Dr. Ubhare Et Al: CAD/CAM Era in Prosthodontics

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Dr.

Ubhare et al: CAD/CAM Era in Prosthodontics

THE CAD/CAM ERA IN


PROSTHODONTICS
Dr. Pooja Ubhare*, Dr. Naisargi Shah**, Dr. Praveen Badwaik***,
Dr. Sangeeta Yadav****, Dr. Ashutosh Pai*****, Dr. Prashant
Patil*****

*PG Student, **Professor & Head, ***Professor, ****Reader,


*****Lecturer
Dept. of Prosthodontics and Crown &Bridge, Terna Dental College, Nerul, Navi
Mumbai.

Abstract

In prosthodontics conventional fabricating oral and facial


methods for fabrication of oral prosthesis. This article highlights
and facial prosthetics have been advantages of CAD/CAM and its
considered the gold standard for applications in various treatment
many years. The development of modalities in which CAD/CAM
CAD/CAM technology have will be used is of benefit,
provided an alternative way of allowing for prosthodontically

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driven implant placement and Key words: CAD/CAM, scanners,


ideal substructure design for scan bodies, healing abutment,
optimal esthetics and surgical template
biomechanics.

Introduction:1-4

Dentistry has fully embraced the to design a prosthesis using


digital age, the technological CAD/CAM software and then
changes taking place over the fabricate a complex restoration,
years are truly revolutionizing such as inlays, onlays, veneers,
the way dentistry is practiced. To crowns, fixed partial dentures,
add to the list of remarkable implant abutments, even full
advancements is Computer mouth restorations and complete
Aided Design (CAD) and dentures. CAD/CAM is also
Computer Aided Manufacturing being used in orthodontics in the
(CAM) technology which allows form of invisalign aligners.
the dentists to provide better care CAD/CAM technology was
to the patients, it not only developed to overcome several
reduces the human efforts but drawbacks associated with the
also eradicates many conventional lost wax
manufacturing errors induced in techniques. The first was to
conventional methods. eliminate shrinkage and
expansions associated with wax
Recent dental CAD/CAM
and models. The second was to
systems are able to fabricate the
eliminate shrinkage and
prostheses directly from the data
porosities associated with casting
obtained from the patient’s
procedure. The third was to
mouth. Three dimensional (3D)
make restoration of tooth easier,
technologies can allow the user

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faster, and more accurate in critical insight into the various


terms of precision and fit. In CAD/CAM technologies which
most cases CAD/CAM are being used to fabricate highly
technology can be used to aesthetic and biocompatible
provide restorations to patients restorations for restorative
within the same day. dentistry.
This review article gives a

Historical background:2-4

Computer aided- part of his thesis at MIT in the


designandmanufacturing(CAD/C early 1960s. However the first
AM)evolvedfromtheengineering commercial CAM software
demands of aerospace and system, a numerical control
automotive industries. It was programming tool named Pronto
more than 2,300 years after had already been developed in
Euclid that the first true CAD 1957 by Dr. Patrick J Hanratty
software, a very innovative and thus he is often referred to as
system called “sketchpad” was “the father ofCAD/CAM”.
developed by Ivan Sutherland as

Evolution of CAD/CAM systems:

• 1971: Duret’s experimental started developing the CEREC


research. system.
• 1979: Heitlinger Rodder’ • 1984: Fujita concerned with
sexperiment. transferring the manufacturing
• 1980: Mormann & Brandestini processes to the dental care

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industry. Ceram (Wol Dent Gmb H,


Ludwigshafen, D).
• 1985: Siemens Dental, today
SIRONA, creates the CEREC
• 2002: Creation of Bego Med
system(Germany).
difacturing (Medical Bego,
• 1989: CDS Dental (Switzerland)
Bremen).
creates DCS President and Nobel
Biocare AB creates PROCERA.
• 2003: Creation of Perfactory
• 1990: Creation of Digident
(envisiontec, Gladbeck, D);
(Girrbach Dental GmbH,
creation of the Xawex Dental
Pforzheim,Germany).
System (ZrN process, I-Mes,
• 1991: Creation of Celay
Eiterfield).
(Mikrona Technologies,
• 2005: Creation of Dental
Spreitenbach,CH).
Designer 3Shape (3Shape A/S,
• 1993: Creation of Cicero
Copenhagen, DK); Creation of
(CiceronDental Systems,Hoorn,
ADG - SW General Subdirector
NL).
- Software for Automated
• 1995:Creation of Cercon Smart.
Prosthesis Generation, Dental
• 2001:Creation of Etkon (etkon
GmbH, Pforzheim, Germany).
AG, Gräfelfing, D), Creation of
• 2007: Cadent iTero system.
Everest (KaVo, Leutkirch,
• 2008:E4D Dentist system.
Germany), Creation of Lava (3M
• 2008: Lava chair side oral
ESPE AG, Germany), Creation
scanner (COS).
of EDC (Wieland Dental,
• 2004: 3M True definition
Germany)Creation of Wol-
scanner “WAND”

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Dental CAD/CAM process and the dental market:

its components:4, 5, 6 ● Lava scan st (3m espe,white

light projections).

