ITP FOR STATIC EQUIPMENTS

Owner :

Consultant :

Sub Contractor :

Consortium PP-Wärtsilä

BANGKANAI GEPP (PEAKER) STAGE 2 (140 MW)

DOCUMENT NO :
BKN2-PP-ITP-004

PURPOSE :

ISSUED FOR REVIEW

0 Issued for Review 12/05/2017 SP

Rev. Description Date Prepared Checked Approved

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DOCUMENT NO :
FIELD INSPECTION & TEST PLAN (F-ITP) QSHE/DVEPC/AE/P/005
DATE REVISION :

UNIT ISSUING : APPROVED BY : REV

QAQC PM 0
PROJECT NAME : GEPP Bangkanai (Stage 2) Peaker (140 MW) REFERENCES :
CONSULTANT : PT. PRIMA LAYANAN NASIONAL ENJINIRING :
CLIENT : PLN Kantor Pusat :
Project No. : 0106-1.PJ/DAN.02.01/DIR/2017
DESCRIPTION
: STATIC EQUIPMENTS INSTALLATION (Columns, Vessels, Heat Exchangers, Etc.)*
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT PP/ PLNE/
Subcont
CRITERIA Wartsila PLN
1.0 DOCUMENT REVIEW
1.1 Review all technical specifications, drawing, procedures & work instructions Approved General
Standard Operating
1.2 All tech. spec., procedures, work instruction shall be clarified, Instruction, Technical P R/A R
Procedure, Contract
understood and implemented accordingly Specification &
Agreement, Standard & Code
Procedures, drawings, etc.

2.0 MATERIALS OR EQUIPMENTS RECEIVING INSPECTION AT SITE

2.1 Check completion parts; quantity, dimension as per packing list or drawing
2.2 Document verification or specific manual requirement/instruction from vendor Inspection Report P SW & R R
Tech. Spec., Drawing, Proc.,
2.3 Check from damage
Manual Instruction.
2.4 Check the storage condition, cover protection, and dunage for leveling position

3.0 PRIOR TO INSTALLATION

3.1 Preparation Installation
3.2 Foundation Check
Tech. Spec., Drawing, Proc.,
3.2.1 Foundation Center line, elevation, anchor bolt projection & tread check Foundation Report P SW & R SW
Manual Instruction.
3.2.2 Padding inspection (elevation & leveling) Padding Report
3.2.3 Handover to Mechanical Handover Report P SW & R SW
4.0 DURING INSTALLATION
4.1 Check orientation after placing
4.2 Check elevation, leveling, center line Tech. Spec., Drawing, Proc., Inspection Report P W&R SW
4.3 Tigthening of lock nut Manual Instruction. (Alignment & Verticality)
4.4 Check Plumbness ( verticality )
5.0 GROUTING
5.1 Check of grouting material (type, spec., mixing ratio)
5.2 Grout form inspection ( wooden type, thickness, elevation, straighteness )
5.3 Surface preparation & cleaning check ( depth of chipping, scale, foreign mat'l )
Tech. Spec., Drawing, Proc.,
Manual Instruction. Grouting Report
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DESCRIPTION
: STATIC EQUIPMENTS INSTALLATION (Columns, Vessels, Heat Exchangers, Etc.)*
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT PP/ PLNE/
Subcont
CRITERIA Wartsila PLN
5.4 Wetting area to be grout , normally 24 hours before grouting ( see vendor spec. ) Tech. Spec., Drawing, Proc.,
5.5 Mixing of grout mat'l ( equipment to be used, inveroment temperature, Manual Instruction. Grouting Report P SW & R R
Percented of mixing between water and cement )
5.6 Curing time , 48 haours after grouting ( see vendor spec. / proc. )
5.7 Tightening anchor bolt
6.0 INSTALLATION OF COLUM OR VESSEL INTERNALS
6.1. Material verification (Type, Identification, Qty and Dimensional Check) Inspection Report P SW & R R
6.2. During and After Installation
6.2.1 Levelness/Flatness of Outlet Wire & Tray Floor
6.2.2 Clearance between weir plate & Down comer
6.2.3 Check tightening bolts of Tray & Support
6.2.4 Check Welding of chimney Trays/Accumulator Inspection Report P W&R SW
6.2.5 Leakage Test for Draw-off Pans & chimney Tray / Accumulator
6.2.6 Cleaning , modification or change the gasket, etc. Tech. Spec., Drawing, Proc.,
6.2.7 Install catalyst before mechanical completion, or after mechanical compl. Manual Instruction.
due to safety consideration
6.3. Final Check and Cleaning
6.3.1 Visual Check
6.3.2 Cleaning Inspection Report P W&R W
6.3.3 Installation of Man way Deck
6.3.4 Closure of Vessel Manhole
7.0 PUNCH LIST / FINAL CHECK
7.1 Visual check completion installation all accessories and parts of Eqp as per drw
(Platform, Ladder, Grating, Handrail, Mainway, etc.)
Tech. Spec., Drawing, Proc.,
7.2 Check tigthening all bolt and connection Punch List P W&R W
Manual Instruction.
7.5 Loosening Side and anchor side (Setting bolt at sliding side and anchor side)
8.0 DOCUMENTATION
All documents dossier required as per contract shall be collected and submitted
All Quality Document as
to Client and copy for file
per Contract (Inspection
8.1 All Inspection as per this ITP has been done & the inspection P R R
Contract, Tech. Spec., Proc. Reports, RFI, NCR, MDR,
report has already been generated and signed
Punch List, As built
8.2 All NCR or any deviation of contract already closed and documented
Drawings, Etc.)
8.3 All drawing changes already updated in As built or mark up drawing
* General