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Journal Pre-Proof: Journal of Membrane Science
Journal Pre-Proof: Journal of Membrane Science
Deyin Hou, Kofi S.S. Christie, Kai Wang, Min Tang, Dewu Wang, Jun Wang
PII: S0376-7388(19)31931-3
DOI: https://doi.org/10.1016/j.memsci.2019.117708
Reference: MEMSCI 117708
Please cite this article as: D. Hou, K.S.S. Christie, K. Wang, M. Tang, D. Wang, J. Wang, Biomimetic
superhydrophobic membrane for membrane distillation with robust wetting and fouling resistance,
Journal of Membrane Science (2019), doi: https://doi.org/10.1016/j.memsci.2019.117708.
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Revised Manuscript
MEMSCI_2019_1834_R1
Deyin Houa,b*, Kofi S.S. Christiec, Kai Wangd, Min Tangb, Dewu Wangd, Jun Wanga,b
a
Key Laboratory of Drinking Water Science and Technology, Research Center for
Eco-Environmental Sciences, Chinese Academy of Sciences, Beijing 100085, China
b
College of Resources and Environment, University of Chinese Academy of Sciences,
Beijing 100190, China
c
Department of Civil and Environmental Engineering, Vanderbilt University, Nashville,
Tennessee 37235-1831, United States
d
School of Chemical Engineering and Technology, Hebei University of Technology,
Tianjin 300130, China
1
1 Abstract: Membrane distillation (MD) is a promising membrane-based thermal process
2 capable of desalinating highly saline water. However, its application is limited by fouling
8 (SiPs). The membrane surface energy can be simultaneously lowered due to the
9 hydrophobic groups including vinyls and methoxyls created from the condensation
11 very high water contact angle (~160°) and a low water sliding angle (<15°),
15 dodecyl sulfate) and fouling by humic acid during MD experiments. Our results
2
1 1. Introduction
3 liquid waste discharge, zero liquid discharge (ZLD) has been on the rise globally [1].
4 Essential to ZLD are effective brine management technologies that are both
5 economical and operationally reliable [2]. Membrane distillation (MD) has been
7 water and concentrating the brine after a feed solution has been treated using reverse
8 osmosis in a ZLD treatment system [3]. The major advantages of MD include the
10 rejection of non-volatile species, and the relatively low capital cost compared to
12 small-scale and modular unit process [4-7]. For these reasons, research and
14 in recent years.
16 partial vapor pressure difference across the MD membrane [8]. Regardless of specific
18 permeation but a medium for vapor transfer [9]. Therefore, an MD membrane must be
3
1 saline water such as seawater and brackish water [12,13]. However, their performance
7 can actively adsorb onto pore walls within a membrane and change the wetting
8 properties of the membrane pores, which can eventually lead to pore wetting and poor
9 salt rejection [16,17]. These limitations prevent the use of commercial hydrophobic
10 membranes in MD for treating complex wastewaters such as oil and gas produced
16 adhesion of water to the surface, resulting in very high water contact angle and very
17 low sliding angle [20]. Spherical water droplets can roll on a lotus leaf easily and
20 preferably hierarchical, surface roughness and low surface energy [22]. Following this
4
1 anode oxidation, sol-gel method, phase separation, electrospinning, and chemical
2 etching [23-25].
