I

"I PT.Aditya Tangguh Perkasa

9'i Combustion Engineering and S11pp'°f

JI. Swatantra II Cluster The Swatantra B1

Jatiasih Bekasi Jawa Barat 17423
phone +62 21 82752239
email : erlangga1103@gmail.com

QW-482 WELDING PROCEDURE SPECIFICATION (WPS)

Company Name PT AdityaTangguh Perkasa

Welding Procedure Spec. No. 04/WPS/KCI/ASME/2012 Date Supporting PQR No. (s) 04/PQRIKCIIASME/2012

Revision No. Date

Welding Process(es) GTAW Type(s) Manual

(Automatic, Manual, Machine, or Semi Auto)

JOINTS (QW-402)

Detalls

Joint Design Single V Groove

Backing (Yes) (No) Details

- Backing Material (Type)

00'to6So

0 Metal 0 Nonfusing Metal

rl

0 Nonmetallic 0 Other
R

-:
Sketches, Production Drawing, Weld Symbols

or Written Description should show the general

,�
',c !
- �

arrangement of the parts to be welded. Where

applicable, the root spacing and the details of j_l

'
""�
weld groove maybe specified.

* BASE METALS (QW-403)

P-No. 8 Group No. 1 to P-No. 8 Group No. 2

OR

Specification type and grade SA-312 TP 304

to Specification type and grade SA-312 TP 310

OR

Chem. Analysis and Mech Prop.

to Chem. Analysis and Mech Prop.

'<, Thickness Range :

Base Metal: Groove 1 . 5 - 7.36 mm Fillet All

Pipe Dia. range Groove All Fillet All

Other

* FILLER METALS (QW-404)

(1"' layery

Spec. No. (SFA) A-5.9

AWS No. (Class) ER-308

F-No. 6

A-No. 8

Size of Filler Metals 2.4mm

Weld Metal

Thickness Range :

Groove 7.36 mm max

Fillet

Electrode-Flux (Class)

Consumable Insert

Other

Page1of2
No. Reg . / /.I
,&1 JJ '!&I jq/-R

Tanggal: 1 4 MAR 1011

.
111'1 PT.Aditya Tangguh Perkasa
l'9 Combu�ion Ertglneering and Supply

Jl.Swatantra II Cluster The Swatantra

B1Jatiasih Jawabarat 17423
phone : +62 21 82752239
email : erlangga1103@gmail.com

04/WPSIKCVASME/2012 RevO

POSITION (QW-405) POSTWELD HEAT TREATMENT (QW-107)

Position(s) of Groove ----�Al�---­ Temperature Range NA

Welding Progression : ---------- Time Range _,

NA=----

Position(s) of Fillet - ""o�A�S�(

� Q�W�-<
� 0
8�)
- ------------�

PREHEAT (QW....06)
Percent Composition

Preheat Temp. Min. __:

-c._ _
Ga�es) (Mixture) Flow Rate

lnterpass Temp. Mex. Shielding 9990% 8-12 ltr

"'�
Preheat Maintenance during welding cycle Trailing -
-
(Continuous or special heating where appNcable Backing Ar�n 99,90% 6-121tr
should be recorderl\

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC ���DCc"--�_Polarity �--�DC

,;,;
EN7.e
- --
Amps (Range) 80-150 Volts(Range) �

(Amps and volts range should be recorded for each electrode size,

positions, and thickness, etc This information may be listed in

tabular form similar to that shown below.)

Tungsten Electrode Size and Type 02.4 mm and 2% Thoriated

Mode of Metal Transfer for GMAW _,,NcA�-------------

Electrode W1r
e feed speed range NA

TECHNIQUE (QW-410)

String or Wave Bead ----------'

"'""
"">
.O
C'•
"•'
cW�o
e"e
'cbo
e,•
edc_ _
Orifice or Gas Cup Size �-����---��-"N0A��---����-------
lnillal Imel lnterpass Cleaning (Brushing, Grinding, etc.) Brushing and Grindinff

Method of Back Gouging NA

Oscillation NA
C
ont
a
ctT
ube
- -
,,
-w�..,
� .,..
� -
- ,-""'---------""----_---------------

Multiple or Single Pass (per side) MuiiFle Pass

Multiple or Single Electrodes Sinnle Electrode

Trav�Speed (Range)�--------->'s'c-taOeOcmeml""'m";""---------------
Peening _

Ofuer-----------------------------�

F�ler Metal Coo-ent

Travel
Weld Volt
precess
Speed Remark
Layer(s) Type Amp. Range
Class Dia. Range
Pola, Range

1 GTAW ER-308 2.4mm DCEN 80-150 20-30 25-100

2 GTAW ER·308 2.4mm DCEN 80-150 20-30 25-100

3 GTAW ER-308 2.4mm DCEN 80-150 20-30 25-100

Preoared Bv · Review Bv.

