AGR-P / T

SER VICE MANUAL

f i ed b
9.133.664
er t i
C

ISO 9001 May 2003

2
 CONTENTS

SECTION 1

ILLUSTRATED SPARE PARTS LIST

External parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/ 1

Part of electrical components . . . . . . . . . . . . . . . . . . . . . . . . .page 1/ 2
Stitching head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/ 3
Primary shaft assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/ 4
Secondary shaft assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/ 5
Clutch operating assembly motor . . . . . . . . . . . . . . . . . . . . . .page 1/ 6
Clinchers operating assembly / Paper stop . . . . . . . . . . . . . . .page 1/ 7
Paper stop operating assembly . . . . . . . . . . . . . . . . . . . . . . . .page 1/ 8
Paper stop support assembly / Lower ejection . . . . . . . . . . . . .page 1/ 9
Upper ejection assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/10
Side jogging assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/11
Stitching operating assembly / Spool support . . . . . . . . . . . . .page 1/12
Input tray + Side joggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/13
Electrical circuit assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/14
Index spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/15 - 1/18

SECTION 2

DIAGRAMS

Principal diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2/ 1

Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2/ 2
Fnishing units interconnection . . . . . . . . . . . . . . . . . . . . . . . . .page 2/ 4

SECTION 3

ADJUSTMENTS

Clutch shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3/ 1

Clutch spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3/ 2
Paper stop and ejection cam . . . . . . . . . . . . . . . . . . . . . . . . . .page 3/ 3
Side jog collars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3/ 4
Lower ejection rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3/ 5
Paper stop cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3/ 6
Upper unit to lower frame adjustment . . . . . . . . . . . . . . . . . . .page 3/ 7
Drive belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3/ 8
Upper ejection rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3/ 9
Clincher height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3/10
Clincher maintenance / adjustment . . . . . . . . . . . . . . . . . . . . .page 3/11
SECTION 4

STITCHING HEAD

Replacing bender bar / Bender bar friction plug . . . . . . . . . . . .page 4/ 1

1. Bender bar
2. Bender bar friction plug and/or spring
3. To replace bender bar friction plug and/or bender bar friction spring
Driver Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 2
To remove the driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 3
Bender bar latch grip, grip release slide and face plate . . . . . .page 4/ 3
Wire cuttera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 4
To reverse, Interchange or replace the wire cutters . . . . . . . . .page 4/ 4
To replace the face plate: see Steps 1 through 8 . . . . . . . . . . .page 4/ 4
Wire cutter operating slide . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 4
To replace the wire cutter operating slide . . . . . . . . . . . . . . . . .page 4/ 4
Swivel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 5
To remove, adjust or replace the swivel holder . . . . . . . . . . . .page 4/ 5
Removing and Dismantling Stitching Head . . . . . . . . . . . . . . .page 4/ 6
Wire straighteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 7
Tension pawl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 7

BOURG ADDRESSE
 AGR-P / T

ILLUSTRATED
er t i
f i ed b
SPARE PARTS LIST
C

ISO 9001 Version May 2003

1/b
 18 9216785 *
19 9216995 *
AGR-P S.N. 21.12.4.0032 and up See 40 20 9260564 (AGR-T)
21 9221759
AGR-T S.N. 21.22.4.0171 and up pg. 12/14 22 9410563
For machines with lower S.N. please refer to page 1/14 C 23 9104031
24 9410564
27 28 (pg. 10/14) 25 9104032
1 9590500 26 9410562
2 9216784 * 27 9104018
3 9412052 * (Acme) (T only) 20
28 9216634 *
9412436 (Hohner) 1 See 29 29 9129070
4 9402381 * pg. 2/14 24
30
5 9214112 (AGR-P) 21 32
31
9214115 (AGR-T) 19
6 9213388 (AGR-P) 22
2
9401111 (AGR-T) 18
23 33
7 9216769 * (AGR-P) (LH) See 3
9216389 * (AGR-T) (LH) See 24 34 39
pg. 13/14 35
8 9216642 * (AGR-P) pg. 8/14
9216635 * (AGR-T)
9 9121194 25
10 9178006 4 30 9200089
17 26
11 9216768 * (AGR-P) (RH) 36 31 9431148 * (AGR-P)
9216605 * (AGR-T) (RH) 15 9431105 (AGR-T)
37
12 9211592 * 14 32 9104010
33 9221623 *
13 9124156 (EUR: 3x3,5A) 5 16 34 9221622 *
9124084 (USA: 1x5A/117V) 35 9221122 (AGR-P)
9124156 (USA: 1x3.5A/24V) 6
9221338 (AGR-T)
14 9260027 (4x)
36 9121042
15 9214111 (2x)
16 9146069 (230V) 8 37 9216641 * (AGR-P)
9146091 (120V) 7 9216786 * (AGR-T)
17 9400836 5 38 9421188
39 9430628 (AGR-P) assy
6 9430766 * (AGR-T) assy
40 9128004
9
38

13
R
Date: Index
10 Oct. 1996
11 12 (P only) A B C
EXTERNAL PARTS
D
* Suffix "C" : WHITE RAL 9002 (Glossy) AGR-P+T AUSSEN BESTANDTEILE
COMPOSANTS EXTERIEURS
Suffix "X" : QUARTZ WHITE (Light textured) Index D: part # of 4 & 5P corrected Supersedes: Superseded by: Drawing ref.:
Suffix "AF" : BLUE RAL 5008 1/18 C 1/18
1/1
1/2

K1: start memory relay 9169907

Socket 9177049 S3 S11 S12 S10
Q2 9421188
K2: motor relay 9169087 S7 S5 S1 S9 S2
K5: paper stop relay 9169085 NC NC NC
C
K6: stop memory relay 9169016 C NO 1 2 3 no nc c C NO C NO
K7: stop memory relay 9169016 Q1
K8: start memory relay 9169085 A B
K10:

X1: socket for delivery 9121042

or transfer tray
X2: socket for folder plug 9121042 S3 S12 S8 X1
X3: plug to collator 9121194 1 2
NC
S1: start 9146008
S5 6
S2: stop 9146008 NO 3
S3: perspex presence detector 9150015 S1
C +5 TH1 TH2 TH3
S5: stitch hold 9146021 S2 4
Paper stops
S6: paper stop withdrawal 9150014 S7
hold down ( connected to X1 )
S7: manual stitch 9146014 S9
S8: ejection 9150014 S11 NC 1
Q2 L3
S9: dead stop 9146006 + 9146067 NO
2 Z
S10: handwheel absence detector 9150015 C 1
S11: deliv. or transfer tray presence det. 9150031
2
L1 R.F.
S12: perspex presence detector 9150015 S10 S6
X1
1
L1: side jog solenoid assembly 9431083 2
L2
X3
L2: stitch solenoid assembly 9430876
L3: paper stop solenoid assembly 9430876 1
L4: ejection solenoid assembly 9430954 Q1
L4
S6 S8 2
On delivery tray = 9150005 1
Q 1: power on-off 9146069 (230V) TH3
On intermediate platform = 9150063
Q 1: power on-off 9146091 (120V) TH2 X2
Q 2: paper stop selection 9146020 TH1 6 2
1 2 X2 5 3
TH1: breaker 9124084 (120V) 5 A +
9120073 4
TH1: breaker 9124156 (230V) 3,5A
TH2: breaker 9124156 (230V only) 3,5A +
TH3: breaker 9124156 3,5 A

M: motor 9151088 (230V)

T: transformer 9182007 +
D: rectifier bridge 9167004
Z: R.F. filter ( 230V models only ) 9120046
0V 100 110 117 130 200

K10 9422130
T
15
J35
K1 +
1
K8
3 D 0V 19V 240 220
P2 X3 J34
J31
1 2 3
6 3 5 4 2
5 2 1
6 HF HF K5
1 2 3 4 1 7 8 10 APPLICABLE TO AGR FROM S.N. 21.27.4.0958 ONWARDS
K7 K6
9 J33 J32
R
Date: Suffix
M
October 1999
A B C
9421272

