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Commercial Heating

Condensing 11kw – 680kW

Atmospheric 56kw – 289kW

Cast Iron Pressure Jet and Forced Draft 32kW – 650kW

Industrial Steel Shell 92kW – 19.5MW

Air Source Heat Pumps 5kW – 45kW

Ferroli Limited I Sales: 0843 479 4790 I commercial@ferroli.co.uk I www.ferroli.co.uk


Commercial Heating

Commercial Boilers
Pressure Jet Boilers
Atmospheric Boilers
Condensing Boilers

Index

Wall Mounted Econcept 51A Page 4


Energy Top Page 6

Floor Standing Econcept 101 Page 8


Energy Top Page 10
Flue Accessories Page 12
Quadrifoglio Page 14
Pegasus N Page 16
Atlas A Page 18
GN2 Range Page 20
GN4 Range Page 22
Prextherm RSW Quadra Page 24
Prextherm RSW Tonda Page 26
Prextherm RSH Quadra Page 28 FERROLI LIMITED
Prextherm RSH Tonda Page 30 Ferroli began producing heating appliances and equipment in Italy
during the 1950s. Today, the company is still family-owned but now
Industrial Heating Vapoprex LVP Page 32
operates ten ultra-modern factories in Europe, employing over 2,500
Vapoprex HVP Page 32
people and producing a wide range of wall hung, cast iron and welded
Vapoprex 3GF Page 32
steel boilers, making Ferroli one of the largest and most successful
Vapoprex 3GN Page 32
heating appliance manufacturers in the world.
Prextherm RSW/RSH Page 33
Prextherm T3G Page 33
FERROLI COMMERCIAL AND INDUSTRIAL BOILERS
Prextherm T3G ASL Page 33
The commercial and industrial boiler range covers wall hung and floor
Prextherm ASH/ASL Page 33
standing steel and cast iron designs, condensing, atmospheric, pressure
Prextherm 3GN AS Page 33
jet units, gas and oil models. Outputs range from 50kW to 14,000kW.
Prextherm 3GF Page 33
Other products include heat pumps, cylinders, solar heating and
plate heat exchangers. Ferroli’s UK warehouse, backed by its huge
Cylinders Aquacyl Twin Coil Page 34
manufacturing facility in Italy, offers delivery ex-stock for most smaller
Heat Pumps HXA Page 36 boiler models and for all frequently used parts. It also assembles and
HXP Page 38 commissions sectional boilers in the UK to suit particular requirements.
HMP Page 40

Solar Aquasol XS Page 42


Aquacyl Page 44
Ecotop Page 46
PRODUCTION
The division, ISO 9001 certified by TÜV SUD, operates in production facilities
covering twenty thousand square metres, including the factory, technical and
design offices and management-sales departments. Ferroli Industrial Heating
adopts a “project” approach: a team of professionals that can satisfy all
customer needs, the best technology applied in the production department
and the use of materials and processes compliant with EN standards mean
that all products are CE marked and approved in various foreign countries.
The manufacturing flexibility of the Ferroli facilities allows the company to
respond to a vast variety of market demands, from simple heating systems to
sophisticated installations for district heating and serving production plants.
Specialist engineers and technicians conduct level two non-destructive testing
(ultrasound, X rays, liquid penetrants) and various welding procedures qualified
by the Italian Welding Institute, according to the standard EN ISO 3834,
involving all the welding featured in our projects, including submerged
arc and TIG welding, welding with basic electrodes and flux-cored welding.
The investments made have allowed a high level of automation to be
reached in the cutting and welding process.

ENERGY SAVINGS, QUALITY AND EFFICIENCY


The current national and international energy market situation requires
constant attention in order to achieve and maintain high efficiency in the use
of thermal energy. Our generators are designed with large heat exchange
surfaces and are fitted with heat recovery units and economisers. These
features considerably increase efficiency and at the same time significantly
reduce both heat loss and running costs. The Ferroli systems also have a low
environmental impact, complying with even the strictest standards in terms
of atmospheric emissions and efficiency parameters.

TECHNOLOGY AND RESEARCH


Technology, research and special care paid to quality are the elements that
define the entire manufacturing procedure of the Industrial Heating Division.
Ferroli Industrial Heating implements an advanced design system, with a
3D drawing program, selects very high quality raw materials and accessories,
and pays meticulous care to every phase in construction, using specialist
personnel with proven experience and the most modern cutting and welding
equipment. Intelligent and effective management of the entire heating plant
is one of the crucial aspects of all modern companies that want to rationally
exploit the heat generated by their boilers.

SERVICE
Ferroli Industrial Heating guarantees its customers a high level of service.
The quality of our service is a decisive factor in every sale and every stage in
after-sales support. The company implements ongoing training to ensure the
maximum professionalism of our service centres, our technicians and our
installers. The company can provide service on systems and products
in all situations. This ability to serve the customer in relation to any type of
need that may arise has made Ferroli Industrial and Commercial Heating the
benchmark in terms of Customer Satisfaction.

3
Econcept 51A – Wall mounted
Wall mounted modulating condensing boiler for heating
with premix burner with very low emissions

Modular, premix, condensing


heat generators, with very
high efficiency and very low
polluting emission, operating
on natural gas or LPG.
These generators have been
designed to be installed in
modular configurations, (up
to five) to extend the benefits
of high-efficiency heating to
larger applications.

Features and Benefits


Modulating high efficiency premix condensing boiler for heating installations

Modular installation without the need of additional controllers

Microprocessor controls

Independent external switching of controls to maximise efficiency

Hot surface ignition with independent flame detection probe

Low water pressure protection switch

Independent internal 6 bar safety valve


2 year *
parts & labour Can be used on pressurised systems or open vented systems where min. 1 bar is available
Guarantee
Modular boiler control – The Econcept 51A is ready for modular application. The heat output
of the various modules can be optimised according to the heating load of the system

4
Technical specifications
Econcept 51A
Heat input in central heating operation max. kW 49.8
min. kW 11.2
Heat output in central heating max. kW 48.8
operation (80-60°C) min. kW 11.0
Heat output in central heating max. kW 53.0
operation (50-30°C) min. kW 12.0
Operating pressure max. bar 6.0
PUMP ACCESSORY KIT (Code 042034X0)
min. bar 0.8 For the advanced management of an external
Height mm 720 hot water cylinder the boiler can be fitted with
a special kit which allows the pump for the hot
Width mm 630
water cylinder and the return connection to be
Depth mm 380
housed directly in the boiler. The electronic
All connections Ø 3/4" board manages priority of the hot water cylinder,
Water circuit content l 10 switched by the cylinder’s control stat. When the
Max outlet temperature °C 95.0 cylinder is satisfied the boiler automatically
returns to heating mode.
Index of protection IP X5D
Power supply voltage V/Hz 230/50 TRAVERSE FLAME CERAMIC BURNERS
Power input W 190 The ECONCEPT 51A modules feature premix
Empty weight kg 124.0 ceramic burners with reverse micro-flame, each
made up of six plates fastened via a special
Type of appliance B23
gasket to a metal frame capable of absorbing
Efficiency thermal expansion. These burners have very low
Efficiency (80-60°C) Pmax % 98.0 polluting emissions, both NOx and CO2.
Pmin % 98.5
HEAT EXCHANGERS
Efficiency (50-30°C) Pmax % 106.4
The heat exchangers design, build and
Pmin % 107.5 materials ensure high efficiency, constant
Efficiency 30% (30°C) % 109.0 performances reliability.

NOx class 5
CASCADING OPERATION
The ECONCEPT 51A series modules have been
developed for connection in series to make up a
single heat generator that, in steps of 50kW, can
have a total output up to 250kW. Each with
electronic programming to ensure the optimum
operation from 11kW to 250kW.

Control board
Each ECONCEPT 51A is fitted with a user friendly
multi-function display panel, which controls all
basic operations. It will control up to five
combustion units and handles the central heating
pump plus a second pump or diverting selector
valve for the hot water storage cylinder.

5
Energy Top – Wall mounted
Wall mounted heat generators featuring a premix burner, condensing
operation, very high efficiency and very low polluting emissions.

Suitable for heating only systems,


featuring high energy savings
and are environmentally-friendly
(4 star energy rating). Cascading
connection of multiple generators
can be performed using special flue
gas and water circuit accessories.
The models are configured for
operation on natural gas but can
be converted to LPG using a special
conversion kit.

Features and Benefits


Modulating high efficiency premix condensing boiler for heating installations

Modular installation without the need of additional controllers

Microprocessor controls

Independent external switching of controls to maximise efficiency

Hot surface ignition with independent flame detection probe

Low water pressure protection switch

Independent internal 6 bar safety valve

Can be used on pressurised systems or open vented systems where min. 1 bar is available

Modular boiler control – The Energy Top W is ready for modular application. The heat output
2 year *
of the various modules can be optimised according to the heating load of the system
parts & labour
Guarantee Unique spiral corrugated heat exchanger

6
Technical specifications
W80 W125
Output and Efficiency
Heat input, central heating max. kW 75.0 116.0
min. kW 17.0 25.0
Heat output, central heating max. (80 - 60°C) kW 73.5 113.7 FURNACE
The new total premixed air-gas
min. (80 - 60°C) kW 16.7 24.6
combustion unit with variable speed
max. (50 - 30°C) kW 79.5 123.0 fan, pneumatic gas valve and cylindrical
min. (50 - 30°C) kW 18.3 26.9 metal fibre burner allows a range of
Efficiency Pmax (80 - 60°C) % 98.0 98.0 modulation that, depending on the
model, can extend from 11 to 100% of
Pmin (80 - 60°C) % 98.5 98.5
rated output, with efficiency exceeding
Pmax (50 - 30°C) % 106.0 106.0 107%. The very low emissions – NOx
Pmin (50 - 30°C) % 107.5 107.5 and CO2 – as well as minimising the
environmental impact, also ensures the
30% (30°C) % 109.0 109.0
heat exchanger remains clean over
Efficiency class Directive 92/42 EEC ★★★★ ★★★★ time, reducing maintenance.
NOx class 5 5
ELECTRONIC CONTROL
Central heating operating pressure max-min. bar 6-0.8 6-0.8
The evolved electronics on ENERGY
Central heating temperature max. °C 95 95
Max exchanger Δt
TOP can manage situations in which
°C 40 40 multiple heat generators are used in
Water content litres 5 7 cascade, minimising the configuration
and commissioning operations.
Electrical specifications
Index of protection IP X5D X5D CASCADING OPERATION
Power supply voltage V/Hz 230/50 230/50 Multiple generators can be linked.
The models are factory configured
Power input (not including the pump) max. W 95 200
for operation on natural gas and
Structural characteristics can be converted to LPG using a
Weight kg 46 51 special conversion kit.
Height mm 900 900
Width mm 445 445
Depth mm 430 430
Water circuit
Outlet/return fittings inches 11/2" 11/2"
Gas fitting inches 1" 1"
Combustion data
Losses through the stack with burner ON at Pmax-Pmin % 2.2-1.3 1.8-1.3
Losses through the casing with burner ON at Pmax-Pmin % 0.2-0.2 0.2-0.2
Losses through the stack with burner OFF % 0.03 0.02
Losses through the casing with burner OFF % 0.4 0.4
Flue gas temperature at Pmax-Pmin (80/60) °C 65-60 67-60
(50/30) °C 43-33 45-34
Flue gas flow-rate at Pmax-Pmin kg/h 126.2-30.1 195.2-44.3
Condensate flow-rate at Pmax-Pmin kg/h 8.7-2.0 13.5-3.2
CO2 at Pmax-Pmin (G20) % 9.0-8.5 9.0-8.5
CO2 at Pmax-Pmin (G31) % 10-9.2 10-9.2
CO weighted mg/kWh 35.0 35.0
NOx weighted mg/kWh 29.0 29.0

7
Econcept 101– Floor standing
Floor standing, modulating condensing boiler for heating with dual
heat exchanger and double premix burner with very low emissions

Modular, premix, condensing


heat generators, with very
high efficiency and very low
polluting emission, operating
on natural gas or LPG.
These generators have been
designed to be installed in
modular configurations, (up
to five) to extend the benefits
of high-efficiency heating to
larger applications.