5 prepared through a process that involved glass fiber drawing, dissolving template
6 material and chemical etching [26], however, the fabricated membrane presented a
11 surface modification techniques, such as spray coating and plasma etching [29,30],
5
1 (SiPs) with spherical polyvinylsilsesquioxane (PVSQ) nanoparticles grafted onto the
2 SiPs surfaces. The surface energy of the prepared membrane can be simultaneously
3 lowered by the hydrophobic groups, including vinyls and methoxyls, created from the
5 (VTMOS). Additionally, two suites of MD desalination tests were carried out, one
6 included a surfactant (sodium dodecyl sulfate, SDS), while the other was in the
9 compared with the neat PVDF membrane. The facile and environmentally-friendly
13 feasible for desalination with MD, especially for challenging saline wastewaters with
16 2.1. Materials
17 The commercial PVDF hydrophobic flat sheet membrane with a mean pore size of
18 about 0.75 µm was obtained from Millipore Co., Ltd. Silica particles (SiPs, 99.99%)
19 with a size of about 10 µm, ammonium hydroxide solution (AR grade, 25%),
20 vinyltrimethoxysilane (VTMOS, 98%), humic acid (HA, ≥90%) and calcium chloride
21 (Anhydrous, 96%) were supplied from Macklin Co, Ltd. Absolute ethanol (EtOH,
22 99%), sodium chloride (Anhydrous, >99.5%) and sodium hydroxide (AR grade, 96%)
6
1 were purchased from Sinopharm Chemical Reagent Co., Ltd. Sodium dodecyl sulfate
2 (SDS, ≥99%) was acquired from Sigma-Aldrich. The deionized water was from a
6 First, SiPs were slowly dispersed in 200 mL EtOH under magnetic stirring for 0.5 h at
7 room temperature. NH3·H2O was then added into the SiPs suspension until the pH
8 reached 10. VTMOS of four times SiPs mass was then added into the suspension
9 dropwise. The mixture was sonicated for 2 h at 40 oC and then stirred for another 10 h
10 at the same temperature to promote complete modification of the SiPs. During the
12 introduced and grafted onto the SiPs surface as intended by the condensation reaction
18 SiPs-PVSQ composite sol used for membrane modification and the corresponding
19 resultant composite membrane are list in Table S1. The commercial PVDF membrane
20 with a size of 128×115 mm2 was first treated with a 12.0 mol/L NaOH solution at 60
o
21 C for 2 h to introduce hydroxyl groups to the membrane surface. The alkali-treated
22 PVDF (PVDF-OH) membrane was immersed into the SiPs-PVSQ composite sol
7
1 solution for 0.5 h at 40 oC to absorb the SiPs-PVSQ composite particles onto the
3 temperature.
4
5 Fig. 1. Graphical illustration of the self-assembly technique for the surface modification of a
6 commercial PVDF membrane.
9 using the techniques as described below. The morphology of the pristine commercial
10 PVDF membrane and the modified membranes were investigated using scanning
13 a, Digital Instruments, USA). For each membrane sample, an area of 5×5 µm2 was
15 The porosity of the membranes was measured using the gravimetric method [34],
16 the membrane sample with a certain area should be fully wetted first and then the wet
17 and dry weights of the membrane sample were measured by using a Halogen
18 Moisture Meter (HR83, Mettler-Toledo, Switzerland). The mean pore size and pore
8
1 size distribution of the membranes were determined by using a Capillary Flow
3 (16 mN/m) wetting agent. The liquid entry pressure of water (LEPW) of the membrane
4 was determined following the method described by Smolders and Franken [35], by
6 The water contact angle (WCA) of each membrane was measured using an optical
7 goniometer (OCA20, Data Physics Instruments Ltd., Germany). The water sliding angle
8 (WSA) of each membrane was determined by measuring the minimum tilting angle
9 (from a horizontal position) for a 10 µL water droplet to roll off. Both WCA and
10 WSA measurements were taken using five randomly selected spots and the average
13 analyze the distribution of functional groups on the membrane surface, using a FTIR
14 Spectrometer (Perkin Elmer, USA) with attenuated total reflectance (ATR). The IR
15 spectra of the pressed membrane samples were scanned at a resolution of 4 cm-1 from
18 Both the commercial PVDF membrane and the modified membranes were tested in
21 of 7.47×10-3 m2. The feed and distillate solutions flowed co-currently through the
22 module with the same flow velocity of 0.35 m/s. The feed and distillate temperatures
9
1 were maintained at 53 °C and 20 °C, respectively. The distillate weight and
2 conductivity were recorded automatically at set intervals, and the salinity of the
4 calibration curve. The permeate flux and the salt rejection were calculated from the
5 rates of change in the distillate mass and salinity. The permeate flux was calculated by
∆W
7 J= (1)
A ⋅ ∆t
8 where J is the permeate flux (kg/m2h), ∆W is the mass of the permeate (kg), A is the
9 effective area of the used membrane (m2) and ∆t is the time interval (h). The salt
10 rejection R of the membrane was calculated according to the following equation:
C f −C p
11 R=
Cf
12 (2)
13 where Cf and Cp are the salt concentration of the feed and the permeate, respectively.