2 4 6 8 PART # OF
0
K2
1 Suffix C: Different control PCB AGR-P/AGR-T ELECTRICAL
COMPONENTS
1K Hexfets instead of K3/K4
Supersedes diagr.: Superseded by : Diagr. #:
2/18 B 2/18
 AGR-P+T
MAGNATEK 1 9106110
2 9106161
Assembly # 1 ➞ 45 : 9106114 3 9106162
4 9106033
Assembly # 1 ➞ 48 : 9158011
5 9106035
Assembly # 1 ➞ 52 : 9410556 6 9106034
7 9106111
1
8 9106072
9 9106071
10 9106070
11 9106069
12 9106068
2 13 9106006
14 9106064
15 9106063
16 9106060
17 9106059 Rr
3 18 9106057
19 9106058
20 9106113 R
4
21 9106050
22 9106049
23 28 6 49 23 9106143
29 *
24 9106042
5 25 9106039
27 26 9106040 R
27 9106041
28 * 9106139
25 7 8
22 31 29 9106036
16 30 30 9106061
26 6
31 9106062
32 * 9106115
24 17 33 9106159
9 *
10 34 * 9106126
19 12 11 35 9106017
18 15 36 9106019
48 13 37 9106125
38 9106122
21 14 39 9106121 R
*
40 * 9106120 R
51 41 * 9106158
43 44 50 42 9106157
20 *
37 43 9106013 Rr
47 34
36 44 9106012
46 45 45 9106129
*
46 9106074
38 35 32
53 47 9106076
40 48 9106078 Rr
41 33
39 49 9104018
42 50 9221991
51 9190514
52 9210625
53 9142021
Index I: Item # 53 added
R
Date: Index
MAY 2003 A B C
r : reversible (symmetrical) part STITCHING HEAD
D E F
R : recommended as spare
: Specific to magnatek model
AGR-P+T MAGNATEK HEFT KOPF
TETE D'AGRAFAGE G H I
* Supersedes: Superseded by: Drawing ref.:
3/18 G 3/18

1/3
1/4

1 9117012 17 9150015 11
2 9175006 18 9214547 *
10
3 9221295 19 9166094
1
4 9410569 20 9401088 *
5 9214207 21 9200585 9
6 9190008 22 9260214 2
7 9116010 23 9400836
8
8 9116038
9 9140011
10 9221293 7 12
11 9190027
12 9221294 6
13 9221291 4
14 9126052
9126187 on request (coil spring 16
spring for ejection soft start) 5
15 9126029
16 9126068
14

15 18

17 19

3
23 22
21
2 20

Assembly part # 9411325 (1 ➞ 16)

13 Index C: items 17 ➞ 23 added
R
Date: Index
Sept. 1996 A B C
PRIMARY SHAFT ASSEMBLY
* Suffix "C" : WHITE RAL 9002 (Glossy) AGR-P+T BAUSATZ PRIM RE WELLE
ENSEMBLE ARBRE PRIMAIRE
Suffix "X" : QUARTZ WHITE (Light textured) Supersedes: Superseded by: Drawing ref.:
Suffix "AF" : BLUE RAL 5008 4/18 B 4/18
 5 6 19
4
1 9211707
2 9140016
3 9211621
4 9410511 17
5 9220357
3
6 9190073

40,65 mm + 0,05 2
1 0
3

15 4

18 7 9117017
2
8 9172042
9 9410494
16 10 9166058
11 9260215
9 12 9211543
13 9190008 (x2)
14
14 9220517
13 15 9190105
12 16 9211546
17 9140018
11 18 9199269
19 9211706
20 9126029
ASSEMBLY PART # 9410509
10
R
Date: Index
March 1996 A B C
20 SECONDARY SHAFT ASSEMBLY
D E F
8 APPLICABLE TO ANY MODEL OF AGR AGR-P+T BAUSATZ SECONDÄRE WELLE
ENSEMBLE ARBRE SECONDAIRE G H I
STARTING WITH S.N. 183001 (1981), Supersedes: Superseded by: Drawing ref.:
7 THROUGH 21.02.4.0001 UP TO DATE 5/18 5/18
 2
1

1 9150014
2 9211559
3
4 9402187 5
5 9221802
6 9211567
7 9211566
4

8 9166062
8 10 6
9 9211545
10 9117002
9 11 9140011
9431031 12 9430876
13 7 13 9260228
14 14 9157009
15 9135004
9431073 (EUR) from 16 9210651
11
S.N. 21.22.4.0032 and up 17 9127021
18 9211544
19 9210716
20 12 26 20 9260961
25 21 9172026
22 9117005
23 24
23 9151088
16 24 9214098
22
25 9190027
21 26 9421034
28 27 9214727 *
17 18 19 28 9135020
15

9431479

* Suffix "C" : WHITE RAL 9002 (Glossy)

Suffix "X" : QUARTZ WHITE (Light textured)
Suffix "AF" : BLUE RAL 5008

27
R
Date: Index
OCT. 1995 A
CLUTCH OPERATING ASSEMBLY / MOTOR
AGR-P+T BAUSATZ KUPPLUGSSTEUERUNG / MOTOR
ENSEMBLE COMMANDE EMBRAYAGE / MOTEUR
Supersedes: Superseded by: Drawing ref.:
6/18 6/18

1/6
 AGR-P+T 3
1
2
9240065
9260225
10
11
9127023
9210771
3 9106074 12 9211558
4 9240066 13 9260151
9410512
5 9211628 14 9211604
See pages 9/14 6 9166050 15 9104031
1
1 7 9211695 16 9140015
8 9117014 17 9140005
9 9172030
3 15
4

2
17
2

8
9
2
5 10
2 14
11
4

13

12

R
Date: Index
16 OCT. 1995
9
6 8 CLINCHERS OPERATING ASSEMBLY / PAPER STOP
10 11 AGR BAUSATZ UMBIEGEAMBOSS STEURUNG / PAPIERANSCHLAG
ENSEMBLE COMMANDE ENCLUMES / BLOC BUTEES
Supersedes: Superseded by: Drawing ref.:
15 7/18 7/18
1/7
 1
2

3
4

2
1
6

1 9211614 10
2 9127001 11
9410489 9
3 9401009
4 9166049 18
5 9200520
6 9117001
7 9211577
8 9140011
9430894 1
9 9430876 1 14
9430209 (old)
9136026 (old)
10 9260228 16 17
11 9157009 16
12 9172003
13 9211578 15
14 9117013
9410519
15 9211575 14
16 9172027
17 9260214
12
18 9410564 13

R
Date: Index
OCT. 1996 A
AGR-P S.N. 21.22.4.0032 and up PAPER STOP OPERATING ASSEMBLY
1
AGR-T S.N. 832000 and up AGR-P+T BAUSATZ PAPIERANSCHLAG STEUERUNG
ENSEMBLE COMMANDE BUTEES
Supersedes: Superseded by: Drawing ref.:
8/18 8/18

1/8
 See p. 7/14

1 5 AGR - P*
1
2
9216582
9135001
*
12 3 9172024
4 9240083 LH
9400324
11 * 5 9190138

9
6 9211825 *
7 9211823 *
8 9140004 *
7 9
10
9211826
9212262
*
11 9240084 RH
9400323
8 * 5 9190138

23
12 9260269 *
14
13 9211619
*
4
14
15
9211620
9220501
*
5 21
16 9190008
6 18 17 9221928
23 18 9175001
22 19 9172027
3 13 20 9117005
17 18
2 16 10 21 9211602 *
20 22
22
23
9400280
9190027
*
19
15 18 24 9126052
91261871

24

AGR - T**
1 9216335 **
2 9135001
3 9172027
4 9411500 **
1 5 9214218
9
7 6 9260567 **
7 9260564 **
8 9410564 **
20 6 8
9 9222001 **
19
10 9411501 **
17
11 9214219 **
14 12 9260566 **
13 9260565
21 14 16 12 14 9190008
18 15 9220501
15 19 13
16 9221928 **
17 9200255 **
10 18 9290019
19 9175001
20 9117005
21 9126052
4 5 91261871

11
1Coil spring for soft
start on request

3 3
2
2
R
Date: Index
March 1996 A
PAPER STOP SUPPORT ASSEMBLY / LOWER EJECTION

AGR BAUSATZ OBERER TEIL PAPIERAN SCHLAG / AUSWURF UNTEN

ENSEMBLE PLAT SUPPORT BUTEES / EJECTION INFERIEURE
Supersedes: Superseded by: Drawing ref.:
9/18 9/18