Features and Benefits


Modulating high efficiency premix condensing boiler for heating installations

Vertical modular structure with built-in manifold pipework

Dual heat exchangers with independent microprocessor controls

Independent external switching of controls to maximise efficiency

Hot surface ignition with independent flame detection probe

Low water pressure protection switch

Independent internal 6 bar safety valves


2 year *
parts & labour Boiler manifold can be bolted directly together; minimises use of space and installation time
Guarantee
Can be used on pressurised systems or open vented systems where min. 1 bar is available

Modular boiler control – The Econcept 101 is ready for modular application. The heat output
of the various modules can be optimised according to the heating load of the system

8
Technical specifications
Econcept 101 TRAVERSE FLAME CERAMIC BURNERS
The ECONCEPT 101 modules feature
Output max/min.
premix ceramic burners with reverse
Heat input kW 99.6/11.2 micro-flame, each made up of six plates
fastened via a special gasket to a metal
Useful heat output 80°C - 60°C kW 97.6/11.0
frame capable of absorbing thermal
Useful heat output 50°C - 30°C kW 106.0/12.0 expansion. These burners have very low
polluting emissions, both NOx and CO2.
Efficiency (net)
HEAT EXCHANGERS
80°C - 60°C Full load % 98.0 The heat exchangers design, build and
50°C - 30°C % 106.4 materials ensure high efficiency, constant
performances reliability.
Part load (30%) % 109.0
CASCADING OPERATION
NOx emissions The ECONCEPT101 series modules have
been developed for connection in series to
Class 5
make up a single heat generator that, in
steps of 50kW, can have a total output of
Gas supply (natural gas G20) around 500kW. Each with electronic
Supply pressure mbar 20.0 programming to ensure the optimum
operation from 11kW to 500kW.
Flow rate max/min m3/h 10.54/1.19

Gas supply (LPG G31)

Supply pressure mbar 37.0

Flow rate max/min kg/h 7.8/0.88

Central heating

Maximum operating pressure bar 6

Hot water content litres 12.8

Dimensions, weights, fittings

Height mm 1650

Width mm 704

Depth mm 410

Weight (empty) kg 150

Gas fitting DN50

Central heating fittings DN80

Power supply

Max power input W 380

Power supply voltage/frequency V/Hz 230V/50Hz

Index of protection IP X5D

9
Energy Top – Floor standing
Floor standing cabinet heat generators featuring a premix burner,
condensing operation, very high efficiency and very low polluting emissions

Suitable for heating systems only,


featuring high energy savings
and are environmentally-friendly
(4 star energy rating).
Cascading connection of multiple
generators can be performed
using special flue gas and
water circuit accessories.
The models are configured
for operation on natural gas
but can be converted to LPG
using a special conversion kit.

Features and Benefits


Low emissions – NOX and CO2

Individual and multiple configurations

4 star energy rating

Painted steel insulated cabinet, with reversible door (left-right) for B80 and B125 units only

Natural gas and can be converted to LPG using a special conversion kit

The range features four sizes, two with single burner and two with double burners

Cascade configurations suitable for different types of flue options

Boiler manifold can be bolted directly together; minimises use of space and installation time

Can be used on pressurised or open vented systems where min. 1 bar is available
2 year *
parts & labour
Guarantee

The water circuit in cabinet modules, compared to the wall-hung versions, is already included as
standard with all the components required for complete and correct installation in the boiler room.
Each unit is connected to the central heating outlet and return water manifolds via 3-way on-off
valves with atmospheric discharge and fixed speed pump.

10
Technical specifications
B80 B125 B160 B250
Output and Efficiency
Heat input, central heating max. kW 75.0 116.0 150.0 232.0
min. kW 17.0 25.0 17.0 25.0
Heat output, central heating max. (80 - 60°C) kW 73.5 113.7 147.0 227.4
min. (80 - 60°C) kW 16.7 24.6 16.7 24.6
max. (50 - 30°C) kW 79.5 123.0 159.0 246.0
min. (50 - 30°C) kW 18.3 26.9 18.3 26.9
Efficiency Pmax (80 - 60°C) % 98.0 98.0 98.0 98.0
Pmin (80 - 60°C) % 98.5 98.5 98.5 98.5
Pmax (50 - 30°C) % 106.0 106.0 106.0 106.0
Pmin (50 - 30°C) % 107.5 107.5 107.5 107.5
30% (30°C) % 109.0 109.0 109.0 109.0
Efficiency class Directive 92/42 EEC ★★★★ ★★★★ ★★★★ ★★★★
NOx class 5 5 5 5
Central heating operating pressure max-min. bar 6-0.8 6-0.8 6-0.8 6-0.8
Central heating temperature max. °C 95 95 95 95
Max exchanger Δt °C 40 40 40 40
Water content litres 13 15 26 30
Electrical specifications
Index of protection IP X5D X5D X5D X5D
Power supply voltage V/Hz 230/50 230/50 230/50 230/50
Max power input (not including the pump) W 285 390 570 780
Structural characteristics
Weight kg 110 115 190 210
Height mm 1700 1700 1700 1700
Width mm 500 500 1000 1000
Depth mm 450 450 450 450
Water circuit
Outlet/return fittings inches DN100 DN100 DN100 DN100
Gas fitting inches DN65 DN65 DN65 DN65
Combustion data, single furnace
Type of appliance B23 B23 B23 B23
Losses through the stack with burner ON at Pmax-Pmin % 2.2-1.3 1.8-1.3 2.2-1.3 1.8-1.3
Losses through the casing with burner ON at Pmax-Pmin % 0.2-0.2 0.2-0.2 0.2-0.2 0.2-0.2
Losses through the stack with burner OFF % 0.03 0.02 0.03 0.02
Losses through the casing with burner OFF % 0.4 0.4 0.4 0.4
Flue gas temperature at Pmax-Pmin (80/60) °C 65-60 67-60 65-60 67-60
Flue gas temperature at Pmax-Pmin (50/30) °C 43-33 45-34 43-33 45-34
Flue gas flow-rate at Pmax-Pmin kg/h 126.2-30.1 195.2-44.3 126.2-30.1 195.2-44.3
Condensate flow-rate at Pmax-Pmin kg/h 8.7-2.0 13.5-3.2 8.7-2.0 13.5-3.2
CO2 at Pmax-Pmin (G20) % 9.0-8.5 9.0-8.5 9.0-8.5 9.0-8.5
CO2 at Pmax-Pmin (G31) % 10-9.2 10-9.2 10-9.2 10.-9.2
CO weighted mg/kWh 35.0 35.0 35.0 35.0
NOx weighted mg/kWh 29.0 29.0 29.0 29.0

11
Flue Accessories
and cascade options for the Energy Top and Econcept ranges

Various solutions are


available for the air
intake and flue gas
outlet for the Energy Top
and Econcept cabinet
models. Modules can
be linked ‘in line’
modular form and even
in opposing (front to
back) configurations.

IN LINE

Connection with flue gas manifold

OPPOSING

12
Similar arrangements are Flue gas manifold kit, dia. 200 mm,
available for the wall mounted grey PPs (L=600 mm) for cascading
options where self supporting configurations complete with backflow
frames, cascade flue options preventer valves, stubs, gaskets and brackets
and manifolds are available.
Condensate drain trap kit complete with
fastening brackets

Starter kit self-supporting frame for individual


boiler complete with support brackets

Self-supporting frame extension kit for individual


boiler complete with support brackets

Water connection kit for cascading complete


with on-off valves and fixed speed pump

Flange kit, containing: 3 blind flanges,


3 perforated flanges, gaskets

Water manifold starter kit for individual


boiler, DN65 (21/2") with ISPESL safety
devices (excluding safety valve) and gas
manifold, DN40 (11/2" )

Water manifold extension kit for individual


Concentric flue options boiler, DN65 (21/2" ) and gas manifold,
Part number
DN40 (11/2" )
80/125mm Vertical adaptor (Econcept 51A only) 1KWMA74Y
80/125mm Vertical adaptor (Energy Top W80 and W125 only) 041007X0
Water circuit compensator kit

80/125mm Concentric horizontal terminal 1000mm 1KWMA58W


80/125mm Concentric extension (M/F socket) 1000mm 1KWMA59W
80/125mm Concentric extension (M/F socket) 500mm 1KWMR43A
80/125mm Concentric 45° bend (M/F socket) 1KWMA72W
80/125mm Concentric 90° bend (M/F socket) 1KWMA73W
80/125mm Vertical terminal cowl only 1KWMR12A
125mm Wall seal 1KWMR09A
125mm Flue support bracket 1KWMR49A
80/125mm Concentric roof terminal (1145mm total length) 010026X0
Flat roof tile for use with 010026X0 1KWMA81U
Pitched roof slate for use with 010026X0 1KWMA82U

Also available are a range of individual


Two pipe options flue accessories. Show here the 80mm
2 Pipe 80mm Flue adaptor kit complete 1KWMR54A Terminals for direct connection.
80mm Pipe extension (M/F socket) 1000mm 222952
80mm Pipe Extension (M/F socket) 500mm ZU00008115
80mm 45° bend (M/F socket) 222954
80mm 90° bend (M/F socket) 222955
80mm Terminal only (no slate available) 1KWMR47A
80mm Wall air intake terminal 1KWMA85A
80mm wall flue terminal 1KWMA86A
80mm Flue support bracket 1KWMR48A
2 Pipe 80mm connection roof terminal, single exit. 010027X0
Flat roof tile for use with 010027X0 1KWMA81U
Pitched roof slate for use with 010027X0 1KWMA82U

13
Quadrifoglio
Vertical condensing module in stainless steel

Suitable for operation with large


water flow requirements. Ideal for
multizone heating circuits operating
simultaneously in combination with
centralised production systems for

adopt a practically unlimited ΔT (max


domestic hot water. The possibility to

60°C) facilitates the combination with


variable speed pumps.

