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Sealant Solutions: Nitoseal Thioflex Flamex
Sealant Solutions: Nitoseal Thioflex Flamex
SOLUTIONS
NITOSEAL® THIOFLEX® FLAMEX®
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Fosroc Sealant Solutions
Sealants account for only a small proportion Fosroc offers:
of the cost of a building project, however,
their performance is vital to the integrity of ► Pouring grade sealants – designed exclusively
any structure. for horizontal joints in floors and pavements
Fosroc’s specialised range of sealants has been ► Gun grade sealants – suitable for use in
developed by experts in joint design and sealant vertical and horizontal joints
technology for civil and general construction project
needs including airports, railways, super structures, ► Fire rated, fuel resistant, chemical resistant
water treatment plants, roads and footpaths. and biodegradation resistant sealants
Our Range
General Construction Civil Construction Fire Rated
Thioflex 555
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Product Low VOC
Selector
and paintable.
Nitoseal MS250
Silyl Modified Polymer
General facade /
Sealants
precast concrete
Non paintable.
This sealant selector is a general Nitoseal PU250
guide only, please contact your
Polyurethane
Fosroc Representative for more
information.
Abrasion and
pick resistant.
Nitoseal SC140
Silicone
General Construction
Abrasion resistant
and low VOC.
Trafficable Nitoseal MS400
Silyl Modified Polymer
Joints in concrete.
Nitoseal SC800
Silicone
High movement
joints
Self levelling for joints in
concrete and asphalt.
Nitoseal SC820
Silicone
Resistant to acid, alkali
Chemical Vertical and and chlorinated water.
resistant horizontal joints
Nitoseal SC600
Silicone
Non paintable.
Flamex PU
Polyurethane
Please always refer to the product TDS before making your final selection or speak to your Fosroc representative.
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Product Selector
Sealants
This sealant selector is a general guide only, please
contact your Fosroc Representative for more information.
Thioflex Thioflex
Recommended for sealing Nitoseal Nitoseal Nitoseal Nitoseal Nitoseal Nitoseal Nitoseal Nitoseal Nitoseal Nitoseal 600 600 Thioflex Flamex Flamex Flamex
gaps/joints between: PU250 PU400 SC140 MS250 MS400 MB175 SC800 SC820 SC600 PU612 Gun Pouring 555 One PU XT
Grade Grade
Asphalt joints ■
Bio-resistant joints ■ ■
Cladding joints ■ ■
Wide joints ■
Please always refer to the product TDS before making your final selection or speak to your Fosroc representative.
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General Construction Sealants Product Guide
Product Names Nitoseal PU250 Nitoseal PU400 Nitoseal SC140
Product Description A new high performance sealant A new high performance sealant Tough, pick and abrasion resistant,
for vertical exterior and interior for construction joints, trafficable fast-curing silicone sealant /
applications. Weather resistant, surfaces and water immersed adhesive for civil and industrial
easy to gun and low stringing. applications. Features a tough applications.
chemical and abrasion resistant
seal. Approved for potable water.
Typical Applications Sealing concrete and fibrous Sealing movement and construction Used in trafficable floor joints, cover
products, external cladding, brick joints, metal or concrete water plates and covings, joints in prison
work and sealing joints around retaining structures, cover plates cells and shopping centres.
aluminium and timber window and and covings, bolted lap joints, pipe
door frames. penetrations, trafficable floor joints
and water immersed applications.
Skinning Time 55 minutes @ 25°C, 65%RH. 25 minutes @ 25°C, 65%RH. 9 minutes @ 25°C, 65%RH.
10 minutes minimum
Tooling Time 50 minutes @ 25°C, 65%RH. 25 minutes @ 25°C, 65%RH.
@ 25°C, 65%RH.
Joint Movement Capability +/- 25% (total 50%) +/- 12.5% (total 25%) +/- 25% (total 50%)
Modulus @ 100% 0.20 to 0.30 MPa 0.30 to 0.40 MPa 1.0 MPa
Coverage Guide 600ml sausage will seal 3 metres 600ml sausage will seal 3 metres 600ml sausage will seal 3 metres
Approximately of 20mm x 10mm sealant bead. of 20mm x 10mm sealant bead. of 10mm x 20mm joint.