1/9
1/10

AGR - P AGR - T
1 9135006
25 1 2 9172004 25 1
2 ASSEMBLY PART # 9430312 ( items 1➞ 19 ) 3 9260046 2 ASSEMBLY PART # 9431481 ( items 1➞ 19 )
4 9430954 1
3 9136028 3
5 9166052
6 9140011
7 9210802 9
9
8 9117004
9 9211563 P
9214213 T
4 10 P
22 9104102 T 5 20
11 P
5 9218283 T 4
12 9212178 P
9218288 T
13 P
9201224 T
10
6 14 9127002
15 9221336 P
9222198 T
16 9260308 P
21 9261082 T 22
17 9212181
18 9212179 6
20 19 9212180
7
20 9216581 P
7 11
9216334 T
21 9400807 P 12
T
8 22 9411518 (RH)
23 9411517 (LH) 8 23
12 24 P
9260366 T
13
25 9216634 *

14 24

19
8

14 2
19 16 18
23 8 16
1AGR S.N. 21.XX.4.0032 and up 15

Index C : Different items for AGR-T assembly part 17

16
18 R
Date: Index
2 16
15 Oct. 1996 A B C
17 UPPER EJECTION ASSEMBLY

* Suffix "C" : WHITE RAL 9002 (Glossy) AGR BAUSATZ AUSWURF OBEN
ENSEMBLE EJECTION SUPERIEURE
Suffix "X" : QUARTZ WHITE (Light textured) Supersedes: Superseded by: Drawing ref.:
10/18 B 10/18
Suffix "AF" : BLUE RAL 5008
 1 9240125 11 9260841
2 9211612 P 12 9166070
23 9216202 T 13 9260223
3 9260702 14 9260221
4 94310831 15 9260227
9136625 (old) 16 9166069
5 9157010 17 9260220
94310821
6 9117021 18 9411425
7 9211703 19 9411423 Head
stitching
8 9199173 20 9411890 only
21 9 9135012 21 9411424
10 9211704 22 9104039 P
9104079 T
25 23 9104034 P
20 9104079 T
24 24 9172030
22 19 17 25 9190008
25
3 16
15
18
14
13
11 AGR - P AGR - T
12
2
11

10
9

9411189 9411903 9411324 9411904

1 8 Index C: items # 24 & 25 added
R
Date: Index
4 January 1999 A B C
SIDE JOGGING ASSEMBLY
6 AGR-P S.N. 21.22.4.0032 and up
7
1 AGR-T S.N. 832000 and up AGR-P+T BAUSATZ SEITENR TTLER
ENSEMBLE TAQUAGE LATERAL
1/11

5 Supersedes: Superseded by: Drawing ref.:

11/18 B 11/18
 AGR-T S.N. 21.22.4.0005 and up
1 1 AGR-P S.N. 21.22.4.0089 and up
2

3
6
4
5
7

1 9117035
2 9200623
3 9260476
4 9260475
5 9200406
6 9210267
7 9216200 T Only 8
8 9216378
9 92145851* (Acme head)
9211681 * (Hohner head)
10 9240078 9
11 9211705 9410589 (P+T)
12 9127019
13 9260240
14 9401006 10
14 9400518 9411898 T 16
15 9216781
16 9211234
17 9216782 16 14 13

9410573 P

11

17 (P+T)

13 15 (P)
11 17 (T) 12

10 12
Index C: part # number 6 corrected
R
Date: Index
Nov. 1997 A B C
STITCHING OPERATING ASSEMBLY / SPOOL SUPPORT

* Suffix "C" : WHITE RAL 9002 (Glossy)

AGR BAUSATZ HEFT-STEUERUNG / SPULENTR GER
ENSEMBLE COMMANDE AGRAFAGE / SUPPORT BOBINE
Suffix "X" : QUARTZ WHITE (Light textured) Supersedes: Superseded by: Drawing ref.:
12/18 B 12/18
Suffix "AF" : BLUE RAL 5008

1/12
 DIM. a x b a x b HEAD STITCHING SADDLE STITCHING
SIZE (mm) (inches) ¥ Standard set of trays and side joggers
LH * LH
* * as a function of geographical area:
b * a
b
a (Where used?: see stick-on label)
RH
AGR-P a RH b a b
HALF SHEET B # 9410721 A # 9410720 9221134
¥ Zubeh rbleche je nach
OCTAVO 5x 8 9221133
E # 9410724 E # 9410724 G # 9410726 9221132 G # 9410726 Bestimmungszone:
8x 8 9221131 (Anwendung: siehe Aufkleber)
B # 9410721 I # 9410728 A # 9410720 9221134
A5 148,5 x 210 9221133
C # 9410722 9411425 E # 9410724 9411423 G # 9410726 9411427 H # 9410727 9221132
GOVERNEMENT 8 x 10 9411424 9411890 9411426 9221131 ¥ Dotation en plateaux en fonction de la
E # 9410724 9411423 A # 9410720 9411427 zone o l’agrafeuse est utilis e:
B5 (JAPAN) 182 x 257 9411890 9411426
(Cas d emploi: voir tiquettes)
J # 9410729 9411425 F # 9410725 9411423 I # 9410728 9411427 H # 9410727 9221132
LETTER 8 1/2 x 11 9411424 9411890 9411426 9221131
J # 9410729 9411425 F # 9410725 9411423 I # 9410728 9411427 H # 9410727 9221132
A4 210 x 297,5 9411424 9411890 9411426 9221131 AGR-P
D # 9410723 9411425 E # 9410724 9411427
LEGAL 8 1/2 x 14 9411424 9411426 Europe: - B - - F H I J
B4 (JAPAN) L # 9411215 9221182 M # 9411216 9411427 USA : - - D E F H I J
257 x 364 9411426
9221181
K # 9410730 F # 9410725 9411421
A3 297,5 x 420 9411420 Other trays: on request
K # 9410730 F # 9410725 9411421
Andere Bleche: auf Anfrage
DOUBLE LETTER 11 x 17 9411420
Autres plateaux: sur demande
MAX. MODULEN 350 x 500 13 3/4 x 19 1/2
Applicable to AGR-P from
*The four short side joggers are supplied with the stitcher. *The 4 long side joggers are supplied with the folder. S.N. 186112 (April 93) through 21.12.4.0001 and up
Die vier kurze Seitenf hrungen geh ren zur Drahtheftmaschine. Die 4 lange Seitenf hrungen geh ren zur Falzaggregat.
AGR-T Les quatre taqueurs courts sont fournis avec l’agrafeuse. Les 4 longs taqueurs sont fournis avec la plieuse. AGR-T
HALF SHEET 3 # 9411389 4 Europe: 1 - 8 9 10 - - - 20 - -
OCTAVO 5x 8 Kit # 9590781 ( option ) CD
( 130 x 120 mm ) USA : - 5 - - - 15 16 17 - 22 23
11 # 9411390 11 # 9411390 12 # 9411394 12 # 9411394
8x 8 ( 130 x 195 mm )
1 # 9411798 8 # 9411795 2 Other trays: on request
A5 148,5 x 210 ( 140 x 140 mm ) Kit # 9590782 ( option )CD
Andere Bleche: auf Anfrage
21 # 9411378 9411425 13 # 9411383 9411423 18 # 9411391 9411427 14 # 9411388 9411427
GOVERNEMENT 8 x 10 ( 185 x 195 mm ) 9411424 9411890 9411426 9411426 Autres plateaux: sur demande
6 # 9411392 9411423 7 # 9411396 9411427 9411427
B5 (JAPAN) 182 x 257 Applicable to AGR-T from
9411890 9411426 9411426
S.N. 832015 (April 93) through 21.22.4.0001 and up
22 # 9411379 9411425 # 9411659 9411423 15 # 9411385 9411427 17 # 9411386 9411427
LETTER 8 1/2 x 11 9411424 9411890 9411426 9411426 R

20 # 9411797 9411425 9 # 9411796 9411423 8 # 9411795 9411427 10 # 9411799 9411427

A4 9411424 9411890 9411426 9411426
23 # 9411823 9411425 5 # 9411822 9411427
LEGAL 8 1/2 x 14 9411424
9 # 9411796 9411421
9411426
ILLUSTRATED PARTS LIST
A3 297,5 x 420 Kit: 9590190 (option) ( 140 x 290 mm ) 9411420
16 # 9411384 9411421 INPUT TRAY + SIDE JOGGERS
DOUBLE LETTER 11 x 17 Kit: 9590188 (option) ( 145 x 267 mm ) 9411420
EINF HRUNGSBLECHE
MAX. BT15 305 x 450 12 x 17 3/4 UND SEITENAUFSTOSSER
Date:
1/13