Features and Benefits


Huge water content copes with extremely low water pressure

Patented stainless steel cloverleaf-shaped heat exchanger

Available in three models up to 299kW/530 litres

Lowest possible NOX and CO2 emissions

Extremely energy efficient for big fuel cost savings

Innovative design for clean operation and long-term durability

4 star energy rating

Can be used on pressurised systems or open vented systems where min. 1 bar is available

Remote monitoring and adjustment of boiler by remote control


2 year *
Built in electronics for cascade configurations
parts & labour
Guarantee

14
Technical specifications
125 220 320
Output and Efficiency
Heat input, central heating max. kW 116.0 207.0 299.0
min. kW 23.0 41.0 62.0
Heat output, central heating max. (80 - 60°C) kW 114.0 204.0 294.5
min. (80 - 60°C) kW 22.5 40.2 60.8
max. (50 - 30°C) kW 123.9 221.0 319.3
min. (50 - 30°C) kW 24.8 44.2 66.8
Efficiency Pmax (80 - 60°C) % 98.3 98.5 98.5
Pmin (80 - 60°C) % 98.0 98.0 98.0
Pmax (50 - 30°C) % 106.8 106.8 106.8
Pmin (50 - 30°C) % 107.7 107.7 107.7
30% (30°C) % 109.6 109.6 109.6
Efficiency class Directive 92/42 EEC ★★★★ ★★★★ ★★★★
NOx class 5 5 5
Central heating operating pressure max-min. bar 6-0.8 6-0.8 6-0.8
Central heating temperature max. °C 95 95 95
Water content litres 265 380 530
Electrical specifications
Index of protection IP X0D X0D X0D
Power supply voltage V/Hz 230/50 230/50 230/50
Power input (not including the pump) max. W 200 260 370
Structural characteristics
Weight kg 280 400 500
Height mm 1750 1820 1850 ELECTRONIC CONTROL
Width mm 660 780 900 QUADRIFOGLIO generators are
equipped with evolved electronics,
Depth mm 720 870 1020
for complete control of the boiler
Water circuit and connected accessories.
Outlet/return fittings inches DN50 DN65 DN65 Boiler’s operation is easily
monitored by the wide single-view
Gas fitting inches 1" 1" 11/4" backlit display and settings can be
Combustion data easily made through the keypad.
Losses through the stack with burner ON at Pmax-Pmin % 1.7-1.3 1.7-1.3 1.7-1.3
Flue gas temperature at Pmax-Pmin (80/60) °C 66-60 67-61 67-61
(50/30) °C 43-32 45-31 45-31
Flue gas flow-rate at Pmax-Pmin kg/h 1189.6-39.9 338.4-71.1 488.8-107.5
CO2 at Pmax-Pmin (G20) % 30.0-2.0 40.0-2.0 35.0-3.0
CO weighted mg/kWh 6.0 8.0 20.0
NOx weighted mg/kWh 37.0 38.0 26.0

15
Pegasus N
Gas-fired cast iron floor boiler with atmospheric burner

High efficiency
cast iron floor
standing boiler
with atmospheric
burner for the
production of
hot water for
central heating
installations.

Features and Benefits


A range of outputs from 67 to 289 kW

Stainless steel main burner

Double body gas valve with shut-off devices controlled by the regulating and safety thermostats

Flue gas safety thermostat

Electronic ignition with ionising flame regulation with reset button and intermittent pilot burner

Main switch

Temperature/pressure gauges

2 year *
Regulating thermostat
parts & labour
Guarantee Safety thermostat

Automatic air vent valve

Pressure stabiliser and gas pressure gauge

Drain cock

Flue gas test point on flue gas chamber

16
Technical specifications
Pegasus N F2 67 F2 87 F2 107 F3 119 F3 136 F3 153 F3 170 F3 187 F3 221 F3 255 F3 289

Heat output kW 67 87 107 119 136 153 170 187 221 255 289

Btu x1000 228 297 365 406 464 522 580 638 754 870 986

Rated heat input nett kW 73 95 117 131 149 168 187 206 243 280 317

Btu x1000 249 324 399 447 508 573 638 703 829 955 1082

Design Flow rate at 82ºC/71ºC litre/sec 1.45 1.89 2.32 2.56 2.90 3.30 3.67 4.03 4.76 5.49 6.23

Minimum flow rate litre/sec 0.46 0.59 0.73 1.02 1.16 1.32 1.47 1.61 1.90 2.20 2.50

Boiler water content litres 19 24 29 38 42 46 50 54 62 70 78

Maximum working pressure bar 6 6 6 4 4 4 4 4 4 4 4

Sections 7 9 11 8 9 10 11 12 14 16 18

Dimensions A mm 760 930 1100 930 1020 1100 1190 1270 1440 1610 1780

B mm 100 110 120 133 148 148 173 173 173 198 198

C Ø mm 180 200 220 220 250 250 300 300 300 350 350

D mm 42 42 42 50 53 58 60 58 57 62 66

E mm 32 32 32 42 45 43 46 44 45 46 49

F mm 760 760 760 1050 1050 1050 1050 1050 1050 1100 1100

Connections a1 11/4" 11/4" 11/4" 2" 2" 2" 2" 2" 2" 2" 2"

a2 11/4" 11/4" 11/4" 2" 2" 2" 2" 2" 2" 2" 2"

a3 3/4" 3/4" 3/4" 1" 1" 11/2" 11/2" 11/2" 11/2" 11/2" 11/2"

Principal gas nozzles no. 6 8 10 7 8 9 10 11 13 15 17

Elec. power supply V/Hz 230/50 230/50 230/50 230/50 230/50 230/50 230/50 230/50 230/50 230/50 230/50

Total power input Watt 30 30 30 32 32 60 60 60 60 60 60

Weight (with packaging) kg 275 333 390 470 530 575 625 665 760 875 945

PEGASUS F2 N PEGASUS F3 N

760

KEY
a1 central heating return inlet
a2 central heating flow outlet
a3 gas input

17
Atlas A
Floor Standing Boiler

3 pass-flue floor standing


boiler, only heating,
for oil or gas jet burner.

Features and Benefits


New compact design

High efficiency cast iron boiler body

Silent operation thanks to low flues turbulence

Widely copes with requirements for 2 stars efficiency according to directive 92/42 EEC

New analogue control panel with smart fume cover

Control board includes thermometer and pressure gauge, ignition switch, safety thermostat with
manual reset and temperature setting knob

Optional range of one and two stage* burners to be easily fitted, both for gas or liquid fuel

* Two stage only available on Atlas A 95

2 year*
parts & labour
Guarantee

Equipped with a user-friendly,


control panel.

18
Technical specifications

Atlas A 32 47 62 78 95

Max thermal output kW 32 47 62 78 95

Max thermal capacity kW 34.9 51.6 67.7 85.6 103

Water content litres 18 23 28 33 38

Efficiency Pmax (80°– 60°C) % 91.7 91.1 91.5 91.1 92

Max. heating operating pressure bar 6 6 6 6 6

Dimensions D mm 400 500 600 732 832

B Ø mm 115 115 115 115 115

F Ø mm 120-130 120-130 120-130 120-130 120-130

Empty weight kg 127 166 205 244 283

Number of sections 3 4 5 6 7

IP protection rate IP X0D X0D X0D X0D X0D

500 D

850

B
3

105 145 145 105

KEY
1 system delivery Ø 11/2"
2 system return Ø 11/2"
3 heating system drain cock 1/2"

19
GN2
Gas, oil or dual fuel, cast iron, free-standing boilers

High efficiency heat


generators for the
production of hot water
for central heating
installations serving
medium to large
residential or industrial
premises. The GN range
of boilers is available
for pressure jet oil,
forced air gas or dual
fuel with a range of
burners for ON/OFF or
high/low operation.

Features and Benefits


Ferroli boilers are manufactured from high quality cast iron and are designed for a reliable
long life – with a 10-year manufacturer’s material guarantee on the cast iron work

All GN models are suitable for natural gas, LPG or oil-fired pressure jet burners, with a dual fuel option

The GN range is a highly efficient boiler with on/off, high/low or modulating burner operation

We can also supply pre-mix burners which are fully modulating, low NOX and quiet

High efficiency, reduce fuel consumption

Boiler body is insulated with high density mineral fibre to minimise heat loss from the heat exchanger

GN2 models have a double-pass heat exchanger

Designed for use with fully pumped indirect systems operating at working pressures up to 6 bar at
90ºC flow temperature
2 year*
parts & labour The pre-wired control panel is housed in a stylish casing and incorporates: on/off illuminated
Guarantee
switches; high/low thermostatic control with limit thermostat (manual re-set); and a
temperature and pressure gauge

Front access for ease of maintenance and minimum side clearance required

Suitable for modular installations

20
Technical specifications

Number of sections 05 06 07 08 09 10 11 12 13 14

Delivered heat output max. kW 90 108 126 144 162 180 198 216 234 252

min. kW 73 87 101 115 129 143 157 171 185 199

Heat input max. kW 98.8 117.4 136.9 156.5 176.0 195.6 215.2 234.7 254.3 273.9

min. kW 80 95 110 125 140 155 170 185 200 215

Water content litres 49 57 65 73 81 89 97 105 113 121

Design flow rate @ Δt 11ºC litres/sec 1.95 2.35 2.74 3.13 3.52 3.91 4.3 4.7 5.01 5.47

Water pressure loss @ Δt 11ºC mb 2.8 3.4 4.8 6.5 8.5 11 13 16 19 23

Design flow rate @ Δt 20ºC litres/sec 1.07 1.29 1.5 1.72 1.93 2.15 2.36 2.58 2.79 3.00

Water pressure loss @ Δt 20ºC mb – – 0.5 0.8 1.8 2.2 2.6 3.2 4.0 4.5

Water pressure max bar 6 6 6 6 6 6 6 6 6 6

Static head min m 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1

Flow rate min litres/sec 0.72 0.86 1.0 1.15 1.29 1.43 1.58 1.72 1.86 2.0

Input gas rate max m3/h 10.46 12.28 14.49 16.56 18.62 20.70 22.77 24.84 26.91 28.98

Working pressure boiler gas mb 20 20 20 20 20 20 20 20 20 20

Max gas inlet gas pressure mb 25 25 25 25 25 25 25 25 25 25

Draught required @ boiler flue outlet mb 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02

Pascal 2 2 2 2 2 2 2 2 2 2

Burner pressure as Burner manufacturers data

Flue gas volume @ NTP m3 140 159 196 218 247 273 305 326 370 402

Flue gas temperature ºC 220 220 220 220 220 220 220 220 220 220

Boiler flue gas resistance mb 0.3 0.31 0.32 0.33 0.34 0.36 0.37 0.38 0.39 0.40

Electric supply 230v 50Hz Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

Combustion chamber Δp mbar 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Combustion chamber volume litres 63 77 91 104 118 132 146 160 174 187

Dimensions Height mm 1196 1196 1196 1196 1196 1196 1196 1196 1196 1196

Width mm 600 600 600 600 600 600 600 600 600 600

Depth mm 647 757 867 977 1087 1197 1307 1417 1527 1637

Blast tube diameter mm 130 130 130 154 154 154 154 154 154 154

Flue diameter mm 180 180 180 200 200 200 200 200 200 200

Fittings Water flow/return DN80 3 3 3 3 3 3 3 3 3 3

Drain cock inches 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4"

Gas inlet connection as Burner manufacturers data

Weight kg 310 361 412 463 514 565 616 670 725 780

Clearance Front (min) mm 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000

Rear (min) mm 800 800 800 800 800 800 800 800 800 800

Side (min) mm 200 200 200 200 200 200 200 200 200 200

21
GN4
Gas, oil or dual fuel, cast iron free-standing boilers

High efficiency heat


generators for the
production of hot water
for central heating
installations serving
medium to large
residential or industrial
premises. The GN range
of boilers is available
for pressure jet oil,
forced air gas or dual
fuel with a range of
burners for ON/OFF or
high/low operation.

