ZOOMLION ZLJ5420JQZ55D TRUCK CRANE

TECHNICAL SPECIFICATIONS
QY55D531.1/27Y

ZOOMLION HEAVY INDUSTRY SCIENCE & TECHNOLOGY CO., LTD

 ZOOMLION ZLJ5420JQZ55D TRUCK CRANE

TECHNICAL SPECIFICATIONS
QY55D531.1/27Y

1. Product characteristics

Z O O M L I OZNL J 5 4 2 0 J Q Z 5t r5uDc k c r a n e , w h i c h i n t e g r a t e s o u r m a n y y e a r s ’ e x p e r
designing a m nd manufacturing
c w i obile
a t ranes i a ith
n nternation
g e n er a t io n a n d h i g h -p e r fo r m a n c e p r o du c t d e v el o p e d to m e
performances such as lifting height, main boom length, working speed and lifting capacity have
achieved advanced international level.

This product is a truck crane of full range slewing function and telescopic boom sections which
a r e m a n u a l l yc o n t r o l l e d . T h e c r a n e a d o p t s s e l f - m a n u f a c t u r e d 4 - a x l e s p e c i al p u r p o s e c h a s
w i t hh a l cf a b ( 8 × 4 d r i v e ) , p r o v i d i n g w i d e v i s i o n a n d l u x u r i o u s d e
hydraulically power steering features convenient and flexible.

The a dopted
d c irectional
v q gontrol
earp umps alve, aystems uadruple
d nd s afety
a ev
relief valve, balance valves, hydraulic locks and brake valves ensure th
mechanism makes full use of its working capability, prevent the accidents caused by o
overload and oil pipe ruptures and greatly improve the working reliability and safety.

The safety devices such as load moment limiter, and the complete lighting system fitted in the
crane ensure your safety during operation and are convenient for night work.

This crane has a novel style which makes it beautiful in figure, in form and in color.

2. Specifications, complete vehicle

2.1 Product model

Model in auto industry: ZLJ5420JQZ55D

Model in engineering industry: QY55D

Code: QY55D531.1

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2.2 Technical data

Item Value Remarks
Max. rated lifting capacity kg 55000
Max. load moment of basic boom kN.m 2009
M a x . l o a d m o m e n t o f M a x . l e n g t h m a i n b o1050
om
kN.m
Working
Max. lifting height of basic boom m 12.6
performance
Max. lifting height of main boom m 43.6
These parameters do
Max. lifting height of jib m 59.5
not include deflection
of boom and jib.

Max. hoist rope speed (Main winch) m/min 120

Max. hoist rope speed (Auxiliary winch) m/min 105
Working
Boom derricking up time s 50
speeds
Boom telescoping out time s 95
Slewing speed r/min 0 - 2.2
Max. driving speed km/h 76
Max. gradeability % 40
Driving Min. turning diameter m ≤24
Min. ground clearance mm 260
Oil consumption per hundred kilometer L 43
Deadweight in driving condition kg 42000
Complete vehicle kerb mass kg 41870
Weight
Front axle load kg 16000
Rear axle load kg 26000
Overall dimensions (L×W×H) mm 13700×2800×3650
Longitudinal distance between outriggers m 5.92
Transversal distance between outriggers m Completely
extended:7.10m,
intermediately
extended:4.80m
Dimension
Tail slewing radius mm 3900
Main boom length m 11.4 - 43.0
Main boom angle ° -2 - 80
Jib length m 9.5, 16.0
Offset ° 0, 30

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2.3 Rated lifting capacity table

This crane is provided with 7 sheets of rated lifting capacity tables. The operator should select
proper rated lifting load referring to resp. lifting capacity table according
condition. For detailed values refer to Table 2-1 to Table 2-7.

The values in column “I” refer to the extendable length of telescopic cylinder I.

The v alues
i c “ n r olumn
t 3t e II” efer
l o ot imes
c I xtendable
n t en
total extendable length of boom section 3, 4 and 5.