��;' /A#s Ik//

,ffy� D ' '

��
\ ,. ...,, , M;g,s

Danar

l��i � ��b: nl _.......jl

L--------------------�.:,: B:987031002 Page2of2

 PT.Aditya Tangguh Perkasa
1(1 Combustion Engineering and Supply

Jl.Swatantra II Cluster The Swatantra B1

Jatiasih Bekasi Jawa Barat 17423
phone : +62 21 82752239
email : erlangga1103@gmail.com

PROCEDURE QUALIFICATION RECORD ( PQR )

{ ASME IX BOILER ANO PRESSURE VESSEL CODE )

--- 1 of 2

PCR No. : 04/PQRIKCI/ASME/2012 Revision No Dato

WPS No. . 04M'PSIKCI/ASME/2012

Rl!YISIOl'I No Dato

Welding Process (es) : GTAW T yp e ( s )

BASE METAL
POST WELD HEAD TREATMENT :

. SA-312 SA-312 Temperature NA

""°""
Type of Grade . TP 304 TP 310 Time NA

NA

: 3 68 m m mm """"
-""""
3.68

Dillmeter : 1 5 inch

Deposit Weld Metal

""
Type of Gas

FILLER METAL Composition of Gas Mixture "'""

Analysm A
99 '°"
Weld Metal No : ANo.8 Flow Rate
8-12 ltr
/ min

Size of Electrode : z.amm

Flier Metal F No. : F No.6

ELETRIC CHARACTERSTIC :

SFA Specification : A5.9

Current DC Polarity : OCEN

AWS Classification : ER-308

Volt : 20-30

(Brand) : Kobe Steel Amp . 80-150

POSITION TECHNIQUE
'
'

Posttion ol Groove :6G String or Weave 6ead : String & Weave

Weld

=�
Progression : UphNI

--
Multiple Of Single

Multiple 0< Single Electrode

Paa
' NA

: Single Pasa

: Single Electrode

PREHEAT Initial and !nterpass Cleaniog : Brush and Grinding

'

Preheat Temperature : Ambient Methode of Back Gouging

' NA
.

-�
lnterpass Temperature Travel Speed Range ( mm I mnt) : 25-100

""""

FILLER METAL CURRENT Travel Speed

w,. w•• Electrode Ampere Voltage ...... Dtt,e�

•••
...,.,
'"""'
Class mm ..... ..... mm I mnt

1 GTAW ER-308 80-150 20-30 25-100

2'

2 GTAW ER-308 2.4 80-150 20-30 25-100

3 GTAW ER-308 2.4 80-1�0 20-30 25-100

No. Reg . ,,I,!/77ff/!fl;/.fY/�

Tanggal: 1 4 MAR 2012

 PT.Aditya Tangguh Perkasa
1(1 Combustion Englne&rlng and Supply

Jl.Swatantra II Cluster The Swatantra B1

Jatiasih Bekasi Jawa Barat 17423
phone : +62 21 82752239
email : erlangga1103@gmail.com

PROCEDURE QUALIFICATION RECORD ( PQR )

( ASME IX BOILER AND PRESSURE VESSEL CODE )

TENSILE TEST ( QW - 150 )

Ultimate Ultlmate

Specimen Wldtt< Thickness AN• Total Load Unit Streu Type of Fa Hu re

No. mm mm mm2 Kg Kg/mmz and Location

T-1 12.4 3.0 37.20 2780 74.7 Weld Metal

T-2 12.5 3.0 37.50 2600 74.7 Weld Metal

GUit>E BEND TEST ( QW - 160 )

Typo Wldtt< Thlcklle5$ Pin Dia. Bending Angle Oe1'et

FB-1 19.0 3.0 • ,1 180 No defect

"'''"
Au

FB-2 19.0 3.0 • ,1 180 No defect Aco

RB-1 19.0 3.0 • ,1 180 No defect Aco

RB-1 19.0 3.0

."
180 No defect Aco

TOUGHNESS TEST ( QW 170 )

-
Specimen Noott< Noott< Tu1 Impact Lateral Drop Weight

No. L=oon Typo Tempe111b.Jre Values Break I No Break

•••
.

FILLET WELD TEST ( QW - 180 )

. NA
Result· Slltlsfacto,y P"'1Wation into Parent Metal

Macro - Result

OTHERS TEST

Type of Test · Radiography Report No. . 04/WPSIKCI

D11po&1111 Analysis

Welder Name : UU Bud Sebawan Stamp No.

Test Conducted by : S4T Bandung Laboratory Test No.

We certify that the statement 11 this record are correct and !hat the test welds were prepared, welded, and tested ti

accordance with the rlll(jtWements of sectiOn IX of the ASME Code.

