(%)

limit
percentage for torque limit
signal TL2 .
22 VKP Speed Proportional gain is set for 0 - 1000( rad/ s )

loop
speed control loop.
propor¬
tional
gain
The larger the setting (100 -
150) , the faster is the respon¬
se, but the larger is the noise
and vibration.
23 VKI Speed Integral gain is set for speed 0 - 1000

loop (l/10rad/s)
control loop.
integral
gain It should be set so that its
ratio to proportional gain VKP
64
Setting range
# Parameter Descrip tion
(unit)
is almost constant.
25 GRA1 Number Number of gear teeth for gear Gear ratio is set
of gear with gear teeth
00 on spindle side is set.
teeth on on spindle side,
spindle and gear teeth on
26 GRA2 Number of gear teeth for gear
side motor side
Spindle epced x
27 GRA3 Number of gear teeth for gear Cplndlr aide r.enr tieth
(CflAl
Motor aide go nr tnrUT - 4J
10 on spindle side is set. icnoi - 4)
•Motor opted
28 GRA4 Number of gear teeth for gear
29 GRB1 Number Number of gear teeth for gear
of gear
00 on motor side is set.
teeth on
motor
30 GRB2 Number of gear teeth for gear
side


65
Parameter Description Setting
No. range
(unit)
15 0RS1 Oriented F E D C B A 9 8 7 6 5 4 3 2 10 Hexadeci¬
spindle S
mal nota¬
Spindle Spindle "r select tion
stop con¬ orient, orient , O
trol 1 Ki magnlf. magnlf. tg (rad/s)
Kr
I I I I I I J_L J! S
d-bit
T'
4-bit 4-blt
combination combination combination
0 : 0.6 t folds) 0 : 0.6(folds) 0 . advance

'
Delay/
0 :0.55 (rad/s)
1 : 0.7 1 : 0.7 1 :P I 1 : 0.1
2 : 0.8 2 : 0.8 2 : 1.65
3 : 0.9 3 : 0.9 3 : 2.2
4 : 1 4 : I 4 : 2.75
5 : 1.2 5 : 1.2 5 : 3.3
6 : 1.4 6 : 1.4 6 : 3.85
7 : 1.6 7 : 1.6 7 : 4.4
8 : 1.8 8 : 1.8 8 : 4.95
9 : 2 9 : 2 9 : 5.5
A : 2.2 A : 2.2 A : 6.05
B : 2.4 B : 2.4 B : 6.6
C : 2 6 C : 2.6 C : 7\ 15
D : 2.8 D : 2.8 D : 7.7
E : 3 E : 3 E : 8.25
F : 3.2 F : 3.2 F : 8.8
56
Description Setting
No- Parameter range
(uni t ;
16 0RS2 Oriented Hexadeci¬

F E D C D A 9 8 7 6 5 4 3 2 1 0
spindle mal nota¬
stop con¬
trol 2
!
Si;
Mi £?
I
.ji iJ ii! .*j OUftllM
rtliim.
•
•—In— l
tion
sii = i Hi ill ill Hi! i I 1 1
T
0: (ÿ) direction 2-bit combination
T
1 : ( •) direction 0: PRE
1 : CW
0 : ( * ) direction
2 : C CW
1 : ( •) direction
3 : Prohibited
0 : Closed
l i Semi-closed
PRE .... Same
as previous
direction
0 : Faint excitation
1 : Intense excitation
Normally PRE is set.
0 : (ÿ) direction
1 : (-) direction
0 : ( ») direction
1 ; ( .) direction
Standard setting: 0
67
(SPINDLE SPEC.] M—PARAM 1.2/2)
1 PG1. 133 13 25 GRA1 100
2 PG2 20 14 26 2 100
3 PGG 10.00 15 ORS1 6601 27 3 100
4 ZRZ 1.00 16 ORS2 0 28 4 100
5 OSP 220 17 TSP 4500 29 GRB 1 100
6 CSP 20 18 ZSP 50 30 2 100
7 PST 2048 19 CSN 300 31 3 100
8 BRC 0 20 SOT 10 32 4 100
9 21 TLM 10 33
10 22 VKP 63 34
11 23 VRl 60 35
12 24 TYP 0 36
#( I) DATA ( )
MC-ERR I MACRO PLC { MENU
Setting range
1 PG1 Magnesen— Position loop gain in magne- O - 360(0. lrad/s)

sor ori¬ sensor spindle stop control is
ented
spindle set.
stop po¬
sition
loop gain
2 PG2 Encoder Position loop gain in encoder O - 360(0. lrad/s)
oriented spindle stop control is
spindle
stop po¬ set .
sition
loop gain
3 OSP Not used in high-speed oriented 0
spindle stop.
4 CSP Oriented Ratio of speed reduction after 0 - 1000

spindle
position loop starts is set.
stop
decelera¬ Standard setting: 30
tion-
ratio
68
3.6 Adjustment
3.6.1 Adjustment to be made for accommodation to machine
(1) Setting the meters
Set the speed meter and the load meter as listed below
(only when the meters are connected to terminals SMI and
LM1 ) .
Setting Potentiometer
Speed meter Set SW5-4 Set VR4 so that VR4 of card SF-
of card speed meter reads CA
SF-CA to the maximum speed.
"ON" posi¬
Load meter Set VR5 so that VR5 of card SF-
tion.
load meter reads CA
120%.
(2) Parameter setting pins
Check that pins have been set in accordance with the re¬
levant list attached to the FR-SF.
For details of parameters for the FR-SF, refer to "Para¬
meter list".
When the FR-SF is bus-linked to M300 series NC , some para¬
meters are set through the NC CRT display.
Depending on FR-SF' s specification, user should set num¬
ber of gear teeth on the spindle side, and number of gear

( Macs)
teeth on the motor side.
(3) Adjustment of oriented spindle stop position
Use parameter "PST" ( FR-SF' s parameter No. 27) to adjust
oriented spindle stop position.
A) Encoder/motor built-in encoder spindle orientation
Setting
Amount of position shift = 360° x 4096
69
B) Magnesensor spindle orientation
Zero degree (0°) position of magnesensor is assumed
to be 2048 and angular range from -5° to +5° is divid¬
ed by 1024.
Setting is possible within range from 1536 to 2560.
o If large hunting occurs at oriented spindle stop,
position detector will be installed inversely.
In this case, reverse setting at bit 8 of parameter
0RS2 .
Note: Numbers of gear teeth on spindle side and motor
side are as follows:
A ~ F: Number of gear teeth
<ÿSpindle-
j /v Number of gear teeth on
spindle side:
1B
C GRA = AxCxE
D E Number of gear teeth on
F — Motor motor side:
GRB = B x D x F
Correct gear ratio '(or pulley ratio) should be assured
for all gears in the drive system (from motor to spin¬
dle) . Check that parameters GRA1 through GRB4 are
set properly.
3.7 Trial operation
Tentatively run the motor under the normal load and check
o if unusual sound occurs,

o if foreign odor arises, and
o measure bearing temperature.
70
3.8 Initial adjustment
3.8.1 Adjustment of magnesensor spindle orientation
Normal speed
Speed
OSP: 220 (Standard)

(Spindle orientation speed)
NCSP: 20 (Standard)
(Creep speed)
PCI : 133 (Standard) PG2: 20 (Standard)

j(lst decel. point range) (2nd origin point range)
I
Magnesensor I
MS signal I
Magnesensor
LS signal /
Set parameters properly, referring to the following
table :
Adjustment
OSP CSP PG1 PG 2
Overrun at N. /
S S
stop
Long orienta¬
/
tion time
Hunting at
/
stop
Notes: 1. s : Increase parameter setting.
— : Keep parameter setting unchanged

: Decrease parameter setting.
2. If large hunting occurs at oriented spindle

stop, position detector will be installed
inversely. In this case, reverse setting
at bit 8 of parameter 0RS2.
71
To determine the best value for parameter setting, per¬
form the following procedure:
1) Decrease OSP setting to about 50rpm, and PGI setting
to about 80, to prolong the time for which motion is
at creep speed and try oriented spindle stop with the
standard settings for CPS (i.e., 20rmp) and PG2 (i.e.,
20) to check.
2) If overrun occurs at oriented spindle stop, increase
PG2 setting (it may be increased up to 40).
If overrun occurs again after PG2 setting is increas¬
ed, decrease CSP setting (it may be decreased up to
10) .
If overrun occurs again after decrease of CSP setting,
enhance "servo rigidity" (later described).
3) After CSP and PG2 settings have been determined (at
steps 2) and 3)), set parameters OSP and PGI to the
standard values 220rpm and 133 respectively and try
oriented spindle stop to check.
4) If overrun occurs at oriented spindle stop, decrease
PGI setting gradually until overrun no longer occurs.
If overrun cannot be eliminated with low PGI setting,
decrease OSP setting.
5) In case, where time for which motion is at creep speed
is long (hence, time for spindle orientation is ex¬
cessive), increase PGI and/or OSP settings, avoiding
occurrence of overrun (maximum permissible settings
are 300 for OSP, and 200 for PGI) .
72
ft ) After completion of stop 5), check speed at each stage
of gearing.
It is recommended to give priority in setting sequence
to faster spindle speed, rather than slower speed, be-
beenuse overrun is more likely to occur with faster
spindle speed.
3.8.2 Adjustment of encoder spindle orientation
Sp*sd Nominl spoed
OSP: 320 (Standard)

orientation speed)
CSP: 20 (Standard)
\ (Creep speed)
rG3: Standard value

(2nd origin point range)
PCI: 100 (Standard)

(1st drcel. point range)
Set parameters properly, referring to the following
table :
Ad jus bmen t
0S P CSP rG 1 PG 2
Overrun at
N N / /
stop
hong orienta¬
/ N
tion time
Hunting at
S top N /
Notes: 1 . / Increase parameter setting.

Keep parameter setting unchanged.
St
Decrease parameter setting.
73
2. If largo hunt.IHR occurs at oriented spindle
stop, position detector will be installed in-
vo rsol y . Jn this case, reverse setting at
bit 0 of parameter 0HS2.
To determine the best value for each parameter setting,
perform the following procedure:-
1) Decrease OSP setting to about 50rpm, and PG1 setting
l.o about 80, to prolong the time for which motion is
at creep speed and try oriented spindle stop with the
standard settings for Cl’S (i.e., 20rpm) and PG2 (i.e.,
PO) to elieclc.
2) If overrun occurs at oriented spindle stop, increase
l’G2 setting (it may be increased up to 40).
if overrun occurs again after PG2 setting is increas¬
ed, decrease CGI’ setting (it may be decreased up to
10).
If overrun occurs again after decrease of CSP setting,
enhance "servo rigidity" (later described).
3) After CSP and PG2 settings have been determined (at
steps 2) and 3)), set parameters OSP and PG1 to the
standard values, that is, 220rpm and 180 respective¬
ly, and try oriented spindle stop to check.
'I ) If overrun occurs at oriented spindle stop, decrease
I’(11 setting gradually until overrun no longer occurs.
If overrun cannot he eliminated with low PG1 setting,
decrease OGP setting.
5) In case, whore time for which motion is at creep speed
74
is long (hence, time for spindle orientation is ex¬
cessive), decrease PG1 setting or increase OSP , avoid¬
ing occurrence of overrun (maximum permissible setting
for OSP is 300, and PG1 setting should be larger than
PG2 setting) .
6) After completion of step 5) , check speed at each stage
of gearing.
It is recommended to give priority in setting sequence
to faster spindle speed, rather than slower speed, be¬
cause overrun is more likely to occur with faster
spindle speed.
3.8.3 Adjustment of servo rigidity
"Servo rigidity" at oriented spindle stop can be enhanc¬
ed as follows:
1) Increase CSP setting to an extent where overrun does
not occur or decrease PG2 setting (maximum permissible
setting for CSP is about 30rpm for further ad-
justment, change PG2 setting) .

