Afonso, 2010 (Acta) Phase Separation

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Acta Biomaterialia 6 (2010) 1625–1629

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Acta Biomaterialia
journal homepage: www.elsevier.com/locate/actabiomat

High resolution transmission electron microscopy study of the hardening


mechanism through phase separation in a b-Ti–35Nb–7Zr–5Ta alloy
for implant applications
Conrado R.M. Afonso a,*, Peterson L. Ferrandini b, Antonio J. Ramirez a, Rubens Caram b
a
Brazilian Synchrotron Light Laboratory (LNLS), Campinas, SP 13083-970, Brazil
b
Department of Materials Engineering (Dema), State University of Campinas (Unicamp), CP 6122, Campinas, SP 13083-970, Brazil

a r t i c l e i n f o a b s t r a c t

Article history: b-Ti alloys are highly attractive metallic materials for biomedical applications due to their high specific
Received 29 July 2009 strength, high corrosion resistance and excellent biocompatibility, including low elastic modulus. This
Received in revised form 23 October 2009 work aims to clarify the hardening mechanism of a b-Ti–Nb–Zr–Ta alloy using different characterization
Accepted 9 November 2009
techniques. Ingots (50 g) of Ti–35Nb–7Zr–5Ta (wt.%) alloy were arc furnace melted in an Ar(g) atmo-
Available online 12 November 2009
sphere, homogenized, hot rolled, solubilized and finally aged at several temperatures from 200 to
700 °C for 4 h. Microstructure characterization was performed using X-ray diffraction, optical micros-
Keywords:
copy, scanning and high resolution transmission electron microscopy (HR-TEM). The 4 h aging showed
b-Ti alloy
Hardening mechanism
that the highest hardness values were found when aged at 400 °C and the HR-TEM images confirmed
Phase separation splitting of spots on the Fourier space map, which indicated the presence of a coherent interface
Aging between separated phases (b and b0 ) and explains the hardening mechanism of the alloy. Through geo-
metric phase analysis analysis, using the HR-TEM image, the localized strain map showed 5–10 nm
domains of the b and b0 phases. The combination of suitable values of yield strength, hardness and
low Young’s modulus makes Ti–35Nb–7Zr–5Ta alloy suitable for medical applications as a metallic
orthopedic implant.
Ó 2009 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

1. Introduction what they called b-Ti (a = 3.31 Å) and b-Zr (a = 3.57 Å) bcc
phases was found by conventional XRD analysis. A hardness
b-Titanium alloys are highly attractive metallic materials for peak was observed for this alloy when aged at 400 °C (heat
biomedical applications due to their high specific strength, high treated from 200 to 900 °C), as for the Ti–35Nb–7Zr–5Ta alloy,
corrosion resistance and excellent biocompatibility, including and was attributed to an undetected a-Ti phase precipitation.
low elastic modulus. The mechanical properties of Ti alloys In the case of the Ti–35Nb–7Zr–5Ta alloy, which has been
can be tailor adjusted through compositional variation, thermo- extensively studied in the literature due to its low Young’s mod-
mechanical processing and microstructural control [1–3]. It is ulus and good biocompatibility [1,2,6], the b-Ti and Nb phases
well documented that precipitation of the isothermal x phase both have bcc structure with very similar lattice parameters
can impair the mechanical properties of b-Ti alloys used in (3.31 and 3.33 Å, respectively), leading to very small differences
orthopedic implant applications. A previous study with Ti– in XRD spectra and transmission electron microscopy (TEM) se-
35Nb–7Ta and Ti–35Nb–7Zr–5Ta alloys revealed a hardness in- lected area electron diffraction (SAD) patterns, avoiding the dif-
crease during short-term aging, with maximum hardness ob- ferentiation of both phases through conventional analysis
served for aging at around 400 °C for 4 h, after which X-ray techniques [2]. Improvements in mechanical properties such as
diffraction (XRD) analyses revealed only a bcc b phase [2]. It hardness, tensile and proof strength and a low elastic modulus
has been reported that such a high content of b-stabilizer ele- are very important and desirable for orthopedic implant applica-
ments added to Ti can lead to phase separation [4,5], which is tions. Therefore, a better understanding of such a phase separa-
not fully understood, nor is its effect on the mechanical proper- tion requires the use of advanced characterization techniques,
ties of the alloy. In the case of a 50Ti–30Zr–10Ta–10Nb (at.%) such as high resolution transmission electron microscopy (HR-
alloy studied by Yang and Zhang [4], a peak separation between TEM) and high resolution X-ray diffraction (XRD). The aim of
this work was to clarify the phase separation phenomenon in
* Corresponding author. Tel.: +55 19 35183132; fax: +55 19 35121004. Ti–35Nb–7Zr–Ta alloy through HR-TEM and XRD using synchro-
E-mail address: cmoreira@lnls.br (C.R.M. Afonso). tron radiation.