Paintable No No No
Product Codes FC920112-600ML Concrete Grey FC920121-600ML Concrete Grey FC910380-600ML Concrete Grey
- Emer-Seal Construction Silicone
HM FC (currently available,
will transition to new product).
FC920150-600ML Concrete Grey
- Nitoseal SC140 (new product
available December 2019).
Primer Requirements Primer 10 – Some surfaces such Primer 4 – non-porous materials. Primer 10 – Concrete, brick and
as FC sheet adhesion may be most porous substances.
improved by the use of a primer. Primer 13 – if the Nitoseal PU400
is to be water immersed. Primer 11 – Metals and most
non-porous substrates.
Primer 21 – porous materials.
Primer 13 – Concrete surfaces subject
to water immersion, fiberglass.
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Please always refer to the product TDS before making your final selection or speak to your Fosroc representative.
Duraflex Duraflex FC
High performance sealant for High performance sealant for Rubberised bitumen, mastic joint
moving joints or static joints in moving or static trafficable sealant compatible with bitumen
building facades and general joints where high strength is based membranes.
construction. UV resistant, with required such as; in pavements
a tough and stain free finish. and footpaths. UV and weather
resistant, with a tough and stain
free finish.
Brickwork, precast or insitu Trafficable floor joints in pavements Retaining walls, roofing, lap joints
concrete, curtain walls and and footpaths, brick, blockwork, in gutters and drainage channels
lightweight cladding, tilt-up slabs. excellent adhesion to most building where ponded water may reside,
materials. sealing terminations of bitumen
based waterproofing membranes.
35 minutes @ 23°C and 50% RH 25 minutes @ 23°C and 50% RH 60 minutes @ 23°C
34 42 N/A
600ml sausage will seal 12 metres 600ml sausage will seal 12 metres 600ml sausage will seal 3 metres
of 10 mm x 5mm sealant bead. of 10mm x 5mm sealant bead. of 10mm x 20mm sealant bead.
No Yes No
Yes Yes No
Primer 10 – Some surfaces such Primer 10 – Some surfaces such Not normally required.
as FC sheet adhesion may be as FC sheet adhesion may be Check TDS.
improved by the use of a primer. improved by the use of a primer.
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Civil Construction Sealants Product Guide
Product Names Nitoseal SC800 Nitoseal SC820 Nitoseal SC600
Previously Known As /
Emer-Seal Roadseal Emer-Seal Roadseal SL Emer-Seal CR
Replaces
Product Description High performance ready to use rubber A low modulus, self-levelling sealant Highly chemical resistant, fast
joint sealant with low modulus, high that can be used with joints in asphalt. cure, one-component joint sealant,
joint movement accommodation. designed for sealing expansion
Excellent UV and weathering and construction joints exposed to
resistance with excellent adhesion to aggressive chemical environments.
dry concrete and a fast rate of cure.
Typical Applications Sealing joints between concrete Sealing sawn joints in asphalt roads Chemical bund areas, floor joints
roads and pavements, bridge decks and pavements, slot sealing of in chemical processing plants,
and car parks, aircraft runways and cable installations in asphalt and concrete joints exposed to acid
aprons. concrete pavements and abutment spillage, swimming pools, sewage
joints between concrete and asphalt processing tanks, food, wine and
pavements. citrus processing areas.
Chemical Resistance Resistant to dilute acids and alkalis. Resistant to dilute acids and alkalis. Highly resistant to biological attack
to spillage Not resistant to organic solvents. Not resistant to organic solvents. such as sewers, a wide range of
chemicals including, strong acids
and alkalis. Highly resistant to pool
chlorine, salt water chlorination and
ozone treatment.
Each 20 litre drum will seal 200 Each 20 litre drum will seal 200
Coverage Guide Each 600 ml sausage will seal 3
metres of joint with a 10 mm wide by metres of joint with a 10 mm wide by
Approximately metres of a 20 mm x 10 mm joint.
10 mm deep sealant bead. 10 mm deep sealant bead.