MAX. BT12 320 x 450 12 1/2 x 17 3/4 PLATEAUX ET May 1998

# 9411656 TAQUEURS LATERAUX
19
MAX. BST10 350 x 520 13 3/4 x 20 1/2 ( 160 x 310 mm )
Page 13/18 E
1/14

5 8 1 9401415 (common to AGR-P and -T)

2 9421272
3 9401160
4 9182007
4 5 9421047 (filter assembly)
7 6 9167004
7 9422130 (from S.N. 21.02.4.0917)
9421458 (up to S.N. 21.02.4.0916)
9420673 (up to S.N. 21.02.4.0088)
8 9169907 (identical 3x)
3

2 6

From AGR-P/T S.N. 21.02.4.0089 : assy 9431141

832.000 † # AGR-T † 21.02.4.0088

assy 9431070
21.22.4.0032 † # AGR-P † 21.02.4.0088

Index C: item # 7 modified

R
Date: Index
1 January 1999 A B C
ELECTRICAL CIRCUIT ASSEMBLY
AGR-P+T BAUSATZ STROMKREIS
ENSEMBLE CIRCUIT ELECTRIQUE
Supersedes: Superseded by: Drawing ref.:
14/18 A 14/18
 Index AGR
Illustrated Recommended Illustrated Recommended
Article Page Item AGR-P AGR-T Suggested Article Page Item AGR-P AGR-T Suggested

9104010 1 32 9106157 3 42
9104018 1 27 9106158 3 41
9104018 3 49 9106159 3 33
9104031 1 23 9106161 3 2
9104031 7 15 9106162 3 3
9104032 1 25 9116010 4 7
9104034 11 23 X 9116038 4 8
9104039 11 22 X 9117001 8 6
9104079 11 22 X 9117002 6 10
9104079 11 23 X 9117004 10 8
9104102 10 10 X 9117005 6 22
9106006 3 13 9117005 9 20 X
9106012 3 44 9117005 9 20 X
9106013 3 43 X 9117012 4 1
9106017 3 35 9117013 8 14
9106019 3 36 9117014 7 8
9106033 3 4 9117017 5 7
9106034 3 6 9117021 11 6
9106035 3 5 9117035 12 1
9106036 3 29 9120046 2 Z
9106039 3 25 9120073 2
9106040 3 26 X 9121042 1 36
9106041 3 27 9121042 2 X1
9106042 3 24 9121042 2 X2
9106049 3 22 9121194 1 9
9106050 3 21 9121194 2 X3
9106057 3 18 9124084 1 13
9106058 3 19 9124084 2 TH1
9106059 3 17 X 9124156 1 13
9106060 3 16 9124156 1 13
9106061 3 30 9124156 2 TH1
9106062 3 31 9124156 2 TH2
9106063 3 15 9124156 2 TH3
9106064 3 14 9126029 4 15
9106068 3 12 9126029 5 20
9106069 3 11 9126052 4 14
9106070 3 10 9126052 9 21 X
9106071 3 9 9126052 9 24 X
9106072 3 8 9126068 4 16
9106074 3 46 9126187 4 14
9106074 7 3 9126187 9 21 X
9106076 3 47 9126187 9 24 X
9106078 3 48 X 9127001 8 2
9106110 3 1 9127002 10 14
9106111 3 7 9127019 12 12
9106113 3 20 X 9127021 6 17
9106114 3 9127023 7 10
9106115 3 32 9128004 1 40
9106120 3 40 X 9129070 1 29
9106121 3 39 X 9135001 9 2 X
9106122 3 38 9135001 9 2 X
9106125 3 37 9135004 6 15
9106126 3 34 9135006 10 1
9106129 3 45 9135012 11 9
9106139 3 28 9135020 6 28
9106143 3 23 9136026 8 9

1/15
 Index AGR
Illustrated Recommended Illustrated Recommended
Article Page Item AGR-P AGR-T Suggested Article Page Item AGR-P AGR-T Suggested

9136028 10 4 9172003 8 12
9136625 11 4 9172004 10 2
9140004 9 8 X 9172024 9 3 X
9140005 7 17 9172026 6 21
9140011 4 9 9172027 8 16
9140011 6 11 9172027 9 3 X
9140011 8 8 9172027 9 19 X
9140011 10 6 9172030 7 9
9140015 7 16 9172030 11 24
9140016 5 2 9172042 5 8
9140018 5 17 9175001 9 18 X
9142021 3 53 X X 9175001 9 19 X
9146006 2 S9 9175006 4 2
9146008 2 S1 9177049 2 K1
9146008 2 S2 9178006 1 10
9146014 2 S7 9182007 2 T
9146020 2 Q2 9182007 14 4
9146021 2 S5 9190008 4 6
9146067 2 S9 9190008 5 13
9146069 1 16 9190008 9 14 X
9146069 2 Q1 9190008 9 16 X
9146091 1 16 9190008 11 25
9146091 2 Q1 9190027 4 11
9150005 2 9190027 6 25
9150014 2 S6 9190027 9 23 X
9150014 2 S8 9190073 5 6
9150014 6 1 9190105 5 15
9150015 2 S10 9190138 9 5 X
9150015 2 S12 9190138 9 5 X
9150015 2 S3 9190514 3 51
9150015 4 17 9199173 11 8
9150031 2 S11 9199269 5 18
9150063 2 9200089 1 30
9151088 2 M 9200255 9 17 X
9151088 6 23 9200406 12 5
9157009 6 14 9200520 8 5
9157009 8 11 9200585 4 21
9157010 11 5 9200623 12 2
9158011 3 9201224 10 13 X
9166049 8 4 9210267 12 6
9166050 7 6 9210625 3 52
9166052 10 5 9210651 6 16
9166058 5 10 9210716 6 19
9166062 6 8 9210771 7 11
9166069 11 16 9210802 10 7
9166070 11 12 9211234 12 16
9166094 4 19 9211543 5 12
9167004 2 D 9211544 6 18
9167004 14 6 9211545 6 9
9169016 2 K6 9211546 5 16
9169016 2 K7 9211558 7 12
9169085 2 K5 9211559 6 2
9169085 2 K8 9211563 10 9 X
9169087 2 K2 9211566 6 7
9169907 2 K1 9211567 6 6
9169907 14 8 9211575 8 15

1/16
 Index AGR
Illustrated Recommended Illustrated Recommended
Article Page Item AGR-P AGR-T Suggested Article Page Item AGR-P AGR-T Suggested

9211577 8 7 9221802 6 5
9211578 8 13 9221928 9 16 X
9211602 9 21 X 9221928 9 17 X
9211604 7 14 9221991 3 50
9211612 11 2 X 9222001 9 9 X
9211614 8 1 9222198 10 15 X
9211619 9 13 X 9240065 7 1
9211620 9 14 X 9240066 7 4
9211621 5 3 9240078 12 10
9211628 7 5 9240083 9 4 X
9211695 7 7 9240084 9 11 X
9211703 11 7 9240125 11 1
9211704 11 10 9260027 1 14
9211705 12 11 9260046 10 3
9211706 5 19 9260151 7 13
9211707 5 1 9260214 4 22
9211823 9 7 X 9260214 8 17
9211825 9 6 X 9260215 5 11
9211826 9 9 X 9260220 11 17
9212178 10 12 X 9260221 11 14
9212179 10 18 9260223 11 13
9212180 10 19 9260225 7 2
9212181 10 17 9260227 11 15
9212262 9 10 X 9260228 6 13
9213388 1 6 X 9260228 8 10
9214098 6 24 9260240 12 13
9214111 1 15 9260269 9 12 X
9214112 1 5 X 9260308 10 16 X
9214115 1 5 X 9260366 10 24 X
9214207 4 5 9260475 12 4
9214213 10 9 X 9260476 12 3
9214218 9 5 X 9260564 1 20 X
9214219 9 11 X 9260564 9 7 X
9216200 12 7 X 9260565 9 13 X
9216202 11 2 X 9260566 9 12 X
9216334 10 20 X 9260567 9 6 X
9216335 9 1 X 9260702 11 3
9216378 12 8 9260841 11 11
9216581 10 20 X 9260961 6 20
9216582 9 1 X 9261082 10 16 X
9216781 12 15 X 9290019 9 18 X
9216782 12 17 9400280 9 22 X
9218283 10 11 X 9400323 9 X
9218288 10 12 X 9400324 9 X
9220357 5 5 9400518 12 14 X
9220501 9 15 X 9400807 10 21 X
9220501 9 15 X 9400836 1 17
9220517 5 14 9400836 4 23
9221122 1 35 X 9401006 12 14 X
9221291 4 13 9401009 8 3
9221293 4 10 9401111 1 6 X
9221294 4 12 9401160 14 3
9221295 4 3 9401415 14 1
9221336 10 15 X 9402187 6 4
9221338 1 35 X 9410489 8
9221759 1 21 9410494 5 9