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Table 2-1

Unit: Metric kg
Working Main boom (m)
radius Outriggers and telescopic cylinder I completely extended, over side and over rear
(m) 11.4 15.3 19.3 25.2 31.1 37.0 43.0
3.0 55000 45000 35000
3.5 51000 45000 35000
4.0 48000 45000 35000 25000
4.5 45000 43000 32500 25000
5.0 41000 40000 30000 25000
5.5 36000 36000 28000 24000 17500
6.0 32500 32500 26500 22500 17500
6.5 29500 29500 25000 21000 17500
7.0 26500 26500 23500 20000 17500 14000
7.5 23500 23500 22000 19000 16700 13500
8.0 21000 21000 21000 18000 16000 13000
9.0 16500 16500 16500 16500 14500 12200 9500
10.0 13500 13500 14500 13500 11500 9300
11.0 11000 11000 12000 12500 10700 9000
12.0 9000 9000 10000 10900 10100 8500
14.0 6300 7300 8100 8500 7500
16.0 4400 5400 6100 6500 6700
18.0 4000 4700 5100 5400
20.0 3000 3600 4000 4300
22.0 2200 2800 3200 3500
24.0 2100 2500 2800
26.0 1550 1950 2200
28.0 1500 1750
30.0 1100 1350
32.0 1000
Ⅰ 0 3.9 7.9 7.9 7.9 7.9 7.9
Ⅱ 0 0 0 5.9 11.8 17.7 23.7
Reeving 9 9 8 6 4 4 3
Hook 55t hook

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Table 2-2

Unit: Metric kg
Main boom (m)
Working Outriggers completely extended and telescopic cylinder I intermediately extended,
radius
(m) over side and over rear
11.4 15.3 21.2 27.1 33.0 39.0
3.0 55000 45000 25000
3.5 51000 45000 25000
4.0 48000 45000 25000
4.5 45000 43000 25000 17500
5.0 41000 40000 25000 17500
5.5 36000 36000 25000 17500
6.0 32500 32500 25000 17500 14000
6.5 29500 29500 25000 17500 14000
7.0 26500 26500 25000 17500 13500
7.5 23500 23500 25000 17500 13000 9500
8.0 21000 21000 23000 17000 12500 9500
9.0 16500 16500 18500 16000 11500 9500
10.0 13500 15100 15100 10500 9000
11.0 11000 12500 13200 9700 8500
12.0 9000 10500 11200 9000 8000
14.0 7700 8400 7800 7000
16.0 5800 6400 6800 6100
18.0 4400 5000 5400 5400
20.0 3900 4300 4600
22.0 3100 3400 3700
24.0 2700 3000
26.0 2200 2500
28.0 1700 2000
30.0 1600
32.0 1250
Ⅰ 0 3.9 3.9 3.9 3.9 3.9
Ⅱ 0 0 5.9 11.8 17.7 23.7
Reeving 9 9 6 4 4 3
Hook 55t hook

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Table 2-3

Unit: Metric kg
Main boom (m)
Working Outriggers completely extended and telescopic cylinder I completely retracted, over
radius
(m) side and over
11.4 17.3 23.2 29.1 35.1
3.0 55000 25000
3.5 51000 25000 17500
4.0 48000 25000 17500
4.5 45000 25000 17500
5.0 41000 25000 17500 14000
5.5 36000 25000 17500 14000
6.0 32500 25000 17000 13500
6.5 29500 25000 16500 12900 9500
7.0 26500 25000 16000 12300 9500
7.5 23500 24000 15500 11800 9500
8.0 21000 23000 15000 11300 9500
9.0 16500 19000 14000 10400 9200
10.0 15700 13000 9600 8500
11.0 13000 12000 8900 7800
12.0 11000 11500 8300 7300
14.0 8200 8800 7300 6300
16.0 6800 6400 5500
18.0 5400 5700 4900
20.0 4700 4300
22.0 3800 3900
24.0 3100 3400
26.0 2800
28.0 2300
30.0 1900
32.0
Ⅰ 0 0 0 0 0
Ⅱ 0 5.9 11.8 17.7 23.7
Reeving 9 6 4 4 3
Hook 55t hook