1742-7061/$ - see front matter Ó 2009 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.actbio.2009.11.010
1626 C.R.M. Afonso et al. / Acta Biomaterialia 6 (2010) 1625–1629

2. Experimental at 400 °C for 4 h, revealing contrast between the b and b0 phases


[3]. However, neither x nor a phases were identified after 4 h
Ingots (50 g) of Ti–35Nb–7Zr–5Ta (wt.%) alloy were arc furnace aging at the same temperature, even by TEM. The selected area
melted in an Ar(g) atmosphere as presented elsewhere [2]. The in- electron diffraction (SAD) pattern showed spots along the [1 1 1]b
gots were then hot rolled at 1000 °C several times with intermedi- zone axis, indicating the existence of only a b phase. Fig. 3a shows
ate reheating. After rolling the solution treatment comprised a HR-TEM image of an intragranular b grain oriented along the
heating at 1000 °C for 35 min, followed by water cooling. The final [1 1 1]b zone axis from the sample Ti–35Nb–7Zr–5Ta alloy aged
1.8 mm thick plates were cut into 15  20 mm samples and then at 400 °C for 4 h.
encapsulated in quartz, under an argon atmosphere and aged for The fast Fourier transform (FFT) of the HR-TEM image in Fig. 3b
4 h at 200, 300, 400, 500, 600 and 700 °C. X-ray diffraction (XRD)  reflection, supporting the coexistence
reveals splitting of the ð1 0 1Þ
patterns obtained using monochromatic synchrotron radiation of two phases (b and b0 with 10% shortening in the d spacings of
(k = 1.54 Å, as for Cu Ka) were collected for solubilized and air 2.3 and 2.1 Å, respectively) with similar body-centered cubic (bcc)
quenched samples at room temperature (Troom = 25 °C) and sam- and body-centered tetragonal (bct) crystalline structures for b and
ples aged at 200, 400 and 600 °C for 4 h under vacuum. High reso- 
b0 , respectively, presenting the [1 1 1]b // [1 1 1]b0 ; ð1 0 1Þb //
lution XRD experiments were performed in the D10B-XPD  0
ð1 0 1Þb orientation relationship, and slightly different chemical
(polycrystalline X-ray diffraction) beamline at the Brazilian Syn- composition. Energy-dispersive X-ray analysis (EDX) nano-analysis
chrotron Light Laboratory, using a double crystal Si(1 1 1) mono- with 5 nm electron probe revealed Nb enrichment in the dark re-
chromator. TEM samples were prepared using Ar+ ion milling and gions (b phase) and Ta–Zr enrichment in the bright regions (b0
HR-TEM and analysis was performed at 300 keV using a JEM phase) of Fig. 2b, indicating the occurrence of a phase separation
3010-URP coupled to energy-dispersive X-ray spectroscopy phenomenon.
(EDS). Geometric phase analysis (GPA) [6] was applied to HR- Composition fluctuations and segregation of heavy elements
TEM images in order to evaluate displacement fields and image such as Ta and Zr induced lattice parameter distortions and, conse-
variation in the positions of lattice fringes by filtering the Fourier quently, splitting of the diffraction peaks, revealing the coexistence
space, and JEMS software [7] was used to simulate b-Ti phase crys- of b and b0 phases, which has been corroborated through XRD and
talline structures. HR-TEM analyses. The small ð1 0 1Þ  d spacing difference between
the b and b0 phases, evident by XRD and HR-TEM, supports the
coherent interface observed during the HR-TEM analyses and ex-
3. Results and discussion
plains the dramatic hardness increase of the alloy after the studied
heat treatment [4,5]. Analysis of the HR-TEM image FFT along the
Fig. 1 shows the XRD pattern obtained using synchrotron radi-
ation from a Ti–35Nb–Ta–Zr alloy sample aged at 400 °C for 4 h. [1 1 1] zone axis revealed that the {1 1 0}b plane spots are not sim-
 spots, as indi-
ilar, a clear splitting appearing just for the ð1 0 1Þb
At first glance it seems that only one b phase peak was identified
for each interplanar distance (or 2h). However, when the peak cated by arrows in Fig. 3b. It should be noted that the other
{1 1 0}b-family plane spots do not show the above mentioned
was magnified, as shown in detail for the (1 0 1) peak in the right
upper corner, a peak split was observed, revealing b and b0 phase splitting, indicating that the appearing b0 phase has a crystal struc-
ture different from that of b (bcc-Ti). The XRD results were used to
separation. The nearly parallel beam optics and the monochro-
matic radiation of the synchrotron beamline utilized provided bet- determine the b and b0 phase lattice parameters. The b phase ma-
trix presents a bcc (b-Ti) structure with lattice parameter
ter resolution than a conventional bench Ni-filtered Cu Ka XRD set-
up. In addition, the larger photon flux of the synchrotron beamline ab = 3.3 Å. The appearing b0 phase presents a body-centered tetrag-
onal (bct) structure with lattice parameters ab0 = 3.3 Å and
provides a larger signal to noise ratio (SNR), which facilitates the
identification of small volume fractions of crystalline phases. cb0 = 3.0 Å (c/a = 1.1), which reveals a slight shortening of the c
parameter with respect to the cubic b phase. The crystallographic
Fig. 2a and b shows TEM bright field (BF) images with heteroge-
neous diffraction contrast microstructure, alternating dark and data for both phases were used to simulate the SAD patterns using
JEMS software [7], as shown schematically in Fig. 3c.
bright regions of 10 nm. Fig. 2a shows a micrograph of a grain
 interplanar spacing strain mapping,
Fig. 4 presents the ð1 0 1Þb
boundary, revealing the absence of a phase precipitation. Fig. 2b
using GPA [8], which reveals the predominantly undistorted b ma-
presents the Ti–35Nb–7Zr–5Ta alloy along the [1 1 1]b zone axis
after solution treatment followed by water quenching and aging trix (strain around 0) and the shortened b0 phase domains (strain
around 10%). Fig. 4a presents the GPA ð1 0 1Þb  interplanar spacing
strain map combined with the original HR-TEM image shown in
Fig. 3a. Fig. 4b shows the GPA ð1 0 1Þb interplanar spacing strain
β β'
map, which reveals a large number of dislocations, the predomi-
nantly undistorted b matrix and the b0 phase domains (dotted line
 interplanar spacing
β highlighted region), which present a ð1 0 1Þb
strain of about 10%. This reduction of approximately 10% in the
Intensity (a.u.)

