BS en 1504-8 - 2004

BRITISH STANDARD BS EN
1504-8:2004
Products and systems

for the protection and
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repair of concrete
structures —
Definitions,
requirements, quality
control and evaluation
of conformity —
Part 8: Quality control and evaluation
of conformity
The European Standard EN 1504-8:2004 has the status of a

British Standard
ICS 91.080.40
12&23<,1*:,7+287%6,3(50,66,21(;&(37$63(50,77('%<&23<5,*+7/$:
Copyright European Committee for Standardization
Provided by IHS under license with CEN Licensee=Politecnico Di Milano /5953768002
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BS EN 1504-8:2004
National foreword
This British Standard is the official English language version of

EN 1504-8:2004.
The UK participation in its preparation was entrusted by Technical Committee
B/517, Concrete, to Subcommittee B/517/8, Protection and repair of concrete
structures, which has the responsibility to:
— aid enquirers to understand the text;

— present to the responsible international/European committee any
enquiries on the interpretation, or proposals for change, and keep the
UK interests informed;
— monitor related international and European developments and
promulgate them in the UK.
A list of organizations represented on this subcommittee can be obtained on

request to its secretary.
Cross-references
The British Standards which implement international or European
publications referred to in this document may be found in the BSI Catalogue
under the section entitled “International Standards Correspondence Index”, or
by using the “Search” facility of the BSI Electronic Catalogue or of British
Standards Online.
This publication does not purport to include all the necessary provisions of a
contract. Users are responsible for its correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.
This British Standard was Summary of pages

published under the authority
of the Standards Policy and This document comprises a front cover, an inside front cover, the EN title page,
Strategy Committee on pages 2 to 10, an inside back cover and a back cover.
30 November 2004
The BSI copyright notice displayed in this document indicates when the
document was last issued.
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Amendments issued since publication
Amd. No. Date Comments

© BSI 30 November 2004
ISBN 0 580 44921 1

EUROPEAN STANDARD EN 1504-8
NORME EUROPÉENNE
EUROPÄISCHE NORM November 2004
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ICS 91.080.40
English version
Products and systems for the protection and repair of concrete

structures - Definitions, requirements, quality control and
evaluation of conformity - Part 8: Quality control and evaluation
of conformity
Produits et systèmes pour la protection et la réparation de Produkte und Systeme für den Schutz und die
structures en béton - Partie 8 : Définitions, Instandsetzung von Betontragwerken - Definitionen,
Prescriptions,maîtrise de la qualité et évaluation de la Anforderungen, Qualitätsüberwachung und Beurteilung der
conformité - Partie 8: Contrôle qualité et évaluation de Konformität - Teil 8: Qualitätsüberwachung und Beurteilung
conformité der Konformität
This European Standard was approved by CEN on 23 April 2004.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Central Secretariat or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION

COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36 B-1050 Brussels
© 2004 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1504-8:2004: E
worldwide for CEN national Members.