2) By setting bit of parameter 0RS1 , increase two magni¬
fications Kr and Ki proportionally (if Kr is set to
1.2, for example, Ki should be set to 1.2).
If intense vibration occurs at oriented spindle stop,
however, these settings cannot be further increased.
3) “T of parameter 0RS1 is "gain" for compensation.
Momentary servo rigidity can be increased by increas-
ing this value. With increase of wi , however, tor-
que for positioning decreases.
75
§4. CARD CHECK
4.1 Card SF-CA

Note: PIN7 and PIN8. differ depending
on card group No. (G51 or G52).
sI|s 11 y y a s g gsss &sgsggsii

g§lsl§5l Z o r Z a x ZoxEoxEax A.ax*.Qx».ax
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cm
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Cl12 O COK21
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ROUI ROMS
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run 12 3 1
rmz run C1ISOO
Group No.
display GtSlO
R0U2
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ADDRESS DATA
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LEU2 Q
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LED! LEDS LEDS LEU? LEI* LEW
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ON Q nrtn
[o] [o] [o] (o]l[M OFF

(CSZ)
5WI SW2 SW3 RW4 5WS

MOOR UP DOWN SET
LF.DIO0
CONII
CON 101
VKI
am o • cinr rtm
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• CD
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76
(1) DIP switch list
O: DIP switch set at ON
X : DIP switch set at OFF
Switch No. Name Description

SW5-1 to 3 TEST MODE TEST MODE is selected.
selection
1 Z 3
X X X Normal setting
O x x NC parameters are ignored.
x O X FR-SF internally set parameters
become valid.
O O x o Test aging
x x O o Parameter trans¬
Test mode fer
O x O
x O O
O O O o ROM initializa¬
tion
SW5-4 Meter
calibra¬
te Meter full-scale output
tion x Meter normal mode
For calibration of speed meter and load
meter
When SW5-4 is set at ON, meter full-scale

voltage is output. Adjust potentio¬
meter VR4 for calibration of speed meter,
and VR5 for calibration of load meter.
(2) Pushbutton list
__
SW1 MODE LED display mode is selected.
Each time the button is pressed, display

mode changes in the following sequence:
"STATUS" "DIAGNOSIS" "ALARM"
" PARAMETER ( 1) " " PARAMETER ( S ) "

"DEBUG"
SW2 UP This button is pressed to scroll up display

in each mode.
In PARAMETER mode, parameter data is incre¬
mented when this button is pressed after
77
UP button is pressed.'
SW3 DOWN This button is pressed to scroll down dis¬

play in each mode.
In PARAMETER mode, parameter data is decre¬
mented when this button is pressed after
DOWN button is pressed.
SW4 SET This button is pressed to rewrite parameter.
When SET button is pressed during PARAMETER

mode, parameter data flickers.
Then press UP and/or DOWN button to rewrite
the data.
PB1 This button is pressed to reset CPU.

After parameter is rewritten, press this
button.
Do not reset CPU while motor is running.
78
(3) Jumper pin list
Pin No. Name Setting Description
3! This setting is made when FR-SF is

PIN1 Bus interface z
PIN2
setting
riHi riM not bus-linked with M300 series CNC .
*For use of Set parameter #04M0D to "0".
this func¬
tion, para¬ 3 This setting is made when FR-SF is
2
meter should bus-linked with M300 series CNC.
be set. rwi rm2
(#04M0D ) Set parameter #04M0D to "2".
PIN3 Short-circuit Time for which short-circuiting of

prevention
transistors is prevented is set.
time setting :SS
12 3 4
Since improper setting may cause
rim
damage to equipment, make sure the
setting meets the order specifica¬
tion table.
PIN4 Test pin for These test pins are used in the
I 2
conveter lo ol final test before shipment.
check 1MH4
Do not set pin.
PIN5 Analog speed I 2 3 For single-polarity signal input

reference (0 to +10V) _
signal selec¬
tion
riHS
Set parameter #05DSR to "0" .
For double-polarity signal input
*For use of
this func¬ I 2 3 (-10 to +10V)
tion, para¬ 5M51
HN5 *When input offset must be adjust¬
meter should
be set. ed finely, this setting is used.
(#05DSR)
Set paam parameter #05DSR to "1".
PIN6 Test pin for These test pins are used in the
control cir¬
final test before shipment.
cuit check
r 2
Alarm caused by controller over¬
H riH6
heat is reset when 1A is connected
to IB. When 2A is connected to 2B,
alarm caused by tripping of break¬
er is reset.
PIN7 Current loop For FR-SF capacity ranging from

K5W3
gain select
PIN7 .
5 5kW to 15kW
79
PIN7 FO~Q1 For FR-SF capacity larger than

( cont ' d ) riN7 .
18 5kW
PIN8 (Currently not used)
80
PIN7 For FH-SF capacity larger than

E38
( cont * d ) ran .
16 5kW
PIN8 (Currently not used)
PIN 9 W77A (standard)
open emitter (sdatcbud)

IO II
PIMIO OE ;
PIM II oc : open col lector
- 80 -
(4) LED list
LED No. Description

LED1 Lights during regenerative energy is arising (converter).
LED 2 Lights when inverter/converter base current is inter¬

rupted .
LED 3 Watch dog alarm
Lights after the power is turned on or after resetting.
When FR-SF is bus-linked with M300 series CNC , the LED
goes on lighting until initialization of NC is complet¬
ed .
LED4 Status display and alarm display
i.
LED 9
LED10 Lights during converter charging.
(5) Potentiometer list
VR No. Description
VR1 Converter voltage gain adjustment (CH35)
VR2 U-phase current feedback zero adjustment (CH40)
VR3 V-phase current feedback zero adjustment (CH41)
VR4 Speed meter adjustment
VR5 Load meter adjustment
81
(6) Check terminal list
Terminal Description
Common
No.
CHI DGA + 5V
CH2 OV, DGA (digital signal grounding)
CH3 OV, D024 (+24V grounding)
CH4 D024 + 24V 9.3

CH5 AG A +15V
CH6 AGA U-phase voltage command
CH7 AGA V-phase voltage command
CH8 AGA W-phase voltage command
CH9 OV, AGA (analog signal grounding)
CH10 AGA -15V
CHI1 AGA V-phase PWM waveform
CHI 2 AGA W-phase PWM waveform
. CHI 3 AGA U-phase PWM waveform
CHI 4 AGA V-phase standard sinusoidal vaveform
CHI 5 AGA W-phase sandaard sinusoidal waveform
CHI 6 AGA W-phase inverter current detection
CH17 AGA U-phase base amplifier drive signal
CHI 8 AGA V-phase base amplifier drive signal
CHI 9 AGA W-phase base amplifier drive signal
CH20 AGA U-phase base amplifier drive signal
CH21 AGA V-phase base amplifier drive signal
CH22 AGA W-phase base amplifier drive signal
CH23 AGA U-phase standard sinusoidal waveform
CH24 AGA Triangle wave carrier
CH25 AGA Current amplitude command
CH26 AGA -10V standard voltage
CH27 AGA R-phase base amplifier drive waveform
CH28 AGA S-phase base amplifier drive waveform
82
Terminal
No. Common Description
CH29 AGA T-phase base amplifier drive waveform
CH30 AGA R-phase base amplifier drive waveform
CH31 AGA S-phase base amplifier drive waveform
CH32 AGA T-phase base amplifier drive waveform
CH33 DGA Regenerative brake current control ... H level

CH34 AGA Regenerative brake overcurrent .... L level
CH35 AGA 10V for 400V converter voltage
CH36 AGA Supply voltage peak rectification-
CH37 AGA AD converter intput (speed feedback and voltage

reference signal detection)
CH38 AGA +10V standard voltage
CH39 AGA Regenerative converter current detect 10V at 200%
CH40 AGA
'
U-phase inverter current detect 2.5V at 100%
CH41 AGA V-phase inverter current detect 2.5V at 100%
CH42 AGA Converter DC current detect 10V at 200%
CH43 AGA Inverter U, V, W-phase current full-wave rectifica-

tion waveform_ 10V at 200%
CH44 AGA Speed feedback, B-phase
CH45 AGA Speed feedback, A-phase
CH46 AGA Analog speed reference signal input
CH47 C0N24-2 Inverter base amplifier output, U phase
CH48 C0N26-6 Inverter base amplifier output, V phase
CH49 C0N24- Inverter base amplifier output, W phase

1Q
CH50 C0N22-2 Inverter base amplifier output, U phase
CH51 C0N22-2 Inverter base amplifier output, V phase
CH52 C0N22-2 Inverter base amplifier output, W phase
CH53 C0N23-2 Converter base amplifier output, R phase
CH54 C0N23-6 Converter base amplifier output, S phase
CH55 CON23- Converter base amplifier output, T phase

10
CH56 C0N22-5 Converter base amplifier output, R phase
83
Terminal
.
No
Common Description
CH57 CON22-5 Converter base amplifier output, S phase
CH58 C0N22-5 Converter base amplifier output, T phase
84
4.2 Card SF-OR
Card group No.
r
! CO Nil l Cr nm (o|j*n
J (SI)
Oj 15200
[ ] HHIr-rn
18855 S -S3 A M
rtwa [3] «c[5(5] 'SSI rt«

"0- run IMIO O
imlolol
CO N 4 CO N B C0NA A CO N C
Note: Name of pin may differ depending on card group No.

( G51, G52).
G51 (SI) (S2) (S3) (S4) (SS)

i
i \ I I \
After G51 PIN1 PIN2 PIN3 PIN4 PIN5
/-p-d/ i/2>
85
(1) Jumper pin list
PIN Baudrate 9®w

C0N60 serial interface baudrate
(si) selection [oj 19200 is set to 9600.
[o] tfioo
C0N60 serial interface baudrate
ItZDO
is set to 19200.
PIN2
(S2)
1AD
(Currently not used)
(oj (Currently not used)

A D
PIN3 Oriented Power supply of NC is not available.

(S3) spindle stop
encoder power
i:
supply 0A Power supply of NC is available.
D
PIN4 Oriented OC Synchro drive (open collector)

( S4 ) spindle stop OE [oj
position com¬
mand inter¬ OC 0 Source drive (open emitter)
face selec¬ OE
tion
OC
PIN5 Oriented CONC-14 is used for DGA.
spindle stop oe(al
( S5 )
position com¬
mand inter¬
oc [oj CONC-14 is used for 24V.
face common
0E
output selec¬
tion
86
Terminal
Common Description
No.
CHI DGA Position feedback, A phase
CH2 DGA Position feedback, B phase
CH3 DGA Position feedback, Z phase
CH4 AGA Magnesensor output
CH5 DGA Magnesensor, linear zone output
CH6 Digital signal, common (DGA)
Note: Common "AG" should be take from CH9 of card SF-CA.
87
4.3 Card SF-TL
(1) Parts arrangement, card G51 group
Card group No.

r
I CO Nil
1
cr I 2 3
L J nwi [o o p|
flffj loo ol
I3
run [o o ol X r
o
LF.111
C\3 O
C1I5
2
O
CJ Oil •cm
•an
•an
CN 1B
<fo~o]3
o lfo~ol2 FINS
C1H rail 3
2
CN 1 A
CO N B CO N A A
(2) Parts arrangement, card G52 group
Card group No.
r
I CO Nil I O t.F.m
L -J
ai5
1 2 3
CS3 run fÿTol
2
O
U 7 •an
•CII3
• cii3
CN1B
i :3
« loo ol riH5
CN 1A
C0NB C0NA A
(3) Switch list
Name Description
CS1 Rotary switch for axis No. setting.