 plane spacing, which in fact corresponds to ð1 0 1Þb


ð1 0 1Þb  0 , shows
400ºC / 4 h very good agreement with the XRD results. For the above pre-
37,5 38,0 38,5 39,0 sented GAP analysis the b phase region was used as the reference
lattice for the geometrical phase calculation. For the GPA process-
ing a Lorentzian mask was used with a half-width of 1/4  d(1 0 1)
in reciprocal space, resulting in two-dimensional chemical and
strain maps with 1.2 nm spatial resolution. The GPA processing
was performed comparatively using different reflections in the
Fourier space, such as ð1  1 0Þb and ð0 1 1Þb
 spots for a [1 1 1]b-ori-
ented specimen, revealing the more severe ð1 0 1Þb  interplanar
30 35 40 45 50 55 60 65 70 75 80 85 90
2 θ (degrees) space strain, which is supported by the FFT presented in Fig. 3b.
Under specific aging conditions the Ti–35Nb–7Zr–5Ta alloy
Fig. 1. XRD obtained using synchrotron radiation of a sample aged at 400 °C for 4 h. underwent a coherent spinodal decomposition of the b phase into
C.R.M. Afonso et al. / Acta Biomaterialia 6 (2010) 1625–1629 1627

Fig. 2. Ti–35Nb–7Zr–5Ta alloy aged at 400 °C for 4 h. (a) TEM bright field (BF) images showing the absence of a phase precipitation along the grain boundary. (b) Detail of the
grain interior at the [1 1 1]b zone axis revealing diffraction contrast between the b (dark) and b0 (bright) phases.