Features and Benefits


Ferroli boilers are manufactured from high quality cast iron and are designed for a reliable long
life – with a 10-year manufacturer’s material guarantee on the cast iron work

All GN models are suitable for natural gas, LPG or oil-fired pressure jet burners, with a dual fuel option

The GN range is a highly efficient boiler with on/off, high/low or modulating burner operation

We can also supply pre-mix burners which are fully modulating, low NOX and quiet

High efficiency, reduce fuel consumption

Boiler body is insulated with high density mineral fibre to minimise heat loss from the heat exchanger

GN4 has a triple-pass heat exchanger for maximum heat transfer and ultra-high operating efficiency

Designed for use with fully pumped indirect systems operating at working pressures up to 6 bar at
90ºC flow temperature
2 year*
parts & labour The pre-wired control panel is housed in a stylish casing and incorporates: on/off illuminated
Guarantee
switches; high/low thermostatic control with limit thermostat (manual re-set); and a
temperature and pressure gauge

Front access for ease of maintenance and minimum side clearance required

Suitable for modular installations

22
Technical specifications

Number of sections 07 08 09 10 11 12 13 14

Delivered heat output max. kW 200 250 300 360 420 480 560 650

min. kW 120 150 180 215 250 290 330 390

Heat input max. kW 217 270 324 388 452 516 600 695

min. kW 128 160 192 229 266 309 352 416

Water content litres 143 163 183 203 223 243 263 283

Design flow rate @ Δt 11ºC litres/sec 4.32 5.39 6.46 7.75 9.08 10.4 12.1 14.1

Water pressure loss @ Δt 11ºC mb 66 99 139 178 215 254 292 331

Design flow rate @ Δt 20ºC litres/sec 2.58 2.7 3.3 3.87 4.53 5.17 6.03 7.0

Water pressure loss @ Δt 20ºC mb 20 30 42 54 65 77 88 100

Water pressure max bar 6 6 6 6 6 6 6 6

Static head min m 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1

Flow rate min litres/sec 1.73 2.16 2.6 3.6 3.12 1.16 4.85 5.63

Input gas rate max m3/h 20.28 25.23 30.28 36.26 42.24 48.22 56.07 64.95

Working pressure boiler gas mb 20 20 20 20 20 20 20 20

Max gas inlet gas pressure mb 25 25 25 25 25 25 25 25

Burner pressure as Burner manufacturers data

Flue gas volume @ NTP m3 318 393 468 558 646 734 848 977

Flue gas temperature ºC 200 200 200 200 200 200 200 200

Draught required @ boiler flue outlet mb 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02

Pascal 2 2 2 2 2 2 2 2

Electric supply 230v 50Hz Yes Yes Yes Yes Yes Yes Yes Yes

Combustion chamber Length mm 880 1010 1140 1270 1400 1530 1660 1790

Ø mm 500 500 500 500 500 500 500 500

Combustion chamber volume litres 161.3 185.1 208.9 232.8 256.6 280.4 304.3 328.1

Dimensions Height mm 1193 1193 1193 1193 1193 1193 1193 1193

Width mm 850 850 850 850 850 850 850 850

Depth mm 1040 1170 1300 1430 1560 1690 1820 1950

Flue diameter mm 180 180 250 250 250 250 250 250

Fittings Water flow/return DN80 3 3 3 3 3 3 3 3

Drain cock inches 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4"

Gas inlet connection as Burner manufacturers data

Weight kg 940 1050 1170 1270 1400 1510 1630 1740

Clearance Front (min) mm 1000 1000 1000 1000 1000 1000 1000 1000

Rear (min) mm 800 800 800 800 800 800 800 800

Side (min) mm 200 200 200 200 200 200 200 200

23
Prextherm RSW Quadra
Pressurised steel boilers

The PREXTHERM RSW


Quadra series heat
generators are
pressurised combustion
boilers with flame
reversal in the
combustion chamber
and three flue
gas passes.

18 models
available from
92 to 1890kW

Features and Benefits


The shape design of the heat exchanger ensures an optimum ratio between the combustion
volumes and the heat exchange surfaces
The materials used ensure the long life of the boiler
New turbulators improve the heat exchange of the flue gas and at the same time ensures a lower
pressure drop
A baffle plate has been fitted at the central heating system return inlet to improve the circulation of
cold water towards the bottom of the boiler. This solution ensures more uniform distribution of the
heat exchange fluid across the boiler’s heat exchange surface, achieving maximum heat exchange
with less stress on the walls
The tube bundle has been positioned above the combustion chamber, so that the flue gas is always
discharged into a “hot”environment, preventing condensation forming
The burner is not aligned with the combustion chamber, but rather has been moved downwards.
This assists the reversal of the flame, reduces the pressure drop on the flue gas side and as a
consequence extends the operating range of the generator
The combustion chamber is completely cooled (even at the rear), to ensure a greater heat exchange
surface and improve the distribution of the heating load across the walls
The steel body is completely lined with an 80mm thick layer of glass wool, in turn covered by a sturdy
layer of tearproof material
The door can be hinged on the right-hand or left-hand side, has a double door stop with a new-
concept locking and centring system. The door lining in the “Quadra” is made from ceramic fibre

24
Technical specifications
92 107 152 190 240 300 350 399 525 600 720 820 940 1060 1250 1480 1600 1890
Heat output min. kW 60 70 100 137 160 196 228 260 341 390 468 533 611 689 813 962 1040 1229
max. kW 92 107 152 190 240 300 350 399 525 600 720 820 940 1060 1250 1480 1600 1890
Heat input min. kW 64.3 75 107.3 147.4 170.9 209.5 242.5 277.5 364.5 417 502 566 651 731 884 1046 1128 1336
max. kW 99.5 116 165 206 261 326 378 432 567 648 777 881 1011 1140 1359 1608 1736 2054
Water content dm3 120 120 185 185 235 300 360 365 405 465 735 735 850 1250 1250 1500 1500 1630
Energy marking (Directive 92/42 EEC) ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★
Efficiency at Pn max (Tm 70°C) % 92.48 92.00 92.30 91.95 92.25 92.05 92.51 92.30 92.50 92.56 92.71 93.10 92.95 93.05 92.00 92.03 92.15 92.01
Efficiency at Pn min (Tm 70°C) % 93.33 93.20 94.30 92.99 93.60 93.50 95.25 93.70 93.55 93.49 93.30 94.20 93.80 96.20 93.20 93.48 93.55 93.51
Efficiency at 30% Pn max (Tm 50°C) % 93.95 93.65 94.50 93.46 94.24 94.12 95.50 94.19 94.15 94.32 93.60 94.40 94.20 96.75 93.41 93.68 93.80 93.76
Δt smokes-environment gas 150.9/105.9 161.5/118 161.6/119 167.1/115.7 162.5/109 167/115 159.9/97.9 161.5/113 159.4/115 157.9/108.9 157/120 148.2/100 153.8/105 151.6/96.7 179.6/121 176.3/108 173.6/107 176.7/107
CO2 gas 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
CO2 oil 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13
Specific Thermic load mW/m2h 34.3 36.8 32.3 40.4 41.3 42.2 41.1 44.3 47.7 46.1 42.3 48.2 47.0 39.2 46.2 44.8 48.4 51.0
Volumetric Thermic load mW/m2h 1.10 1.28 1.17 1.47 1.53 1.48 1.45 1.35 1.26 1.20 1.25 1.42 1.44 1.26 1.51 1.34 1.44 1.58
Shell loss* % 1.3 1.3 1.2 1.1 1.0 1.0 1.0 1.0 0.9 0.9 0.8 0.8 0.7 0.7 0.6 0.6 0.6 0.6
Loss at chimney burner on % 6.22 6.7 6.7 6.95 6.75 6.95 6.49 6.7 6.6 6.54 6.49 6.1 6.35 6.25 7.4 7.37 7.25 7.39
Loss at chimney burner off ** % 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Working pressure bar 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
Water side pressure drop Δt 10°C Δp mbar 8 11 20 12 17 40 48 43 40 51 32 40 51 65 86 110 110 100
Δt 20°C Δp mbar 2 2 5 3 4 9 13 16 12 16 10 18 16 20 25 32 32 29
Combustion chamber Internal Ø mm 390 390 420 420 420 488 488 538 638 638 686 686 686 776 776 830 830 830
Length mm 700 700 920 920 1170 1135 1385 1395 1385 1660 1670 1670 1854 2104 2250 2500 2500 2500
Volume m3 0.09 0.09 0.14 0.14 0.17 0.22 0.26 0.32 0.45 0.54 0.62 0.62 0.70 0.90 0.90 1.20 1.20 1.30
2
Surface total m 2.9 2.9 4.7 4.7 5.8 7.1 8.5 9 11 13 17 17 20 27 27 33 33 37
Flue gas side pressure drop Δp mbar 0.5 0.7 1.2 1.2 2.3 3.3 3.5 4.4 4.3 4.8 4.5 5.6 5.4 6 6.5 6.5 6.8 7
Flue gas flow-rate gas Kg/h 150 175 249 312 394 492 571 652 856 979 1179 1329 1523 1720 2050 2426 2620 3099
oil Kg/h 159 186 264 331 418 522 606 692 909 1039 1252 1411 1617 1825 2176 2576 2781 3290
Boiler weight (empty) kg 260 260 350 350 440 480 550 590 860 970 1250 1250 1420 1580 2250 2650 2700 2850
Dimensions Height mm 925 925 980 980 980 1100 1100 1100 1250 1250 1400 1400 1400 1580 1580 1730 1730 1730
Width mm 760 760 810 810 810 950 950 950 1060 1060 1260 1260 1450 1450 1530 1530 1530 1530
Length mm 1046 1046 1296 1296 1516 1546 1816 1817 1838 2098 2158 2158 2398 2420 2420 2722 2722 2722
Connections T1 DN 2" 2" 21/2" 21/2" 21/2" 21/2" 21/2" 21/2" 80 80 100 100 100 125 125 150 150 150
T2 DN 2" 2" 21/2" 21/2" 21/2" 21/2" 21/2" 21/2" 80 80 100 100 100 125 125 150 150 150
T3 DN 11/4" 11/4" 11/2" 11/2" 11/2" 11/2" 11/2" 11/2" 2" 2" 21/2" 21/2" 21/2" 3" 3" 100 100 100
T4 DN 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 11/2" 11/2" 11/2"
T5 Ø mm 200 200 220 220 220 220 220 220 250 250 350 350 350 400 400 450 450 450

* Air Blocked, temperature 20ºC


** Combustion air closed

W L

T3 - T1 - T2 T3 T1 T2 T2 - T1 - T3
KEY
Vjltkm

Rjl

m
Pfdjlcrjq yjvth

Ntgkjghjbpdjlbntkmyjcn

Gjktpyfz Ntgkjdfzvjoyjcnm
T1 Central heating flow outlet
Vfrc= hf,jxtt lfdktybt

Vfrc= hf,jxfz ntvgthfnehf

J,mtv rjnkjdjq djls

Jg htccj djxyjt l fdktybt#Lfnf

T2 Central heating return inlet


' ktrnhjgbnfybt

T5 T5
H T3 Expansion vessel attachment
T6
T4 Boiler drain
T5 Flue attachment
T6 Burner attachment fitting
T4 T4

25
Prextherm RSW Tonda
Pressurised steel boilers

The PREXTHERM RSW


Tonda series heat
generators
are pressurised
combustion boilers
with flame reversal
in the combustion
chamber and three
flue gas passes.