:
Usually, it is set to "6".
When C-axis control is used, C axis No. is set.
88
(4) Jumper pin list
PIN1 CONAA I 2 3 Encoder feedback signal from CONB

output selec¬ rwito
PIN2 riHzi is output.
tion
(Not
provid¬ Feedback signal from motor detector
ed for I 2 3
card
group
TINI
PINZ m ( C0N2) is output to CONAA.
For Z phase, linear zone of magne-
No. 52)
sensor is output.
z 1 Feedback signal from motor detector

nm
HN2 Hi (C0N2) is output to CONAA.
PIN3 Baudrate sel¬ 123 C0N12 serial interface baudrate

ection ritu is set to 19200.
1 2 3
IsjjJSsS C0N12 serial interface baudrate
mu is set to 9600.
PIN4 Test pin Usuall, "1" is connected to "2".
<iy|3 When "1-2" is opened and "3-4" is

rm« closed, emergency stop signal earn¬
ing through bus-link cable is
ignored.
3
PIN5 Oriented 2
Power supply of NC is not available.
spindle stop i
encoder power rms
supply 3[o]
z Power supply of NC is available.
IK
P1N5
89
(5) LED list
LED No. Description
LED1 Encoder open circuit detection
This LED lights when magnesensor is used (it does

not detect open circuit of magnesensor) .
(6) Potentiometer list
VR No. Decription
VR1 Magnesensor sensitivity is adjusted.
Note: VR1 is not used in cards after card group No. G52.
Terminal No. Common Description
CHI DGA Position feedback, A phase
CH2 DGA Position feedback, B phase
CH3 DGA Position feedback, Z phase
CH4 AGA Magnesensor output (MS signal)
CH5 DGA Linear zone output (LS signal)
DGA and AGA should be taken from card SF-CA.
90
4.4 Card SF-PW
This card provides all DC power supplies necessary for FR-

SF.
AC170 - 253V input
FC
|oo o o oo o o| |oo oooo] |ooo ooo ooo||ooo ooo ooo|

z
5
o
a-QG-CZCo-Q
'l
<<aam
< o o u-i o o
m
tcztaz
_•-* •“ PM —• •“ PM
C.QZO.OZ C.QZC.QZO.QZI1.QZ
•" PM
— —— M PM
_——
Block A Block E I F G M G C D
Notes: 1. All blocks other than block A are not insulated

from the main circuit.
2. "0" line of block A is connected internally.
91
Block Name DC output voltage
! Common
P 5 A DC A + 5 V ± 3%
C
P 2 4 A D0 2 4 o +2 4 V ±10%
A E
P1 8 A E +1 8 V ±10%
AG A o
CO
N1 8 A -18V ±10%
P 1 5 +1 5 V ±10%
B D 10F
N1 0 -1 0V ±10%
P 1 5 +1 5 V ±10%
C D 1 0G
N10 - 1 0 v ±10%
P 1 5 i +1 5 V ±10%
D D 1 0 H
N1 0 -1 0V ±10%
;
P 1 5 I i +1 5 V ±10%
E D 1 0 A
N10 i
- 1 0 V ±10%
;
P 1 5 i +1 5 V ±10%
T D1 0C
N10 -1 0V ±10%
P 1 5 +1 5 V ±10%
G D 1 0D r
N1 0 - 1 0 V ±10%
P15 I + 1 5 V ±10%
H D 1 0E
N1 0 -1 0 V ±10%
P 1 5 I +1 5 V ±10%
I D1 0B
N10 -1 0V ±10%
J AC DOWN signal
ft
92
§5. ADDITION AND REPLACEMENT OF COMPONENT
Before a component is added or replaced, be sure to turn off

the main power supply.
5. 1 Addition of option card (SF-OR, SF-DA, SF-TL)
When an option card is added to a controller having no op¬

tion card, follow the procedure and caution described below.
Procedure :
(1) Remove the front panel of controller (4 panel mounting

screws should be removed).
(2) -Place the option card on the card SF-CA, where space is
provided for installation of option card, and secure the
option card with five mounting screws.
(3) Perform the required settings

(Refer to page for card setting, and to page for
parameter setting. )
Due care should be taken if parameter(s) must be set.

Option card is shipped with the standard settings.
Upon reception of option card, check it against the
specification for setting.
(4) When setting is changed, the setting table in the order

sheets attached to the controller should be revised in
accordance to the change.
(5) Install the controller front panel.
(6) Affix the "option card nameplate" attached to the option

card to the controller front panel, as shown below.
93
N
maaaaa-sF Option card
nameplate screw_
Option card mounting
(attached to option
to
option) card)
Front panel
mounting screw
[k> o ay
l l==PQ T
NT7 /
1 \x
/
Rating plate Card SF-CA Option card
Front panel
Location of option card Location of option card
nameplate (View with front panel
removed)
5.2 Replacement of card
For replacement of card, the controller front panel should

be removed (remove 4 mounting screws).
(1) Card SF-CA
To replace card SF-CA, remove 2 card mounting screws and

disengage 6 card locks.
SF-PW
o
Mounting screw
6 SF—CA n Card lock
r— CAUTION:
Before replacement, check ROM No., switch settings and

jumper pin settings.
When it is desirous to use the previous parameter set¬
tings, remove the parameter ROM (Eÿ ROM) from the old
card and load it to the new card.
Check engagement of the connector with the SF-PW (con¬
nector pins of SF-PW should protrude about 1 - 2mm).
Adjustment :
(a) CH40 - CH9 (AG) (U-phase inverter current) .... VR2

CH41 - CH9 (AG) (V-phase inverter current) .... VR3
Zero adjustments should be accomplished on VR2 and

VR3 .
94
<CQ uoeo
5ft'A
7s- (b) Set SW5-4 to "ON" and perform full-scale adjustments
ill for the following meters:
Speed meter .... VR4

Load meter ... VR5
(After adjustment, set SW5-4 to "OFF" position. )
(2) Cards SF-OR, SF-DA and SF-TL
To replace, remove 5 mounting screws.
r— CAUTION:
Before replacement, check switch settings and jumper pin

settings .
(3) Card SF-PW
To replace, remove card SF-CA, lead terminal screws (3

screws) of card SF-PW, and 4 SF-PW card mounting screws.
1
Pull card SF-PW in this
SF-p\v direction to remove.
r
Mounting screw
L J
r— CAUTION:
Each lead of card SF-PW should be identified.

One of white or red leads .... RO terminal
One of white or red leads .... SO terminal
Green lead ... E terminal
5.3 Replacement of ROM
( ) and R0M2 (4F).

ROMs should be handled in pair; R0M1 2F
Procedure :
(1) Remove the controller front panel (remove 4 panel mount-
95
ing screws).
(2) Remove the ROMs.
To remove the ROMs, be sure to use a ROM remover and

carefully disengage each ROM from socket.
Use care not to bend ROM pins.
(3) Load new ROMs.
To load, identify each ROM (see ROM No.) and check ori¬
entation.
After it is loaded, visually check for condition.
Example of ROM loading failure
(T) Example of loading failure
ROM tilts and its pins are not put into the socket
securely.
ROM
Tilt.
i
ROM socket
H II II tl It II II II II 1 1 II if
]
P.C. board
(7) Example of loading failure
ROM pin(s) is not put into the socket.
Pin bent outside

ROM socket
nnnn nnnnn
ROM
U LiU kJoiu n
1TITITurrr
TTu uuu '
Pin bent Inside 7

(4) After the replacement of ROMs, the corresponding descrip¬
tion in the "order sheets" attached to the controller
should be changed accordingly.
96
5.4 Replacement of diode module and transistor module
(1) Removal of defective module
Disconnect the wires from the module to be replaced and

separate the module from the heatsink to remove the mo-
dule . When transistor module is removed, note that the
base terminal "B" and emitter terminal "E" are of plug¬
in type.
(2) Greasing
Apply uniform film of silicone grease to the back sur¬

face of the new module before loading.
(3) Installation
Connect the wires to the new module with the specified

torque .
For transistor module protect the base terminal and
emitter terminal with silicone tubes, as they were.
— CAUTION
Since the diodes and transistors are of special specifica¬
tion, use the specified one for replacement.
When your hand may directly touch base terminal "B" or

terminal "E" of transistor module, use a grounding means
to prevent damage to the transistor module, due to static
charge .____
__
__
Max. clamping Recommended
Model Screw sloe torque clamping torque
(kg —cm) (kg — an)
PT 7 6 8
a
o PD 6 0 8 M 5 X 0. 8 2 0 17±2
a
PD 1 0 0 8
u
U
in
U M 7 5CDY-1 0
a
CO UM100CDY— 10 M 5 X 0. 8 2 0 1 7± 2
UM1 50CDY-1 0
Table 5.1 Clamping torque table
97
5.5 Disassembly and assembly of SJ type AC spindle motor
HI Cables and P.C. board
(1) Remove the cover Terminal box cover

of terminal box
located on the
fan case. -V
I 5*-
(2) Disconnect the
cables coming V gS
from the electric 25* V

enclosure .
a) 3 motor main
leads (U, V and
w) . i m
b) 2 cooling fan
Fan case
leads (BU and
BV).
c) 2 thermal protector leads (0HS1 and 0HS2).
d) Cable connected to the external connector of P.C. board.
(3) Remove the ex- P.C. board mounting pan-head screw

P.C. board
ternal connector
from the connector
/
bracket .
Disengage the in¬ . •• V
«*
ternal connector. A
m
(4) Remove the P.C.
board mounting pan % •
i
mem
-
head screws to re-
move the P.C. ,wSÿ K,
9*
board. !§
(5) To assemble, per¬
* W
Connector \
form the reverse Exteranl Internal connector
bracket connector
steps .
packing
98
|~2~[ Cooling fan
For models smaller than

132Fr 'O
(1) Remove the hexagon

socket head bolts
used' to secure
the finger guard.
29
1 a
iV
1-
(2) Remove the pan¬ 3
head screws at the
center of the cool¬
ing fan to remove
the fan.
r rt-j
i •
5.
(3) Cut the four fan

leads.
Remove the pan
m
fi
mmm\ sS
head screws and

draw out the fan
motor from the >•
pj
fan case. zmsgS itr y"
•S-:
99
(4) To assemble, perform
the reverse steps
((3 )—(!)).
Fan motor W#' JZ
V
M?.
m
I
m m V
;• " Finger
•?> guard
h-
/
S.‘-
Fan
‘
r.
For models larger than
frame No. 160 '•tj
. '*‘ÿ5 ivs
ly*,
(1) Remove 3 fan case
v.
mounting hexagon
socket head screws. *>«
Pull back the fan

case to remove -S3S
the fan case to¬
'ÿiJL
m4:
gether with fan. ±L y
-ÿJc'£S
(2) Remove the hexagon

socket head bolts
used to install
the finger guard.
KSSS
5S ma®|
im±
I W
ir
%
5-5‘
3&
100
(3) Cut the three leads
of cooling fan.
Remove the pan 9Bk
head screws used to
install the cooling
T\
•-* u
fan and draw out S"
the fan from the
a-
T */
fan case.
‘nr
(4) To assemble again,

perform the reverse
steps ( (3) —
*- ( 1) ) .
:>ÿ
Cooling fan
It -t
w
Finger guard
•—•V.
• - :r-r- -25
[~3~] Sensor and sensor gear w..
(1) Disengage the sensor m &
connector (internal)
from the P.C. board
in the terminal box.
* •:
(2) Remove the three fan
mounting hexagon
socket head screws.
m
EMI
-?1
Pull back the fan ‘”*1
case to remove the

fan case together
with fan.
101
(3) Remove the two pan
head screws used to Sensor bracket
install the sensor Sensor Sensor bracket
Sensor mountin screw
bracket to remove
the sensor bracket
1.
L*r,
*v
together with sens¬
sHm
or (take care to
prevent hitting of - %
m
the sensor against
the sensor gear ) . m r-.
IE
n,
(4) To adjust sensor

v £
position, loosen 2$ r-1
the sensor mounting ( sga
screw with the sens¬
or bracket held in
position and in¬
Thickness gauge
sert a thickness Sensor gear
gauge into the gap

Sensor mounting screw
between the sensor
and the sensor gear.
Adjust the gap to
0. 15±0.01.
After making sure that
the sensor marking
lines are aligned with each other, tighten the sensor
mounting screw to secure the sensor in position.
(5) Apply lock paint to

the sensor mounting
screw and the sensor
w, w«
bracket mounting i u
HiV
screws . w
(6) When the sensor is
put into the fan
n
Align the marking lines
with each other.
case arrange the
sensor leads properly to prevent sensor lead from being
wedged.
102
(7) To remove the sens¬
1
or gear, screw eye
bolts (M8) into the
tapped holes and ap¬ i
ply a tool shown to
the right to the i.
bolts . fig i
After the removal i
of the sensor gear, fcXTTTZf
remove the two eye 1. 'ÿa?
*
bolts . V!"'
(8) To install the sensor gear again, it must be shrinkage-fit

at temperature within 100°C - 150°C.
Note that excessively high temperature may cause distor¬
tion to the gear.
[~4~1 Bearings
(1) Remove the shaft

Apply sealing compound. Bracket mounting
case cover mount¬ bolts
ing screws and the
bracket mounting
hexagon socket
head bolts and
remove the bracket
on the counter¬
load side.
(2) When the bracket

si
on the counter-
load side is in¬
stalled again, ap¬
ply sealing com¬
pound to the fit¬ Shaft case cover mounting screw
ting surface.
103
(3) To remove the bear¬
ing on the counter-
load side, remove
the shaft stop ring
and apply a bearing
remover.
V
%
The bearing can be
removed together i,
with the shaft case <ÿ