The contemporary CAD/CAM ● Everest scan (kavo, white

systems consist of three light).

components: ● Es1 (etkon, laserbeam)

a) Scanner: a digitalization tool 2) Mechanical scanner:

that transform the present In this scanner variant, the

geometry into digital data that master cast is read mechanically

can reprocessed by the computer. line-by-line by means of a ruby

Basically there are two different ball and the three-dimensional

scanning possibilities: structure measured.

 Optical scanners. Eg.


1) Procera Scanners Piccolo.
 Mechanical scanners.
2) Forte (Nobel Biocare).

1) Optical scanners:The basis ofthis

type of scanner is the collection Commercially available

of three-dimensional structures scanners

in a so-called ‘triangulation 1. Cerec® – by Sirona Dental


procedure’. Here, the source of System Gmbh (De)
light (e.g. laser) and the receptor
2. Itero – by Cadent Ltd (Il)
unit are in a definite angle in
their relationship to one another. 3. E4d – by D4d Technologies,

Either white light projections or Llc (US)


a laser beam can serve as a
4. Lava™C.O.S. – By 3m Espe
source of illumination.
(US)
The following can be named as
5. IOS fast scan – by IOS
examples of optical scanners on
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technologies, inc.(US) 8. 3 D progress – by Mht (it) and

mhtoptic research ag (Ch)


6. Densys 3d – by densys ltd. (il)

9. Direct scan – by Hint - Els


7. Dpi-3d – by Dimensional
Gmbh (De)
Photonics international,inc. (US)
10. Trios – by 3shape A/S (Dk)

b) CAD unit:
A software unit that reconstructs scanning process and confirms
the 3d geometry and morphology the features of the preparation.
of the restoration or create tool These data are stored in a special
path for fabrication of format called standard
restoration. The operator enters transformation language (STL)
the data acquired from the data.
c) CAM unit:
A production technology that device. Processing devices are
transforms data set into the distinguished by means of the
desired product. Cad software number of milling axes:
are converted into milling strips
• 3-axisdevices.
for the cam-processing and
• 4-axisdevices.
finally loaded into the milling
• 5-axis devices.

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Flowchart 1: Overview of CAD/CAM process

Application of CAD/CAM an aesthetically pleasing


technology: restoration. Then the fit is
1. CAD/CAM technology in confirmed in the patient’s mouth

fixed prosthodontics:4 and requiredadjustments are

Cerec in lab system - the tooth done.CAD/CAM provisionalscan

preparation die is secured in the be either fabricated in the clinic

scanning platform and data is or laboratory environment by


captured with a non-contact using polymethyl methacrylate

laser. A ceramic block (ingot) is resin and bis-acryl composite

placed in the milling chamber. resin materials or by using a pre-


Two milling diamonds create the fabricated polycarbonate form.
precise restoration. Porcelain Advantages: avoids patient

build-up is done which results in discomfort, prevent the heat of

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polymerization and shrinkage, strength and lower wear on


higher loadbearing capacitiesand antagonists enamel.
significantly lower tensile

2. CAD/CAM technology in records in the design

Complete Dentures:3, 5, 7 software.Scanning is


performed with an optical 3D
Following the basic protocol
scanner (model smart, open
for complete denture after the
technologies srl). Once the
initial examination, primary
complete denture have been
impressions, definitive
virtually designed in gds
impressions of the maxilla and
software, a preview is sent for
mandible are made with
evaluation using 3D viewing
thermoplastic border moulding
software. The digital dentures
material, maxillomandibular
are then fabricated from pre
relationship is recorded, thin
polymerized resin acrylic
wash was made in the occlusal
pucks. After placement,clinical
rims to create enough detail to
evaluations of the fit, retention,
match to the definitive
stability, occlusal relationship,
impressions when aligning the
esthetics, and phonetics are
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performed.