7 models available
from 2360 to 6000kW

Features and Benefits


The shape design of the heat exchanger ensures an optimum ratio between the combustion
volumes and the heat exchange surfaces
The materials used ensure the long life of the boiler
New turbulators improve the heat exchange of the flue gas and at the same time ensure a lower
pressure drop
A baffle plate has been fitted at the central heating system return inlet to improve the circulation of
cold water towards the bottom of the boiler. This solution ensures more uniform distribution of the
heat exchange fluid across the boiler’s heat exchange surface, achieving maximum heat exchange
with less stress on the walls
The tube bundle has been positioned above the combustion chamber, so that the flue gas is always
discharged into a “hot”environment, preventing condensation forming
The burner is not aligned with the combustion chamber, but rather has been moved downwards.
This assists the reversal of the flame, reduces the pressure drop on the flue gas side and as a
consequence extends the operating range of the generator
The combustion chamber is completely cooled (even at the rear), to ensure a greater heat exchange
surface and improve the distribution of the heating load across the walls
The steel body is completely lined with an 80mm thick layer of glass wool, in turn covered by a sturdy
layer of tearproof material
The door can be hinged on the right-hand or left-hand side, has a double door stop with a new-
concept locking and centring system. The door lining in the “Tonda” has a double cement lining plus
an extra layer of insulating material

26
Technical specifications
2360 3000 3600 4000 4500 5000 6000
Heat output min. kW 1535 1950 2340 2600 2926 3251 3902
max. kW 2360 3000 3600 4000 4500 5000 6000
Heat input min. kW 1668 2113 2536 2819 3165 3515 4215
max. kW 2565 3250 3900 4334 4868 5407 6483
Water content dm3 2150 2600 2950 4500 4950 6250 7000
Energy marking (Directive 92/42 EEC) ★★ ★★ ★★ ★★ ★★ ★★ ★★
Efficiency at Pn max (Tm 70°C) % 92.00 92.30 92.31 92.30 92.45 92.47 92.55
Efficiency at Pn min (Tm 70°C) % 93.20 93.51 93.72 93.51 93.40 93.30 93.50
Efficiency at 30% Pn max (Tm 50°C) % 93.65 93.76 94.21 93.76 94.05 93.90 94.35
Δt smokes-environment gas 179.1/120 172.5/113 172.3/114 174.7/113 171.4/105 171.4/106 169.2/109
CO2 gas 10 10 10 10 10 10 10
CO2 oil 13 13 13 13 13 13 13
Specific Thermic load mW/m2h 52.4 49.1 52.9 45.4 46.3 45.0 43.7
Volumetric Thermic load mW/m2h 1.22 1.16 1.21 1.14 1.18 1.12 1.20
Shell loss* % 0.5 0.5 0.5 0.4 0.4 0.4 0.4
Loss at chimney burner on % 7.4 7.2 7.19 7.3 7.15 7.13 7.05
Loss at chimney burner off ** % 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Working pressure bar 6 6 6 6 6 6 6
Water side pressure drop Δt 10°C Δp mbar 150 145 190 250 280 200 215
Δt 20°C Δp mbar 42 45 61 70 80 55 65
Combustion chamber Internal Ø mm 980 1130 1130 1174 1174 1278 1278
Length mm 2750 3000 3300 3300 3300 3300 3300
3
Volume m 2.10 2.80 3.20 3.80 4.10 4.80 5.40
Surface total m2 45 61 68 88 97 111 137
Flue gas side pressure drop Δp mbar 7.2 7.5 8.2 9.5 10.5 10.8 12.0
Flue gas flow-rate gas Kg/h 3870 4904 5884 6539 7344 8158 9781
oil Kg/h 4108 5205 6246 6941 7795 8660 10383
Boiler weight (empty) kg 3900 5300 5800 7500 8000 9600 11500
Dimensions Height mm 1950 2140 2140 2325 2325 2525 2525
Width mm 1610 1800 1800 1980 1980 2180 2180
Length mm 3232 3446 3816 4086 4436 4458 4958
Connections T1 DN 150 200 200 200 200 250 250
T2 DN 150 200 200 200 200 250 250
T3 DN 100 125 125 125 125 150 150
T4 DN 11/2" 11/2" 11/2" 11/2" 11/2" 11/2" 11/2"
T5 Ø mm 450 500 500 600 600 650 650

* Air Blocked, temperature 20ºC


** Combustion air closed

L
W

T1 - T3 - T2 T1 T3 T2 T2 - T3 - T1

KEY
Vjltkm

Rjl

Pfdjlcrjq yjvth

Ntgkjghjbpdjlbntkmyjcn
T1 Central heating flow outlet
m

Gjktpyfz Ntgkjdfzvjoyjcnm

Vfrc= hf,jxtt lfdktybt

Vfrc= hf,jxfz ntvgthfnehf

T2 Central heating return inlet


J,mtv rjnkjdjq djls

Jg h tccjd jxyjt lfdktybt#Lfnf

' ktrnhjgbnfybt

H T5 T5 T3 Expansion vessel attachment


T6
T4 Boiler drain
T5 Flue attachment
T4 T6 Burner attachment fitting
T4

27
Prextherm RSH Quadra
High efficiency pressurised steel boilers

The PREXTHERM RSH


Quadra series heat
generators
are pressurised
combustion boilers
with flame reversal
in the combustion
chamber and three
flue gas passes.

12 models
available from
92 to 940kW

Features and Benefits


The shape design of the heat exchanger ensures an optimum ratio between the combustion
volumes and the heat exchange surfaces
The materials used ensure the long life of the boiler
New turbulators improve the heat exchange of the flue gas and at the same time ensure a lower
pressure drop
A baffle plate has been fitted at the central heating system return inlet to improve the circulation of
cold water towards the bottom of the boiler. This solution ensures more uniform distribution of the
heat exchange fluid across the boiler’s heat exchange surface, achieving maximum heat exchange
with less stress on the walls
The tube bundle has been positioned above the combustion chamber, so that the flue gas is always
discharged into a “hot”environment, preventing condensation forming
The burner is not aligned with the combustion chamber, but rather has been moved downwards.
This assists the reversal of the flame, reduces the pressure drop on the flue gas side and as a
consequence extends the operating range of the generator
The combustion chamber is completely cooled (even at the rear), to ensure a greater heat exchange
surface and improve the distribution of the heating load across the walls
The steel body is completely lined with an 80mm thick layer of glass wool, in turn covered by a sturdy
layer of tearproof material
The door can be hinged on the right-hand or left-hand side, has a double door stop with a new-
concept locking and centring system. The door lining in the “Quadra” is made from ceramic fibre

28
Technical specifications
80 90 130 160 200 250 350 450 500 600 700 800
Heat output min. kW 60 70 100 137 160 196 260 341 390 468 533 611
max. kW 92 107 152 190 240 320 399 500 600 720 820 940
Heat input min. kW 63.7 74.3 105.8 144.4 168.4 206 272.6 357 407.9 489.8 558.4 638.9
max. kW 97.7 113.5 160.8 200.2 252.6 336.4 418.4 523.5 627.6 753.6 859.1 982.9
Water content dm3 120 185 235 304 362 337 405 471 735 850 850 1240
Energy marking (Directive 92/42 EEC) ★★★ ★★★ ★★★ ★★★ ★★★ ★★★ ★★★ ★★★ ★★★ ★★★ ★★★ ★★★
Efficiency at Pn max (Tm 70°C) % 94.19 94.27 94.52 94.92 95.02 95.15 95.37 95.52 95.62 95.56 95.47 96.00
Efficiency at Pn min (Tm 70°C) % 95.40 95.50 95.75 95.44 95.71 95.84 96.06 96.21 96.31 96.25 96.16 96.34
Efficiency at 30% Pn max (Tm 50°C) % 95.42 95.52 95.77 95.75 96.02 96.12 96.37 96.52 96.62 96.56 96.47 96.65
Δt smokes-environment gas 112.9/85.6 111.1/83.4 107.8/80.1 101.1/82.7 101.1/79 98.2/76.8 95.5/73.6 92.2/70.3 92.2/70.3 93.5/78.4 97.8/75.8 93.8/71.9
CO2 gas 10 10 10 10 10 10 10 10 10 10 10 10
CO2 oil 13 13 13 13 13 13 13 13 13 13 13 13
Specific Thermic load mW/m2h 31.7 22.7 26.2 26.3 28.2 35.5 36.2 38.4 35.2 36.0 41.0 34.8
Volumetric Thermic load mW/m2h 1.08 0.81 0.94 0.91 0.97 1.05 0.92 0.96 1.01 1.07 1.22 1.09
Shell loss* % 1.3 1.3 1.2 1.1 1.0 1.0 0.9 0.9 0.8 0.8 0.7 0.7
Loss at chimney burner on % 4.51 4.43 4.28 3.98 3.98 3.85 3.73 3.58 3.58 3.6 3.83 3.65
Loss at chimney burner off ** % 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Working pressure bar 6 6 6 6 6 6 6 6 6 6 6 6
Water side pressure drop Δt 10°C Δp mbar 11 20 12 17 40 48 40 51 32 40 51 65
Δt 20°C Δp mbar 2 5 3 4 9 13 12 16 10 18 16 20
Combustion chamber Internal Ø mm 390 420 420 420 420 488 638 638 686 686 686 776
Length mm 700 920 920 1170 1170 1135 1385 1660 1670 1670 1854 2104
3
Volume m 0.09 0.14 0.17 0.22 0.26 0.32 0.45 0.54 0.62 0.70 0.70 0.90
Surface total m2 2.9 4.7 5.8 7.2 8.5 9 11 13 17 20 20 27
Flue gas side pressure drop Δp mbar 0.7 1.2 1.2 2.3 3.3 3.5 4.3 4.8 4.5 5.6 5.4 6
Flue gas flow-rate gas Kg/h 156 182 258 321 405 539 670 838 1005 1207 1376 1574
oil Kg/h 161 186 264 329 415 553 687 860 1031 1238 1411 1615
Boiler weight (empty) kg 260 350 350 440 480 550 860 970 1250 1250 1420 1580
Dimensions Height mm 925 980 980 1100 1100 1100 1250 1250 1400 1400 1400 1580
Width mm 760 810 810 950 950 950 1060 1060 1260 1450 1450 1450
Length mm 1046 1296 1516 1546 1816 1817 1838 2098 2158 2398 2398 2420
Connections T1 DN 2" 21/2" 21/2" 21/2" 21/2" 21/2" 80 80 100 100 100 125
T2 DN 2" 21/2" 21/2" 21/2" 21/2" 21/2" 80 80 100 100 100 125
T3 DN 11/4" 11/2" 11/2" 11/2" 11/2" 11/2" 2" 2" 21/2" 21/2" 21/2" 3"
T4 DN 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4"