15 and the commercial PVDF membrane, SDS was added to the feed solution (3.5 wt%
16 sodium chloride solution) to reduce its surface tension. The SDS concentration in the
17 feed after sequential additions was 0.1, 0.2, and 0.3 mM, and the surface tension of
18 the corresponding saline feed was about 42.4, 34.8, and 30.5 mN/m. The fouling
19 resistance of the modified membrane was evaluated using DCMD experiments with a
20 feed solution comprising NaCl (100 g/L), HA (50 mg/L) and CaCl2 (20 mM).
10
1
5 The SEM images featuring the surface morphology of the commercial PVDF
6 membrane and the modified membranes are shown in Fig. 3. The pristine commercial
7 PVDF membrane has a sponge-like porous structure resulting from thermal induced
8 phase separation. In contrast, the surface of the modified membrane is fully covered
9 with micron-sized SiPs (9.56±4.82 µm) that are decorated with nano-sized PVSQ
10 particles, which resemble the papillae on natural lotus leaf surfaces [36]. The
13 With increasing concentration of the SiPs-PVSQ composite sol, more and more
17 and the modified membranes (Fig. S1). The entire surfaces of the PVDF-M3 and
3 liquid-solid-vapor interface, which can reduce the solid-liquid contact area and
8 Fig. 3. SEM images of the surfaces of the commercial PVDF membrane and the modified
9 membranes, and the synthetic SiPs-PVSQ composite particles.
11 The FTIR spectrum of the commercial PVDF membrane presented main absorption
12 peaks at 765, 840, 875, 1070, 1183, 1404 and 3025 cm-1 wavenumbers (Fig. 4), which
12
1 indicates that the polymer PVDF in the commercial membrane primarily consisted of
2 α-phase (peaks at 765, 1070 and 1404 cm-1) and β-phase (peaks at 840 and 1183 cm-1)
3 crystals. The peaks at 3025 cm-1 and 1183 cm-1 correspond to CF2 stretching vibration
4 and bending vibration, respectively. There is a strong absorption peak observed at 875
5 cm-1 characteristic of the C-C-C skeleton vibration, while the peak at 1404 cm-1
8 stretching vibration (at 3025 cm-1) is weakened significantly and a broad adsorption
9 band around 3100-3500 cm-1 (-OH stretching vibration) can be observed, which
10 suggests that the alkali treatment led to the defluorination of PVDF polymer and
11 formation of surface hydroxyl groups. For the modified membranes, a strong and
12 broad absorption band is observed around 1100 cm-1 which is characteristic for
13 Si-O-Si anti-symmetric stretching vibration. In addition, the peaks at 1183 cm-1 and
14 1070 cm-1 overlaps with the absorption peak of Si-O-Si. The absorption peak around
15 800 cm-1 corresponds to the Si-C stretching vibration. In addition, with the composite
16 sol content increasing, both the adsorption peaks at 1602 cm-1 (-CH=CH2 stretching
17 vibration) and 2958 cm-1 (-CH3 anti-symmetric stretching vibration) become stronger,
18 which indicates the successful surface grafting of hydrophobic vinyl and methoxyl
19 groups.
13
1
2 Fig. 4. ATR-FTIR spectra of the commercial PVDF membrane and the modified PVDF membranes.
4 The surface wettability is very different for the pristine PVDF membrane and the
6 WCA of 136.3°, while all the WCAs of the modified membranes are higher than 150°.
8 increases the WCA and reduces the WSA. Specifically, the WCAs of the PVDF-M3
9 and PVDF-M4 membranes are both above 160°, whereas their WSAs are below 20°.