'i
cover.
£
Shaft stop ring
(4) To remove the bear¬

ing on the load side,
apply a bearing re¬
mover to the inner
ring of bearing and
turn the handle of
L jr
bearing remover.
1
(5) To install bearing

to shaft, all fitting
surfaces should be Press.
It
. thoroughly cleaned Pipe
and smoothed. Bearing
B ts
(6) Apply grease to bear¬ A
ing bore surface and 0-
shaft. Put a pipe on
the bearing inner ring
ejla
and carefully depress 77777777777/7777777777777
the bearing by a press machine. Press machine is used to

install
104
(7) If press machine is
not available, light¬
ly hammer the pipe to
drive .
Use care not to ham¬ e Q D 3
mer the outer ring
=£cy
n LP
of bearing.
7/
Pipe
\ X
Bearing
Hammer is used to install .
105
§6. INSTALLATION OF ORIENTED SPINDLE STOP POSITION DETECTOR
6.1 Magnesensor 1-point oriented spindle stop

6.1.1 Magnet and sensor
The sensor generates two types of voltage signal as shown

in Fig . 6.1.
Direction of
rotation v
Rotating disk
rfiL, Magnet
Sensor head
Output voltage
Amplifier
Output voltage
[ MS signal |
»
+g
I
+5V Between C0NA(14) and (15), or
CONB ( 8 ) and (9)
a,
a
Bz
I
- 5I I
i - 8V Between C0NA(16) and (17), or
| LS signal| + 8- CONB ( 10 ) and (11)
+5V
Fig. 6.1 Sensor signals
MS signax .... Signal voltage is zero volt when the center -

of magnet comes to the sensor head, and
maximum at both the extremities of magnet.
106
LS signal .....
Spindle is stopped with this signal at OV.
Signal voltage is constant within the zone

(width) of magnet.
This signal is used to verify that spindle
remains stopped within the zone of magnet.
6.1.2 Operation mode and motion pattern
(1) Operation mode
Motor speed Oriented

spindle
.stop speed Creeping speed
I
i T
Sensor MS signal
Sensor LS signal
n
Oriented spindle
stop command
Up-to-speed signal Slow-down timer

! i
Slow-down timer i
Oriented spindle \
stop complete
When direction of oriented spindle stop motion has been

fixed (by parameter setting) and is inverse to the direc¬
tion of normal spindle rotation (run), the motion pattern
is as .follows :
Normal run
\ Creeping speed
Oriented
Reverse run spindle
stop speed
107
(2) Operation
(a) When oriented spindle stop command signal turns on,

motor speed changes to "oriented spindle stop speed".
(b) When spindle speed reaches the oriented spindle stop

speed, "up-to-speed" signal turns on.
(c) When sensor "LS" signal falls to "L" after the up-to-
speed signal turns on, the slow-down timer starts
counting (software timer).
(d) When the slow-down timer counts up, spindle speed

changes from the oriented spindle stop speed to
"creeping speed".
(e) When sensor "LS" signal rises (H), control mode

changes to positioning control mode.
(f) The spindle stops when sensor "MS" signal turns on.
(g) "Oriented spindle stop complete" signal turns on.
Direction of oriented spindle stop motion (set by-

parameter 0RS2)
(1) PRE Direction is same as that of previous

rotation .
(2) NORMAL Direction is same as that of normal spindle
rotation.
(3) REVERSE Direction is reverse to that of normal
spindle rotation.
108
6.1.3 Types and outside dimensions of magnesensor
For oriented spindle stop, the following combinations of

amplifier, sensor and magnet are available.
Permissible Combination
speed
Type Model
Ampli¬
CRPM) fier Sensor Magnet
Standard 0—6000 MAGSENSOR BK0 - C 1S10H01 — 3 H0 1 H0 2 H0 3

High-speeo
standard 0—12000 MAGSENSOR B KO - C1730H01. 2. 6 H0I|H02|H06
High-speea
miniature 0-12000 MAGSENSOR B KO - C 1730 HOI. 2. 9 [HOI [H02 jH09
ring _
High-speed
0—25000 MAGSENSOR B KO-C1730H01.2L 11 |H0 1 H0 2 | H1 1
High-speed
ring_ 0—30000 MAGSENSOR B KO - C 1730 H01. 2. 12 H0 1 | H0 2 I H1 2
High-speed
ring_ 0—30000 MAGSENSOR B KO - C 1730H01. 2. 13 HOI H0 2 I H1 3
rgh-speed j
Hi
0 - 3 0 0 0 0 MAGSENSOR B K 0 - C 1730 HOI. 2. 14 |H0l|H02iH14
Note: Combination of amplifier, sensor and magnet is pos¬
sible within the same model group (C1810 or C1730).
Outside dimensions:
• Amplifier HOI
2-0115.3 23 .
/
11
*_
§ c
S
A
/
Connector
For BK0-C1810H01,
_ 95 Connector (controller cable side)
Sensor: TRC116-21A10-7M
R04— R-QF is used. Cable : TRCU6-12A10-7F10 5 .
For BK0-C1730H01,
TRC116-21A10-7F is used.
© Sensor H02
Reference notch 25 5.5

v u-li-
NKjJL i — Cable
w“J length 500 -I)
o
r»
I
- —r
G n
f '-V. i=
1
,
| ia I
Connector
For MK0-C1B10H02, R04-P-8M is
used.
For BK0-C1730H02 , TRC116-12A10-7M
is used.
109
•Magnet
Permis¬
Part sible Outside view
No. speed
CRPM3
HO 3 0-6000 Reference hole
H0 6 0—12000
---
i
-•_±
T
<0
oq
S
-s s
\ 4-DIA4.3
2,5
7.5
Weight: 40-1•5g
Mounting screw: M4 screw
5
- -O-Ts -- - 2
2- 4 A. 3
50
H0 9 0—12000 40
30 WE I GMT
l4.AS0.7e
1
V
'i.t
Mounting screw: M4 screw
4— F screw
IIHCFEDO
H11 0 —25000
Case
m
Cam iFKMOfi jx*
Stainless SUS-303
--
t
o
% (g
H1 2 0
— 25000
L3
SBSM
_l
U=l
1 !
Stop position
scale
17-4CSQ. is t> On circumference
Reference notch
r
Polarity (N,S) is indicated on the side wall of case
;*
Sensor head should be installed so that the reference
.
notch of sensor head comes on the case side.
Magnet Unit: mm
Dimensions
TYPE A B C l) E F G H J xX L Weight
Ttiri+acBo (g)
H13 0—30000 BK0*ct7nom IQS 90 3 19 UBXt.Q 5 90 70X79 I =
IO!l 1
-0
6ar7+a.ajo
lit? 79 25 17 LGXQ.2 5 70 OflXRX I 7R*=1
-0
5aj7**aoa
m
1113 n 65 n is I6XQ.B 5 65 5UX57 I 47*=J
-a
41117+0.020
1114 «c >1 2D 10 U1XQ.7 5 54 4UX45 I 12=1
-0
: G hole Caution on installation of Hll - H14

Reference
tO
Spindle 1. Tolerance to shaft dimension should
notch
Hi 4 0—30000
‘“1
4
-7rfÿCaSe
’“J
be "h6".
2. 2-dG holes can be used for position-
(}ÿ y_ jfcj" ;! j!; ing of spindle and magnet.
u UoTlII I nfi I \ X 3. Magnet shall be installed as shown
- Tolerance: h6
Installation of magnet
—j \
'clamping screw
to the left.
4. Misalignment between sensor head and
magnet center line shall be within
±2mm.
5. Reference notch of sensor head shall
come on the case side.
110
6.1.4 Orientation of magnet and sensor head
The magnet and sensor head should be installed in the

.specified orientation.
Standard type .... The center reference hole of magnet

High-speed
and the reference notch of sensor
standard type
head should come on the same side.
Refer to CASE 1 CASE 2 | , [CASE 3

and UNACCEPTABLE EXAMPLE 1 .
High-speed .. . The reference notch of sensor head
miniature type
should be located in reference with
polarity (N, S) of magnet.
Refer to CASE 4 , CASE 5 and

UNACCEPTABLE EXAMPLE 2 .
High-speed ... The reference notch of sensor head
ring type
should be located in reference with
polarity (N, S) of magnet .
Refer to | CASE 6 | , I CASE 7 I and
UNACCEPTABLE EXAMPLE 3 .
CASE 1 . .. . Magnet is installed on the circumferential
surface of rotating disk.
The center reference hole of magnet and the

reference notch of sensor head should come
on the counter-load side, as shown in Fig.
6.3.
Counter-load z
side -F Load side
Ln Ic
Counter-load side Load side
View from A
Reference hole
Reference notch
Magnet is installed on circumferential surface of

rotating disk.
Ill
CASE 2 . ... Magnet is installed on the front or back
flat surface of ratating disk.
(1) When the magnet is instal¬ (2) When the magnet is instal¬
led on the counter-load led on the load side of
side of spindle, the ref¬ spindle, the reference hole
erence hole of magnet and of magnet and reference
reference notch of sensor notch of sensor head should
head should face inward, face outward, as shown in
as shown in Fig. 6.4. Fig. 6.5.
Reference hole Reference notch Reference
Reference
notch
hole
SM
B- ISPS CN
Reference \'
/
Re ference
hole
Reference
notch
View from "3" hole Reference notch View from "C"
Magnet is installed on the Magnet is installed on the

counter-load side. load side.
CASE 3 ... In CASE 1 , the magnet and sensor head can

be located, as shown below, so far as the
magnet is aligned with the sensor head cor¬
rectly .
When the magnet and sensor head are instal¬
led, as shown below, however, bit for para¬
meter (orientation of oriented spindle stop
detector) must be changed correspondingly
(parameter 0RS2 ) .
Reference hole
Reference notch
112
UNACCEPTABLE EXAMPLE 1 ... If the reference hole of
magnet and the reference notch of sensor head
are not on the same side, intense vibration
occurs when the sensor head is at .-extremity
of the magnet (oriented spindle stop is im¬
possible ) .
Re ference
hole -E-
Reference hole
Reference Reference notch

notch
X- X
CASE 4 .. .. Magnet is installed on the circumferential
The reference notch of sensor head should be

on the counter-load side and the magnet
should be installed in the polarity shown
below.
Counter-load 4—
FI
Ivri
side -F7' ri" rj Load
-WV side
Reference notch
View from A
Reference notch
Magnet is installed on the circumferential

CASE 5 ... . So far as the relationship between location

of the reference notch of sensor head and the
polarity of the magnet is in accordance with
CASE 4 , the sensor head and the magnet can
be installed as shown below.
(Bit for parameter (orientation of oriented

spindle stop detector) must be changed cor-
113
E
respondingly .... parameter 0RS2)
Counter-load
side ~E: l;
_
m
o
d Load side
Reference notch
View from "A"

Reference hole
Reference notch
UNACCEPTABLE EXAMPLE 2 ... If the reference notch of

sensor head is not located properly in re¬
ference to polarity of the magnet, intense
vibration occurs when the sensor head is
at extremity of the magnet, and oriented
spindle stop is impossible.
E
Counter-load —
r1
Load side