T5 Ø mm 200 220 220 220 220 220 250 250 350 350 350 400

* Air Blocked, temperature 20ºC


** Combustion air closed

W L

T3 - T1 - T2 T3 T1 T2 T2 - T1 - T3

KEY
T1 Central heating flow outlet
Vjltkm

Rjl

Pfdjlcrjq yjvth

Ntgkjghjbpdjlbntkmyjcn
m

Gjktpyfz Ntgkjdfzvjoyjcnm

Vfrc= hf,jxtt lfdktybt

Vfrc= hf,jxfz ntvgthfnehf

J,mtv rjnkjdjq djls

Jg htccj djxyjt l fdktybt#Lfnf

' ktrnhjgbnfybt

T5 T5 T2 Central heating return inlet


H
T6
T3 Expansion vessel attachment
T4 Boiler drain
T5 Flue attachment
T4 T4 T6 Burner attachment

29
Prextherm RSH Tonda
High efficiency pressurised steel boilers

The PREXTHERM RSH


Tonda series heat
generators
are pressurised
combustion boilers
with flame reversal
in the combustion
chamber and three
flue gas passes.

6 models available
from 1060 to 3000kW

Features and Benefits


The shape design of the heat exchanger ensures an optimum ratio between the combustion
volumes and the heat exchange surfaces
The materials used ensure the long life of the boiler
New turbulators improve the heat exchange of the flue gas and at the same time ensure a lower
pressure drop
A baffle plate has been fitted at the central heating system return inlet to improve the circulation of
cold water towards the bottom of the boiler. This solution ensures more uniform distribution of the
heat exchange fluid across the boiler’s heat exchange surface, achieving maximum heat exchange with
less stress on the walls
The tube bundle has been positioned above the combustion chamber, so that the flue gas is always
discharged into a “hot”environment, preventing condensation forming
The burner is not aligned with the combustion chamber, but rather has been moved downwards. This
assists the reversal of the flame, reduces the pressure drop on the flue gas side and as a consequence
extends the operating range of the generator
The combustion chamber is completely cooled (even at the rear), to ensure a greater heat exchange
surface and improve the distribution of the heating load across the walls
The steel body is completely lined with an 80mm thick layer of glass wool, in turn covered by a sturdy
layer of tearproof material
The door can be hinged on the right-hand or left-hand side, has a double door stop with a new-
concept locking and centring system. The door lining in the “Tonda” has a double cement lining plus
an extra layer of insulating material

30
Technical specifications
900 1100 1300 1600 2000 2600
Heat output min. kW 689 813 962 1229 1535 1950
max. kW 1060 1250 1480 1845 2360 3000
Heat input min. kW 719.9 848.2 1004.4 1291.2 1603.1 2033.7
max. kW 1107.6 1304.2 1545.2 1930 2464.7 3128.8
Water content dm3 1490 1490 1620 1925 2600 2920
Energy marking (Directive 92/42 EEC) ★★★ ★★★ ★★★ ★★★ ★★★ ★★★
Efficiency at Pn max (Tm 70°C) % 95.72 95.86 95.8 95.60 95.77 95.90
Efficiency at Pn min (Tm 70°C) % 96.41 96.55 96.46 95.80 96.39 96.59
Efficiency at 30% Pn max (Tm 50°C) % 96.72 96.87 96.81 96.50 96.78 96.91
Δt smokes-environment gas 94.4/72.5 91.3/69.3 92.7/70.6 97.1/77.3 95.5/73.4 92.7/70.6
CO2 gas 10 10 10 10 10 10
CO2 oil 13 13 13 13 13 13
Specific Thermic load mW/m2h 32.1 37.8 40.0 41.0 38.6 44.1
Volumetric Thermic load mW/m2h 0.93 1.08 1.18 0.92 0.88 0.97
Shell loss* % 0.6 0.6 0.6 0.6 0.5 0.5
Loss at chimney burner on % 3.68 3.54 3.60 3.80 3.73 3.60
Loss at chimney burner off ** % 0.1 0.1 0.1 0.1 0.1 0.1
Working pressure bar 6 6 6 6 6 6
Water side pressure drop Δt 10°C Δp mbar 86 110 100 150 145 190
Δt 20°C Δp mbar 25 32 29 42 45 61
Combustion chamber Internal Ø mm 776 830 830 980 1130 1130
Length mm 2250 2500 2500 2750 3000 3300
Volume m3 1.20 1.20 1.30 2.10 2.80 3.20
2
Surface total m 33 33 37 45 61 68
Flue gas side pressure drop Δp mbar 6.5 6.5 6.8 7 7.2 7.5
Flue gas flow-rate gas Kg/h 1774 2088 2474 3091 3947 5010
oil Kg/h 1819 2142 2538 3171 4049 5140
Boiler weight (empty) kg 2250 2650 2850 3900 5300 5800
Dimensions Height mm 1730 1730 1730 1950 2140 2140
Width mm 1530 1530 1530 1610 1800 1800
Length mm 2722 2722 2722 3232 3446 3816
Connections T1 DN 150 150 150 150 200 200
T2 DN 150 150 150 150 200 200
T3 DN 100 100 100 100 125 125
T4 DN 11/2" 11/2" 11/2" 11/2" 11/2" 11/2"
T5 Ø mm 450 450 450 450 500 500

* Air Blocked, temperature 20ºC


** Combustion air closed

L
W

T1 - T3 - T2 T1 T3 T2 T2 - T3 - T1

KEY
T1 Central heating flow outlet
Vjltkm

Rjl

Pfdjlcrjq yjvth

Ntgkjghjbpdjlbntkmyjcn
m

Gjktpyfz Ntgkjdfzvjoyjcnm

Vfrc= hf,jxtt lfdktybt

Vfrc= hf,jxfz ntvgthfnehf

J,mtv rjnkjdjq djls

Jg h tccjd jxyjt lfdktybt#Lfnf

' ktrnhjgbnfybt

T2 Central heating return inlet


H T5 T5
T6
T3 Expansion vessel attachment
T4 Boiler drain
T5 Flue attachment
T4
T4 T6 Burner attachment

31
Industrial Heating

Ferroli Industrial Heating offers a range of


boilers for markets worldwide, with outputs
varying between 100 and 19500kW:
• generators for the production of hot
water, superheated water and steam
(with flame reversal and 3 flue passes)
• solid fuel generators for the production
of hot water, superheated water and
saturated steam

Steam Generators

Vapoprex LVP
Steam output from 150 to 3000kg/h
Low pressure steam boiler with three flue passes, two in furnace.

Vapoprex HVP
Steam output from 150 to 5000kg/h
Medium pressure steam boiler with three flue passes, two in furnace.

Vapoprex 3GF
Steam output from 1700 to 8500kg/h
Medium pressure steam boiler with three flue passes.

Vapoprex 3GN
Steam output from 2000 to 28000kg/h
Medium pressure steam boiler with three flue passes.

32
Hot water boilers

Hot Water Prextherm RSW/RSH


Heat output from 92 to 3600kW
Hot water boiler with three flue passes, two in furnace.

Prextherm T 3G
Heat output from 1200 to 19500kW
Hot water boiler with three flue passes, two in furnace.

Superheated water boilers

Prextherm T 3G ASL
Heat output from 1200 to 6000kW
Superheated water boiler max temperature 140°,
with three flue passes.

Prextherm ASH/ASL
Heat output from 160 to 3500kW
Superheated water boiler with three flue passes,
two in furnace.

Prextherm 3GN AS
Heat output from 1400 to 19500kW
Superheated water boiler with three flue passes.

Prextherm 3GF
1400 to 3000kW
Superheated water boiler with three flue passes.

33
Aquacyl Twin Coil
High quality stainless steel hot water cylinder
for use on unvented hot water systems

Aquacyl twin coil cylinder is ideal


for solar water heating.
The lower coil can be heated by
energy from the solar collector.
If hot water is required at a higher
temperature than can be achieved
by solar energy alone, then a Ferroli
High Efficiency boiler fires and heats
the upper coil to boost the water
temperature. Alternatively the
cylinder’s electric immersion
heater(s) may be used to boost
the hot water temperature.

Features and Benefits


Twin coil for fastest heat recovery

No anode

Easy to install

Easy to commission

Simple electrical installation

Stylish appearance

Long life stainless steel body

Low density, low HCFC insulation ensures optimum efficiency

Easy to adjust immersion heaters

No internal expansion bubble to maintain

All pipe and electrical connections are possible from cylinder ‘front’

25 year guarantee plus nationwide cover from our own service engineers

Special features

Two 3kW immersion heaters fitted as standard (optional 6, 9 and 12kW heaters available)

6kW titanium heaters available for hard water areas or for customers with bore holes

34
Technical specifications
875170 875200 875250 875300 875510 875000

Storage capacity litres 170 200 250 300 500 1000

Overall diameter mm 510 554 554 554 660 820

Overall height mm 1200 1120 1330 1650 1835 2314

Overall height with expansion vessel on top mm 1480 1400 1330 2110 FM FM

Weight when full kg 220 250 310 360 556 1185

Primary flow/return connections 3/4" 3/4" 3/4" 3/4" 1" 1"

Cold feed/hot draw off connections 3/4" 3/4" 3/4" 3/4" 1" 1"

Maximum water supply pressure bar 12 12 12 12 12 12

System operating pressure bar 3 3 3 3 3 3

Expansion vessel charge pressure bar 3 3 3 3 3 3

Expansion relief valve set pressure bar 6 6 6 6 6 6

Temp and pressure relief valve set pressure bar 7 7 7 7 7 7

Temp and pressure relief valve lift temperature ºC 90 90 90 90 90 90

Maximum primary work pressure bar 3 3 3 3 3 3

Recommended maintenance Annual Annual Annual Annual Annual Annual

Immersion heater 3kW 230/240V L= 355mm 1 1 1 1 1 1

FM = Floor Mounted

Ferroli’s Aquacyl cylinder range is


easy to install and commission.
Each model is supplied complete
with all necessary temperature and
pressure expansion valves and vessels.

The Aquacyl cylinder vessel has a 25 year


manufacturer’s guarantee as standard.