10 The very high WCA and low WSA suggest that wetting of the modified PVDF
12 state [39]. The water droplet on the surface of the modified membranes was actually
13 supported by a composite interface containing the solid hierarchical texture and the
14 vapor/air entrapped among the composite particles, which meant an increase of the
15 liquid-vapor interface and a reduce of the solid-liquid contact area. Meanwhile, the air
16 packets trapped underneath the liquid droplet also increased liquid mobility on
14
1 membrane surface. In contrast, the WSA of the pristine PVDF membrane was
2 unmeasurable (i.e. the water droplet does not roll off even on a vertical membrane
160
60
Contact angle (o)
140
20
130 0
PVDF PVDF-M1 PVDF-M2 PVDF-M3 PVDF-M4
5 Membrane
6 Fig. 5. Water contact angles and sliding angles of the commercial PVDF membrane and the
7 modified membranes.
9 the surface roughness of the membranes (Fig. 6). Specifically, the average surface
10 roughness (Ra) of the membranes were 132 nm, 234 nm, 275 nm, 359 nm and 402 nm
11 for the pristine PVDF membrane, PVDF-M1, PVDF-M2, PVDF-M3 and PVDF-M4
12 membranes, respectively. The corresponding root mean square surface roughness (Rq)
13 of these membranes were 176 nm, 298 nm, 378 nm, 466 nm and 516 nm, respectively.
14 The presence of the SiPs-PVSQ composite particles significantly enhances the surface
15 roughness, which is consistent with the SEM morphology shown in Fig. 3. The
15
1 liquid pinning based on the Cassie-Baxter theory [39].
3 Fig. 6. AFM images of the surfaces of the commercial PVDF membrane and the modified
4 membranes.
6 After surface modification, the membrane LEPW value was improved, which
8 with the commercial PVDF membrane, the pores of the modified membranes became
9 smaller and pores distribution became narrower (Fig. S2 and Table 1). At the same
10 time, the porosity of the modified membranes also decreased. In general, the higher
11 thickness (due to the addition of the surface modification layer) and lower porosity
12 would increase the vapor transfer resistance during MD process [41], which may
13 compromise the distillate flux of the modified membranes. Because PVDF-M4 was
14 thicker and less porous than PVDF-M3 (Table 1) but the WCA and WSA of the two
15 membranes were similar (Fig. 5), we chose PVDF-M3 for more comprehensive
16 investigation of MD performance.
17 Table 1 The structural properties of the commercial PVDF membrane and the modified
18 membranes.
Porosity Thickness Mean pore diameter Maximum pore size
Membrane LEPW (bar)
(%) (µm) (µm) (µm)
PVDF 77.6±2.2 102.5±1.7 0.75±0.05 1.13±0.08 3.15±0.18
PVDF-M1 75.1±1.7 115.8±2.1 0.72±0.03 1.12±0.11 3.27±0.23
16
PVDF-M2 73.3±2.6 118.6±3.4 0.70±0.07 1.10±0.09 3.34±0.17
PVDF-M3 70.8±1.5 120.3±2.2 0.65±0.06 1.05±0.07 3.51±0.13
PVDF-M4 66.2±3.1 134.5±2.8 0.58±0.02 1.07±0.10 3.53±0.15
2 Fig. 3 and Fig. 6 suggest that a hierarchical surface morphology was created by the
4 of the surface modification is described here with illustration shown in Fig. 7. In the
5 presence of NH3·H2O, the SiPs dispersed in EtOH undergoes hydrolysis and acquires
6 surface hydroxyls (-OH). Therefore, the VTMOS can be grafted onto the SiPs surface
7 through the condensation reaction between the methoxy group of the VTMOS and the
8 hydroxyls coated on SiPs surface (Fig. 7a). Due to the abundant hydroxyl groups on
9 the SiPs surface, a large number of VTMOS molecules were grafted onto the SiPs
11 produced spherical nanoscale PVSQ particles as illustrated in Fig. 7b, leading to the
13 hydrophobic groups such as vinyls and methoxyls resulting from the condensation
14 reaction of VTMOS lowered the surface energy of the SiPs-PVSQ composite particles.