Fig. 3. Ti–35Nb–7Zr–5Ta alloy aged at 400 °C for 4 h. (a) HR-TEM image of the region shown in Fig. 2b along the [1 1 1]b zone axis. (b) The Fourier transform (FT) reveals
splitting of the (1 0 1) reflections (white arrows). (c) Schematic representation of the Fourier space map of the [1 1 1]b zone axis, considering separated phases b with cubic
(bcc) and b0 with tetragonal (bct) structure obtained through simulation using JEMSÒ software.

two solid solution phases with different compositions and lattice ing to a greater Ti concentration at the grain boundaries, following
parameters, resulting in a high density of dislocations and elastic a precipitation along the boundaries, which was observed for aging
strain associated with the domains of Nb-rich b and Ta–Zr-rich b0 heat treatment at higher temperatures (>600 °C) for 4 h.
phases. The strain fluctuations associated with this phase separa- Adopting suitable combinations of time and temperature for
tion have been mapped through GPA analysis with a space resolu- aging of the Ti–35Nb–7Zr–5Ta alloy the single solid solution phase
tion of 1.2 nm, as presented in Fig. 4b. The Nb-rich b and Ta–Zr-rich (b phase) suffered phase separation, decomposing into coherent
b0 phases presented 5–10 nm phase domains, as revealed by the phases (b and b0 ) with slightly different compositions and crystal-
low resolution TEM images and the GPA analysis. Table 1 shows line structures. Distortions along the strained nanometric domains
the EDX chemical compositions obtained with a 5 nm probe of dif- of the b and b0 phases induced hardening of the crystalline
ferent phase separation domains and at a grain boundary, confirm- structure.
ing the coexistence of Nb-rich b and Ta–Zr-rich b0 phases in the The occurrence of coherent interfaces between the separated
microstructure. It was reported by Ferrandini et al. [2] that after phases could lead to an increase in the strength of a material. This
heat treatment at 600 °C for 4 h a precipitation was detected along phenomenon is well known in Al–Cu alloys, in which Guinier–
the b grain boundaries. EDX nano-sized probe analysis confirmed Preston (GP) zones were identified by means of X-ray scattering
that even after aging at 400 °C for 4 h, segregation occurred, lead- as being responsible for hardening, with the GP1 zones formed of
1628 C.R.M. Afonso et al. / Acta Biomaterialia 6 (2010) 1625–1629

 interplanar spacing strain mapping using geometrical phase analysis, which reveals the predominantly undistorted b matrix (strain around 0, between red and
Fig. 4. ð1 0 1Þb
green) and the shortened b0 phase domains (strain around 10%). (a) GPA ð1 0 1Þb interplanar spacing strain map combined with the original HR-TEM. (b) GPA ð1 0 1Þb 
interplanar spacing strain map, revealing a large number of dislocations, the predominantly undistorted b matrix and b0 phase domains (dotted line highlighted region),
 interplanar spacing strain around 10%.
which present a ð1 0 1Þb