1/17
 Index AGR
Illustrated Recommended Illustrated Recommended
Article Page Item AGR-P AGR-T Suggested Article Page Item AGR-P AGR-T Suggested

9410509 5 9421458 14 7
9410511 5 4 9422130 2
9410512 7 9422130 14 7
9410519 8 9430209 8
9410556 3 9430312 10 X (assy)
9410562 1 26 9430628 1 39 X
9410563 1 22 9430876 2 L2
9410564 1 24 9430876 2 L3
9410564 8 18 9430876 6 12
9410564 9 8 X 9430876 8 9
9410569 4 4 9430894 8
9410573 12 X (assy) 9431481 10 X (assy)
9410589 12 9590500 1 1
9411189 11 9211592-* 1 12
9411324 11 9211681-* 12 9
9411325 4 9214547-* 4 18
9411423 11 19 9214585-* 12 9
9411424 11 21 9214727-* 6 27
9411425 11 18 9216389-* 1 7 X
9411500 9 4 X 9216605-* 1 11 X
9411501 9 10 X 9216634-* 1 28
9411517 10 23 9216634-* 10 25
9411518 10 22 9216635-* 1 8 X
9411890 11 20 9216641-* 1 37 X
9411898 12 X (assy) 9216642-* 1 8 X
9411903 11 9216768-* 1 11 X
9411904 11 9216769-* 1 7 X
9412436 1 3 9216784-* 1 2
9420673 14 7 9216785-* 1 18
9421034 6 26 9216786-* 1 37 X
9421047 14 5 9216995-* 1 19
9421188 1 38 9221622-* 1 34
9421188 2 9221623-* 1 33
9421272 2 9401088-* 4 20
9421272 14 2 9402381-* 1 4
9430954 2 L4 9412052-* 1 3
9430954 10 4 9430766-* 1 39 X
9431031 6 9431105-* 1 31 X
9431070 14 2 K10
9431073 6 6 3
9431082 11 10 10 X
9431083 2 L1 10 11 X
9431083 11 4 10 13 X
9431141 14 10 21 X
9431148 1 31 X 10 24 X

* Suffix "C" : WHITE RAL 9002 (Glossy)

Suffix "X" : QUARTZ WHITE (Light textured)
Suffix "AF" : BLUE RAL 5008

1/18
 AGR-P / T

DIAGRAMS
f i ed b
er t i
C

ISO 9001
2/b
 paper stop hold
STITCH
microswitch
STOP JOG
X3 to close the
interlock loop

7
9 10

8
X32 X31 X39 X38 X33, X310 X37 NOT CONNECTED

6
1

4
2
309 311

5
3
339 333

008
Q1 337

312 136
133-136 319 133 326 338 332
TH 3 S5
314 k7
324
S7 321
plug D14
10000µF
S1
to X1 119 205 206 201
TH 2 009 k 1.1 D1 6
308 310 307 315
TH 1
313 D3 1
n.o. D12 6 2
1KΩ L1 D11 L2 L3 L4
S3 3 325
N L D4 320 322 5
R.F. Z 4
n.o. 127
1 2 47Ω
470nF S 12
D13 135
230V T 19V K5 X1 X2
n.o. k8
117V 1 B A 6 1
S 10 6 2
022 021 D D5
027 026
5 2
n.o. D7 5 3 Q2
D6
0V 0V 4
S 11 129 115 4 3
k2 106
114
S6 306
137 305 314 315 126 125
S9 301 302
139
025 023

317 k 5.1 k 5.2 S8

k 10 k8
M Trp1 104 203
S2 304
D2
FOLD
HF2 335
323 K6 D D
316 318
HF1
S1 : start G G
S2 : stop 9.422.130
S3 : perspex presence detector S S

D1 Fully interchangeable
S5 : stitch hold K1 K10 with previous board
K2 K8 K7
S6 : paper stop withdrawal
( switch on cam )
S7 : manual stitch 331 204
S8 : ejection ( switch on cam ) D10
341 202

S9 : dead stop D20

S10: handwheel absence detector
S11: delivery or transfer tray presence detector 330 342 334 D6 provides for the second pull of L1
S12: perspex presence detector
L1 : side jog solenoid X35 X36 X34
Q 1: power on-off L2 : stitch solenoid
Q 2: paper stop selector USED IN SUFFIX I: Drawing corrections
L3 : paper stop solenoid
A: head stitching L4 : ejection solenoid
+ COLLATOR U.T. & D.A. ONLY APPLICABLE TO AGR FROM S.N. 21.27.4.0958 ONWARDS
B: saddle stitching (transfer tray)
TH1 : 5 A ( 120V ) 3,5A ( 230V ) HF1 : side jog hexfet 15mS Date: Suffix R

K1 : start memory relay

TH2 : on 230 V model only 3,5A K2 : motor relay HF2 : stitch hexfet March 2002
TH3 : 3,5 A A B C
PRINCIPLE DIAGRAM
M : motor
T : transformer
D : rectifier bridge
K5 : paper stop relay
K6 : stop memory relay
K7 : stop memory relay
X1 :socket for connection to deliv. or transfer tray

X2 :socket for connection to folder

AGR-P/AGR-T
STROMLAUFPLAN
SCHEMA DE PRINCIPE
D E F
G H I
Z : R.F. filter ( on 230 V model only ) K8 : start memory relay
Supersedes diagr.: Superseded by : Diagr. #:
: general purpose diodes K9 : not used X36 :10 terminals plug of umbilical cord 4.47.71.1361 H 4.47.71.1361
2/1

K10: hand stitch enable to collator or U.T.

2/2 2/2
 K1: start memory relay
K2: motor relay S3 S11 S12 S10
Q2
K5: paper stop relay S7 S5 S1 S9 S2
K6: stop memory relay NC NC NC
K7: stop memory relay C

BRN

YEL/GRN
BLU
C NO 1 2 3 no nc c C NO C NO
K8: start memory relay
K10:hand stitch enable A B 1A 4B
cam

151
136
107

108
109
110
111

143
113

137
129

150

135
115
127

142
140
141
139

137

138
140

145
138
139

152

151

145
116

152
X1: socket for delivery S8 Q1

143

112
150

123

114

142

117

141
118
or transfer tray 2A 5B
X2: socket for folder plug NC

001

002
X3: plug to collator NO 104

135
S10: handwheel absence detector

129

106
C 126
125 S11: delivery or transfer tray presence detector X1
S1: start S12: perspex presence detector 1 2
S2: stop cam 105
S3 S12 6 3
S3: perspex presence L1: side jog solenoid +5
NC 103 136 TH1 TH2 TH3
detector L2: stitch solenoid
NO 102 133 4
S5: stitch hold L3: paper stop solenoid
S5
S6: paper stop withdrawal C 101
L4: ejection solenoid
S1

003

004

008

009
S7: manual stitch S2 119 1 1
S8: ejection S6 Paper stops L3
101
S7
hold down
127 2 2 Z

106

109

112

115

118

121

124
S9: dead stop S9 N L
S11
102

104

107

110

113

116

119

122

125
124 1 1
Q2 L1 R.F.