17 As a result of the high alkalinity of the aqueous solution and high temperature,
18 the PVDF polymer in the commercial membrane surface was attacked by the strong
19 base. The deprotonation of CH2 group and occurred readily, and the polymer chain
17
1 reaction. In an alkaline environment, the C-F cleavage reaction replaced the fluoride
2 with a hydroxyl group due to the high activity of hydroxide [42]. Through
3 alkali-treatment, the hydroxyl groups were introduced into the commercial PVDF
4 membrane surface and the commercial membrane could be used for self-assembly
6 self-assembly, and the membrane surface could be successfully grafted with the
8 the methoxyl groups of the SiPs-PVSQ composite particles and the hydroxyl groups
10
11 (a) Hydrophobic modification of silica particles.
12
13 (b) Self-hydrolysis and condensation of the VTMOS.
18
1
2 (c) Alkaline treatment of the PVDF membrane surface.
3
4 (d) SiPs-PVSQ composite particles grafted on PVDF membrane surface.
5 Fig. 7. Proposed mechanism for the surface modification of the commercial PVDF membrane.
8 To compare the wetting resistance of the commercial PVDF membrane and the
10 performed in the presence of the surfactant SDS. To accelerate the wetting process,
11 SDS was added to the feed solution progressively every two hours to increase the
12 SDS concentration (up to 0.3 mM). To keep the feed concentrations of salt and
13 surfactant in a reasonable range, the distillate was recirculated back to the feed
15 With the commercial PVDF membrane, wetting occurs even at the lowest SDS
17 dramatically reduced salt rejection (Fig. 8). With increasing SDS concentration in the
18 feed solution, the membrane wetting became progressively more severe. These results
19 indicated that the commercial PVDF membrane was prone to wetting induced by the
19
1 surfactant due to its weak surface hydrophobicity. When the SDS concentration
2 increased to 0.3 mM, the trans-membrane flux of the PVDF membrane increased
3 more than 500% and the salt rejection dropped below 30%. In contrast, the
4 performance of the PVDF-M3 membrane was very robust, even with a feed solution
5 of 0.3 mM SDS. Additionally, after wetting resistance test, we rinsed the PVDF-M3
6 membrane with DI water to clean the residual surfactant on membrane surface and
11 SiPs-PVSQ spheres with low surface energy (the membrane surface tension is listed
13
14 Fig. 8. Anti-wetting performance of the commercial PVDF membrane and the modified membrane
20
1 at different SDS concentrations in DCMD. A 3.5 wt% sodium chloride solution with varying SDS
2 concentration was used as the feed. The flow rate of feed and permeate streams were both 90 L/h.
3 The feed and distillate temperatures were 53°C and 20°C, respectively. The initial permeate fluxes
4 for the commercial PVDF membrane and the modified membrane were 10.5 kg/m2h and 9.8
5 kg/m2h, respectively.
7 To compare the fouling resistance of the commercial PVDF membrane and the
8 modified membrane, DCMD experiments were conducted for 150 h using a feed
9 solution comprising NaCl (100 g/L), CaCl2 (20 mM) and HA (50 mg/L). To maintain
10 constant feed concentration, the distillate was fed back to the feed tank every half
11 hour. The initial flux of the PVDF-M3 membrane was slightly lower compared with
12 the pristine PVDF membrane (Fig. 9), most likely due to the reduced membrane pore
13 size and porosity and the increased membrane thickness as summarized in Table 1.