EN 1504-8:2004 (E)
Contents Page
Foreword..............................................................................................................................................................3
1 Scope ......................................................................................................................................................4
2 Normative references ............................................................................................................................4
3 Terms and definitions ...........................................................................................................................4
4 Sampling.................................................................................................................................................5
5 Evaluation of conformity.......................................................................................................................6
6 Marking and labelling ............................................................................................................................7
7 Assessment, surveillance and certification of factory production control. ....................................8
Annex A (informative) Provisions for assessment, surveillance and certification of factory
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production control .................................................................................................................................9
A.1 General....................................................................................................................................................9
A.2 Tasks for the inspection body..............................................................................................................9
A.2.1 Initial assessment of the production control......................................................................................9
A.2.2 Continuous surveillance of factory production control ....................................................................9
A.3 Task of the certification body.............................................................................................................10
A.3.1 Certification of factory production control .......................................................................................10
A.3.2 Measures in case of non-conformity .................................................................................................10
2
EN 1504-8:2004 (E)
Foreword
This document (EN 1504-8:2004) has been prepared by Technical Committee CEN/TC 104 “Concrete and
related products”, the secretariat of which is held by DIN.
This Part of this European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by February 2005, and conflicting national standards shall be
withdrawn at the latest by February 2005.
It has been developed by sub-committee 8 “Products and systems for the protection and repair of concrete
structures” (Secretariat AFNOR).
This Part of this European Standard specifies procedures for sampling, evaluation of conformity, marking and
labelling of products and systems for the protection and repair of concrete. This Part 8 of EN 1504 does not
supersede any other document.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Construction Products Directive
(89/106/EC).
This Part of this European Standard is one of the Parts of this Standard on products and systems for the
repair and protection of concrete structures, the other Parts are listed below:
EN 1504-1, Products and systems for the protection and repair of concrete structures — Definitions,
requirements, quality control and evaluation of conformity — Part 1: Definitions
prEN 1504-2, Products and systems for the protection and repair of concrete structures — Definitions,
requirements, quality control and evaluation of conformity — Part 2: Surface protection systems for concrete
requirements, quality control and evaluation of conformity — Part 3: Structural and non-structural repair
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requirements, quality control and evaluation of conformity — Part 4: Structural bonding

requirements, quality control and evaluation of conformity — Part 5: Concrete injection
requirements, quality control and evaluation of conformity — Part 6: Anchoring of reinforcing steel bar
prEN 1504-7, Products and systems for the protection and repair of concrete structures — Definitions —
Requirements — Quality control and evaluation of conformity — Part 7: Reinforcement corrosion protection
ENV 1504-9, Products and systems for the protection and repair of concrete structures — Definitions,
requirements, quality control and evaluation of conformity — Part 9: General principles for the use of products
and systems
EN 1504-10, Products and systems for the protection and repair of concrete structures — Definitions —
Requirements — Quality control and evaluation of conformity — Part 10: Site application of products and
systems and quality control of the works
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic,
Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland
and United Kingdom.

3
EN 1504-8:2004 (E)
1 Scope
This Part of this European Standard specifies procedures for quality control and evaluation of conformity,
including marking and labelling of products and systems for the protection and repair of concrete according to
EN 1504, Parts 2 to 7.
2 Normative references
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The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies
requirements, quality control and evaluation of conformity — Part 1: Definitions
requirements, quality control and evaluation of conformity — Part 2: Surface protection systems for concrete
requirements, quality control and evaluation of conformity — Part 3: Structural and non structural repair
requirements, quality control and evaluation of conformity — Part 4: Structural bonding
requirements, quality control and evaluation of conformity — Part 5: Concrete injection
requirements, quality control and evaluation of conformity — Part 6: Anchoring of reinforcing steel bar
requirements, quality control and evaluation of conformity — Part 7: Reinforcement corrosion prevention
EN ISO 9001, Quality management systems - Requirements (ISO 9001:2000)
3 Terms and definitions

For the purposes of this document, the terms and definitions given in EN 1504-1 and the following apply.
3.1
batch
quantity of material made in a single operation, or in the case of continuous production for a defined quantity
(in tonnes) which shall be demonstrated by the producer to have a uniform composition and shall not exceed
one day’s production.
3.2
identification test
test carried out to verify a declared value of the composition or property of the product or system in terms of
consistency of the production.
NOTE This is to ensure that the product or system being tested corresponds to the product or system subjected to
the initial type test, within the permitted tolerances.
4
EN 1504-8:2004 (E)
3.3
performance test
test carried out to verify a value for a required property of the product or system in terms of its specified
performance during application and use.
NOTE This is to ensure that the product or system conforms to its specified performance characteristics.
3.4
declared value
value declared and documented by the manufacturer for identification or performance requirements.
4 Sampling
4.1 General
Sampling shall be carried out in such a way that the resulting sample is homogeneous and representative of
the batch or product to be inspected. Samples shall be clearly labelled to uniquely identify the source, location
and time of sampling. The sample size shall be sufficient for all the required testing in accordance with the
relevant test method standards.
NOTE A part of the sample should be retained for future reference until the use by date.
4.2 Record
All information relevant to the sampling shall be recorded, including in particular:
a) date of manufacture and sampling
b) unique identification of the product and of the sample(s)
c) type of material and quantity of sample(s)
d) name of the manufacturer
e) manufacturer’s batch identification number
f) quantity of batch or product represented by the sample
g) physical state
h) colour or appearance
i) names of the persons responsible for sampling.
j) method of sampling
4.3 Frequency of sampling
For frequency of sampling see frequency of testing in EN 1504 Parts 2 to 6.