35
Air Source Heat Pumps HXA
Renewable energy

The HXA series heat


pumps – suitable for family
houses or small apartment
buildings. Heat pumps do
not require gas connections
or the installation of flues.
Ideal for new build as well
as being a cost effective
retrofit solution in houses
which currently rely upon
liquid fuel systems (oil,
LPG). The units can also be
integrated with a solar
heating system.

Features and Benefits


Remote thermostat
Wired or wireless remote control unit
Humidity control sensors for cooling mode
Built-in microprocessor control unit to manage the heating / cooling circuit
Expansion modules for management of multiple zones
Integrated management of multiple units in cascade (max. 16)
Legionella protection function
Digital management of special tariff time bands
Timer/programmer for timed domestic hot water production (with external storage cylinder)
Built-in compressor oil frost protection system
Outdoor probe for climate control supplied as standard
Built-in room humidity control with humidity sensor (optional) for cooling in summer
Control of solar heating system integration
Operating hour counter for the compressor and the pumps
Integrated management (with three heat output levels) of the supplementary electric heater (optional)

The advanced microprocessor control unit can control the


heating/cooling system, the domestic hot water storage cylinder
and a solar heating system.

36
NOMINAL performances – Radiant plants
IP Base acoustic setting up (AB) 5.1 6.1 7.1 8.1 10.1 12.1 15.1 18.1
Heating capacity kW 4.76 5.83 6.92 8.03 10.2 11.9 15.7 18.6
Power input kW 1.21 1.49 1.87 2.28 2.86 3.39 4.28 5.29
A7W35

COP 3.93 3.91 3.70 3.52 3.57 3.51 3.67 3.52


Water flow rate plant side l/h 823 1008 1195 1385 1749 2043 2702 3204
Pressure drops plant side kPa 10 15 20 25 37 47 51 46
Heating capacity kW 3.95 4.85 5.75 6.67 8.43 9.85 13.1 15.5
Power input kW 1.19 1.47 1.84 2.24 2.81 3.31 4.17 5.16
A2W35

COP 3.32 3.30 3.13 2.98 3.00 2.98 3.14 3.00


Water flow rate plant side l/h 684 838 994 1152 1453 1697 2251 2667
Pressure drops plant side kPa 7 11 14 18 27 35 38 34
Cooling capacity kW 5.12 6.27 7.43 8.60 10.8 12.6 16.7 19.8
Power input kW 1.54 1.91 2.39 2.91 3.64 4.32 5.44 6.73
A35W18

EER 3.32 3.28 3.11 2.96 2.97 2.92 3.07 2.94


Water flow rate plant side l/h 885 1085 1286 1490 1879 2190 2914 3448
Pressure drops plant side kPa 12 17 22 28 41 53 58 52

NOMINAL performances – Standard plants


IP Base acoustic setting up (AB) 5.1 6.1 7.1 8.1 10.1 12.1 15.1 18.1
Heating capacity kW 4.65 5.70 6.76 7.84 9.91 11.6 15.3 18.2
Power input kW 1.44 1.78 2.23 2.72 3.40 4.02 5.06 6.27
A7W35

COP 3.23 3.20 3.03 2.88 2.91 2.89 3.02 2.90


Water flow rate plant side l/h 806 989 1171 1357 1712 1999 2642 3146
Pressure drops plant side kPa 10 14 19 24 35 45 49 45
Heating capacity kW 3.84 4.72 5.59 6.49 8.19 9.58 12.7 15.1
Power input kW 1.42 1.76 2.20 2.68 3.34 3.95 4.96 6.15
A2W35

COP 2.70 2.68 2.54 2.42 2.45 2.43 2.56 2.46


Water flow rate plant side l/h 667 819 970 1124 1418 1656 2190 2607
Pressure drops plant side kPa 7 10 14 18 26 33 36 33
Cooling capacity kW 4.24 5.20 6.15 7.14 8.98 10.4 13.9 16.5
Power input kW 1.50 1.85 2.31 2.80 3.50 4.14 5.21 6.46
A35W18

EER 2.83 2.81 2.66 2.55 2.57 2.51 2.67 2.55


Water flow rate plant side l/h 729 894 1059 1229 1548 1802 2403 2849
Pressure drops plant side kPa 8 12 16 21 30 39 42 38

Data declared according to EN 14511. The values are referred to units without options and accessories.
A35W7 = source : air in 35°C d.b. / plant : water in 12°C out 7°C
A35W18 = source : air in 35°C d.b. / plant : water in 23°C out 18°C
A7W45 = source : air in 7°C d.b. 6°C w.b. / plant : water in 40°C out 45°C
A7W35 = source : air in 7°C d.b. 6°C w.b. / plant : water in 30°C out 35°C
Dimensions and clearance
5.1–6.1 10.1–12.1 15.1–18.1
7.1–8.1
A mm 400 400 400
B mm 600 600 600
C mm 200 200 200
H mm 900 1150 1450

37
Air Source Heat Pumps HXP
Reverse cycle (active reverse cycle) for OUTDOOR or INDOOR installation

Suitable for family houses


or small apartment
buildings. Heat pumps
do not require gas
connections or the
installation of flues. Ideal
for newbuild as well as
being a cost effective
retrofit solution in houses
which currently rely upon
liquid fuel systems (oil,
LPG). The units can also
be integrated with a solar
heating system.

Features and Benefits


Three-speed heating circuit pump on the unit
Multistage high pressure heating circuit pump on the unit
Multistage high efficiency heating circuit pump on the unit
Snow protection cover (for outdoor installation)
Three-stage supplementary electric heaters
Remote thermostat
Wired or wireless remote control unit
Humidity control sensors in cooling mode
Three-way valve for the management of domestic hot water on the unit
Single-phase power supply (in versions up to 13kW)
Built-in microprocessor control unit to manage the heating/cooling system
Expansion modules for management of multiple zones
Integrated management of multiple units in cascade (max.16)
Legionella protection function
Digital input for management of special tariff time bands
Timer/programmer for timed domestic hot water production (with external storage cylinder)
Outdoor probe for climate control supplied as standard
Built-in room humidity control with humidity sensor (optional) for cooling in summer
Control of solar heating system integration
Operating hour counter for the compressor and pumps
Integrated management (with three heat output levels) of the supplementary electric heater (optional)
Ductable for indoor installation

38
NOMINAL performances – Radiant plants
IP Base acoustic setting up (AB) 11.1 13.1 16.1 18.1 21.1
Heating capacity kW 11.1 12.8 15.3 18.1 21.0
Power input kW 2.65 3.07 3.68 4.14 4.81
A7W35

COP 4.19 4.17 4.16 4.37 4.37


Water flow rate plant side l/h 1922 2217 2632 3135 3619
Pressure drops plant side kPa 14 18 24 13 17
Heating capacity kW 9.26 10.7 12.7 15.1 17.4
Power input kW 2.60 3.01 3.61 4.07 4.72
A2W35

COP 3.56 3.55 3.52 3.71 3.69


Water flow rate plant side l/h 1600 1853 2199 2615 3013
Pressure drops plant side kPa 10 13 18 9 12
Cooling capacity kW 11.7 13.5 15.8 19.1 21.8
Power input kW 3.68 4.27 5.11 5.77 6.70
A35W18

EER 3.18 3.16 3.09 3.31 3.25


Water flow rate plant side l/h 2017 2328 2741 3293 3776
Pressure drops plant side kPa 15 19 25 14 19

NOMINAL performances – Standard plants


IP Base acoustic setting up (AB) 11.1 13.1 16.1 18.1 21.1
Heating capacity kW 10.9 12.5 15.0 17.7 20.5
Power input kW 3.21 3.72 4.47 5.04 5.85
A7W45

COP 3.40 3.36 3.36 3.51 3.50


Water flow rate plant side l/h 1894 2172 2590 3076 3545
Pressure drops plant side kPa 14 17 23 13 17
Heating capacity kW 8.99 10.4 12.3 14.6 16.9
Power input kW 3.17 3.67 4.40 4.97 5.76
A2W45

COP 2.84 2.83 2.80 2.94 2.93


Water flow rate plant side l/h 1561 1807 2138 2537 2937
Pressure drops plant side kPa 10 13 17 9 12
Cooling capacity kW 9.00 10.4 12.3 14.7 16.9
Power input kW 3.41 3.96 4.73 5.35 6.20
A35W7

EER 2.64 2.63 2.60 2.75 2.73


Water flow rate plant side l/h 1546 1785 2111 2523 2900
Pressure drops plant side kPa 10 13 17 9 11

Data declared according to EN 14511. The values are referred to units without options and accessories.
A35W7 = source : air in 35°C d.b. / plant : water in 12°C out 7°C
A35W18 = source : air in 35°C d.b. / plant : water in 23°C out 18°C
A7W45 = source : air in 7°C d.b. 6°C w.b. / plant : water in 40°C out 45°C
A7W35 = source : air in 7°C d.b. 6°C w.b. / plant : water in 30°C out 35°C

Dimensions
11.1–13.1–16.1 18.1–21.1
A1 mm 730 880
B1 mm 730 880
B2 mm 450 465
H mm 1470 1620

Alow 600mm on all sides of the unit to gain accessibility


for maintenance and control operations.

39
Air Source Heat Pumps HMP
Reverse cycle (active reverse cycle) for OUTDOOR or INDOOR installation

Suitable for family houses


or small apartment
buildings. Heat pumps
do not require gas
connections or the
installation of flues. Ideal
for newbuild as well as
being a cost effective
retrofit solution in houses
which currently rely upon
liquid fuel systems (oil,
LPG). The units can also
be integrated with a solar
heating system.

Features and Benefits


Three-speed heating circuit pump on the unit
Multistage high pressure heating circuit pump on the unit
Multistage high efficiency heating circuit pump on the unit
Snow protection cover (for outdoor installation)
Three-stage supplementary electric heaters
Remote thermostat
Wired or wireless remote control unit
Humidity control sensors in cooling mode
Three-way valve for the management of domestic hot water on the unit
Single-phase power supply (in versions up to 13kW)
Built-in microprocessor control unit to manage the heating/cooling system
Expansion modules for management of multiple zones
Integrated management of multiple units in cascade (max.16)
Legionella protection function
Digital input for management of special tariff time bands
Timer/programmer for timed domestic hot water production (with external storage cylinder)
Outdoor probe for climate control supplied as standard
Built-in room humidity control with humidity sensor (optional) for cooling in summer
Control of solar heating system integration
Operating hour counter for the compressor and pumps
Integrated management (with three heat output levels) of the supplementary electric heater (optional)
Ductable for indoor installation

40
NOMINAL performances – Radiant plants
IP Base acoustic setting up (AB) 24.1 27.1 31.1 35.1 40.1 45.1
Heating capacity kW 5.18 5.81 6.79 7.75 8.72 10.0
Power input kW 5.18 5.81 6.79 7.75 8.72 10.0
A7W35

COP 4.54 4.63 4.52 4.43 4.54 4.52


Water flow rate plant side l/h 4052 4641 5299 5905 6823 7793
Pressure drops plant side kPa 21 18 23 28 25 32
Heating capacity kW 19.5 22.3 25.6 28.5 32.8 37.5
Power input kW 5.08 5.70 6.66 7.59 8.53 9.82
A2W35