/Ti
Re ferenqe_
notch'
View from A
Re ference
notch
A
X
In this example, polarity (N, S) of magnet
is inverse to that in | CASE 4~| .
CASE 6 .. . The reference notch of sensor head is on

the counter-load side of spindle and the po¬
larity of the magnet is as shown below.
2
Counter-load
side - Load side
Re ference
notch View from A
Reference notch
A
Magnet is installed on the circumferential
114
CASE 7 ... . So far as the relationship between location
of reference notch of sensor head and the
polarity of the magnet is in accordance with
CASE 4 , the sensor head and the magnet can
be installed as shown below.
(Bit for parameter 0RS2 (orientation of ori-

ented spindle stop detector) must be changed
correspondingly. )
VI
Counter-load
side -EE Load side
Counter-load Load side z
side
7
Reference notch
View from "A"
Reference notch
1
A
UNACCEPTABLE EXAMPLE 3 ... If the reference notch of

sensor head sensor is not located properly in
reference to polarity of the magnet, in¬
tense vibration occurs when the sensor head
is at extremity of the magnet, and oriented
spindle stop is impossible.
V?
Counter-load
side
c.:: Load side
Counter-load z
side Load side
Reference hole View from "A"
Key groove X
A
In this example, polarity (N, S) of magnet
is inverse to that in CASE 4 .
6.1.5 Caution on installation of magnet
When the magnet is installed to the spindle, pay attetion

to the following:
(1) Do not locate an intense magnetic source near the mag¬

net.
115
(2) Carefully handle the magnet, avoiding mechanical shock
to the magnet.
(3) Secure the magnet to the spindle with appropriate

screws.
For applicable screws, refer to the drawing showing
the outside view of magnet.
(4) After the magnet is installed, balance the entire

spindle .
(5) Align the center of the magnet (between N and S) with
the center line of the rotating disk and make sure
the orientation of the magnet and sensor head is as
indication in 1 CASE 11 - [CASE 7~\ .
(6) Keep clean the magnet and its peripheral to be free
from iron particles (iron particles may cause mal¬
function) .
(7) Apply lock paint, or other suitable means, to prevent
mounting screw from becoming loose.
(S) If the magnet is intailed on a ground rotating disk,

demagnetize the disk.
(9) Diameter of rotating disk on which the magnet (other

than ring type) is intalled should be within the range
from 80mm to 120mm.
When spindle speed is low, however, use a rotating
disk of larger diameter.
(10) If speed of the spindle exceeds 6,000rpm, use a high¬

speed type, high-speed miniature type or high-speed
ring type magnet.
6.1.6 Caution on installatin of sensor head
(1) Install the sensor head in accordance with |CASE l[

CASE 7 | .
(2) Align the center line of sensor head with the center
116
of magnet.
(3) Gap between the magnet and the sensor head is listed
in Table 1 Table 3.
When a standard type magnet is installed in accor¬

dance with | CASE l] or CASE 3 , refer to Table 1.
When a high-speed standard magnet is installed in

accordance with | CASE l] or | CASE 3~[ , refer to Table
1.
When a standard magnet is installed in accordance

with CASE 2 , refer to Table 2.
When a high-speed standard magnet is installed in

accordance with CASE 2 , refer to Table 2.
When a high-speed miniature magnet is installed in

accordance with CASE 1 or CASE 3] , refer to
Table 3.
magnets are mass-produced, it is recommended

to prepare jigs for production.
(4) Connector for BK0-C1810 is oil-proof. Connector for

BK0-C1730 is not oil-proof. It is recommended that
the connector is located where is free from oil.
(5) The cable between the amplifier and the controller

should be laid down apart from high-voltage cables.
(6) Check the connector wiring, securely engage the con¬

nector and tighten connector lock screws.
117
MO 3
Direction of
rotation
Spindle MO 3
A F«. -AM
I % Magnet
vJs TILS'
Magnet ‘ i >
Max. gap
Min. gap
Permissible error Head
± 2 so '////////A
l
T1 I ‘
Adjustable range
±2
f i \
Mounting plate
Center
Flange
Center
Table 1
BKO-C 1 8 1 OH 03 DK0-C1 7 3 0 II 0 6
Radius (R) mm Max. gap Min. gap mnj Max. gap mm Min. gap mm
40 .
11 5 ± 0. 5 2. 7 ±0.5 10±0. 5 1. 22±0. 5
50 9. 5±0. 5 2. 8±0. 5 8 ±0.5 1.31 ±0. 5
60 8. 5±0. 5 3. 0±0. 5 7 ±0.5 1.5 ±0.5
70 8. 0±0. 5 3. 4 ±0.5 7 ±0.5 2. 38 ± 0. 5
Table 2
BKO-C 1 8 1 0 1103 GKO — C 1 7 30 II 06
Radius (R) mm gap mm gap cm
40 6 ±0.5 5 ±0.5
50 «•
*
60
* *
Table 3
BKO— C1730 II09
Radius (R) mm Max. gap mm Min. gap mm
40 6. 25±0. 5 3.3 ±0.5

50 6.0 ±0.5 3.7 ±0.5
60 5. 75 ±0. 5 3. 85 ±0.5
70 5.5 ±0.5 3. 87 ±0. 5
118
6.2 Encoder type oriented spindle stop (4096 points)
6.2.1 Operation mode
Motor speed
— Start of counting
Oriented spindle stop speed
Creeping speed
Oriented spindle
,
I
stop command
Up-to-speed
I
Mark pulse n n n n: n n
'
In-position
output i J
6.2.2 Operation
(1) When oriented spindle stop command signal turns on, the
spindle stop position specified by parameter PST is read
and motor speed is changed to "oriented spindle stop
speed" .
(2) When motor speed reaches the specified oriented spindle
speed, "up-to-speed" signal turns on.
(3) When a mark pulse is input after the up-to-speed signal

turns on, the counter starts counting.
The oriented spindle stop speed remains unchanged.
(4) When the spindle reaches 146° - 225° from the specified
stop position, spindle speed changes from the oriented
spindle stop to "creeping speed".
(5) When the spindle reaches 15 - 25° from the specified stop
position, control mode changes to "positioning control
loop" .
The spindle stops when it reaches the specified position.
(6) "Oriented spindle stop complete" signal (contact 0RA1 -

0RA2 signal) is output when the spindle enters the zone
119
(stop position ± in-position range), specified by para¬
meter ZRZ .
(7) When the oriented spindle stop command is withdrawn, mo¬
tor speed returns to the previous speed.
(8) If oriented spindle stop command is given again during

oriented spindle stop motion, the spindle orient-stops
after one revolution of rotation.
The spindle, however, may rotate over one revolution, de¬
pending on settings of oriented stop position and posi¬
tion shift (parameter PST).
(9) When "machine ready complete" signal (SET1, SET2) is

turned off and then on while the spindle is in oriented
stop condition, the spindle remains stopped.
(10) Stop position (SF - OR .... when card DA is used)
Stop position can be specified by 12-bit signal (01H -

12H) . When all bits are off, the spindle stops at the
basic stop position (0 deg.).
360
Stop position = C (H12) •2 "+ (Hll) • 2 "-r
4096
(HI) •2* )
Ex. : When only "H10" is on, the spindle stop position

is,
360
X512 (2’) =45'
4096
The least setting increment is, 360° / 4096=0. 088*
Integer (1, 10, ....), if specified for stop position,

causes error, due to fraction from multiplied least set¬
ting increment (0.088).
The relationship between orientation of installed en¬

coder and stop position is as follows:
120
t
Normal oriented Orientation of

spindle stop Installation
S 2
O
o
3
P
2
O
M
< rt
A H*-
CD
O
O
£
I 11 =c
O
»-s
P
ca
o
/„a i M
ro
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3s <
o >= I »u "
o
o
a
oa ro i-* o
I w rr *1
=:
>
ro 2
•o g O
ao
uz 3 >
l<
\ a
ro
•— CO 5: P
5
(/>
§8 o H, o
•X •n
v 3J
ro
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=
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ao
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6.2.3 Compisition
Controller 1
Programmable
controller
MI9
M06
Option card
J N/C
SF-OR Oriented spindle

SF-DA stop command
SF-TL Programmable
controller
Oriented spindle stop position
L._J
command
CONC (12-bit binary)
J
PLG
B
CONAA l : i 1
Encoder Spindle
>
Lb CON D
m s
Motor
=
/
Fig. 6.11
Note: If direction of motor rotation differs from direction

of encodor rotation, adjust direction by changing
parameter setting.
122
6.2.4 Outside dimensions
Encoder ( 1 o 2 4 ?/ r e v) RFH-I 024-22-1 M -68
+ 0. M
Name plate 1.15-0 2 4-01A 5.4
/
v
w CM
5
d
+ =
D
m
oc
u? 3nri S§ U3
in
4 o=Is
odc? |
_3+U.U5
-n
C71IO
I I
50 Key dimensions
20 £ s
tn
dd
l
(38
X 28
S
ltt.5 5 3
102 33 DIM IN' m
135
A 1 c hA K OV
H 2 c h 7. L
Connector
Encoder: MS3102A20-29P C I chB M
Controller cable: MS3106A20-29S (user should D N I ch.T
prepare this connector)
E Case earth l» 2 ch2
Note: Max. encoder speed should be
less than 6000rpm. . I*
(7
K I chB
S
II +5 V T
J
123
§7. PROFILING CONTROL (C-AXIS CONTROL) ENCODER
.
7 1 Name
Encoder 0SE90K+1024 BK0-NC6336H01
7.1.1 Outside dimensions
38 109 = '
4 — M4, 6mm deep 2 8 14.4- 17
Caution label
T. I
I
a
FTU O.
2
-a-
m 3
•
ilsj
o
in
-©ÿ
sliEiL 2 ini .is
5 •€*
aI
X
<
-3- IC
-e-
*3
Connector
Connector key Xu I
J
Encoder: MS310A20-29P
Controller cable: MS3106A20-29S
fO.012
5 -o.oir
L
Notes: 1. Speed of encoder should not exceed 6000rpm.
2. Tolerance to dimensions should be ±0.5mm
unless otherwise specified.
7.1.3 Connectors
(1) Connector: MS3102A20-29P
(2) Connection
Signal output Remarks
1c h 1024 C/T A. 3 phase A.3 phase
2 c h 1 C/T Z phase. Z phase

3c h 90000 C/T I C.D phase, C.D phase
4 c h 1 C/T Y phase. Y phase
124
Pin Function Pin Function
A ich A phase K 0 V
Q 2ch Z phase L 3ch C phase
C lch B phase M 3ch TT phase
D N I lch ~K phase
E Case GND P 2ch T phase
F 3ch C phase R lch T5 phase
C 3ch D phase S 4ch Y phase
H D c+5 v T I 4ch Y phase

J I 0 V i
Admitted electrical_ sgeed is 166rpm for signal in 3 chan¬

nel (C, D phases, C, D phases)
7.1.4 Mechanical specifications
(1) Rotational characteristics
a. Inertia : Max. lOOg-cmÿ

b. Shaft frictional torque: Max. lg-cm
c. Shaft angular acceleration: Max. 10-* rad/sec2

d. Permissible max. speed: 7,030rpm
(2) Mechanical construction
a. Bearing : Reoiling is not required for 100,000hr

of operation at 2,000rpm, and 20,000hr
of operation at 6,000rpm.
b. Shaft runout : Max. 0.2mm at 15mm from shaft end
c. Permissible load: 10kg (5kg during operation) in thrust

direction
20kg (10kg during operation) in radi¬

al direction
d. Weight : Max. 2kg
e. Error in perpendicularity of flange surface against

shaft : Max. 0.05mm
f. Eccentrisity in flange engagement: Max. 0.05mm
- 125
(3) Environment
a. Operating temperature range: -5°C to +55°C

b. Storage temperature range: -20°C to +85°C
c. Humidity : 95%RH (at 45°C) for 8 hours
d. Vibration : 5 50Hz, full amplitude, 30 min.

for each axis
e. Mechanical impact: 30G, 11msec, 10 times for each

axis
7.1.5 Handling, installation and operation of encoder
1. Installation of encoder
It is recommended that flexible coupling is used to con¬

nect the encoder to the spindle.
(1) Runout and misalignment in encoder connection should

be within the following limitations:
Encoder
J///////////////A |\ lo.ozl
Coupling /Y,
\ /wvw.
\ 0.02
Counter-encoder shaft side

y/
(2) Recommended coupling
Example 1 Example 2
Manufacturer TOKUSHU SEIKO EAGLE
Model Model Ml FCS38A
Resonance fre¬ 1, 374Hz 3, 515Hz

quency
Error in posi-
tion detection
.
0 8 x 10-3 deg . 1. 2 x 10-3 deg.
Permissible 20 , OOOrpm 10 , OOOprm

speed _
126
Example 1 Example 2
Misalign¬ Eccent¬ 0. 7mm .

0 16mm
ment ricity
Angular 1. 5deg. . 1.5deg.
dis¬
place¬
ment
Outside Max. 74. 5mm 33mm

dimen¬ length
sions
Max. $5 7mm ?538mm
dia¬
meter
For details, refer to the relevant catalog.
2. In order to assure the maximum performance of encoder,

note the following:
(1) Power supply of encoder should be more than 4.5V .