3. CAD/CAM technology in wax pattern is made. Of this


maxillofacial completed wax pattern, once

prosthodontics:1,2 again computer assisted three


dimensional imaging is done.
CAD/CAM is widely used for
Data is entered in computer and
the fabrication of maxillofacial
prosthesis is milled by computer
prostheses, extraoral radiation
aided milling machine. Thus, a
devices, individual respiratory
silicone maxillofacial prosthesis
masks and facial protection
is fabricated using CAD/CAM
devices etc. Three-dimensional
technology.
surfaces imaging is done by
using CAD software. This 3-d Advantages: include reduced

surface image aids in the surgery time and anesthetic

fabrication of resin model with exposure, as well as a lowered

lithographic technique and then risk for iatrogenic infection.

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4. CAD/CAM technology in removable partial denture:1,2,5,7

Prostheses fabrication of cast partial dentures can be done using co-cr alloys or
commercially pure titanium and ti-6al-4v alloy by utilizing cad-cam
technologies.William et al have demonstrated a method of fabrication of
removable partial denture framework design using CAD/CAM technologies.
Using CAD/CAM software the removable partial denture framework design is
built on a three-dimensional scan of the patient’s cast.

5. CAD/CAM technology in technique. Another duplicate


abutment is milled, which is
Implant Prosthodontics: 1, 6, 8
functionally identical to
The software uses the primary abutment. CAD/CAM
information from digital abutments can be made of
position recognition of the Telio CAD abutment blocks.
patient’s implant platform to These blocks are made of
create the custom abutment polymethylmethacrylate
computerized designing of (PMMA), a durable material
abutment is done and primary that can be shaped and polished
abutment is fabricated from to create a natural look.
commercially pure titanium via
CAD/CAM technology can
computerized-milling

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also be used to create custom using this technology can


healing abutments that better require less re-contouring,
prepare the patient’s tissue for thereby saving the patient from
the CAD/CAM implant. additional dental work and
Healing abutments created expense

Fig.10A: milled CAD/CAM healing abutment from PMMA block with titanium
insert.
Fig.10B: milled CAD/CAM impression coping with titanium insert.

Advantages: - precision, milled reduced chair time.


from titanium bases due to the Computerized designing of
material’s biocompatibility and abutment is done and primary
known hygienic characteristics, abutment is fabricated from
strong and corrosion-resistant commercially pure titanium via
implant base thus computerized-millingtechnique.
biocompatibility ideal coronal Another duplicate abutment is
preparation, correct path of milled, which is functionally
insertion, perfect emergence identical to primary abutment,
profile, 6° angled implant axis, thus reducing chair time.
shaped like a natural tooth and

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6. Fabricating implant- portion, known as the base. The


supported restorations scan region is the main
using CAD/CAM Intra-Oral component used to digitally

Scan Bodies (ISB):9 register the orientation and


angulation of an implant. A flat
Inaccurate transfer of the
side is usually incorporated to
implant position can lead to an
create an asymmetrical shape
ill-fitting prosthesis, which may
which helps to index the ISB
ultimately result in both
and improve the surface
biological and mechanical
recognition performed by the
complications. Direct workflow
CAD software. The body
includes ISBs and an intraoral
extends from the scan region to
scanning device to generate a
the base and is made of a
digital impression directly from
variety of materials including
the patient’s mouth. Once
polyetheretherketone (PEEK),
captured accurately, a digital
titanium alloy, aluminum alloy,
implant analog can then be
and various resins. The base is
placed in a digital model with
responsible for creating the
specific implant/ ISB libraries,
mating surface between implant
and dentistry-specific CAD
and ISB and may or may not be
software is used in fabricating
the same material as the body.
the restoration. ISB generally
consists of 3 distinct Advantages:Greater accuracy,
components: the upper portion, improvement in patient-
called the scan region; the centered outcomes and reduced
middle portion, known as the procedure time.
body; and the most apical

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Fig. 11 Components of ISB. Fig. 12 Intraoral scanner used to capture.

7. CAD/CAM technology in remaining dentition, surrounding


fabrication of Surgical intraoral soft tissue, and

Guides:10,11,12,13 underlying craniofacial hard

Advancements in 3-dimensional tissue can be visualized in great

(3D) imaging and computer-aided detail in a single virtual entity.

design/computer-aided Digital waxing or virtual teeth

manufacturing (CAD/CAM) arrangement can be performed in

technology have significantly this single virtual entity to

altered the conventional subsequently determine

workflow of prosthetic-driven prosthetic-driven implant

implant planning. The goal of this planning. A CAD/CAM surgical

digital pathway is to create a template can then be milled on

virtual model of the patient, the approved surgical plan. The

beginning with CBCT imaging CAD/CAM surgical template is

and intraoral scanning. The used in conjunction with

DICOM files generated by CBCT computer-guided surgery and can

imaging and standard tessellation incorporate metal sleeves and

language (STL) files generated special surgical instruments to

by intraoral scanning can be fully control accurate drilling

imported to the implant planning depth and angulation during

software. By superimposing the implant surgery.