Product Codes FC920130-600ML – Concrete Grey FC920140-600ML – Charcoal Grey FC920100-600ML – Concrete Grey
FC920130-20L – Concrete Grey FC920140-20L – Charcoal Grey FC920101-600ML – Pool Blue
FC920130-200L – Concrete Grey FC920140-200L – Charcoal Grey FC9201026-600ML – White
Primer Requirements Primer 10 – On concrete and Primer 10 – On concrete and Primer 10 – Concrete, brick and
masonry surfaces. masonry surfaces. most porous substances.
Primer 13 – Must be used in Primer 13 – Must be used where Primer 11 – Metals and most
applications subjected to permanent Nitoseal SC820 is to be subjected to non-porous substrates.
water immersion. long term water immersion or on asphalt
which has not been cut with a saw.
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Please always refer to the product TDS before making your final selection or speak to your Fosroc representative.
Emer-Seal 200
High movement and static joints Fuel resistant, multi-component, Fuel resistant, low modulus, high Fuel and jet blast resistant, fast
in water retaining structures, pouring grade, joint sealant joint movement accommodation curing, hand applied pavement
especially in applications likely for horizontal movement joints joint sealant for sealing high joint sealant for sealing and
to be subjected to biological in concrete building and civil movement joints in building and maintence of joints in concrete
degradation. engineering structures. civil engineering structures. roads, runways and hard
standings.
Sludge digestion tanks, sewerage Sealing horizontal movement joints Sealing high movement Sealing and maintenance of
and water treatment plants, in building and civil engineering joints in building and civil joints in concrete roads, concrete
filtration and aeration tanks, water structures, including roads, floors, engineering structures, including runways and hard standings,
reservoirs, marine installations. airfields and subways. superstructures, floors, basements, aircraft fuelling areas, oil terminals,
pavements and subways. garage forecourts, parking and
cargo areas.
Highly resistant to biodegradation Resistance to occasional spillage Resistance to occasional spillage Aviation fuels, Skydrol, Kerosene,
by both aerobic and anaerobic of dilute acids, dilute alkalis, of dilute acids, dilute alkalis, Glycols, Petrol, Diesel and
bacteria. petrol, aviation fuels, diesel fuel, petrol, aviation fuels, diesel fuel, de-icing salts.
kerosene, lubricating oils, skydrol, kerosene, lubricating oils, skydrol,
white spirit and aromatic solvents. white spirit and aromatic solvents.
Initial cure 24 hours @ 23°C / Full 4 weeks @ 5°C 3 weeks @ 15°C 60 minutes @ 35-40°C
cure 2 weeks @ 23°C 2 weeks @ 15°C 1 week @ 25°C 2 hours @ 30°C
1 week @ 25°C 4 hours @ 20°C
12 hours @ 10°C
36 hours @ 5°C
FC920200-5.4L – Base FC920414-4L – Pouring Grade FC920421-6L pack FC900524-2.5L Thioflex 555 Base
FC920205-0.6L – Curing of 4L pack of 5L pack
Compound FC920416-14.8L – Base of 16L pack FC900525-2.5L Thioflex 555
Total 6L pack size FC920418-1.2L – Curing Hardener of 5L pack
Compound of 16L pack
Primer 13 - Priming the substrate Primer 4 – Priming non porous Primer 4 – Priming non porous Primer 7E – Prime concrete joint
under prolonged submerged surfaces. surfaces. faces.
conditions. Primer 7 – Priming porous Primer 7 – Priming porous
surfaces. surfaces.
Primer 13 – Priming surfaces Primer 13 – Priming surfaces
subject to immersion. subject to immersion.
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Fire Rated Sealants Product Guide
Product Names Flamex One Flamex PU Flamex XT
Product Description Flexible, quick drying, economical High performance, flexible sealant High performance fire and
joint sealant for low movement with excellent UV resistance and acoustic rated sealant for exterior
interior joints where a fire rating of durability for external and internal and interior movement joints in
up to 4 hours is required. applications, where a fire rating of building facades and general
up to 4 hours is required. construction. It has outstanding
weather and UV resistance and
adhesion performance where
a fire rating of up to 4 hours is
required.