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5
EN 1504-8:2004 (E)
5 Evaluation of conformity
5.1 General
The compliance of the product or system with the requirement of this Part of this standard and the declared
values (including classes) shall be demonstrated by:
 initial type-testing (performance tests and identification tests)
 ongoing factory production control by the manufacturer
NOTE In addition, any requirements for certification and surveillance of factory production control are given in
Annex ZA of the relevant Part of this Standard.
5.2 Initial Type testing
Initial type-testing shall be performed to show conformity with this Part of this standard. Initial type testing shall
be performed when a new formulation or type of product is produced. It shall be repeated:
 when there is a change in the formulation which may have a significant effect on the performance of the
product
 when there is a change in the raw materials which may have a significant effect on the performance of the
product
The initial type testing shall comprise all performance characteristics, essential for the intended uses of the
product. For the performance and identification characteristics to be tested see the relevant Part (Part 2 to 7)
of this Part of this standard.
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5.3 Identification tests
Initial identification tests shall be undertaken for the product or system as specified by the materials
specification Part of this standard (Table 2 in Parts 2 to 7). The identification tests may be used to confirm the
composition of the product at any time. They are to be carried out when specified in Clause 7 of the material
specification (Part 2 to 7). Records of these tests shall be held by the manufacturer as part of the product
technical file and be available for inspection. The manufacturer shall maintain the specified identification
characteristics within the tolerances given in Table 2 of the material specification.
5.4 Performance testing
Testing of performance requirements shall be carried out to demonstrate the conformity of the product and
system to the requirements of the relevant Part of EN 1504. They are to be carried out when specified in 5.2
of the material specification (Part 2 to 6). The results of these tests shall be recorded and be available for
inspection in the product technical file.
5.5 Factory Production Control
5.5.1 General
The manufacturer shall operate a permanent factory production control system to ensure that production
continues to meet the identification and performance requirements set out in Clause 5 of the appropriate part
of EN 1504. A system in conformity with EN ISO 9001 and made specific to the requirements of this standard
meets this requirement. The factory production control system shall consist of procedures for internal control
of production to ensure that all batches of products placed on the market continue to conform to the
requirements of the relevant materials specification Part of this standard.
6
EN 1504-8:2004 (E)
For fpc the manufacturer can select representative identification or performance tests or may select other test
methods. Such other fpc test methods shall be correlated to the initial identification and performance tests to
ensure conformity of the product to the requirements of the document. If the factory production control system
uses tests other than the identification and performance tests, there shall be evidence of the correlation
between the identification or performance test results and the factory production control system test results.
The fpc system shall consist of the following:
 inspection, sampling frequencies and testing of raw materials, master batches, production equipment and
process;
 inspection, sampling frequencies and testing of finished products.
The results of inspections, tests or assessments shall be recorded, as shall any action taken. The action to be
taken when control values or criteria are not met shall be recorded and retained for a period of at least five
years.
5.5.2 Equipment
All weighing measuring and testing equipment shall be calibrated and regularly inspected according to
documented procedures, frequencies and criteria.
All equipment used in the manufacturing process shall be regularly inspected and maintained to ensure use,
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wear or failure does not cause inconsistency in the manufacturing process. Inspections and maintenance shall
be carried out and recorded in accordance with the manufacturers written procedures and the records
retained for at least five years.
5.5.3 Raw materials and components
The specifications of all incoming raw materials and components shall be documented, as shall the inspection
scheme for ensuring their conformity.
5.5.4 Change of formulation or manufacturing process
Identification tests and performance tests shall be carried out on existing products after any change in raw
material composition or manufacturing process that may modify the documented values of the properties
required by the materials specification Parts of this standard.
5.5.5 Actions in the event of non-conformity
The manufacturer shall ensure by means of procedures documented in the fpc system that any materials,
including raw materials, packaging or finished products, which do not conform to the specified requirements
are clearly identified and segregated to prevent their use or despatch.
Corrective action shall be described in a non-conformity report and recorded in the fpc system.
5.5.6 Identification and traceability
The manufacturer shall establish and maintain in the fpc system suitable procedures for the identification and
traceability of materials from receipt of raw materials through all stages of production and delivery.
6 Marking and labelling

