Tractor D7R Schematic Sstem Hydraulic

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INTERACTIVE SCHEMATIC

Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
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Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
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Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
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quickly navigate to points of interest.

Click here to save a copy of


EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR0047
May 2012

D7R Track-Type Tractor


Hydraulic System
DSH1-UP
DLN1-UP
DJR1-UP

Volume 1 of 2: Blade and Ripper


Volume 2 of 2: Blade and Winch
COMPONENT TABLE
Part Machine Schematic
Description
Number Location Location
PUMP GP-PS - IMPLEMENTS AND STEERING 299-5790 1 D-2
MOTOR GP - STEERING MOTOR 159-7156 2 C-3
VALVE GP - STEERING COUNTER-BALANCE VALVE 227-0832 3 D-4
VALVE GP - 5 BANK (Shown - Volume 1 ) 224-4941 B-3
VALVE GP - 3 BANK (Not Shown) 224-4940 4 B-3
VALVE GP - 4 BANK (Shown - Volume 2) 224-4942 B-3
MANIFOLD GP - INLET 271-4965 5 A-3
VALVE GP - STEERING CONTROL 271-4967 6 A-4
VALVE GP - DOZER RAISE CONTROL 271-4968 7 B-4
VALVE GP - DOZER TILT CONTROL 271-4969 8 B-5
VALVE GP - RIPPER CONTROL 271-4970 9 A-4
VALVE GP - WINCH CONTROL (VOLUME 2) 271-4972 10 A-6
COVER - VALVE STACK 230-0399 11 A-6
VALVE GP - DOZER PILOT VALVE (STANDARD) 200-0189 E-1
12
VALVE GP - DOZER PILOT VALVE (DUAL TILT HANDLE) 200-0188 F-3
VALVE GP - RIPPER PILOT VALVE (DUAL AXIS) 184-5321 B-8
13
VALVE GP - RIPPER PILOT VALVE (SINGLE AXIS) 167-1177 B-8
VALVE GP - WINCH PILOT VALVE (VOLUME 2) 160-0766 14 B-8
VALVE GP - SHUT OFF (PART OF 226-4751) 201-0950 15 D-8
ACCUMULATOR GP - PILOT CIRCUIT 200-0750 16 D-8
VALVE GP - PRESSURE REDUCING and CHECK VALVES (NOT SHOWN) 766 17 D-8
VALVE GP - COOLER BYPASS (NOT SHOWN) 9T-3004 18 C-2
COOLER - AIR/OIL COOLER 110-2317 19 C-2
TANK GP-FILTER 224-4948 20 B-2
VALVE GP-BREATHER 3G-4783 21 C-1
FILTER-IMPL RETURN 1R-0777 22 B-1
FILTER-CASE RETURN 1R-0777 22 B-1
VALVE GP - QUICK DROP 228-2576 23 F-6
CYL GP-LIFT 129-1908 F-6
24
CYL GP-LIFT 129-4259 F-6
CYL GP-DUAL TILT 9T-6113 25 D-6
CYL GP-SINGLE TILT 3G-4533 26 C-6
CYL GP-RIPPER RAISE 164-7320 27 E-8, F-8
CYL GP-RIPPER TIP 189-4645 28 F-8
VALVE GP - DUAL TILT VALVE 225-2321 29 D-6
WINCH ARRANGMENT - PACCAR WINCH UNIT (VOLUME 2) 161-8892 30 E-8
VALVE GP - COUNTER BALANCE, LIFT CIRCUIT 239-0681 31 E-3
VALVE GP - EH SOLENOID VALVES (CTCT) 239-5317 32 F-2
A-6
VALVE - SHUTTLE VALVE (CTCT) 233-6942 33 A-4
C-5
SENSOR GP-PRESSURE - PRESSURE SENSOR (CTCT) (NOT SHOWN) 237-0957 34 E-2
MANIFOLD GP - WINCH (NOT SHOWN) (VOLUME 2) 234-2864 35 E-7
RESOLVER (VOLUME 2) 263-3912 36 E-2

= See Volume 2 NOT SHOWN = View not avalible at time of publication


TAP TABLE

TAP LOCATIONS
Pressure, Sampling, Sensor
Schematic
Tap Number Description
Location
CPG ACCUMULATOR D-8
SOS OIL SAMPLING PORT D-8
CP PILOT SUPPLY C-8
MA STEERING PORT A D-3
MB STEERING PORT B C-3
HA IMPLEMENT PUMP DISCHARGE D-8
8 7 6 5 4 3 2 1

PILOT CONTROL
(12) VALVE GP - DOZER PILOT
STANDARD: 200-0189
(27) CYLINDER GP -
RIPPER RAISE
164-7320 (32) VALVE GP - EH SOLENOID VALVES
EH SOLENOID
(23) VALVE GP - LIFT TILT 239-53-17 C1 C2 C3 C4
QUICK DROP
F 228-2576
F
ELEC. DET.
C7
A B
(24) CYLINDER GP - LIFT
129-1908
(28) CYLINDER GP - 129-4259
RIPPER TIP
189-4645
C6
C7
1 2 3 4
C6
A B D C