Table 2-4

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Unit: Metric kg
Main boom (m)
Working Outriggers intermediately extended and telescopic cylinder I completely extended,
radius
(m) over side and over rear
11.4 15.3 19.3 25.2 31.1 37.0 43.0
3.0 50000 45000 35000
3.5 50000 45000 35000
4.0 45000 41000 35000 25000
4.5 38000 37000 32500 25000
5.0 30000 29500 29500 25000
5.5 24500 24000 23800 24000 17500
6.0 20500 20000 19700 21200 17500
6.5 17500 17000 16700 18000 17500
7.0 15000 14500 14300 15600 16500 14000
7.5 13000 12500 12300 13600 14400 13500
8.0 11500 11000 10800 12000 12800 13000
9.0 9000 8500 8300 9500 10200 10700 9500
10.0 6700 6500 7600 8300 8800 9200
11.0 5300 5100 6200 6900 7300 7700
12.0 4200 4000 5000 5700 6100 6500
14.0 2400 3400 4000 4400 4700
16.0 1200 2200 2800 3200 3500
18.0 1300 1900 2300 2600
20.0 1200 1600 1900
22.0 1300
24.0
26.0
Ⅰ 0 3.9 7.9 7.9 7.9 7.9 7.9
Ⅱ 0 0 0 5.9 11.8 17.7 23.7
Reeving 9 9 8 6 4 4 3
Hook 55t hook

Table 2-5

Unit: Metric kg
Working Main boom (m)
radius Outriggers and telescopic cylinder I intermediately extended, over side and over rear

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11.4 15.3 21.2 27.1 33.0 39.0

(m)
3.0 50000 45000 25000
3.5 50000 45000 25000
4.0 45000 41000 25000
4.5 38000 37000 25000 17500
5.0 30000 29500 25000 17500
5.5 24500 24000 25000 17500
6.0 20500 20000 21600 17500 14000
6.5 17500 17000 18400 17500 14000
7.0 15000 14500 15900 16800 13500
7.5 13000 12500 13900 14800 13000 9500
8.0 11500 11000 12300 13100 12500 9500
9.0 9000 8500 9800 10500 11000 9500
10.0 6700 7900 8600 9100 9000
11.0 5300 6500 7200 7600 8000
12.0 4200 5400 6000 6400 6800
14.0 3700 4300 4600 5000
16.0 2500 3100 3400 3700
18.0 1600 2200 2500 2800
20.0 1500 1800 2100
22.0 1300 1600
24.0
26.0
Ⅰ 0 3.9 3.9 3.9 3.9 3.9
Ⅱ 0 0 5.9 11.8 17.7 23.7
Reeving 9 9 6 4 4 3
Hook 55t hook

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Table 2-6

Unit: Metric kg
Main boom (m)
Working Outriggers intermediately extended and telescopic cylinder I completely retracted,
radius (m) over side and over rear
11.4 17.3 23.2 29.1 35.1
3.0 50000 25000
3.5 50000 25000 17500
4.0 45000 25000 17500
4.5 38000 25000 17500
5.0 30000 25000 17500 14000
5.5 24500 25000 17500 14000
6.0 20500 22200 17000 13500
6.5 17500 19100 16500 12900 9500
7.0 15000 16600 16000 12300 9500
7.5 13000 14600 15500 11800 9500
8.0 11500 12900 13600 11300 9500
9.0 9000 10300 11000 10400 9200
10.0 8400 9100 9500 8500
11.0 7000 7600 8000 7800
12.0 5900 6400 6800 7100
14.0 4200 4700 5000 5300
16.0 3500 3800 4100
18.0 2600 2900 3200
20.0 2200 2500
22.0 1600 1900
24.0 1200 1400
26.0
28.0
Ⅰ 0 0 0 0 0
Ⅱ 0 5.9 11.8 17.7 23.7
Reeving 9 6 4 4 3
Hook 55t hook

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Table 2-7

Unit: Metric kg
Main boom Main boom + Jib (m)
angle 43＋9.5 43＋16
(°) 0° 30° 0° 30°
80 4500 2150 2800 1000
78 4500 2100 2600 1000
76 4200 2000 2300 1000
74 3800 1950 2150 1000
72 3500 1900 1900 1000
70 3200 1850 1750 950
68 3000 1800 1650 950
66 2700 1750 1550 900
64 2400 1700 1450 850
62 2100 1650 1350 800
60 1800 1500 1250 750
58 1500 1200 1100 700
56 1200 1000 900 600
54 1000 850 750
52 800 550
Reeving 1
Hook 4.5t hook