DICOM and STL files, the A CAD/CAM surgical

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template can be supported by eliminate the need for a time-


teeth, mucosa, bone, mini- consuming, laboratory-
implants, or a combination of fabricated radiographic
these to realize the computer- template, and achieve higher
guided implant surgery precision and accuracy in
approach. implant position and
Advantages: Digital pathway angulation than implant
can significantly reduce the placement without surgical
number of clinical visits, guide templates.

Materials used for CAD/CAM system: 2

Material Examples Description

Metals Coron (Etkon: Non- Titanium, titanium alloys and chrome cobalt
Precious Metal alloys are processed using dental milling
Alloy), Everest Bio devices.
T-Blank (Kavo,
Pure Titanium).

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Resin ArtegralImcrown, Used for the milling of lost wax frames for
materials Merz Dental casting technology,also used as crown and fpd
frameworks for long-term temporary
prostheses
Silica 1. VitablocsTriluxe 1. used for the production of inlays, onlays,
based (Vita), Ips veneers, partial crowns and full crowns
cerami Empress Cad (fully anatomical, anatomically partially
c Multi(Ivoclar reduced)
vivadent)

2. Lithium 2. used for full anatomical anterior and posterior


DisilicateCerami crowns, for copings in the
c Blocks anteriorandposteriorregionandforthree-
unitfpdframeworksintheanterior
region
Infiltr 1. Vita In-Ceram 1. Forcrowncopingsintheanteriorandposteri
ation Alumina(Al2o3) orregion,three-unit fpd frameworks in the
ceram anteriorregion
ics 2. Vita In-Ceram 2. Crowncopingsintheanteriorandposteriorre

Zirconia (70% gion,three-unitfpd

Al2o3, 30%Zro2) frameworks in the anterior and posterior region

3. Vita In- 3. Has the highest translucency of all oxide

Ceram Spinell ceramics and used in

(Mgal2o4) aestheticanteriorcrowncopings,inparticularonvi
talabutmentteethandin the case of young
patients.
the case of young patients

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Oxide 1. Aluminum 1. Aluminium oxide is indicated in the case of


high Oxide(Al2o3) crown copings in the anterior
perform andposteriorarea,primarycrownsandthree-
ance {In-Ceram Al Block unitanteriorfpdframeworks.
Ceramics 2. Materialasframeworkmaterialforcrownsandf
(Vita), Incoris Al
(Sirona) Available pds,and,inappropriate indications, for

In An individual implantabutments.

Ivory-Like Colour
(Color F 0.7}
2. Yttrium Stabilized
Zirconium Oxide
(Zro2, Y-Tzp)
{Lava Frame (3m
Espe), Cercon
Smart
Ceramics(Degu-
Dent),etc}

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Limitations of CAD/CAM ● Presently available dental

CAD/CAM systems are


systems: 1-5
unable to incorporate
● Initial high cost of
esthetic veneers with
CAD/CAM systems.
strong cores and
● Time and cost investment to
frameworks.
master thetechnique.

Advantages of CAD/CAM system: 1

Discussion

In a fully digitalized workflow, a the irreversible hydrocolloid or


virtual diagnostic cast can be elastomeric diagnostic
created by either making a impression with laboratory
digital impression directly with scanners compared with
intraoral scanners, or scanning conventional irreversible

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hydrocolloid or elastomeric monochromatic, multilayered


diagnostic impression, digital full-contour zirconia solutions
intraoral scanning is more are indicated for a variety of
efficient for clinicians and screw- and cement-retained
technicians. The accuracy and dental crowns and bridges, and
reproducibility of intraoral are available in different base
digital impressions have been shades, allowing restorations
intensively investigated by between natural teeth to blend in

various researchers.9,14,15 harmoniously.4


Furthermore, it has been noted
However, Ting-Shu S et al and
by Abduo J that zirconia
Logozzo S et al in their studies
frameworks on teeth requiring
have states that the cameras are
longer curved frameworks are
line of sight, which means that
subjected to a greater sintering
the camera can only record what
distortion than the shorter
is visible to the camera lens.
straight frameworks, which may
Therefore, those structures or
potentially affect fit and
margins obscured by saliva,
adaptation. The zirconia
blood, or soft tissue are not
frameworks exhibit accurate fit
visible to the camera and will not
be accurately recorded thus an for partial arch prosthesis only.8

extended scanning protocol can Regarding the removable partial


improve the scanning denture, the framework design is
resultsinsome regions.14,15 drawn on the working cast and
then scanned using a laboratory
CAD/CAM dental labs are able
scanner. The framework is
to design, mill and stain/glaze
always fabricated by printing a
robust zirconia restorations in a
photopolymeric framework and
controlled and predictable
then cast with chromium
manner. High-translucency,