DOZER CONTROL

TIP OUT

LOWER
RAISE
TIP IN
LIFT CYLINDERS STANDARD CONFIGURATION PILOT CONTROL (34) SENSOR GP-
(27) CYLINDER GP - (12) VALVE GP - DOZER PILOT PRESSURE
RIPPER RAISE DUAL TILT: 200-0188 237-0957
164-7320

RIPPER CYLINDERS LIFT TILT


(31) VALVE GP -
E COUNTER BALANCE E
239-0681 ELEC. DET.

C1 C2

S-1 S-2
C6

P T C7
1 2 3 4
HA HYDRAULIC 4 WAY, 3 POSSITION
A D C
COUNTER BALANCE VALVE
C5 B
PS T
(17) VALVE GP -
PRESSURE REDUCING
DOZER CONTROL
and CHECK B L A D E a n d R I PPER
226-4851

(25) CYLINDER GP -
DUAL TILT
SOS 9T-6113
PILOT
D SUPPLY D
CPG
(29) VALVE GP -
CPG
DUAL TILT
225-2321
MA
ACC
(3)VALVE GP - STEERING
COUNTER-BALANCE (1) PUMP GP -
(16) ACCUMULATOR - IMPLEMENT and STEERING
227-0832
PILOT CIRCUIT
200-0750 DUAL TILT OPTION 299-5790
(15) VALVE GP -
SHUT OFF
201-0950

TILT CYL
UENR0047-00 VOL 1

CP
(Dimensions: 34 inches x 28 inches)

(26) CYLINDER GP -
SINGLE TILT
3G-4533 (33) VALVE GP -
SHUTTLE
233-6942

SINGLE TILT OPTION


C C
(19) COOLER
AIR/WATER
110-2317

BLADE/RIPPER (2) MOTOR GP - STEERING


BLADE/ R I P P E R
159-7156 (18) VALVE GP -
CONFIGU R A T I O N CONFIGURATION
COOLER BYPASS
B C4 B C1 9T-3004 (21) VALVE GP -
MB BREATHER
3G-4783
(8) VALVE GP - (7) VALVE GP -
DOZER TILT DOZER RAISE
STANDARD 271-4969 STANDARD 271-4968
C6 CONFIGURATION CONFIGURATION

C7 C4 C1

(22) FILTER GP -
RETURN
PILOT SUPPLY

1R-0777
PILOT DRAIN
24 Page,

(20) TANK GP - W/FILTER


224-4948
TILT RIGHT

B
LOWER

LOWER

B
TIP OUT

TILT LEFT
TIP IN

RAISE

RAISE

(13) VALVE GP - RIPPER PILOT


DUAL AXIS: 201-0950
SINGLE AXIS: 167-1177

TIP RAISE
C5

RIPPER

LINE PATTERNS
(4) VALVE GP - CONTROL
Pressure Line
5 BANK: 224-4941
4 BANK: 224-4942 Pilot / Load Sensing Pressure
3 BANK: 224-4940
RIPPER TIP RIPPER LIFT DOZER TILT DOZER LIFT STEERING
Drain / Return Lines

1 2 3 4 Component Group
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
IMPLEMENT AND STEERING PUMP OUTPUT
Attachment
PILOT OIL
(11) VALVE GP - (6) VALVE GP - Air Line
(5) VALVE GP - INLET TILT CYLINDERS CIRCUIT
COVER STEERING 271-4965 LIFT CYLINDERS CIRCUIT
230-0399 (9) VALVE GP - 271-4967 CALLOUTS
RIPPER CONTROL C C3 C3 C2 A C2 LOAD SENSE

A 271-4970 STANDARD STANDARD


SUPPLY LINE
YY Taps (Pressure, Sampling,Sensor) by letter A
BLADE/RIPPER BLADE/RIPPER DRAIN / RETURN LINE
CONFIGURATION CONFIGURATION STEERING CIRCUIT
CONFIGURATION CONFIGURATION RIPPER CYLINDERS CIRCUIT 52 Components by number

THIS SCHEMATIC IS FOR THE D7R TRACK-TYPE TRACTOR


(33) VALVE GP - VOLUME 1: DOZER WITH RIPPER
SHUTTLE
233-6942 PART #: 325-3267 CHG 00
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

PILOT CONTROL
(12) VALVE GP - DOZER PILOT (32) VALVE GP - EH SOLENOID VALVES
STANDARD: 200-0189 EH SOLENOID
239-53-17 C1 C2 C3 C4
WINCH
LIFT TILT C7
(23) VALVE GP -
F QUICK DROP F
228-2576
X ELEC. DET.