(D Use wires large enough for +5V and OV lines.
(g) Use two ore more wires for +5V and OV lines.
(3) Use a cable as short as possible (shorter than

8m for cable side of 0.3sq. (100 ohm/km).
(2) In the connector on the encoder side, short-circuit

between pins (E) and (j) , or (K) .
(Use a short wire of 0.75sq. - 1.25sq.)
SF U) -TL card
I CONBl
H DC + 5V
P5H 4.5.6 » K OV
OH l-2.3» F C phase
16 »
PA
FA 17 » f L
G
C phase
D phase
18 »
PB
FB 19 »
14 »
t M
S
5 phase
Y phase
SC T Y phase
5C 13 »
E Case GND
OG
20 >;
c J ov
3. Others
(i) Carefully handle the encoder, avoiding mechanical

shock to the encoder.
(2) Wrong wiring may cause serious trouble. Before wiring
127
the encoder, carefully identify connector name, pin No.,
etc. to avoid miswiring.
128
§8. TROUBLESHOOTING
8.1 General information
If any trouble occurs with the control system, perform the

preliminary check described below and then proceed to the
troubleshooting described later.
The following preliminary check is very important when you

consult with service engineer.
Preliminary check:
1. Was any alarm displayed on the controller?

If yes, identify the cause of alarm.
Also examine previous alarms through the LED readout in
"alarm" mode (refer to "Alarm/warning table").
2. If fuse was blown out, identify the phase in which the

blown out fuse was used (control circuit power supply
fuse ) .
3. Is the trouble or failure reproducible?
4. Are ambient temperature and panel inside temperature nor¬

mal?
5. When the trouble occurred (during acceleration, or decele¬

ration, or steady-speed operation)? .
What was the speed?
6. Is direction of rotation correct?
7. Did instantaneous power failure not occur?
8. Does the same trouble occur in a specific operation, or

when a specific command is given?
9. How frequently occurs the trouble?
10. Does the trouble occur when load is applied, or when load
is removed?
11. Was any part replaced or any provisional remedy done?
12. How many years have been used the control system?
129
13. Is supply voltage normal?
Does it change from time to time?
8.2 First step of troubleshooting
Perform the following check:
(1) Power supply voltage should be 200V* 50/60Hz, or

210V, 210V or 230Vlÿ5ÿ.
In any case, it should not go down below -15% of 200V.
o Check if the supply voltage drops at a specific time

everyday .
o Check if the supply voltage drops at start of a speci¬
fic machine in the factory.
(2) Are the peripheral control devices or functions in good

condition?
o Are the NO and programmable controller wired proper¬

ly?
o Visually check cables and other components for condi¬

tion.
(3) Is temperature inside and outside the control equpment

below 55°C?
(4) Visually check the control equipment.
o Cards, circuit patterns, etc.
o Looseness of wire, damage, foreign matter, etc.
(5) Are all SF-PW DC supply voltages proper?
The most likely troubles or failures with FR-SF can be large¬

ly divided into the following two groups:
Control equipment does not work satisfactori¬

ly when it is turned on for the first time (I).
Control equipment comes into a standstill
Trouble A abruptly (H).
Control equipment fails from time to time,
or error occurs in oriented spindle stop po¬
sition, or "alarm" lamp lights (HI).
130
- Trouble with Failure in main circuit
control equip¬
ment
L Failure in control circuit
- Trouble with r— Failure in speed detect

detector encoder
Trouble B - Failure in multi-point
oriented spindle stop en¬
coder
*- Failure in 1-point oriented
spindle stop magnesensor
- Failure in parameter data transfer from NC
- Trouble with power supply
- Trouble with motor

L Other troubles (mismatching input signal con¬
ditions, cable disconnection, etc.)
8.3 Second step of troubleshooting
Trouble I Checkup Remedy
Control equip¬ As far as the control

ment does not equipment is handled
work satisfac¬ carefully, this type of
torily when it trouble is quite unlikely
is turned on to occur. The most
for the first possible cause is,
time . (1) Mechanical shock or (1) Visually check if
impact was given to any part of the
the equipment dur¬ equipment is dam-
ing shipment, in¬ maged.
stallation or hand¬
ling.
(2) Wiring is incorrect, (2) Check that the power

or disconnected. indicator LED in
SF-PW is on.
Check grounding wire.
(Note 1)
(It is not required Check the wiring.
to consider power
phase sequence.)
131
Trouble I Checkup Repiedy
(3) Check ROM No. and (3) If discrepancy is

parameters against the found, replace ROM
order sheets.' or change parameter
setting.
(4) Motor speed cannot be (4) Interchange motor

increased. connection between
any two phases (U,
V and W).
(5) No-load operation is (5) Check load condition.
in good condition.
(6) Only oriented spindle (6) Readjust.

stop function is not in
good condition (over¬
run, etc ).
(7) "Alarm" lamp lights. Refer to 7.4.
Note 1: "Start signal CW (CCW)" should be turned on after

"READY" signal and "speed reference" signal have
been input.
Trouble H Checkup Remedy
Control equip¬ (1) Check if fuse was (1) Replace blown out
ment comes into blown out or main fuse. If fuse is
a standstill circuit no-fuse break¬ blown out again,
abruptly er was tripped. proceed to "Step
m).
(2) Check the input power (2) Input correct power

.
supply supply.
AC200V+j-°|, 50Hz Provide power sup¬

5on,r+ 10% ply with sufficient
AC200 230V_i5%,
60Hz margin in capacity.
(3) "Alarm" is displayed Refer to 7.4.

by the controller.
132
Trouble H Checkup Remedy-
(4) Are signals from NC (4) Correct input sig¬
and programmable con¬ nal .
troller proper?
Check the input sig¬

nals (machine "READY",
"FWD run", "REV run",
etc.), using "diagno-
sys" function (read¬
out ) .
(5) In open-loop control (5) If operation be¬
mode , comes possible,
o set control paramet- it is likely that
ter to 00 0001 , speed feedback
ADD DATA
system is in fail-
o input "speed refer¬ ure replace
ence" signal and
the encoder.
"start" command to
If operation is
try operation.
impossible, it is
(Control mode returns
likely that the
to closed-loop mode,
main circuit is in
when PB1 button is
failure ("alarm"
pressed, or the power
lamp will light).
is turned off after
parameter setting.)
133
Trouble III Checkup Remedy
Control equip¬ In this case, the compre¬

ment fails from hensive analysis must be
time to time, or accomplished to deter¬
error occurs in mine the cause (load con¬
oriented spindle dition, operation mode,
stop position. ..
etc )
(Condition is (1) Check the power

(1) Check if instantaneous
restored when
power failure occurred supply .
the power is or "UNDER VOLTAGE"
turned off and was displayed.
then on to re¬
(2) Check if malfunction (2) Determine the
set. )
occurred in contol noise source and
circuit, due to large install a surge
noise . killer, etc.
The control equipment Qheck and improve

is capable of with¬ grounding method
standing noise (in (particularly,
power supply) of 1600V/ grounding of de¬
lps . tector) .
(3) Check if overload oc¬ (3) Check mechanisms
curred due to momentary carefully .
change of load.
Check backlash
Check with particular between spindle
care if error occurred and spindle en¬
in oriented spindle coder.
stop.
134
8.4 Detailed troubleshooting
8.4.1 "Alarm warning" displayed by LED readout
(1) OVERHEAT, MOTOR
ot n u« c
III- u u
0HS1/0HS2 opened
Cause Checkup Remedy
Overload 1. Check motor load condi¬ 1. Lighten motor load.

tion.
2. Start and stop are too 2. Decrease start and stop

frequent. frequency.
Fan trouble 1. Check the fan motor. 1. Remedy or replace the

fan.
_
Motor air 1. Check air flow from 1. Clean the motor air
filter load¬ motor. filter.
ed
Thermosensor 1. Allow the motor stop¬ 1. For provisional remedy,

trouble ped for several minutes close 0HS1/0HS2 .
and start again to
2. Replace the motor.
check.
(2) ERROR EXCESS, SPEED
oi n
I ( JL U
J3
l !
This display occurs if difference between specified speed
and true speed is larger than 500rpm, lasting for 12sec. or
more .
Overload 1. Check motor load condi- 1. Lighten the load.
tion.
Speed detect 1. Check if operation is 2. Replace the encoder.

encoder possible in open-loop
trouble mode .
135
Card trouble 1. SF-CA card is defective. 1. Replace the card.
(3) BREAKER TRIP
s n J ua
Ii L U L
This display appears if the main power no-fuse breaker
trips. It may be possible that "IOC" (converter/inverter)
appears prior to this display.
Power supply 1. Check if supply vol¬ T. If voltage of line po¬

v-oltage be¬ tage decreases during wer supply itself is
low 180V deceleration (regenera¬ close to 180V, this
tive operation). alarm is likely to oc-
cure in transition.
Boost the power supply
voltage or increase
the power supply capa¬
__
city .
Refer to
"IOC trip".
(4) PHASE LOSS Phase failure
o/ U
I(i
n B
J
u
c
This display appears if any phase fails when the power is
turned on.
Phase discon¬ 1. Check voltage in each 1. Securely connect the

nected input phase. power supply cable.
Fuse FI, F2 1. Check if there is 1. Replace the blown out

or F3 blown short-circuiting . fuse after removal of
out the cause.
136
(5) OVER SPEED
o1 n
II L U
i
jl
i
I
This display appears if motor speed exceeds 115% of the
rated speed.

Speed detector 1. Check frequency of en¬ 1. Replace the speed de¬
trouble coder output (card CH44, tector (encoder).
CH45 ) . Frequency should be
256 x 1500
= 6.4kHz at
60
1500rpm'.
Trouble with 2. Speed control card (SF- 1. Replace the card.
__
speed detect CA) is defective.
circuit/speed
reference cir¬
cuit
(6) INVERTER, CONVERTER "IOC TRIP"
CONVERTER IOC
o l n
II L U
3
L
c!
INVERTER IOC
OI
II L U
n 3 3
_l L
Both the alarms "INVERTER IOC" trip and "CONVERTER IOC" trip
are due to overcurrent.
If IOC alarm occurs again after resetting, it is likely that

semiconductor in the main circuit is defective.
Power transistor Disconnect the controller Replace defective power

damaged from the motor and op¬ transistor( s ) .
erate only the control¬
ler to see if IOC trip
137
is displayed again.
o If display appears, again,

power transistor is de¬
fective .
o If display does not ap¬
pear, proceed to the next
step .
Motor load ex¬ Check motor load condition. Lighten the load.
cessive
Motor wiring Check motor wiring. ' Improve wiring.

improper Check motor wiring terminal Retighten loose term¬
screws for looseness. inal screws.
Motor winding Measure insulation resis¬ Replace the defective

layer-short- tance, using a megger (in¬ motor.
circuit or sulation resistance should
ground fault be larger 1 Megohm).
Voltage drop Check power supply voltage Use power supply of

(the voltage should be at larger capacity.
least 170V during accelera¬
tion, deceleration and op¬
eration under load).
Supply voltage Observe, supply voltage wave¬

waveform form on a synchroscope to
check that waveform does
not change during accelera¬
tion and deceleration.
1. Partial discontinuation
u To be less
than lOOps
Eliminate distortion
of waveform
1. Increase power sup¬

2. Peak is chipped.
ply capacity or
To be less use power cable of
than 2 - 3%
larger size.
138
Power supply Frequency variation should Improve power supply
frequency un¬ be within ±3%. frequency characteris¬
stable tic.
Current detect Check if failure in current Replace card SF-CA.

circuit trouble detection occurs at peak
voltage of 10V, measured
across CH43 and AGA on the
inverter side.
Check if failure in current

detection occurs at peak
voltage of 10V, measured
across CH39 and AGA on the
converter side.
(8) OVERHEAT, AMP
ni n u4 c
1 1 /_ u _4
This display appears if the controller thermal protector

is actuated (for model having cooling fan).
Overload 1. Check motor load condi- 1. Lighten the load.

tion .
2. Start and stop are too 2. Decrease start and
frequent. stop frequency.
Ambient temp¬ Measure ambient tempera¬ If temperature around

erature high ture . the controller is over
55°C, use a suitable
cooling means.
Fan trouble Check operation of cooling Replace the fan.

fan.
139
(9) UNDER VOLTAGE
O1 n t n
!I L U f U
This display appears if voltage under 170V lasts for longer
than 15ms.

