WELDING PROCEDURE SPECIFICATION

Code:- ASME Sec-IX

WPS No:- WPS-01 PQR No PQR-01

Rev.No 0 Rev No 0
Welding Process: Sheilded Metal Arc Welding (SMAW)
JOINT DETAIL (QW-402)

Grove Design ALL

Backing With or without backing
Backing type base & weld Metal
Root face 1.6 ±0.8 mm
Root Gap 2 to 4 mm

BASE METAL (QW-403)

P No: 1 Gr NO:- 1,2 To P NO 1 Gr No 1,2

Specification type & Gread IS 2062 or Equivalent
Thickness Range 4 mm to 24 mm
Grove V- Grove
Fillet Unlimited

FILLER METAL (QW-404)

Preocess SMAW SFA No A 5.1

AWS Class E 6013 Size of Filler Metal 2.15mm,3.15mm,4mm
F No 2 Brand Name NA
A No 1 Others NA

POSITION (QW-405)
Grove 1G
Fillet All
Weld Progression UP HILL

PREHEAT (QW-406)

Preheat Temp (MIN) NILL or up to ambient temperature used to remove moisture if required
interpass Temp NA
Others NA

Signature
Name
Date
Prepared by Reviewd by Approved by
 WELDING PROCEDURE SPECIFICATION
Code:- ASME Sec-IX

WPS No:- WPS-01 PQR No PQR-01

Rev.No 0 Rev No 0
Welding Process: Sheilded Metal Arc Welding (SMAW)
JOINT DETAIL (QW-402) GAS (QW-408)

Shielding Gas NA
Backing Gas NA
Percentage composition NA
Flow rate NA

ELECTRICAL CHARECTERISTICS (QW-409)

Current Range (A) Refer Table

Voltage Range(V) Refer Table
Polarity DCEP, DCEN
Tungstun Electrode Type NA
Mode of Metal Transfer NA
Electrode wire speed range NA

TECHNIQUE(QW-410)

String & Weave Bead Maximum of 3 times of Electrode dia

Initial & interpass cleaning Grinding/Chipping/wire brushing
Method of back gouging Grinding as Applicable
Multi or single pass Multiple

TABLE-1
Filler Metal Current Voltage Travel speed range
Weld Layer Process Class Dia Type Amps range(V) mm/Min
Root SMAW E-6013 3.15 DCEP 80-130 22-26 65-80
Hot pass SMAW E-6013 4 DCEP 100-190 26-35 50-70
Fill up SMAW E-6013 4 DCEP 100-190 26-35 50-70
Final SMAW E-6013 4 DCEP 100-190 26-35 50-70
Backchipping SMAW E-6013 4 DCEP 100-190 26-35 50-70

Signature
Name
Date
Prepared by Reviewd by Approved by