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2.4 Lifting height chart

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2.5 Overall view (unit: Metric mm)

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1123-000-02/0

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3. Specifications, superstructure

3.1 Main boom and telescoping mechanism

Weight-optimized a d nd d istortion-resistant
o l a h s esign
w U f ow-a
boom profile, 1 articulated piece and 4 telescopic sections, providing the boom with super load
bearing capacity, large lateral stiffness and small end deflection. Self-created l
support structure of sliding block and a series of optimized design have the deadweight of the
b o o m g r e a t l y d e c r e a s e d a n d t h e s t r e s s o n t h e b o o m e v e n
deformation caused by uneven stress distribution will never occur. Furthermore, the boom has
good guidance quality and adjustability.

The telescopic boom sections are telescoped in/out via 2 telescopic cylinders and 2
boom e xtension
/r T 1st t elescopiccire
w r etraction dope.
ylinder
t he b rives
s elescopic
nd
1 to telescope in/out; the 2telescopic cylinder drives telescopic boom sections 2, 3 and 4 to
telescope i / o s n ut v imultaneously
b e /r w iar oom
T c xtension
d
makes the crane work reliably. Each cylinder is fitted with a balance valve.

3.2 Jib

2-section j i f ib side
s t hem
olded bain w oom
i i n u hen
a c bt i s ot a rsed nd a
by inserted pins.

Jib section I, lattice structured, has good load bearing capacity.

J i b s e c t ,i obno x2 s h a cp ae nd , b e pulled out from jib section 1 to fo

jib length: 9.5m and 16m as required.

Jib section 1 can be attachedbelow

to 0° or 30° in relation to telescopic boom
section 4.
The
offset can be conveniently changed via the pins and pull bracket.

3.3 Slewing table

Single ribbed plate structured and optimized slewing table made from high-strength steel plate
makes the layout of articulated points of main boom and de
reasonable. It also has a novel style and beautiful figure.

The engine hood is of a human-based layout.

The se cu ri n g d evi ce i n sta l l e d i n th e f ro n t o f th e sl ew i n g t a b le ca n pr e ve n t t he superst r uc

from slewing during driving.

3.4 Rooster sheave

It is secured at the outside of the top boom section head when it is not used. It can be rotated
around t s he
a i haft i t nd b nserted
h w i i unto T heo oom
i s u f ead r hen

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hoists over the boom head to improve the working efficiency when the loads are light.

3.5 Derricking mechanism

1 f ront-mounted
h c ydraulic
w b v ylinder
p t b ithw s alanced alve
movements from -2° to 80°.

3.6 Slewing mechanism

Via the planetary gear reducer, the axial plunger hydraulic motor drives the pinion gear on the
o u t p u t s h a f t t o r o t a t e t h e t o o t h e d r i n g o f s l e
providing superstructure with 360° unlimited slewing.The slewing mechanism is of controllable
and aligning functions, which can make the load be aligned automatically during
Slewing cushion valve and normally-closed brake can ensure stable a
operation o t c f 4 he b rane. s -point
r e t all-type
s t w lewing
s ing ns
load bearing capability and long service life.

3.7 Hoist mechanism

It c onsists
o m a fa ain h mnd uxiliary
T a p oist h echanisms.
m d t he
grooved d t l rum
a l ot hift v ndp owerg r he A book i f ia b lanetary t e
m o t o r a n d r e d u c e r . T h e m a i n w i n c h a n d a u x i l i a r y w i n c
simultaneously. M o m a odels
a w f r ain a tnd s uxiliary
M t m inch edu
winch and auxiliary winch are driven by variable motors of same model. Spring-type hoist rope
guide de vi ce s a re a ttache d on mai n a nd auxil iary win che s. The ma in winch i s also equi pp
with a lowering limit switch. The built-in two-stage planetary gear reducer has such advantages
as compact structure, light deadweight and high reliability.

