WELDING PROCEDURE AS PER ASME SEC.

IX
2004 EDITION
SPECIFICATION (WPS) Sheet No.: 1 of 2
Company Name : FABZ Fabricom India (P) Ltd. Prepared By : Chaks
Welding Procedure Specification No.: WPS/FABZ/02 Date 15 FEB 2010 Supporting PQR No.(s) : -----------
Revision No. 0 Date
Applicable Code/Spec ASME IX /ASME B31.3
Application CU & CUNI - Groove & Fillet Weld
Welding Process(es) GTAW Type ■ Manual

Joints (QW-402) Details

Joint Design Ref: Sketches
Backing Base Metal For Socket Welding
Backing Material (Type) N/A (Backing & Retainers)
T

(Unit : mm )
BASE METALS(QW-403)
P-No. 1 Group No. 1 to P-No. 1 Group No. 1
Specification Type and Grade CUNI (90-10) SB 466 UNS 70600 Or Equivalent
to Specification Type and Grade CUNI (90-10) SB 466 UNS 70600 Or Equivalent
Or
Chem.Analysis and Mech.Prop
to Chem.Analysis and Mech.Prop
Thickness Range:
Base Metal Groove Groove 1.6mm to 6 mm Fillet ALL
Pipe Dia Range Groove ALL Fillet ALL
Others N/A N/A

FILLER METALS(QW-404) GTAW SMAW

Spec. No.(SFA) A 5.7
AWS No.(Class) ER Cu Ni
Manufacturer SAGE WELDS,ESSAB,ADOR,GEE,D&H
F-No. 2.0873
A-No.
Size of Filler Matals 1.6,2 & 2.5 mm dia
Weld Metal
Eletrode-Flux(Class) N/A
Flux Trade Name N/A
Consumable Insert N/A
Other N/A
WPS NO.: WPS/FABZ/02 Dated 15 FEB 2010 Sheet No. 2 of 2
POSITIONS (QW-405) Groove Fillet POSTWELD HEAT TREATMENT (QW-407)
Position(s) of Groove 6 G (ALL) All Temperature Range N/A
Welding Progress: Up Hill Time Range N/A

Position(s) of Fillet All Positions GAS (QW-408)

PREHEATING (QW-406) Percent Composition
Preheat Temp. Min. 26 degree C (Ambient) Gas(es) Mixture Flow Rate
Interpass Temp.Max. 150 degree C Shielding Argon 99.99% 10-15lt/min
Preheat Maintenance None Trailing Argon 99.99% 10-15lt/min
Backing Argon 99.99% 10-15lt/min
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC DC Polarity : EN & EP ( Electrode Negative / Positive )
Amps (Range) 55 to 80 Volts(Range) 22 to 35
Tungsten Electrode Size and Type 1.6mm,2% Thoriated (Pure Tungsten, 2% Thoriated etc.)
Mode of Metal Transfer for GMAW N/A (Spray Arc,Short Circuit Arc. etc)
Electrode Wire feed speed range N/A
TECHIQUE (QW-410)
String or Weave Bead String or Weave Bend (Max 2.5 Times the dia of Electrode)
Orifice or Gas Cup Size 6.8mm Dia
Initial and Interpass Cleaning Brushing, Grinding,& Wire Brushing
Method of Back Gouging N/A
Oscillation N/A
Contact Tube to Work Distance N/A
Multiple or Single Pass Multiple Pass
Multiple or Single Electrodes Single
Travel Speed (Range) 1 - 2.5 INCH PER MINUTE Max
Peening N/A
Other N/A
WELDING PARAMETER
Filler Metal Current Travel Speed
Volt Range
Weld Layers Process Range Heat input KJ/mm
Class Dia Type Polarity Amp Range ( volts)
(mm) (amps) (mm / min)
ROOT GTAW ER-Cu Ni 1.6 DCEN 70-100 08-12 40-60 0.8-1.2

CAP GTAW ER-Cu Ni 1.6 DCEN 70-100 08-12 50-60 01-1.2

Prepared by Reviewed & Approved by

NAME Jayas Khan J.CHAKRABORTI

SIGNATURE

DATE 15 FEB 2010