Table 1 Long-term aging of Ti–35Nb–7Zr–5Ta alloy at 400 °C for 90 h


Chemical compositions obtained by EDX nano-sized probe analysis (wt.%).
led to the formation of a metastable isothermal x phase, which
Region Ti Nb Ta Zr was easily detected by conventional XRD analysis [2]. Although
b (dark) 51.3 ± 0.9 35.4 ± 0.8 5.8 ± 0.2 7.4 ± 0.5 there was a considerable content of Zr (which retards x precipita-
b0 (bright) 50.4 ± 0.9 32.6 ± 0.8 7.1 ± 0.3 10.0 ± 0.5 tion) in the presently studied alloy it seems that the phase separa-
GB ? a 53.8 ± 1.0 30.6 ± 0.7 6.5 ± 0.3 9.1 ± 0.5 tion through spinodal decomposition might be a metastable state
that precedes the precipitation of a stable a phase. This fact was
Cu-rich platelets, coherent with the {1 0 0} Al matrix atomic plane confirmed by XRD analysis of long-term aged samples, where the
[9,10]. This phenomenon is well known in thin films and multilay- x phase peaks clearly appeared for heat treatments at 300 and
ers, where incoherence between different layers can lead to con- 400 °C for 90 h [2]. It is well known in the literature that the x
siderable softening [11–13]. Furthermore, martensite formed in phase acts as a nucleation site for the formation of a stable a phase
shape memory alloys does not result in an increase in the elastic [17–19]. Another result that supports this is the hardness peak of a
modulus because of the incoherency of the interface between the sample aged at around 400 °C for 4 h, where the phase separation
martensite and a second phase [11]. Since the lattice parameters occurred (a coherent interface was responsible for this hardening),
of bcc (ab = 3.3 Å) and bct (ab0 = 3.0 and cb0 = 3.3 Å) phases are quite creating a strengthened crystalline lattice. Therefore, depending on
similar in the alloy studied in this work, the interface between both the aging conditions, the proposed precipitation sequence during
phases is likely to show a high degree of coherency, which results annealing would be: b ? b + b0 ? b + x ? b + a. If short aging
in an elastic strain field along the structure and provokes an in- times are used, such as 4 h, adopted in this work, metastable x for-
crease in Vickers hardness. mation might be occulted due to accelerated kinetics conditions,
Up to now there has been no microstructural evidence of phase resulting in b ! b þ b0 or b ! b þ a [19–21]. However,
ð400 C=4 hÞ ð600 C=4 hÞ
separation in stable b-Ti–Nb-based alloys containing high contents
adopting a long-term aging time of 90 h [2] might result in slower
of b-stabilizer elements such as Nb, Ta and Zr. Only supposition can
kinetics, suitable for precipitation of the x phase: b ! b þ x.
be found based on XRD and TEM analysis for other systems, how-  ð400 C=90 hÞ

ever, the use of advanced microstructure characterization tech-


niques are fundamental to verify these suppositions. Li et al. [14] 4. Conclusions
and Moffat and Larbalestier [15] supposed that the separated
phase b0 (rich in b-stabilizer elements) acts as an a nucleus. Phase Under suitable aging conditions (400 °C for4 h) the Ti–35Nb–
separation in b-Ti alloys has been observed in other studies [11– 7Zr–5Ta alloy underwent coherent spinodal decomposition of the
13], where the b0 phase was more easily detected, even by conven- b phase into two solid solutions with different compositions and
tional XRD analysis of Ti–Ta and Ti–Zr alloys with high contents of elastic strains associated with domains of the Nb-rich b and Ta–
b-stabilizer elements [12–16], whose bcc structures have a lattice Zr-rich b0 phases. b is a body-centered cubic (bcc) phase
parameter comparable with b-Ti (aTi-b = 3.31, aNb = 3.30, aTa = (ab = 3.3 Å) and b0 is a body-centered tetragonal (bct) phase with
3.28, aZr = 3.57 Å). In Yang’s study of a 50Ti–30Zr–10Nb–10Ta a slight shortening in parameter ab0 = 3.0 Å compared with
(at.%) alloy phase separation between b-Ti and b-Zr could be easily cb0 = 3.3 Å. The small difference in (1 0 1) d spacings (db = 2.3 Å,
detected by conventional XRD and, in the same way, there was a db0 = 2.1 Å) was confirmed by the splitting of spots on the Fourier
hardness peak at around 400 °C for a sample isothermally aged space map obtained from a HR-TEM image, evidence of the pres-
for 4 h [2], but no microstructural evidence of phase has been con- ence of a coherent interface between the separated phases (b and
firmed in the literature. b0 ), which explains the hardening of the alloy. Through GPA analy-
C.R.M. Afonso et al. / Acta Biomaterialia 6 (2010) 1625–1629 1629

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