B A
(24) CYLINDER GP - LIFT
129-1908
129-4259

C6
C6
C7
1 2 3 4

A B D C

PILOT CONTROL
(34) SENSOR GP-
G DOZER CONTROL (12) VALVE GP - DOZER PILOT
DUAL TILT: 200-0188
PRESSURE
237-0957
STANDARD CONFIGURATION
LIFT CYLINDERS
LIFT TILT

(30) WINCH ARRANGMENT - PACCAR (31) VALVE GP -


161-8892 COUNTER BALANCE
239-0681 ELEC. DET.

E (35) MANIFOLD GP - WINCH


234-2864 C1 C2 E

S-1 S-2 C6
C7
P T 1 2 3 4
HYDRAULIC 4 WAY, 3 POSSITION
A D C
COUNTER BALANCE VALVE (36) RESOLVER -
263-3912
C5 B
HA
DOZER CONTROL
BLADE and WINCH

(17) VALVE GP - PS T
PRESSURE REDUCING
and CHECK MA
226-4851

(3)VALVE GP - STEERING
SOS COUNTER-BALANCE (1) PUMP GP -
D
D 227-0832 IMPLEMENT and STEERING
299-5790

CPG
CPG
(25) CYLINDER GP -
DUAL TILT
ACC 9T-6113
PILOT
SUPPLY
(16) ACCUMULATOR -
PILOT CIRCUIT
200-0750 (29) VALVE GP -
(15) VALVE GP - DUAL TILT
SHUT OFF 225-2321
201-0950
UENR0047-00 VOL 2
(Dimensions: 34 inches x 28 inches)

CP DUAL TILT OPTION


(19) COOLER
(2) MOTOR GP - STEERING AIR/WATER
(33) VALVE GP -
SHUTTLE 159-7156 110-2317
TILT CYL 233-6942
MB (18) VALVE GP -
COOLER BYPASS (21) VALVE GP - C
C 9T-3004 BREATHER
(26) CYLINDER GP - 3G-4783
SINGLE TILT
3G-4533 BLADE/WINCH BLADE/WINCH
CONFIGURATION CONFIGURATION

SINGLE TILT OPTION B C4 B C1

(8) VALVE GP - (7) VALVE GP -


DOZER TILT DOZER RAISE (22) FILTER GP -
STANDARD 271-4969 STANDARD 271-4968 RETURN
CONFIGURATION CONFIGURATION 1R-0777

C4 C1

C6
(20) TANK GP - W/FILTER
C7 224-4948
24 Page,

PILOT SUPPLY

PILOT DRAIN

TILT RIGHT

LOWER

B
TILT LEFT

B
PAY OUT

HAUL IN

RAISE

(14) VALVE GP - WINCH PILOT


160-0766
(4) VALVE GP - CONTROL
5 BANK: 224-4941
4 BANK: 224-4942
FREE
SPOOL HAUL IN PAY OUT 3 BANK: 224-4940
RAISE
C5
WINCH
CONTROL
ELEC DET

LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure


WINCH DOZER TILT DOZER LIFT STEERING
Drain / Return Lines

1 T S 2 3 T S 4 Component Group
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS Attachment
PAY OUT IMPLEMENT AND STEERING PUMP OUTPUT
PILOT OIL Air Line
(6) VALVE GP -
HAUL IN (11) VALVE GP - STEERING (5) VALVE GP - INLET
TILT CYLINDERS CIRCUIT
COVER C2 271-4967 LIFT CYLINDERS CIRCUIT
CALLOUTS
C C3 C3 C2 A 271-4965
230-0399 LOAD SENSE
A (10) VALVE GP -
BLADE/WINCH STANDARD STANDARD BLADE/WINCH
SUPPLY LINE
YY Taps (Pressure, Sampling,Sensor) by letter A
WINCH CONTROL DRAIN / RETURN LINE
271-4972 CONFIGURATION CONFIGURATION CONFIGURATION CONFIGURATION STEERING CIRCUIT
WINCH CIRCUIT
52 Components by number

(33) VALVE GP - THIS SCHEMATIC IS FOR THE D7R TRACK-TYPE TRACTOR


SHUTTLE
233-6942 VOLUME 2: DOZER WITH WINCH
PART #: 325-3267 CHG 00
Components are shown installed on a fully operable machine with the key and engine
FREE SPOOL off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

8 7 6 5 4 3 2 1
RIGHT SIDE
VIEW ALL CALLOUTS

13

36

33

32

29

30

31
LEFT SIDE
VIEW ALL CALLOUTS

25 26
24

27 28

NOT
SHOWN
19

23
LEFT AND RIGHT FENDER
VIEW ALL CALLOUTS

1 3 2 22 21 16 MA 12

RIGHT
LEFT

20 15 CP CPG SOS HA MB
CONTROL VALVE
VIEW ALL CALLOUTS

7 8
9
6 10

11

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