Power supply The display appears when Increase capacity of
capacity speed is changed or load power supply.
insuff icent is excessive.
Display ap¬ If the input power supply Replace card SF-PW[_j.

pears continu¬ is in good condition,
ously. SF-PW is not in good con¬
dition.
ACDOWN - D05A
"H" level when control
circuit is in good con¬
dition (+5V)
(10) OVER VOLTAGE
Ol n Jl
I l L. u t
*
This display appears if voltage across rectifier capacitor
is excessive.

Power supply Increase capacity of
impedance power supply.
excessive
Instantaneous Reset to check.

power failure
or voltage
drop
Detector cir¬ If the cause cannot be de¬ Replace card SF-CA

cuit trouble termined by the check des¬
cribed above, it is likely
that the detector circuit
is defective.
140
(11) MEMORY ERROR 1
I II H J
L U I
I0
*
This display appears if read from, or write to the memory in¬
corporated in the controller cannot be done successfully.

ROM loaded im¬ Visually check that all Load ROM properly.
properly pins of ROM are put into
the socket properly.
Card SF-CA Check card SF-CA. Replace the card

trouble SF-CA.
(12) MEMORY ERROR 2
oi n
I I JL U
I
i j
u
This display appears if the buffer for bus-linkage with
CNC, M300 series, does not function properly.

Bus linkage ca¬ Replace the cable.
ble defective
Card trouble Check cved SF-TL. Replace the card.
(13) NO SIGNAL SPINDLE ENC
O/ n j 1
0 t L U L t
This display appears if signal from the encoder is not in¬
put correctly.
Trouble with Check signal fed back from Replace the defective
encoder or encoder, using synchro¬ encoder or cable .
cable scope (CHI - CH3 for card
SF-OR, SF-DA and SF-TL )
Card trouble Check card SF-OR, SF-DA Replace the defective

and SF-TL. card.
141
(14) IG MAC012 ERROR
UI i n t t
Itl u I i
This displly appears if IC, MAC012, does not function pro¬
perly.

Cause Check card SF-CA. Replace card SF-CA.
(15) DATA PARITE, DATA TRANSFER ERROR
DATA PARITY
o i n
I I L Li
t
S
ui
TRANSFER ERROR
ui Ii / I
II L LJ f U
The upper display appears when parity error occurs in
data communication with CNC, M300 series.
The lower display appears when data transfer to CNI, M300

series .
Trouble with Check the terminal resist- Replace the terminal

terminal re¬ or in condition. resistor.
sistor
Trouble with
cable for bus Check the cable for bus Replace the cable.
linkaat linkage .
Card trouble Check card SF-TL. Replace the card.
142 -
(16) DATA ERROR, PARAMETER ERROR
DATA ERROR
Ol n 3r
I I JL U -JJLJ
PARAMETER ERROR Oi n
ii U jf 0
The upper display appears if value of mition command ex¬

ceeds the maximum limit (when the controller is bus-link¬
ed with CNC, M300 series).
The lower display appears if parameter setting exceeds

the permissible maximum value (when the controller is
bus-linked with CNC, M300 series).
Parameter set¬ 1) Check the parameter set¬ 1) Set parameters )
ting not ac¬ tings against the order properly .

ceptable or sheets.
programming 2) Check the program. 1) Correct the pro¬
error gram.
(17) ERROR EXCESS, POSITION
QI n C J
lI uu J L,
This display appears if error in positioning is exces¬
sively large.
Position de¬ Check the waveform if cign- Replace the detector

tector trouble vl fex back from the detec¬ (encoxer ) .
tor (encoder ) .
Deteptor sel¬ Chepk detector select para¬ Correct parameter
ect parameter meter (PLG) . setting (FR-SF)
setting error
143
Positioning com¬ Check positioning com¬ Use larger position¬
mand constant mand constant. ing command constact.
too small.
8.4.3 Troubles that are not displayed by LED readout
(1) No alarm display appears and motor does not start ....
Miswiring or Check the wiring. Correct or remedy

wire discon¬ the wiring.
nection
Input power Check the input power Use the specified

supply (voltage) supply (200V 50Hz or 200 - power supply.
improper 230V 60Hz ) .
Card output Measure output voltage Replace the card
voltage impro¬ of card SF-PW, using a SF-PW, if necessary.
per multimeter.
Trouble with Set parameters as follows If the correct wave¬

card 00 0001 form cannot be ob¬
ADD DATA
tained, replace
In open-loop mode, in¬ card SF-CATJ .
crease speed reference and
see if the correct wave¬
form can be obtained.
Card SF-CA
CH23 - AGA ( CH2 ) u
CH14 - AGA ( CH2 ) 'W
Emergency stop Check the signal wir¬

or reset signal ing.
input from ex¬
ternal source
Card SF-CA pin 1, Check if nothing is dis¬ Correct card SF-CA

2 setting error played by LED readout Pin 1, 2 settings
while the control power
supply is on.
144
(2) No alarm display appears but motor rotates very slowly...

Motor connec¬ Check the motor- phase Wire the motor cor¬
tion improper sequence on controller rectly .
terminals U, V and W.
Input power sup¬ Check the input power Use the specified
ply improper. supply. power supply.
Illegal speed re¬ Increase speed reference Remedy the external

ference signal (input from external speed reference
given from ex¬ source) and see if motor signal circuit.
ternal source speed increases 'in accor¬
dance with speed referen¬
ce .
Trouble with In open-loop mode, Replace the encoder
speed detect o set controller paramet¬ if necessary.
encoder er to
0 0 0 Q01
ADD DATA
o input speed reference

and start command to
check if operation is
possible .
If PBl is pressed or power
is turned off to reset,
the control mode changes
to "closed loop" mode.
(3) Motor does not rotate only within specific speed range ....
External speed Check that external speed Remedy the external

i
reference im- reference signal voltage speed reference

proper linearly changes from OV signal circuit.
to 10V (analog signal
input through CH46 and
AGA)
145
(4) Motor torque is insufficient
Perform check (1), (2) and (5).
(5) Longer time is required for start

Load heavy Check load condition. Lighten the load.
(6) Up-to-speed signal is not output (for DIO interface with

NC)
Trouble with Check that up-to-speed Replace card SF-

card SF-CA or flag (external output .
CA [1]
output circuit in "DIAGNOSIS" mode)
turns on at completion
of acceleration or de¬
celeration.
When flag turns on, the
output circuit is defec¬
tive .
(7) Feed motion by NC is impossible
If up-to-speed signal is not output, the corresponding

interlock is actuated. Check the control sequence and
perform check in accordance with (6).
(8) Speed detect signal is not output (for DIO interface with
NC)
Cause Checkup Remarks
. Trouble with Check that speed detect Replace card SF-

card SF-CA flag (external output in CAT::.
"DIAGNOSIS" mode) turns on
when speed is faster than
preset speed.
If the flag turns on, the
output circuit is defective.
146
(9) Zero speed signal is not 'output (for DIO interface with
NC)

Relay RA1 of Check that zero speed flag Replace card SF-CAui.
card SF-CA (external output in "DIA¬
defective GNOSIS" mode) turns on
when motor speed is slower
than 25rpm or 50rpm.
If the flag turns on, the
output circuit is defective.
(10) Speed range selection is impossible
Speed range selection is impossible when "speed detect"

signal or "zero speed" signal is not given.
Perform check in accordance with (8) and (9).
(11) Speed cannot be increased over a certain speed ...

Check the maximum speed setting.
Check if "override" signal is input.
Check load meter reading if meter reading is exces-
sively large, examine load condition.
(12) Intense vibration or large noise occurs
Dynamic unbal- Check dynamic bal¬

ance ance .
Insulation re- Disconnect the power cable If insulation resis¬
sistance de¬ (R, S and T) and measure tance is low, check
creased insulation resistance with the circuits to find
a 500V megger (all wires deteriorated insula¬
connected to ground term¬ tion and remedy.
inals should be disconnect¬
ed) .
a) Between entire main
circuits and ground
.... To be more than
20Megohm
(Terminals Xi, X2 , X3 ,
_u, V, W, MSI and MS2)
147
b) Between control circuit

COM and ground
.... To be more than
20 Megohm
("OM" of terminal block
TB1 of card CA)
c) Between entire main cir¬

cuit and control circuit
COM ... To be more than
20 Megohm
Motor bearing Check that motor can be ro¬ Replace bearing.

de fective tated smoothly by hand.
Motor mounting Check motor mounting screws Retighten screws.

screw loosened for looseness.
Runout of motor Check if motor shaft is Remedy or replace

shaft damaged. motor.
Reference sig¬ Check that waveforms observ¬ Replace card SF-CA.

nal waveform ed on C-H14, CH2-3 - CH9 (AG)
irregular are well-balanced.
148
(13) Speed can be controlled successfully, but spindle cannot
be orient-stopped accurately
Speed is de¬ Check if positioning control Replace encoder or

celerated to feedback encoder or magne¬ magnesensor.
oriented spin¬ sensor is in good condi¬ Card SF-OR (or SF-DA
dle stop speed, tion. or TL) interface is
but spindle defective re-

Run motor under normal speed
does not stop. place the defective
control to check positioning
card.
control feedback signals.
Measure voltages on the fol¬
lowing check pins of cards SF-
OR, DA, AND TL (normal run):
CHI - CH6 (DG)

CH2 - CH6 (DG) _hl L
CH3 - CH6 (DG)
(Mark pulse)
Measure voltages on the fol¬

lowing check pins of card
SF-OR, DA, or TL (normal run):
'SF-CA
CH4
.CH9 ( AG )
3 - 5v
C0N4 ( 16 ) (SF-CA
or
C0NB(10) [CH9
(AG)
In multi-ori¬ Check backlash of encoder.

ented spindle
stop, stop po¬
sition during
normal run
differs from
that during
reverse run.
Hunting occurs Widen the 1st deceleration Card SF-CA

at spindle range to check. (2nd deceleration
range )
stop . Decrease oriented spindle
Parameter #22 PG2
149
stop speed. (1st deceleration
range )
Parameter #21 PG1
(Oriented spin¬
dle stop speed)
Spindle stop Check gear ratio setting. Set gear ratio cor¬
position de¬
Check parameter settings.
rectly .
pends on
If gear ratio has
gear selected.
been set correctly,
set
1st deceleration
range (PG1)
Oriented spindle
speed (OSP)
Servo stiff¬ Check gear ratio setting. Increase speed con¬

ness low Check parameter settings. trol loop constant
( VKP and VKI).
Speed control Decrease speed con¬

overshoot trol loop constant
(VKP and VKI).
150 -
§9. PERIODIC INSPECTION
In order to ensure high-performance operation of equipment,

and trouble-free long use of equipment, the periodic inspec¬
tion is particularly important.
CAUTION: To prevent accident, make sure the power is inter¬

rupted completely before starting the inspection.
9. 1 Inspection of control equipment
Frequency Check Remedy
1. Cooling fan Monthly 1. Rotate the fan shaft Replace the

by hand to check. fan.
2. Turn on the fan to

check that the fan
runs powerfully.
3. Check if foreign
sound occurs in bear¬
ing.
2. Soiling, de¬ Appropri¬ Check the components

ate in¬
formation, for cleanliness, and
terval
and terminal terminal screws for
screw loose¬ looseness .
ness
3. Miniature Every 3 1. Check contact points Replace de¬

months
relays for wear. fective re¬
2. Check that main cir¬

lay (s ) .
cuit contactor opens
and closes in accor¬
dance with relay op¬
eration.
4. Wiring Appropri¬ Check if any wire or

ate in¬
conductor is short-
terval
circuited.
151
9.2 Inspection of motor
Frequency Check Remedy
1. Sound (noise) Monthly o Check if foreign

and vibratioon sound or intense vib-
ration occurs.
If foreign sound or in¬

tense vibration occurs,
perform the following
check :
1. Check foundation and
installation.
2. Check shaft alignment.
3. Check if vibration is
transmitted through
shaft coupling.
4. Check if bearing is
damaged.
5. Check if noise or vib¬

ration is caused by
reduction gear or
belt .
6. Check control equip¬
ment for condition.
7. Check cooling fan for

condition.
8. Check belt tension.
2. Temperature Monthly o Check bearing tempera¬ Clean.

rise ture .
(Amb. temp. + 10 to 40°C )
o Check motor frame temp¬
erature .
If temperature is high ex¬
cessively, perform the
following check:
152
Frequency Checkup Remarks
1. Check cooling fan op¬

eration.
2. Check cooling air

passage (between
frame and cover).
3. Check load condition.
4. Check control equip¬ Refer to