005 YEL/GRN
103

105

108

111

114

117

120

123
120 2 2
2 1
023

025

025

027
022

021
026
023

007

006
4 7 16 19 22 121 1 1
1
2 5 8
10
11
13
14 17 20 23
25
26
X1
122 2 2
L2
P2 3 6 9 12 15 18 21 24
S10
6 3 3 6 9 12 15 18 21 24
1 2 3 133 1 1
5 2 2 5 8 11 14 17 20 23 26
126
L4
1 4 7 10 13 16 19 22 25 X3 2 2
1 2 3 4 1
303

305

308

311

314

317

320

323

205

206

201
R.C. R.C. Q1 B
302

304

307

310

313

316

319

322

325
S6 S8
M
cams 1
TH3
301

306

309

312

315

318

321

324
X2 6 202
TH2
Fully interchangeable 2
2 4 6 8 with previous board 5 3
TH1 + 203
K2 X2
9421272

114 1 1

323
344 4 204
024
343

0 1 115 2 2 329 J34 K10 Stitch pulse 9422130

shaping
1K
+ J35 K1
1

327
T K8 UT Only 304
Suffix E: Hexfet instead
343
327
340

301

+ J31
314
of K3 - K4

201
202
203
204
205
206
008
009
006
007
026
329
HF HF K5 330
331
317
0V 100 110 117 130 200 332
K7 K6 333 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
WHT

ORA

RED

114

115
BLU

BLK

J33 1 J32 1
028 027 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
X3 3
5
+
342

340

337
312
341

338

321
326

307
335

310
308
303
306
305
334
320
315

313
316
4 2 0V 19V 230 240 220
APPLICABLE TO AGR

345
341
335
331
338
332
337
344
021
022
1 D
318

339

324
319

322

302
BRN 6
7 8 10 029
+ FROM S.N. 21.27.4.0958
9 D16 ONWARDS
GRN 326 325
R
Date: Suffix
345
RED 1 1 309
Q 1: power on-off October 1999
ORA 2 2 339
Q 2: paper stop selection M : motor A B C
BLU 3 3 330
➞ stitcher - transfer tray ➞ T : transformer WIRING DIAGRAM
GRN 4
BLK 5
4
5
311
333 TH1 : 5 A ( 120V ) 3,5A ( 230V ) D : rectifier bridge
AGR-P/AGR-T VERDRAHTUNGSPLAN D E
2/3

BRN 6 6 342 TH2 : - 3,5A ( 230V only ) Z : R.F. filter ( 230V models only ) SCHEMA DE CABLAGE
WHT 7 7 334 TH3 : 3,5 A
8 8
Supersedes diagr.: Superseded by : Diagr. #:
9 9 4.47.71.1449 D 4.47.71.1449
2/4 2/4
 PAS-T TR-T
BST 10 (d) AGR-T s.n. > 22.60.4.0634
BBP-T
s.n. > 23.xx.x.0229

Conveyer
S5
BB
P

S4
S7 S3
BOU

RG

BOO

K
PRE

B SS

S6
T

Q
10

S6 X2
X1
EMERG

STOP

ENCY

OUT
X3
NOODS NOTSTO

TOP P

D'URGE
ARRET

NCE

F1
X X1
F2
EMERG

STOP

ENCY

OUT
NOODS NOTSTO

TOP P

D'URGE
ARRET

X2
NCE

F3
X2
X1 X
IN X2 F4
OUT
IN IN
OUT S2
S3
S7
TH3 S1
X

5 TH3
S3 6 5 6
6
4 1 4 1 X1
4 2 2

3 3 2
More on diagram X1 X2
1
4.53.71.1391 5 BLK 5
CFS 305 6
3 GRN 3
Board 106 4
Local 1 RED 1 Local X
Local + + +
3
2 BLU 2 S6 2
129
5 k2 K3 2 3
009 306 101 WHT 3
+ 24v on this paper S2 010 1 4 1
k4 4
line disables
stop 114
TH3 TH3 6
4 WHT 4 6
TH3 stop F4
5 5
S3
the collator 314
S6 Enable
6 BRN 101 102 BRN 6
F3 S7 009
3,2A
CFS 343 117 S1 X1 X

Board
337 k1
CN7 X3 327 X2 X1 X2 X2 J19
EC29
2A
J3 2 2 339 205 5 5 108 EC35 135 5 5 L1 015 103 5 5 103 110 9
110
1 5 5 330 331 204 4 4 106 102 3 X2 3 125 102 3 3 102 8
X1 P.C.B.
Diagram EC29
6 6 342
¥ k7 (stop) ¥ 203 3 3 107 EC313 Board EC110 104 1
2
1 2 2
More on
pg 5/15
4 ¥ 1 1 333 ¥¥ 332 / 206 6 6 109
EC11
105 2
6 2 3
1
3 2 124 Board EC110 101 1 1 101 2
+ 1
4 diagram
service 4
290 3 3
L2
¥ S7 (man)HF1
HF2
L1
2 S3 123 4
5
6
5 4 025 4 4
4.57.71.1452
manual safety S9
292 10 10 1 6 6 waste 6 6
cover
STITCH
3 334 8 8 311 S5 (hold)
GREEN
201 134 More on diagram 020
JOG EC11
2 9 9 309
335
JOG 9.133.294
9
4 4 8 EC111 - 15 EC111 - 15
10 114 122
2
7 7 1 7 K2 K2
6
1
3
4
4 K1 motor K1 motor
9 2 X2
8 6
10 3
5 5 2 3
110
121
X3 3
7 2
1 6 More on diagrams X2 1 4 1
2 4 2 4
4.47.71.1361 & 1449
3 5 6 3 6
5 X1
1 4 5
C/C -jogger More on diagram 6 Finishing units
CN7 5
9
8 4.65.71.1069
"AGR or TR" need to be 10 7
BLK
More on diagrams More on diagrams interconnection
3

selected in menu "PREF" 1

5
4.53.71.1453 & 1454 4.57.71.1387 & 1388
6 RED 2
4
X2
¥ Drive pulses
4 1
2
3 5 GREEN
¥ Interlocks
2/5

Rev. May 2003

TD-T See wiring diagram
4.46.71.1344 H
2/6
 AGR-P / T

ADJUSTMENTS
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ISO 9001
3/b
 AGR CLUTCH SHAFT

REQUIREMENT:

1. Clutch shaft must be positioned so there is equal clearance between the

eccentric bllocks # 1 and side frame.
2. The clincher cam follower must be on the low of cam # 3 when eccentric
blocks # 1 are in home position.
3. Check that micro switches on cam are not activated.

ADJUSTMENT:

1. Position shaft assembly so there is equal clearance between eccentric

blocks # 1 and side frame (check for clearance between 4 and 5).
2. Butt collar # 2 against side frame - tighten set screw.
3. With eccentric block # 1 on operatorts side of machine at 12 o'clock, rotate
clincher cam # 3 so brake # 4 is firmly on flat of cam (View A-A).
Butt cam against non-operator side frame tighten lock screws.

3/1
 AGR CLUTCH SPRING

REQUIREMENT:

1. Clutch must be set so it disengages with the clutch shaft in the home
position.
2. Switch on AGR, without motor running, turn flywheel ( to tighten clutch
spring ); check by pushing manual stitch button that clutch is disengaged. If
not, adjust as described below.

ADJUSTMENT:

1. Hold clutch shaft assembly with eccentric block # 1 at 12 o'clock on

operator's side.
2. Loosen set Screws # 8.
3. Position clutch assembly # 6 so the lip on it is + 3 mm ( disengaged )
beyond relesse lever#7.
4. Lock clutch assembly # 6 in place with set Screws # 8.

3/2
 AGR PAPER STOP AND EJECTION CAM

REQUIREMENT:

1. Cam must be set on shaft so the paper stops solenoid and the eject roller
solenoid are energized when the stitch heads are on the upstroke.

ADJUSTMENT:

1. With Clutch shaft in home position, loosen set screw # 2 in cam # 1.

2. Rotate cam until cam lobe is approximately 5 mm (1/5") away ,from switch
actuator. In that position, make sure switches are not activated (see point 6).
3. Tighten screw # 2 in cam.
4. Trip clutch relesse solenoid and manually rotate machine.
5. Check that switches # 3 and # 4 are actuated by cam but not bottomed out.
6. If switches adjustment is necessary, loosen mounting screws # 5 and re-
position mounting bracket.

3/3
 AGR SIDE JOG COLLARS

REQUIREMENT:

1. Collars must be set for adequate side jog and full return of jogger by return
spring.

ADJUSTMENT:

1. Position cutside collar # 1 18 to 20 mm from the end of side jog shaft

tighten set screw. 2. manually hold side jog solenoid energized and position
Inner collar # 2 40 mm from inside of operator’s side frame.

MAINTENANCE:

Make sure that magnet core is regulary cleaned (remove grease) to prevent
excessive friction which wouid slow down the return of mobile side jogger.

3/4
 AGR LOWER EJECTION ROLLERS

REQUIREMENT:

1. Lower rollers must be positioned so they do not rub against the sides of the
cutouts in the guide plates.

ADJUSTMENT:

1. Loosen set screws in lower rollers # 2.

2. Install guide plate # 1 and lock in place with mounting screw.
3. Position rollers for clearance in cutouts.
4. Tighten set screws in roller hubs.