Prepared By· Review By : Venlied By ·

Jl..t) Kementerian THE AGENCY FOR ASSESMENT OF POLICY BUSINESS ENVIRONMENT

,� Perindustrian AND QUALITY OF INDUSTRY

"W':.i M�UaLlll tNOONESIA

CENTER FOR MATERIAL AND TECHNICAL PRODUCTS

LP-007-lDN
Sangkuriang Street 14 Bandung, 40135 WEST JAVA- INDONESIA

Phone. 022 - 2504088, 2510682, 2504828 Fax. 022- 2502027

Website: www.b41.go id E-mail : b4t@b4tso.id

TEST REPORT

Repon No. : 7-01-12-1094 Testing machine : AMSLER 20 TON

max. capacity
Ciw1 Head Separation : 1.3 - 2.5 mm/minute

Commodity : WELDING PIPE SS 304 TO SS 3 1 0

0 IV, " SCH. 40 Temperature : 26'C (Room)

Executed for : PT. Aditya Tangguh Perkasa Test standard : ASME SECT IX - 2007

Jl.Swatantra II Cluster The Swatantra B1 ASME BOILER AND PRESSURE

Jatiasih Bekasi Jawa Barat 17423 VESSEL CODE

: Februruy 23, 2012 Acceptance cnteria : ASME SECT IX- 2007

Received on
ASME BOILER AND PRESSURE

VESSEL CODE

Tested on : February 24, 2012 Sheet no. :8ofll

TENSION TEST RESJ.iLT :

Samples Identification WPS N O . : 04 / WPS / K C I / A S M E / 2 0 1 2

Specimens No. T-1 T-2

0 mm/width x thickness. mm 12.4 x 3.0 12.5 x 3.0

2
Area section. mm 37.20 37.50

Gage length, mm - -

Yield !0<111 kizf -

1
Yield strenath k2Gmm (Mna) - -
Max.load kaf 2780 2800
1
Tensile strenath k1.d7mm fMrui\ 74.7 (733) 74.7 (732)

Lenath after fracture. mm - -

Elongation - , % - -
Diameter after fracture mm - -
1
Area after fracture mm - -
Reduction of area % -
Particularities WELD METAL WELD METAL

WITNESSED BY: w� ���

tro
.�<i •
.e; � �q,
� �
/
�
A/�

-P.,:sESAR "'
"

F.63a/08

Remark. I. This Laboratory is accroditaled by the National Accreditation Commitee (KAN), Reg. No. LP-007.IDN

2. The tcst(s) reported here in have been pcrfonned in accordance with its term of accreditation.

3. This report not for publicatioo and the result here in are f
or the submitted sample only.

4. This report shall not be reproduced except in full.

""-0
�"'-
Kementerian
Perindustrian
THE AGENCY FOR ASSESMENT OF POLICY BUSINESS ENVIRONMENT

AND QUALITY OF INDUSTRY

� llll!l'UBUK lltt>Ofrl!;:IHA

CENTER FOR MATERIAL AND TECHNICAL PRODUCTS

LP-007-IDN

Sangkuriang Street 14 Bandung, 40135 WEST JAVA- fNDONESIA

Phone. 022 - 2504088, 2510682, 2504828 Fax. 022 - 2502027

Website: WWW,b41 go.id E·mail : b4t@b4t go,jd

TEST REPORT

Report No. : 7-0)-12-!094 Testing machine : TOKYO TESTING

MACHINE

Commodity : WELDrNG PIPE SS 304 TO SS 3 1 0 Temperature : 26'C (Room)

0 I I>" SCH. 40

Executed for : PT.Aditya Tangguh Perkasa Test standard : ASME SECT lX - 2007

Jl. Swatantra II Cluster The Swatantra ASME BOILER AND PRESSURE

B1 Jatiasih Bekasi Jawa Barat 17423 VESSEL CODE

: February 23, 2012 Acceptance criteria : ASME SECT IX - 2007

Received on
ASME BOILER AND PRESSURE

VESSEL CODE

Tested on : February 24, 2012 Sheet no. :9ofll

BENDING TEST RESULT:

Samples Identification WPS NO.: 04 / WPS/ KCJ/ ASME/ 2 0 1 2

Specimens No. FB-1 FB-2 RB-I RB-2

mm/width x thickness, nun 19.0x3.0

Pin diameter of bending 4 x t

Bend angle 180'

-
Test result No Discontinuity No Discontinuity No Discontinuity No Discontinuity

WJTNESSED BY: 9-,u-01, s

/1¥� .. � f;� *
* �� l
ir''� \/ �,,,
;9,. �
F.62a/08 Tl!Kl'•

Remark . I. This Laboratory is accrcditated by the National Accreditation Commitee (KAN), Reg. No. LP.007-IDN

2. The tesl{1) reported here in have been performed in accordance with its term of accredit.alion.

3. This report DOI f

or publication and the result here in are for the submitted sample only.

4. This report shall not be reproduced except in full.