14 However, during the 150 h DCMD experiment, the permeate flux of the pristine
16 relatively stable flux. At the end of the experiment, the permeate flux of the pristine
17 PVDF membrane declined by about 30%. In comparison, the flux decline of the
21
12 50
11 PVDF
10
30
9
20
8
10
7
6 0
0 30 60 90 120 150
1 Time (hr)
2 Fig. 9. Anti-fouling performance of the commercial PVDF membrane and the modified membrane
3 in DCMD. The mixed solution including NaCl (100g/L), CaCl2 (20 mM) and HA (50 mg/L) was
4 used as the feed. The flow rate of feed and permeate streams were both 90 L/h. The feed and
5 distillate temperatures were 53°C and 20°C, respectively.
6 Based on HSAB theory, as a hard acid, the divalent cation Ca2+ can easily
7 interact with a hard base such as -COO-. Because HA contains negatively charged
8 carboxyl groups, Ca2+ can act as a binding agent of two carboxyl functional groups to
11 membrane pores. Meanwhile, the foulants absorbing into the pores can also induce
15 between feed solution and the solid membrane matrix, i.e., there is significantly less
16 solid/water interface for the foulants to adhere to. Foulants that temporarily adhere to
22
1 the water/air interface can be readily removed by the cross-flow. This also explains
2 the lack of pore wetting with the PVDF-M3 membrane as indicated by a measured
3 distillate conductivity that was practically unchanged during the entire experiment.
4 The SEM images of the commercial PVDF membrane and the PVDF-M3
5 membrane after the DCMD experiments (Fig. 10) also provide direct evidence that
6 the modified membrane was more resistant to fouling than the commercial PVDF
7 membrane. It is observed that the pristine PVDF membrane surface was completely
8 covered by clumpy foulants. The EDS analysis reveals that the clumpy deposits on the
9 membrane surface mainly comprised HA, CaCl2 and NaCl. In contrast, the PVDF-M3
10 membrane surface is visually free of such deposit. Besides, the EDS mapping images
12 (Fig. S3) also indicated that the modified membrane had robust fouling resistance.
13 The different wetting and fouling resistance between the pristine PVDF
16 operation with feed solution of strong fouling or wetting propensity. The robust
18 MD for desalinating “more challenging” hypersaline feed water, such as shale gas
19 produced water, electroplating wastewater, and wastewater from dyeing and other
20 industries.
23
1
3 Fig. 10. SEM-EDS analysis of the membrane surface after DCMD experiments.
4 4. Conclusions
9 (PVSQ) nanoparticles onto the membrane surface. The hydrophobic vinyl and
13 characterized by high water contact angles and very low sliding angles. It also
14 delivers far better fouling and wetting resistance than the pristine PVDF membrane.
15 Our results suggest that the biomimetic superhydrophobic membrane is promising for
24
1 enhancing the operational robustness of MD in the presence of fouling and wetting
2 agents, which may potentially enable the use of MD for desalinating hypersaline
4 Acknowledgements
5 The authors wish to acknowledge the valuable feedbacks and suggestions in writing
6 the manuscript form Dr. Shihong Lin at Department of Civil and Environmental
8 Science Foundation of China (Grant No. 51678555) and the National Key R&D
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Highlights
Authors: Deyin Hou, Kofi S.S. Christie, Kai Wang, Min Tang, Dewu Wang, Jun Wang
Corresponding Author: Deyin Hou (E-mail: dyhou@rcees.ac.cn)
The authors declared that they have no conflicts of interest to this work.
We confirm that we have acknowledged all organizations that funded our research, and
provided appropriate grant numbers.
All authors of this manuscript have directly participated in planning, execution, and
analysis of this study. The manuscript has been read and approved by all named authors
and that there are no other persons who satisfied the criteria for authorship but are not
listed. We further confirm that the order of authors listed in the manuscript has been
approved by all of us.
The contents of this manuscript have not been copyrighted or published previously. The
contents of this manuscript are not now under consideration for publication elsewhere.
The contents of this manuscript will not be copyrighted, submitted, or published
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