SCREW CONVEYOR CALCULTATION SHEET

D 0.8 0.266666667
d 0.3239
N 33 Clearence 0.011
t 0.0103 Shell thickness 8
L 11.7 k Value 0.927
BD 1 M 1.46
BD-P 1.3
p 0.8
F 0.3
Sin α 0
K Value 1950
di 0.3033 W1 (Pipe) 932.00583
C 199.6052415 332.6754025 W2 (Casing) 1944.9859
M 1.59E-03 -1.31E-03 W3 (Flight) 789.25072 3666.2425
di x t 2.87E-04 Wt 5352.714
J 0.7781926
HP1 50.93511296 Kw 38.40507518
KW 31.19331792
V 1.3816 Cement < 1.5 m/s
Coal < 0.75 m/s
ROTARY AIRLOCK CALCULTATION SHEET
D 0.9 0.3
d 0.3239
N 25
BD 0.8
BD-P 0.85
p 0.9
F 0.6
C 358.8473247
Clearence 0.648
Screw conveyor
C = (pi/4)x(D2-d2)xPxfxBDxNx60x(1-sinα)
Where
C Capacity
D Casing dia.
d Shaft dia.
P=D In general (0.8D & 0.6D)
f Filling Factor (0.3 to 0.4 for U-Trough)(0.85 for Round)
BD Bulk Density (Volume) Material Volume Power
N RPM (32/√D) Coal 0.6 0.85
α Inclination Cement 1 1.3
To select pipe
M=1.3X10-9x(D2-d2)*L3xBDx1000
D Casing dia.
d Shaft dia.
L Length of Pipe or shaft
BD Bulk Density (Power)
di xt=(do-2xt)3xt
3
di3xt >M To select pipe
do Shaft dia.
t Thickness of the pipe
V=(pixDxN)/60 or DN/19.1 Cement < 1.5 m/sec
V Velocity Coal <0.75 m/sec
D Casing dia.
N RPM
τ=8.177x10-6{L4/(do2+di2)} <0.6
τ Deflection
do Shaft dia.
di do-2xt
L Length of Pipe or shaft
HP=0.1317D3xLxNx{1-(D/d)2}xBDxfmx0.754 0.754 to convert to KW
fm Material Factor Cement 1.8
D Casing dia. Flyash 2
L Length of Pipe or shaft Fine coal 1.2
N RPM
d Shaft dia.
BD Bulk Density (Power)
HP If HP is <5 Multiply by factor (Refer Data sheet)
KW=[(QxL)/367]x(f+Sinα)x1/ƞ
KW Kilo watt
Q=C Capacity (with 65% filling)
L Length of Pipe or shaft
f Factor Cement 4
α Inclination Coal 2.5
ƞ Drive Efficiency 0.85 to 0.96
W1 (Pipe) = 0.0246615x(d-t)xtxL
W Weight
d Shaft dia. (in Mtrs.)
t Thickness of the Shaft to pipe (in mm)
L Length of Pipe or shaft (in mm)
W2 (Casing)=pix{D+2x(c+t)}xTx7.85xL
W Weight
D Casing dia.
c Clearence
t Thickness of the Shaft to pipe
T Thickness of casing (in mm)
L Length of Pipe or shaft (in mm)
W3 (Flight)=K2x(L/D)xTx7.85
For K value refer data sheet by Calculating (d/D)
L Length of Pipe or shaft
D Casing dia.
T Thickness of casing (in mm)
ΣW= Mx(W1+W2+W3)
ΣW Total weight
For M value refer data sheet
a 0.55
b 1.5
t 12
α 30
Cos α 0.866
Sin α 0.5
L 1.732102
W 2162.347
 CONVEYOR REF

CONVEY RATE 48.0 TPH

BD 0.5 T/M3

LENGTH OF CONVEYOR 6.0 M

MAX FILLING 75.0 %

MA X SC SPEED 1.0 M/S

SCREW CONYOR DATA

CONVEYOR RATE 96

MAX .CONVEYING RATE (M3/H) 125.631

DIA OF THE SCREW 500

PITCH 450

AREA 0.1551

VOL 0.0698

Q! 0.0523

AT ACTUAL
CONVEYING SPEED 1.05 1.0

SCREW SPEED 40 38.20

MAX FILLING 75

ACTUAL FILLING 57.31 60.02

FILLING OK
SHAFT POWER 6.25 6.25

MOTOR POWER (KW) 7.5 7.5

DIA S PITCH V Q1 SPEED VELOCITY
mm m mm m3 m3/Rev RPM m/s
300 0.0435 300 0.0131 0.0098 65 1.02
400 0.0899 350 0.0315 0.0236 49 1.03
500 0.1551 450 0.0698 0.0523 40 1.05
630 0.282 580 0.1636 0.1227 30 0.99
800 0.436 650 0.2834 0.2126 25 1.05

500 0.1551 450 0.0698 0.0523 40 1.05

Q 3M 4M 5M 6M 7M 8M
m3/hr
38.17125 3 3 3 3.7 - -
69.380325 6 6 6 7.5 7.5 7.5
125.631 7.5 7.5 7.5 7.5 9 9
220.806 9 9 9 11 11 11
318.825 12.5 12.5 12.5 15 15 15

125.631 7.5 7.5 7.5 7.5 9

 FEEDER REF DIA
MATERIAL CONVEYED RAW MEAL mm
TYPE OF DRIVE DIRECT 200
200
CONVEY RATE 205.0 TPH 200
280
BD 1.0 T/M3 280
360

MAX FILLING 90.0 % 630

MA X SC SPEED 0.4 M/S

SCREW CONYOR DATA

CONVEYOR RATE 205

MAX .CONVEYING RATE (M3/H) 226.56

DIA OF FEEDER 630

WIDTH 1020
HUB DIA 90
Ss 0.3117
Sz 0.0375
Q1 0.2517

AT ACTUAL
CONVEYING SPEED 0.49 0.4

ROTOR SPEED 15 12.13

MAX FILLING 90.0

ACTUAL FILLING 81.43 100.73

FILLING OK
SHAFT POWER 4.20 4.2

MOTOR POWER (KW) 0 0

HUB DIA WIDTH Ss Sz V Q1 speed Velocity Q Ps
mm mm m2 m2 m3 m3/REV RPM m/s m3/hr
170 220 0.031 0.0238 0.0017 0.0015 30 0.31 2.71 1.00
115 220 0.031 0.0136 0.0039 0.0035 30 0.31 6.35 1.00
55 220 0.031 0.0079 0.0052 0.0047 30 0.31 8.38 1.00
180 420 0.062 0.0323 0.0123 0.0111 25 0.37 16.60 1.20
70 420 0.062 0.0158 0.0192 0.0173 25 0.37 25.95 1.20
85 520 0.102 0.0193 0.0429 0.0386 20 0.38 46.33 1.60

90 1020 0.3117 0.0375 0.2797 0.2517 15 0.49 226.56 4.20

Pm BG (DIRECT) BG (SPRO)

1.5 9.07 4.32

1.5 9.07 4.32
1.50 9.07 4.32
1.50 13.06 6.22
1.50 13.06 6.22
2.20 21.76 10.36

5.50 76.16 36.27