Typical Applications Precast and insitu concrete, Expansion and construction Sealing control joints in concrete,
compartment walls, corridors, joints, tilt up construction, precast masonry, AAC, brick. Acoustic
basements and around building blockwork and plasterboard, sealing between most building
components such as fire door/ service penetrations, window and materials including concrete,
window frames. door frames. masonry, plaster, metals, timbers
and plastics.
Tooling Time 20 minutes @ 25°C, 50% RH 1 hour 30 minutes @ 25°C, 65% RH 30 minutes @ 23°C and 50% RH
Joint Size 6mm to 30mm wide 5mm to 40mm wide 20mm to 40mm wide
Joint Movement Capability +/- 10% (20% total) +/- 25% (50% total) +/- 20% (40% total)
Cure Time (Approximately) 1mm in 24 hours at 25°C, 3mm in 24 hours @ 23°C, >2mm in 24 hours @25°C
50% RH 50% RH @ 50% RH
Coverage Guide 2 metres of a 25mm x 12 mm joint 6 metres of a 10mm x 10mm joint 3 metres of a 20mm x 10mm
(Approximately) per 600ml sausage. per 600ml sausage. joint per 600ml sausage.
Standards compliance / AS 1530 – Part 4, 1997 AS1530 Part 4 – 1997 (Fire AS1530.4 2005 in vertical
conforms to AS4072 – Pt 1,1992 Resistance Tests of Elements of concrete and AAC Control Joints.
Building Construction). Acoustic rating Rw (CT;CTR):
AS4072 part 1 – 1992 (Service Up to 50Rw.
penetrations and control joints).
BS476 pt 20 1987 – Fire Testing
for Building Materials.
Product Codes FC920025-600ML – Concrete Grey FC920035-600ML – Concrete Grey FC920045-600ML – Concrete Grey
Please always refer to the product TDS before making your final selection or speak to your Fosroc representative.
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FUTURE
PROOF
WITH FOSROC SEALANTS
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Sealant Property & Technology Definitions
Low Modulus High Modulus
• Low modulus material requires little force to extend it • High modulus material requires a greater force to extend it (e.g. a car tyre)
(e.g. a rubber band)
• Typically used for low moving joints
• Low modulus sealants must be able to take significant movement
• Sealant must be hard enough to withstand loads but still possess
with rapid stretch and close
movement capability
• Sealants are soft
• Sealant is harder than low modulus
• Movement and construction joints • Concrete floor joints with small wheel fork-lift trucks
• Lightweight panels moving easily in changing temperatures • Joints that could be vandalised (e.g. prisons)
• Sealant hardness – measures ability to resist penetration on a scale • Measures cyclic movement (extension [+] and compression [-])
from 0 – 100 of a sealant e.g. +/-12.5%, +/-25%, +/-35%, +/-50%, +100%
• Lower hardness means softer and usually more movement in the joint
• Higher hardness means harder and usually less movement in the joint
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Technology Advantages & Limitations
Silyl Modified Bituminous
Polyurethane Silicone Polysulphide Acrylic
Polymer Mastic
General • Industry accepted • Newer technology • High chemical • High movement • Compatible with • Paintable
Technology ‘standard’ resistance Bitumen based
Advantage technology • Low VOC • High fuel membranes • Water clean up
• High movement resistance
• Economical • Superior UV
sealant solution resistance • Excellent • Chemical cure
(compared to weathering
• Offers good Polyurethane) performance • Fast return to
weathering service options
performance • Paintable, fire rated • High pick resistance
& trafficable grades
• High bond available • Extended life span
strength
• Recommended • Economical Sealant
as paintable Solution
• Non-staining
General • Not paintable • Is less economical • Not paintable • Not paintable • Not paintable • Internal use only
Technology then a Polyurethane
Limitations • Inferior UV due to higher cost • Staining • Non-trafficable • Low movement
resistance of raw materials capacity
compared to a and process • Must be applied
Silyl Modified to clean surfaces
Polymer
• Cure / gunnability
at low temperatures
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Fosroc is a world leader in the delivery of virtually any type of
07/20