"Trouble-
ment. shooting" .
3. Insulation Every 6 o Check if insulation
months
resistance resistance is exces¬
sively low.
To check, measure in¬
sulation resistance
between the entire
circuit and ground
(control panel discon¬
nected) .
Insulation resistance
should be larger
than 1 Megohm, measur¬
ed by 500V megger.
If insulation resis¬
tance is less than 1
Megohm, clean and dry
motor interior.
To dry, disassemble
and heat motor at
temperature less than
90°C .
4. Cooling fan Weekly o Check cooling fan
Monthly
for operation, noise
and vibration.
153 -
.....
§10. PARTS LIST
AC spindle controller and motor
1. Spare A Spare parts recommended to be replaced every

2 years.
2. Spare B .... Spare parts recommended to be replaced every
5 years.
3. Spare C .... Spare parts recommended to be stored by ma¬
chine manufacturer.
Spares
Model Manufac turer Symbol >» Stnndnrd

Option Remarks
OJ Part name
a norlea
a Capac¬
ity kW A B c
5.5
NF50CS 40A05
7.5
3P
11 50.A05
15 75A05
CIRCUIT MITUB1SI1I
1 18.5 NF100CS CB1 1 0 0 0 1
BREAKER ELECTRIC
22 3P 100A05
26
5.5
UM75CDY- 10
7.5 TRR
11 UM100CDY - 10 TRS 3 0 0 0 3
15 TRT
UMI50CDY- 10
18.5
TRAN- HITUBISIII
2 22 TRP1-3
SISTOR ELECTRIC
UH75CDY- 10 TRS1-3 9 0 0 0 9
26 TRT1-3
5.5 UM75CDY- 10
TRU
7.5 UM100CDY - 10
TRV
11 3 0 0 0 3
UM150CDY-10 TRW
15
TRAN¬ HITUBISIII
3 18.5 UM100CDY- 10 TRU1.2
SISTOR ELECTRIC
22 TRV1.2
UM150CDY - 10 6 0 0 0 6
26 TRW1.2
154
Spares
o
Part name Model Manufacturer Symbol >* Standard Option Remarks
IJ occen-
sorles
o
a
u
Copne-
lty A B c
5.5
7.5 PT768 D1 1 0 0 0 1
II
15
DIODE PD608 NINON Di - 1
4 18.5
STACK INTER Dl-2 3 0 0 0 3
22
PD1008 Dl-3
26
5.5
CM. 2 2 0 0 2 2
7.5 2900UFX350V NIPPON
11 BK0-NC1043- 1119 CMEMI -CON Cl - 1—3 3 0 0 3 3
15
CAPACI- Cl- 1—4 4 0 0 4 4
5 18.5
TOR 3200UFX3S0V NIHON
22
26
BK0-NC1043-1I20 CONDENSER -
Cl 1 5 — 5 0 0 5 5
5.5
7.5
SK50-AC200V
11
15 MCI 1 0 0 0 1
MITUB1SIII
6 CONTACTOR 18.5
ELECTRIC
22 SK65-AC200V
26
5.5 FAN1 1 0 1 0 1
7.5
N3951ML
11
15 FAN1
2 0 2 0 2
7 FAN 18.5 T0BISI1I FAN2
22 IIS4556HL
26
155 -
Spares
Part name Model Manufac turer Symbol Stnndnrd

nccpn-
Option Remarks
XJ
aorlea
Cfipoc- a A B c
CL lty ktf
5.5 1102
7.5 1103
11 1104
15 1105
AC BK0-
8 18.5 1106 aiUODENKI ACL 1 0 0 0 1
REACT0R NC6321-
22 1107
26 1107
5.5 C2-R.S.T
MEUZ105K600A 6 0 0 6 6
9 -CAPACI-T0R .7.5 G-U.V.W
11
-
BK0-NA1061 05
C2-R.S.T 3 0 0 3 3
11
G-U.V.W 3 0 0 0 3
15
SIZUKI
18.5 BK0-C1916H02 G-U1.U2'
DENKI
SURGE 22 G-V1.V2 6 0 0 0 6
10
KILLER 26 C3-H1.K2
15 C2-R1.S1.
3 0 0 0 3
18.5 T1
BK0-C1916II01
22 C2-R1.R2
SURGE SIZUKI C2-S1.S2 6 0 0 0 6
11
KILLER 26 - DENKI C2-T1.T2
5.5 1102
7.5 1103
11 1104
15 1105 R1
BK0* NICR0N
12 RESISTOR 18.5 1106 R2 3 0 0 0 3
NCI 120- DENK1
22 1107 R3
26 1107
156
o Spares
±J Part name Model Manufacturer Symbol >. Standard Option Remarks

acces¬
& Capac¬ Or
sories
Q.
ity fc* A B C
5.5
7.5 RO 1 0 0 0 1
11
15
13 RESISTOR 18.5 MFS30A802K MICRON RO- 1
2 0 0 0 2
22 RO-2
26
5.5
14 RELAY 1 G4J3342-TDC24V OMRON RA1 1 0 0 0 1
26
5.5
15 RELAY 1 C4J1142-TDC24V OMRON RA2 1 0 0 0 1
26
5.5
THERMAL
16 1 0HD-60B TOOK IN T1IS1 1 0 0 0 1
DETECTOR
26
5.5
THERMAL
17 I OIID-IOOB TOOK IN niS2 1 0 0 0. 1
DETECTOR
26
5.5 1102
7.5 1103
11 1104
CTl
15 1105
BKO- DOOSIIIN CT2
18 CT 18.5 1106 4 0 0 0 4
NC6131- DENKI CT3
22 1107
CT4
26 1108
5.5
TE-K14-3
7.5
11
TE-K22B-3
15
MITSUBISHI
19 TERMINAL 18.5 TB3 1 0 0 0 1
ELECTRIC
22 TE-K-D60B
26
157
Spares
o
Part name Model Manufacturer Symbol >» Standard Option Remarks
OCCCP—
sorlea
a Cflpnc-
lty UW
Or
A B c
5.5
MITSUBISHI TB4
20 TERMINAL TE-K2-3 2 0 0 0 2
ELECTRIC TB1I
26
5.5
SIIIZUKI
21 FILTER I BK0-NC6143II01 FIL1 1 0 0 0 1
DENKI
26
5.5 FI
22 FUSE I MF60NR-5A-S T0Y0 F2 3 3 0 0 3
26 F3
5.5.
SURGE MATSUO
23 I DCR2- 12003-5041 SKI 1 0 0 0 1
KILLER DENKI
26
5.5
PRINTED I BK0-NC6233 YAMABISIII SF-Pff 1 0 0 0 1
24 CIRCUIT 26
BOARD
5.5
SF-CA MITSUBISHI
0 ‘
PRINTED I SF-CA 1 0 0 1
(TN990A376G61 ) ELECTRIC
25 CIRCUIT 26
BOARD
OPTION MITSUBISHI
SF-OR SF-OR 1 0 0 0 1
PRINTED ELECTRIC
26
CIRCUIT MITSUBISHI
SF-TL SF-TL 1 0 0 0 1
BOARD ELECTRIC
BK0-C1810II03 SONY MAGNESCALE 1 0 0 0 1
BK0-C1730II06
BK0-C1730I109
MAGNET BK0-C1730II11
MACOME 1 0 0 0 I
OPTION BK0-C1730II12
MAGNETIC- BKO-C17301I13
SENSOR BK0-C1730II14
27
BK0-C1810H02 SONY MAGNESCALE
SENSOR I 0 0 0 1
BKO-C1730II02 MACOME
AMPLI- BK0-C1810II01 SONY MAGNESCALE
1 0 0 0 1
FIRE BKO-C1730II01 MACOME
OPTION
TAMAGAR.i
ROTARY RF1II024 - 22- 1M-68 1 0 0 0 1
SE1KI
ENCODER
158
o Spares
Model Manufacturer Symbol Standard Option Remarks

Part Name >1
neeea-
Capac¬ norica .
£ ity kW o A B C
PULSE '
TAMAGAWA FOR
28 SIGNAL TS1860NM 1 0 0 0 1
SEIKI MOTOR
GENERATOR
A90
R6550-7 TOBISIII
B90
AI12
B112 UNION
IA- 15101
B132 SEIKO FOR
29 FAN 1 0 0 1 1
C132 MOTOR
A160
AKAMATSU
B160 PFA-680- A
ELECTRIC
B180
A200 TR300P54-3 TOYO ELECTRIC
A90
606ZZC3
B90
i
AII2
6307M2ZZCSI9
B112
BEARING
B132 TOYO FOR
30 (LOAD 63I0M2ZZCS22 1 0 0 1 1
C132 BEARING MOTOR
SIDE)
A160
6312M2ZZCS28
B160
B180 6314Z2C3
A200 6316ZZC3
A90
6006ZZC3
B90
A112
6306M2ZZCS16
B112
BEARING
B132 TOYO FOR
31 (OPPOSITE 1 0 0 1 1
C132 BEARING MOTOR
SIDE) 6308M2ZZCS19
A160
B160
B180 6310ZZC3
A200 6312ZZC3
159

Mitsubishi Manuals 1399

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Mitsubishi Manuals 1399

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BNP-A 0801-19- D-E

FAN OtBVl ,i tiu ii urn rua

3. ADJUSTMENT DURING OPERATION . 26

5. ADDITION AND REPLACEMENT OF COMPONENTS . 93

7. PROFILING CONTROL (C-AXIS CONTROL) ENCODER . 124

9. PERIODIC INSPECTION . 151

10. PARTS LIST . .. 154

1. 1 Usage of Maintenance Manual

FR-SF series inverters are designed to drive machine tool

This Manual mainly describes troubleshooting and maitenanoe

1.2 Safety during maintenance and troubleshooting

The maintenance and troubleshooting should be done with the

o The control equipment should be started, maintained and

o When person who maintains or remedies the control equipment

o Electric shock may cause fatal accident.

o Person who carries out maintenance or remedy should not

o While the control equipment is on, P.C. board or card should

o Immediately after the control equipment is turned off,

When the equipment is not used, store it in clean and dry

When the equipment is left out of operation for any length

Series Base speed Base speed

u Cooling fan (W) 35 130 3(z5 60 35 180 3«i 60

* i Main circuit Transistor sinusoidal wave PWM inverter

Panel inside mount

Power capacity (kVA) 9 12 9 12 17 23

(RPU) 0 1500 4500 6000

Fig. 3 1 Output PI/P2

. 7/5 (HP) 10/7 (HP) - 15/10 lHP) 20/15 (HP)

0 500 6000 0 400 4800

P3 I Cont. rating : Cant, rating

0 5000 20(10(1 0 5000 15000

Function Application Refer Internal para¬ Input/

Load Load dis¬ When load is 120% DC3V or

Up- to- Answe r Signal which turns Open-

Speed Signal which turns 1 - 120% of Open-

Loau Prevention Signal which turns Open-

Spindle Spinel] e Signal which opens Contact

Spindle Spindle In case of spindle Open-

Torque Motor tor¬ Torque limit input 0 - 120% of

Machine Verf ication "Ready" when SET1 - External

Alarm Reset of Alarm condition is External

Speed re¬ Selection Digital signal is External

Speed Override Override can be External

Emergency Emergency Motor is decelera¬ External

Alarm Alarm When "ON" is sel¬ "0N"/"0FF" Contact

Ac spindle controller AC spindle motor

External ntgnnl£Qÿ3 Control Bcction

(2) Encoder spindle orientation (4096 div.) specification,

External signal CON 3

Oriented spindle stop

(4) Magnesensor spindle orientation (1 div.) specification,

External signal CON 3 Control section

2.4.3 Controller bus-linked to M300 series CNC

(1) Motor built-in encoder high-speed sync, tap/magnesensor

spindle orientation (1 div.) specification

To CN1D of Mfl-S servo CN f A

(2) Encoder high-speed sync, tap spindle orientation (4096 div.)

To CN1D of Mft-S servo CNl A CONB Encoder for spindle

(3) Z-phasn controlled motor built-in encoder high-speed sync.

To CNIB of Mfl-S servo CNl A

Option card SF-TL is used.

Note *: When the system is equipped with index function, input

(2) Encoder spindle orientation ( 4096 div. ) /indexing function

Oriented spindle stop