3/5
 AGR PAPER STOP CAM

REQUIREMENT:

1. Stop Hold Down Cam must be adjusted to hold paper stops down when
saddle stitching.

ADJUSTMENT:

1. Turn knob so stops # 4 are lowered (figure 1).

2. Loosen screw # 1 in center of cam # 2.
3. Position cam so it is up against stop solenoid Arm # 3 and stops # 4 are
slightly below the brass mounting bracklet. (Fig. 2).
4. Tighten screw # 1.

3/6
 AGR UPPER UNIT TO LOWER FRAME ADJUSTMENT

REQUIREMENT:

1. When unlocked, AGR upper unit shouid roll freely on base Unit.

ADJUSTMENT:

1. Loosen screw # 1 inside side frame.

2. Tum eccentric # 2 so roller # 3 is firmly on rail.
3. Check that guide # 4 is not binding to lower rail.
4. Tighten screw # 1 - repest for non-operator's side, if nocessary.

3/7
 AGR DRIVE BELT

REQUIREMENT:

1. Drive belt must not slip and must track properly.

ADJUSTMENT:

A. Adjust tension by loosening motor mount screws # 1 and position motor for
maximum flat belt tension.
B. Loosen set screws and position pulley # 2 for proper belt tracking.

3/8
 AGR UPPER EJECTION ROLLERS

REQUIREMENT:

1. Ejection roller must travel without any bind and solenoid must be adjusted to
provide enough pressure to properiy eject paper.

ADJUSTMENT:

1. Loosen screws # 1 and position solenoid so linkage # 2 is straight up and

down. tighten screws # 1.
2. Adjust Nut # 3 so there is an 8 mm gap between upper and lower rollers.

3/9
 AGR CLINCHER HEIGHT

The purpose of the clincher is to bend the legs of the stitch after they have
penetrated the paper set.

REQUIREMENT:

Clinchers must be set to proper height to close legs of stitches evenly.

ADJUSTMENT:

1. Disengage stitching heads from drive bar.

2. Manually trip clutch and rotate until drive bar is all the way down and
clincher cam follower is on highest position on clincher cam.
3. Loosen lock screws # 1.
4. Insert a 1.6 mm (.063") feeler gauge between clincher driver # 3 and
clincher point holder # 4. With gauges in place, adjust arms # 2 on clincher
sheft so both clinchers are equal and their upper side horizontal.
5. Lock # 2 before re-tightening screws # 1.
6. Stitch 2 sheets and check.
If the sheets are cut, clinchers are adjusted too high.

3/10
 AGR CLINCHER MAINTENANCE / ADJUSTMENT.

REQUIREMENT:

To prevent erratic missed stitchings, keep clinchers B clean from paper dust and
pieces of wire.(check requlary points A & B).
Sometimes it will be necessary to remove the clincher ass'y for proper cleaning.

ADJUSTMENT:

1. Remove clinchers ass'y by unscrewing M 5 nuts # 1, from screws # 2.

While uncrewing # 1, it is recommended to hold the screws # 2 ( 2,5 mm
allen key ) because they are secured with loctite 638 in mobile clinchers sup
port # 3.
2. Clean clinchers.
3. Put back clinchers and back stop support Insert locking washers
where illustrated
4. Tigthen nuts (see recommendation P T 1 ) and unscrow 1/2 turn.

3/11
3/12
 AGR-P / T

STITCHING HEAD
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ISO 9001

Replacing bender bar.
Bender bar friction plug
1. Bender bar
The bender bar bends the wire
over the swivel and forms it
into an unclinched stitch. The
legs of the stitch are guided
towards the work material by
the bender bar grooves. The
legs of an unclinched stitch
should be per pendicular to the
crown. When the bender bar
grooves become worn, the
legs tend to fiare out they
emerge from the
grooves. This causes the legs
to strike the clincher improper-
ly. As a result, one or both legs
will crumple and a broken dri-
ver bar or a broken bender bar
can result. If the lower end of
the bender bar groove
becomes chipped, it will not
support the wire and may
cause the stitch to break at the
crown.
Replace the bender bar
assembly. Other bender bar
tunctions are related to wire
cutting (section L), and driving
(section H).
2. Bender bar friction plug
and/or spring
Two parts furnish pressure to
coordinate movement of driver
bar and bender bar. If pressure
is insufficient, proper timing is
not maintained for the action of
the grip. As a result, wire feeds
backwards. Replace the plog
and/or spring.
3. To replace bender bar fric
tion plug and/or bender
bar friction spring:
1. Remove bender bar assem-
bly by following Steps 1
through 19 of "How to
Dismantie Head".
2. Remove bender bar friction
bushing (A). Bender bar friction
plug (B) and spring (C) will be
released forward from bender
bar assembly.
3. Replace plug and/or spring
and re-assemble.
4/1
 Driver Bar
The driver bar (A) has several
functions:
1. It imparts the downward
thrust from the driving slide
assembly (B) to the bender bar
assembly (C) and the driver
(D).
2. It returns these parts to the
neutral position on the upstro-
ke.
3. In conjunction with the grip
release slide (E), it controls the
movement of the bender bar
latch (F) that opens and closes
the grip (G).
if the notches (H) at the top left
side of the driver bar become
worn, the grip will not remain
open on the upstroke. As a
...........It the wire feeds back-
wards ........buckles above the
grip and .........now the tension
pawl. Worn notches can also
cause uneven wire draw.
Replace the driver bar.
While driver bar is out for ins-
pection, check the driver
4/2
end retaining spring for proper
tension and to make certain
there is no dirt lodged behind
it.
The notches shown on left side
of driver bar play an important
part in function of bender bar
assembly therefore, corners
should be free of dirt and
notches not marred.
Driver
The driver rides within the ben-
der bar grooves as part of the
bender bar assembly.
As this assembly reaches the
lower contact point of the notch
in the grip release slide, the
bender bar latch is forced
inward, releasing the wire grip
and permitting the bender bar
assembly to continue down-
ward with the driver riding on
top of the formed stitch.
When the bender bar is stop-
ped against the work material,
the driver
continues downward to exert
pressure on the crown of the
stitch, driving it through the
work material.
If the driver is chipped it allows
the leg of the stitch to back up
into the broken area.
This causes the corner of the
crown to fracture or a "spike"
section to protrude above the
crown.
A chipped driver is usually the
result of driving a stitch on top
of another stitch. A worn driver
often causes deformed
stitches or fracturing at the cor-
ners of the crown.
The driver is reversible for lon-
ger use.
Occasionally, a stitch is caught
behind a driver.
This causes improper align-
ment of the driver.
As a result, successive stitches
are distorted at the crown.
Remove the driver and clean
the bottom portion of the driver
bar.
 To remove the driver:
1. Cut the wire at the bracket
and pull the loose end out.
2. Swing the swivel operating
spring (A) to the left.
3. Remove the swivel.
4. Insert a pointed object into
the hole (B) on the driver and
press it on the high end of the
spring which is located behind
it.
5. Slide the driver down and
out of the head.
6. Clean, reverse or replace
the driver.
7. Re-assemble.
Bender bar latch grip,
grip release slide and
face plate
The bender bar latch opens
and closes the grip and is
actuated by the grip relesse
slide and driver bar.
If the contact points of the latch
become worn, timing of the grip
is erratic and
uneven wire feed results.
A dirty latch will decrease pres-
sure of the grip on the wire.
This causes wire slippage.
Clean or replace the latch.
The grip spring (A) exerts pres-
sure on the bender bar latch
(B) to close the grip (C) at the
start of the downstroke.
The grip release slide (D)
actuates the bender bar latch
at point X to open the grip after
the correct amount of wire has
been fed to make a stitch. The
serrated teeth on the grip must
be sharp or slippage will occur,
producing uneven wire draw.
When the face plate (E) is
adjusted (See"Changing For
work Thichness,") a pivotal
action (at point F) changes the
position of the grip release
slide.
When the face plate is raised, it
moves the grip release slide
down. The gripper can then
remain closed longer on the
downstroke, feeding more wire
for the stitch. When the face
plate is lowered, it moves the
grip release slide up.
The gripper then will open soo-
ner on the downstroke, feeding
less wire for the stitch.
If the grip spring is weak, un-
even wire draw will result.
Replace the grip spring.
If the contact points on the grip
release slide and/or the bender
bar latch are worn, wire adjust-
ment will not remain accurate.
The face plate stops the ben-
der bar assembly at the top of
its stroke and allows the ben-
der bar latch to close the grip.
When the face plate is too high,
too mach of the upstroke has
been used before the bender
bar hits the face plate. In the
remaining portion of the upstro-
ke, the driver bar cannot conti-
nue upward enough to release
the bender bar latch so that it
can close the grip.
If the grip does not close, lower
the face plate.
4/3
 Wire cuttera
The purpose of the wire cutters
is to shear the wire cleanly.
There are two wire cutters,
upper and iower. The upper
wire cutter (A) receives wire
from the grip through the wire
cutter lead-in hole (B). it also
serves as the cut-off die. The
lower wire cutter (C) is the cut-
ting knife. If the cutter breaks, il
will cover the lead-in hole.
This prevents the wire from fee-
ding. If the cutting surfaces
become worn, burrs will result
on the end of the wire. This pre-
vents the wire from feeding into
the swivel. As a result, the wire
buckles beveen the cutters and
the wire ip. Reverse, interchan-
ge or replace the wire cutters.
To reverse, Interchange
or replace the wire
cutters:
1. Loosen both face plate
retaining clips (D) at bottom of
bonnet.
2. Spring the face plate out
1/8” while holding the cutter
slide in position (E).
3. Slide the cutters out to the
left.
4/4
4. Reverse, interchange or
replace the cutters.
NOTE: When installins the cut- actuates the lower wire cutter
ters, make sure that
a): lip on upper cutter (F) fits If the slide is worn or broken,
into the recess behind the the wire cutter is not actuated.
screw (G) and,
b): that the lip on the bottom
cutter fits into the slot (H) in the
wire cutter operating slide (1).
The wire cutter operating slide
actuates the lower wire cutter.
If the slide is worn or broken,
the wire cutter is not actuated.
Replace the operating slide.
The slot in the lower part of the
face plate contains the wire
cutters and maintains a close fit
for wire shearing. If this slot be-
comes oversized, the wire will `
not be cut off.
Replace face plate.
To replace the face
plate: see Steps 1
through 8,
NOTE: The lug (C) in the face
plate must match the notch (D)
in the grip release adjusting
lever (E) or damage to the
head may result.
Wire cutter operating
slide
The wire cutter operating slide
which acts as the cutting knife.
Replace the operating slide.
To replace the wire
cutter operating slide:
1. Cut the wire at the bracket
and pull the loose end out.
2. Remove stitcher head
assembly.
3. Lift end of spring (L, )
out of bottom swivel.
4. Swing the spring up to dis
engage it and lift out.
5. Slip the swivel operating
cam (M, )forward and
off the stud.
6. Pull the swivel forward.
7. Loosen the four face plate
retaining clips (A, )
3. Lift the face plate (B, )
9. Remove the cutter opera-
ting
slide (1, )
10. Insert a new cutter opera-
ting slide.
1 1. Re-assemble.
 Swivel
The swivel (J): 1 ) receives the.
wire from the cut-off die,
2) holds the wire while it is
being cut, then 3) turns it to a
horizontal position, moves it
under the bender bar grooves
and 4) supports the wire while it
is being formed into a"U-sha-
ped" stitch.
The wire lead-in hole of the
swivel must be aligned with the
wire as it comes through the
wire cutters. If the swivel is
improperly aligned, the wire
hits the swivel and buckles.
Adjust upper two wire straighte-
ners until wire slips past swivel.
.......rs on the swivel prevent
the .......from entering the swi-
vel.......s causes wire buckLing.
Remove the swivel and polish
the lead-in radius.
The swivel hook spring exerts
pressure on the hook so that
the wire is held firmly in the swi-
vel. If the hook is broken or
there is not sufficient pressure
exerted on the hook, the wire
will fall out. To determine if pro- and the tension applied by the
per pressure is being exerted swivel operating spring. Make
on the hook, remove the swivel any necessary adjustment of
and insert a cut length of wire in the swivel holder or replace the
the swivel under the hook. Hold swivel operating spring if weak.
swivel between thumb and
forefinger. Attempt to jar wire The wire is fed into the swivel
loose by hitting heel of hand on and held for forming. If the swi-
top of table or against other vel is dirty, the wire is not grip-
hand. With proper pressure, ped securely enough and drops
wire will remain in swivel. With out. Remove and clean the swi-
insufficient pressure, wire will vel. If the edges over which the
fall from swivel. Replace the wire is formed are sharp, the
swivel. corners of the stitch crown will
fracture. Remove the swivel
The swivel holder and swivel and polish the edges with a fine
operating spring are respon- emery cloth.
sible for alignment of the wire
beneath the bender bar To remove, adjust or
grooves. The position of the replace the swivel
swivel holder determines how holder:
far the swivel is pushed forward
under the bender bar by the 1. Swing the swivel,operating
swivel operating spring (L). A spring to the left.
weak spring will not push the 2. Remove the swivel.
swivel in far enough and with 3. Loosen the swivel holder
this improper alignment the screw (N).
bender bar will knock the wire 4. Adjust the swivel holder in
from the swivel or will shear the or out.
wire into pieces. To secure pro- 5. Tighten the swivel holder
per alignment, check the posi- screw.
tion of the swivel holder 6. Re-assemble.
4/5
 Removing and Dismantling Stitching Head (Single & Multiple-Head Stitchers)