When products and systems for protection and repair of concrete are supplied in containers they shall be
clearly marked with the following information. When the material is supplied into a bulk container at the point
of delivery, the same information shall be provided in writing at the time of delivery as follows:

7
EN 1504-8:2004 (E)
a) the name, address, trademark and any other means of identification of the manufacturer or his authorised
representative established in the EEA, and place of production,
b) the identification of the product, i.e. brand name, batch number
c) type of product or system and the number, date and relevant part of EN 1504;
d) a summary of storage requirements, including requirements on storage life which shall be clearly marked
e.g: “This product shall not be taken to comply with EN 1504 after ...”
e) guidance for use including any particular precautions relating to its use, including any necessary safety
precautions as required by local regulations.
NOTE For CE marking refer to Annex ZA of the relevant product standards.
7 Assessment, surveillance and certification of factory production control.

Where required the factory production control shall be assessed, surveyed and certified following the
provisions for assessment, surveillance and certification given in Annex A (Informative).
8
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EN 1504-8:2004 (E)
Annex A
(informative)
Provisions for assessment, surveillance and certification of factory

production control
A.1 General
Where required for the factory production control (see EN 1504 Parts 2 to 6, 7.4), the provisions for
assessment, surveillance and certification of the factory production control by an approved body are given in
this Annex.
A.2 Tasks for the inspection body
A.2.1 Initial assessment of the production control
An initial inspection of the manufacturing plant and its production control should be performed by the approved
inspection body. The initial inspection is for the purpose of determining whether the prerequisites, in terms of
staff and equipment for orderly production and the corresponding production control appear to be suitable.
The inspection body should at least check:
 the manufacturers production control manual and assess the provisions of it
 the availability of current documents essential for plant inspections at the relevant places and persons
 if the necessary facilities and equipment for inspections and testing of test equipment, raw materials and
products are available
 if initial type testing is performed according to 5.2 and if this is reported in an equivalent manner.
If in factory production control for identification or performance testing other test methods are used than given
in the relevant documents EN 1504 Parts 2 to 6, the manufacturer should prove the correlation of these to the
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satisfaction of the inspection body.
All the relevant facts from the initial inspection should be documented in an assessment report.
When a manufacturing unit has passed the initial inspection to the satisfaction of the inspection body, the
inspection body should state this in the assessment report.
NOTE On the basis of this assessment report the certification body will decide on the certification of the fpc.
A.2.2 Continuous surveillance of factory production control
A.2.2.1 Routine inspection
The main objective of the routine inspection by the inspection body is to check whether the prerequisites for
production and agreed fpc are being maintained.