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cobalt.7,9 prepolymerized acrylic resin

Compared with the conventional puck, which is produced under

technique for fabricating high pressure and heat,

complete denture, the digital polymerisation shrinkage does

technology has several not occur, porosity is decreased,

advantages. Besides a reduction and the adherence of candida

in the number of visits and albicans to the denture base is

reduced clinical chair time, the decreased.

repository of digital data in the The lack of polymerisation


manufacturer (gds) database shrinkage associated with milled
allows for the rapid future dentures results in a highly
fabrication of spare or accurate denture fit and
replacement dentures. Since the improved retention. According to
dentures are milled from a Schwindling et al.,
improvements leading to the placement denture.7,9,11
recording of the
According to Abduo et al “With
maxillomandibular relation using
implant frameworks, CAD/CAM
manual methods might increase
production has been reported to
the attractiveness of digital
be at least as accurate as the most
systems.The lack of clinical trial
accurate implant framework
placement procedures might be a
fabrication method and with a
disadvantage of using
tendency to provide the most
CAD/CAM dentures. To assess
consistent outcome” this
the fit, maxillomandibular
indicates the predictability of
relationship, occlusion, and
obtaining an accurate fit in
esthetics of the future dentures,
comparison with other
the denture system (Avadent)
fabrication techniques.8
can be used which offers a trial
More recently, chair-side
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construction of an implant ensuring the accuracy of the


abutment can also be achieved prefabricated abutments.
using CAD/CAM and is
The custom-made healing
available using the Cerec
abutment is made from a
System(Sirona). This concept
monolithic PMMA block as
involves intraoral scanning of a
opposed to a composite resin or
prefabricated titanium cylinder
auto-polymerizing acrylic resin
followed by designing and
being applied on a prefabricated
milling a definitive zirconia
interim abutment. According to
abutment to the optimal
the manufacturer’s
contour.The zirconia abutment is
specifications, the compressive
adhesively bonded on the
strength of a milled PMMA
prefabricated titanium cylinder .
abutment is approximately 110
Other authors have discussed the
to 130 mpa. Therefore, taking
use of a similar protocol to
the high compressive strength
construct a provisional implant
into consideration suggests that a
crown.The main advantage of
CAD/CAM monolithic healing
this system is the omission of the
abutment may have few if any
impression step as well as
mechanical failures.6,9
surgical guide supported by
CAD/CAM surgical templates
mini-implants provides high
have been more widely used and
accuracy in implant positioning.
well documented however, the
Shen et al showed that implant
types of support used have a
placement facilitated with a
significant impact on accuracy.
CAD/CAM surgical template
A bone-
could achieve higher precision
supportedguideshowslower
and accuracy in implant position
accuracy when compared with
and angulation than implant
other types ofsupports, while a
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placement without surgicalguide exponentially growing


templates.10,11,12,13 fabrication method and will most
However, Vercruyssen et al likely be used more frequently in
found “that the computer-guided dentistry in the future as its
implant surgery approach was accuracy and range of
more accurate than the applications develop. In terms of
conventional approach and also material processing, both
he stated that with the computer- techniques introduce material
guided implant surgery defects. The subtractive methods,
approach, the most inaccuracy however, currently produce more
occurs in the vertical direction homogenous objects making this
(depth of the placed implant) and method more suitable for the
there is less inaccuracy in the production of intraoral prosthesis
mesial-distal or buccal-lingual that can withstand higher
directions.13 occlusal loads. Additive methods

Currently, subtractive milling is have the advantage of producing

the most widely implemented large objects, with surface

computer-aided manufacturing irregularities, undercuts, voids,


protocol in dentistry and it has and hollow morphology that
been shown to be a suitable makes them suitable for

method for fabricating intraoral manufacturing facial prostheses

prostheses additive and metal removable partial

manufacturing is currently an denture frameworks.

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Conclusion

Computer aided manufacturing


procedures will indisputably
change many aspects of dentistry
in the future, particularly in
relation to treatment simplicity,
efficiency, accuracy and
production time. It is therefore
critical for clinicians and
technicians to be familiar with
the advantages and
disadvantages of computer-aided
manufacturing as these
procedures continue to develop
and become an integrated part of
dentistry.

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Fabricating completes dentures


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