18. Loosen face plate clamp screw

and slide out faceplatelocating black

16. Remove screw DETAIL OF BENDER BAR

ASSEMBLY
19. Slide the driving slide
and bender bar assem-
blies from from the top.
When re-assembling,
hook bender bar to driving
slide before sliding in
place. This must be
assembled as a complete
unit.
17. Slide tension spring
ket and adjusting from
top

F-How to install Swivel Operating Cam

B A
C
CAUTION
When re-assembling, make certain that pin (index A) is
visible and is aligned with slot (index B) of swivel ope-
rating cam (index C). If not assembled in this way, the
bonnet casting will crack or break on the next cycle
under power. It is recommended that the stitcher be
turned over by hand to test that proper re-assembly
procedure has been followed.

4/6
 Wire straighteners descends. straighteners prevents the grip
Adjust the upper wire straighte- (D) from feeding the wire
All colis of stitching wire have a ner. smoothly. This causes variation
certain amount of bundle curve. in leg length.
The purpose of a wire straigh- The lower wire straightener
tener is to remove this curve. curves the wire to the right so NOTE: Check the wire straigh-
There is both an upper wire that it enters the swivel (C). If teners when changing coils or
straightener (A) and a lower the wire is not curved enough it wire sizes to insure the accura-
wire straightener (B) on all hits the swivel and buckles. te and proper feeding of wire.
these stitchers. After the wire has been cut, if
there is not enough curve in the Tension pawl
The upper wire straightener wire, it will fail out of the swivel.
should feed wire parallel to the Adjust the lower wire straighte- The tension pawl (A) and
face plate. This insures that the ner so that the wire curves as spring (B) apply pressure on
wire which enters the swivel is shown in . Improper straighte- the wire to prevent back feed. If
straight and will be aligned with ning of the wire can also cause the pawl becomes worn or the
the grooves in the bender bar. the stitch legs to buckle or turn spring becomes weak, the wire
It the wire is not parallel to the out because they strike the feeds backwards. Reverse or
face plate, the wire is sheared clincher improperly. Excessive replace the tension pawl and/or
in the swivel as the bender bar tension on the wire spring.

4/7
 c.p. bourg S. A.
N. V. c.p. bourg S.A.

rue des Technologies, 22 rue Millewee, B.P. 85

B-1340 Ottignies (Belgium) L-7201 Walferdange (Luxembourg)
Tel.: + 32 (0) 10 / 62 22 11 Tel.: 352 / 33 24 47
Fax: + 32 (0) 10 / 61 69 03 Fax: 352 / 33 19 99
e-mail: export.be@cpbourg.com e-mail: cpbourg@pt.lu
web: www.cpbourg.com

c.p. bourg G.M.B.H.

c.p. bourg Inc.

Schweizertrasse 70 / 1 50 Samuel Barnet Bd.

D-72336 Balingen (Deutschland) New Bedford Industrial Park
Tel.: +49 7433 998 1680 Massachussets 02745 (USA)
Fax: +49 7433 998 1686 1285 New Bedford
e-mail: cpbourg_germany@cpbourg.com Tel.: 1/508.9982171
Fax: 1/508.9982391
e-mail: cpbourg@worldnet.att.net

c.p. bourg S.A.

SILIC 410
32, rue des G meaux
F-94573 Rungis (France)
Tel.: 33 / 1.46873214
Fax: 33 / 1.46875217
e-mail: cpb_france@cpbourg.com

http: //www.cpbourg.com
ified b
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ISO 9001