COP 3.84 3.91 3.84 3.75 3.85 3.82


Water flow rate plant side l/h 3377 3862 4416 4918 5663 6477
Pressure drops plant side kPa 15 13 16 20 18 23
Cooling capacity kW 24.5 28.0 32.0 35.6 41.0 46.9
Power input kW 7.20 8.08 9.46 10.8 12.2 14.0
A35W18

EER 3.40 3.47 3.38 3.30 3.36 3.35


Water flow rate plant side l/h 4242 4845 5535 6173 7104 8138
Pressure drops plant side kPa 23 19 25 31 27 35

NOMINAL performances – Radiant plants


IP Base acoustic setting up (AB) 24.1 27.1 31.1 35.1 40.1 45.1
Heating capacity kW 23.0 26.3 30.0 33.5 38.5 44.1
Power input kW 6.29 7.05 8.25 9.42 10.5 12.2
A7W35

COP 3.66 3.73 3.64 3.56 3.67 3.61


Water flow rate plant side l/h 3980 4553 5196 5805 6674 7629
Pressure drops plant side kPa 21 17 22 27 24 31
Heating capacity kW 18.9 21.7 24.9 27.7 31.9 36.4
Power input kW 6.19 6.95 8.12 9.25 10.4 11.9
A2W35

COP 3.05 3.12 3.07 2.99 3.07 3.06


Water flow rate plant side l/h 3285 3771 4310 4797 5527 6309
Pressure drops plant side kPa 14 12 15 19 17 22
Cooling capacity kW 19.1 21.8 24.8 27.6 31.8 36.4
Power input kW 6.65 7.47 8.73 9.95 11.2 12.8
A35W18

EER 2.87 2.92 2.84 2.77 2.84 2.84


Water flow rate plant side l/h 3278 3741 4273 4754 5474 6264
Pressure drops plant side kPa 14 12 15 19 17 22

Data declared according to EN 14511. The values are referred to units without options and accessories.
A35W7 = source : air in 35°C d.b. / plant : water in 12°C out 7°C
A35W18 = source : air in 35°C d.b. / plant : water in 23°C out 18°C
A7W45 = source : air in 7°C d.b. 6°C w.b. / plant : water in 40°C out 45°C
A7W35 = source : air in 7°C d.b. 6°C w.b. / plant : water in 30°C out 35°C

Dimensions
24.1 27.1–31.1–35.1 40.1–45.1
A1 mm 880 1180 1480
B1 mm 880 880 880
B2 mm 465 465 465
H mm 1620 1620 1620

Alow 600mm on all sides of the unit to gain accessibility for


maintenance and control operations.

41
Solar –Aquasol XS
Drain Back Solar Systems

By having the pumping


station and solar controller
all factory fitted into one
unit, the Aquasol XS storage
unit takes significantly less
time and cost to install.
Connecting the electric
wiring, solar coil, back up
heating and hot water
circuits is made simple.

Features and Benefits


Quick and easy installation

Available in two sizes, the space saving all-in-one configuration makes the Aquasol XS
convenient to site

Pre-plumbed pipework saves on materials, reduces install time – saves costs for the home-owner

Specifically developed, easy-to-use controls for simple set-up and system monitoring

Additional heating coil and electric immersion element are included for supplementary heating of the
stored hot water for legionella protection

Revolutionary in-roof solar collectors, available in portrait or landscape, for both tile and slate roofs

Built in Solar Fluid ‘Drain-Back’ system prevents the solar collector freezing or overheating

No requirement for glycol based solar fluid. Simply fill with mains water

Connect the heating coil to a Ferroli Optimax HE Plus System or OV condensing boiler for a complete
household energy efficient heating solution

All components are easy to access for commissioning and servicing

Designed and manufactured to the highest specification

10 year warranty on the Aquasol XS Cylinder

42
Technical specifications

Aquasol XS 200T – 24022FE


Includes installation kit: (Monobloc Pressure Reducing Valve (PRV), Expansion Vessel,
Tundish, Y Strainer, Brackets and Flex (where applicable))
Solar storage – lower part of tank litres 100
Back-up storage – upper part of tank litres 85
2
Back-up heat exchanger m /kW 0.75/25
Electrical element kW 3kW
Dimensions (HxWxD) mm 1275 x 598 x 590
Weight empty kg 67
Recommended collector type Thermic 42
12mm flow. 15mm return. Col Loop Max L=m* m 27
15mm flow. 15mm return. Col Loop Max L=m* m 22

Aquasol XS 300T – ZU40030000


Includes installation kit: (Monobloc Pressure Reducing Valve (PRV), Expansion Vessel,
Tundish, Y Strainer, Brackets and Flex (where applicable))

Solar storage = lower part of tank litres 150


Back-up storage = upper part of tank litres 130
Back-up heat exchanger m2/kW 0.90/30
Electrical element kW 3
Dimensions (HxWxD) mm 1785 x 598 x 590
Weight empty kg 84
Recommended collector type 2 x Thermic 28
12mm flow. 15mm return. Col Loop Max L=m* m 22
15mm flow. 15mm return. Col Loop Max L=m* m 18

* Maximum pipe (10x8mm/15x13mm) length collector circuit (L=flow + return) without the need to install an additional Drain-Back tank.

Solar Panel (in-roof)


Product code 12021 12031 12035
Model name 28S 42L 42P
Height mm 1776 1776 2596
Width mm 1751 2596 1776
Depth mm 105 105 105
Weight kg 60 84 84
Gross panel area m2 3.11 4.61 4.61
Nett panel area m2 2.75 4.12 4.12
Zero loss collector efficiency 0.743 0.743 0.743
Heat loss coefficient A1 W/m2K 3.194 3.194 3.194

43
Solar –Aquacyl
Drain Back Solar Systems

Each system component is


specified and supplied for
individual siting and
installation. Providing
flexibility as the fundamental
benefit of the Aquacyl system.
The range of size options for
each major part means that
any property can be catered
for. Furthermore, the ability
to position them individually
eradicates potential
restrictions caused by internal
layout or space constraints.

Features and Benefits


Individual system components for the ultimate flexibility of siting

Three solar collector panel sizes to choose from and suitable for tile or slate roofs

Five different sized twin coil cylinders and 4 sizes drain back vessel options for exact specification to
the property needs

Solar panels can be mounted to either sloping or flat roofs

Extensive warranties on all components (Collectors – 10 years, Cylinder Vessel – 25 years)

44
Technical specifications

Aquacyl Twin Coil Cylinders


See page 33 for full range specifications

Solar Panel
Product code 12021 12031 12035
Model name 28S 42L 42P
Height mm 1776 1776 2596
Width mm 1751 2596 1776
Depth mm 105 105 105
Weight kg 60 84 84
Gross panel area m2 3.11 4.61 4.61
Nett panel area m2 2.75 4.12 4.12
Zero loss collector efficiency 0.743 0.743 0.743
Heat loss coefficient A1 W/m2K 3.194 3.194 3.194

Pumping Station
The essential heart of the Aquacyl solar solution.

Product code ZU40021001

The pumping station has a 6m pump head and comes complete with:
• Built in controller for
- system monitoring display
- flow gauge
- up to 3 temperature sensors
- pump speed control
- system function control
• Pressure gauges
• Pressure relief valve
• Connections for filling and emptying

Drain-back Units
Product code 20131 20033 20136 20140
Capacity litres 10 20 30 50
External (HxWxD) mm 260 x 310 x 260 400 x 365 x 355 400 x 520 x 355 400 x 830 x 355
Material Mild steel Mild steel Mild steel Mild steel
Pressure tested bar 4.5 4.5 4.5 4.5
Max peak temp °C 200 200 200 200
Max collector array m2 6 12.5 21 33

45
Solar – Ecotop
Pressurised solar heating for any home

A bespoke solution for the


ultimate flexibility – Ferroli’s
Ecotop pressurised solar heating
system can be tailored to meet
all your hot water needs. The
Ecotop installation is filled
with a solar fluid that
remains within the solar
panel and pressurised
sealed system. Each system
component is specified
and supplied for individual
siting and installation.

Features and Benefits


Individual system components for the ultimate flexibility of siting

Two portrait solar collector panel sizes to choose from both are suitable for
tile or slate roofs with ‘on-roof’ fixing

Five different sized twin coil cylinders for exact specification to the property needs

Solar panels can be mounted on either sloping or flat roofs

Easy installation with ‘click clamps’ and double O-ring joints

Absorber of pure copper (12 tubes) with titanium oxide coating

Pre mixed solar fluid

Solar Keymark certification

High SAP ratings

Extensive warranties on all components (Collectors – 10 years, Cylinder Vessel – 25 years)

46
Technical specifications

Aquacyl Twin Coil Cylinders


See page 33 for full range specifications

Solar Panel
Product code 0XCK1RXA 0XCK2RXA
Model name Ecotop VF 2.0 Ecotop VF 2.3
Height mm 1700 2000
Width mm 1160 1160
Depth mm 80 80
Weight kg 35 43
Gross panel area m2 1.97 2.32
Nett panel area m2 1.87 2.21
Zero loss collector efficiency 0.755 0.755
Heat loss coefficient A1 W/m2K 3.720 3.720

Twin Line Pumping Station


The essential heart of the Aquacyl solar solution.

Product code ZU40022001


The twin line pumping station has a 6m pump head and comes complete with:
• Built in controller for
- system monitoring display
- flow gauge
- up to 3 temperature sensors
- pump speed control
- system function control
• Pressure gauges
• Pressure relief valve
• Connections for filling and emptying

The Ecotop basic solar kit consists of:


Solar Collector(s) – depending on quantity required.
Support Frame Box Kit(s) – used to support the solar panel on either sloping or flat roofs.
Hydraulic Kit – used to make the hydraulic connections to the solar panel.
Pump Station complete with solar controller.
Solar Expansion Vessel – accommodates the expansion of the solar system fluid.
Solar Expansion Vessel connection kit – to connect and support the expansion vessel.
Interconnection kit – hydraulic connection for more than one panel installation.

47
Designed and produced by GS2 Design
Your local Ferroli stockist

Ferroli Limited
Lichfield Road, Branston Industrial Estate
Burton on Trent, Staffordshire, DE14 3HD

Sales t: 0843 479 4790 e: commercial@ferroli.co.uk


Servicing t: 0843 479 0479 e: service@ferroli.co.uk
Technical t: 0843 479 0479 e: technical@ferroli.co.uk

www.ferroli.co.uk
Calls to this number are charged at the national rate.

Whilst every effort is taken to ensure the accuracy of the information contained within the
brochure, the details are offered in good faith and Ferroli Ltd. accepts no liability for matters
arising as a result of errors and/or omissions.
The information in this brochure was correct at the time of printing, however specifications
and designs may be changed owing to Ferroli’s policy of continuous product research and
development. The technical specifications in the product instruction manual supersedes
and should always be referred to during installation and maintenance.
Reproduction of this publication, or any part, is not permitted without the written consent of
Ferroli Ltd. Please contact our Marketing Communications via marketing@ferroli.co.uk for
further information. The statutory rights of the consumer are not affected.

Commercial/V3/06.12

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