*Lug material A 106 Gr.

B/EQ * Pad material A 36 / EQ

*Applied equipment 4000 4
Kg * Number of lifting lug, N=
weight, Wi=

Pipe size 8"(200A) * Angle of lifting, α= 75 o

* Pipe Schedule SCH.80 * Lug Length at Bottom, L 150 mm

* Pad diameter 240 mm * Weld Leg at lug to pad,V 9 mm

* Impact factor, Df 1.5 * Weld Leg at lug to Groove,U 9 mm

* Weld Leg at lug to shell,J 9 mm

RESULT OF CALCULATION
TRUNNION PROPORTIES
* Pipe O.D 219.1 mm * Pipe thickness 12.7 mm
8,235 * Section Modulus,Zx (* Z, 401,095
* Cross section area, A
mm^2 Section modulus, mm^3
((OD^2-ID^2)*3.14/4,)
(OD/2)^2*t*3.14)
MATERIAL PROPORTIES
* Lug Yield strength, 24.61 25.31
Kg/mm^2 * Pad Yield strength,Syb Kg/mm^2
Sya
* Lug Allowable stress, 14.76 * Pad Allowable stress, 15.19
Kg/mm^2 Kg/mm^2
Sa=Sya*0.6 Sb=Syb*0.6

* Allowable tension 14.76 * Allowable bending stress, 16.24

stress, St= the smaller of Kg/mm^2 Sb= the smaller of 1.5Sa or Kg/mm^2
1.5Sa or 0.6Sya 0.66Sya
* Allowable shear 9.84 * Allowable weld stress= 7.23
Kg/mm^2 Kg/mm^2
stress= Sya*0.4 St*0.49
A. CONSIDERING DYNAMIC EFFECT ON EQUIPMENT

* W=Wi*Df 6,000 Kg * Vertical Load per Lug, V=W/N 1,500 Kg

* Lifting Load per Lug, 5,796 * Horizontal Load per Lug, 5,598
KG Kg
We=V/cos(α) P=V*Tan(α)
 B. STRESS AT LUG
1. Shear stress at Lug due to We : S1
* Shear stress, 1.41 9.84
kg/mm^2 * Allowable stress Kg/mm^2
S1=2*We/A
* Judgement O.K
2. Tension stress at top of Lug due to V : S2

* S2= V/A 0.18 Kg/mm^2 * Allowable stress 14.76 Kg/mm^2

* Judgement O.K
3. Bending stress at Lug due to P : S3
* Bending stress, 2.17 14.76
Kg/mm^2 * Allowable stress Kg/mm^2
S3=We*L/Zx
* Judgement O.K
4. Shear stress at top of Lug due to P : S4

* S4= P/A 0.68 Kg/mm^2 * Allowable stress 9.84 Kg/mm^2

* Judgement O.K
5. Combined stress at top of Lug
* C1 = ((S1+S4)^2 + S3^2)^0.5
=((1.41+0.68)^2+2.17^2)^0.5 3.01 Kg/mm^2
* Allowable stress 14.76 Kg/mm^2
* Judgement O.K
C. STRESS AT WELD
1. Shear stress in weld part at Lug to Pad : SW1

* SW1 ; 1.84 7.23

Kg/mm^2 * Allowable stress Kg/mm^2
We^0.5*L/(3.14*do*V)
* Judgement O.K
2. Shear stress in weld part at Shell to Pad : SW2

* SW2 ; 1.68 7.23

Kg/mm^2 * Allowable stress Kg/mm^2
We^0.5*L/(3.14*d1*J)
* Judgement O.K
3. Bending Stress in weld part at Lug to Pad : SW3

* SW3 ; We/(3.14*do*V) 1.84 Kg/mm^2 * Allowable stress 7.23 Kg/mm^2

* Judgement O.K
D. APPLIED LOAD DURING LIFTING
1,500 * Circumferential Momment, 869
* Radial Load, Pr=V Kgf Kgf-m
Mc=We*L

* Circumferential Shear, 5,796 * Longitudinal Momment, 840

Kgf Kgf-m
Vc=We ML=P*L
* Longitudinal Shear, 5,598 0
Kgf * Torsion Moment, Mt Kgf-m
VL=P