9
EN 1504-8:2004 (E)
The manufacturer is responsible for the fpc system. When essential changes are at the facilities at the
manufacturing place, to the fpc or the fpc manual, the manufacturer should notify the changes to the
inspection body.
During the routine inspections, the inspection body should at least assess:
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 manufacturing, sampling and testing procedures
 record data
 test results obtained for fpc during the inspection period
 that the tests have been carried out with the appropriate frequency
 that the test equipment has been maintained and calibrated as scheduled
 labelling and declaration of conformity
The inspection body should periodically examine the correlation between the standardised tests and those in
the fpc differing from them. (See Parts 2 to 4, 7.3.)
The results of the routine inspections should be documented in a report by the inspection body. The routine
inspections should be performed at least once a year.
A.2.2.2 Extraordinary inspection
Extraordinary inspections may be necessary depending on the particular situation.
A.3 Task of the certification body
A.3.1 Certification of factory production control
The certification body should certify the production control on the basis of a report of the inspection body, that
the production unit has passed the initial assessment of the production control to the satisfaction of the
inspection body.
The certification body should decide on the further validity of the certificate on the basis of the reports of the
continuous surveillance of the fpc.
A.3.2 Measures in case of non-conformity
Where the inspection body identifies non-conformity with the specification or where defects have been
revealed in the production process or in the fpc on which the producer has not reacted in due time, the
certification body should request the manufacturer to rectify the defects within an appropriate short period.
The actions of the manufacturer should be verified by the inspection body.
If the results of the extraordinary inspection are not satisfactory or if the additional tests failed the criteria, the
certification body may suspend or withdraw the certificate of the fpc without undue delay.
10
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Provided by IHS under license with CEN blank
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BS EN
1504-8:2004
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BRITISH STANDARD BS EN

Products and systems

The European Standard EN 1504-8:2004 has the status of a

This British Standard is the official English language version of

— aid enquirers to understand the text;

A list of organizations represented on this subcommittee can be obtained on

This British Standard was Summary of pages

Amendments issued since publication

Amd. No. Date Comments

ISBN 0 580 44921 1

Copyright European Committee for Standardization

Products and systems for the protection and repair of concrete

This European Standard was approved by CEN on 23 April 2004.

EUROPEAN COMMITTEE FOR STANDARDIZATION

Management Centre: rue de Stassart, 36 B-1050 Brussels

Copyright European Committee for Standardization

requirements, quality control and evaluation of conformity — Part 4: Structural bonding

Copyright European Committee for Standardization

EN ISO 9001, Quality management systems - Requirements (ISO 9001:2000)

3 Terms and definitions

All information relevant to the sampling shall be recorded, including in particular:

a) date of manufacture and sampling

b) unique identification of the product and of the sample(s)

c) type of material and quantity of sample(s)

d) name of the manufacturer

e) manufacturer’s batch identification number

f) quantity of batch or product represented by the sample

i) names of the persons responsible for sampling.

4.3 Frequency of sampling

For frequency of sampling see frequency of testing in EN 1504 Parts 2 to 6.

Copyright European Committee for Standardization

 initial type-testing (performance tests and identification tests)

 ongoing factory production control by the manufacturer

5.2 Initial Type testing

5.4 Performance testing

5.5 Factory Production Control

The fpc system shall consist of the following:

 inspection, sampling frequencies and testing of finished products.

5.5.3 Raw materials and components

5.5.4 Change of formulation or manufacturing process

5.5.5 Actions in the event of non-conformity

5.5.6 Identification and traceability

6 Marking and labelling

Copyright European Committee for Standardization

b) the identification of the product, i.e. brand name, batch number

NOTE For CE marking refer to Annex ZA of the relevant product standards.

7 Assessment, surveillance and certification of factory production control.

Provided by IHS under license with CEN Licensee=Politecnico Di Milano /5953768002

Provisions for assessment, surveillance and certification of factory

A.2 Tasks for the inspection body

A.2.1 Initial assessment of the production control

The inspection body should at least check:

 the manufacturers production control manual and assess the provisions of it

satisfaction of the inspection body.

A.2.2 Continuous surveillance of factory production control

A.2.2.1 Routine inspection

Copyright European Committee for Standardization

 test results obtained for fpc during the inspection period

 labelling and declaration of conformity

A.2.2.2 Extraordinary inspection

Extraordinary inspections may be necessary depending on the particular situation.

A.3 Task of the certification body

A.3.1 Certification of factory production control