Specifications of high-tensile torsion resistant hoist rope:

Diameter: φ17.0mm

Strength grade: 1870 N/ mm2

Main hoist rope length: 200m

Auxiliary hoist rope length: 130m

3.8 Main and auxiliary hooks

Rotatable main hook: 55 t, with 6 pulleys, press nipple and hook safety device.

Anti-rotating auxiliary hook (1 reeving): 4.5 t, with hook safety device.

The main hook can be 40T hook (optional) with 4 pulleys.

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3.9 Operator’s cab

It is of steel-structure welded with front-mounted instrument console and adjustable seat wi

h e a dr e s t . I t i s e q u i p p e d 5w ictohn t r o l l e v e r s , w i n d s h i e l d w i p e r , w a s h i n g s y s t e m , op t i o n a l a i r
conditioning and heater. The arrangement provides spacious operating
arrangement, human-based design, convenient and safe operation.

3.10 Outriggers

H-type outriggers in box structure are welded by low-alloy and high

simulation d b P esignand C syAD
oftwarea
ro/E a nd c ctual-used
t o aalculation,
o
good sectional performance and strong load bearing capacity.

The horizontal sliding beam is extended / retracted with the horizontal cylinder. Large outrigger
span ensures stability of the crane.

The ou tr i g g e r p a d i s mo un t e d at th e b o tt o m o f ve rt i ca l cyl i n d e r a n d ca n b e pushed or pul

horizontally. W t o hen a c he utriggers
e o r re t ompletely
c b l w xtended
retaining pins. The outrigger control levers, which are manual controlled, are installed on both
sides of chassis frame and can be operated simultaneously or independently. Eac
cylinder i e s w quipped
at h ith l t e wo-ways a r ydraulic o o ock
t o n
crane.

The 5th o utriggeri i sb nstalled

t d c eneath
W t 5th ohe
utriggeririver’s
s u t s c ab.
et p, hen h
can realize full range slewing operation.

3.11 Hydraulic system

It is an open hydraulic system. The five manual-operated control levers are used for controlling
the slewing, telescoping, derricking and hoist mechanisms respectively. The adopted bite-type
f i t t i n g e n s u r e s t h e h i g h r e l i a b i l i t y o f h y d r a u l i c s y
a quadruple g p ear
A w ump.t p mong
w t hich,
t s h wo o umps
f m ork
h o i s t m e c h a n i s m , a u x i l i a r y h o i s t m e c h a n i s m , d
m e c h a n i s m ; t h e t h i r d p u m p s u p p l i e s h y d r
and slewing mechanism; and the minimum pump supplies stable hydraulic oil for the control oil
lines, and thus open or close the brake of hoist mechanism and slewing mechanism etc.

The outrigger control valves are new-type manual multiple directional control valves to control
the horizontal and vertical cylinders’ movements. Each of them is fitted with a pressure limiting
valve, thus, can prevent the piston rods of horizontal cylinders from bending.
operated independently or simultaneously on both sides of the vehicle

3.12 Electrical system

Single wire system, negative grounded, 24 Volt DC.

The electrical system includes the devices such as battery master sw

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switch, engine off button, control light “Power source”, warning light “Main / au
approaching upper limit”, warning light “Main / auxiliary winch approaching lower limit”, warning
light “The t5h outrigger pressure too high”, hoisting limit switch, lowering limit switch, overload
protection device, illumination, fan, windshield wiper, horn, load moment limiter, oil cooler fa
and a c ir onditioning
d e T d evicee s tc. o hesea p evices
g w nsure
environment.

In an emergency, press the red emergency-off switch to cut off the power suppl
ensure the safety of operation.

3.13 Safety devices

This crane is equipped with an automatic load moment limiter whose display
devices are fitted in the operator’s cab.

When the actual load approaches 90% of the rated one, the warning light will lig
buzzer will send out acoustic warning.

When the actual load reaches 100% of the rated one, the load moment limiter will send out a
stop signal automatically and will cut off all dangerous crane movements via super
control circuit and control mechanism.

The basic parameters, such as moment ratio, boom angle, boom length, working radius, actual
lifting capacity and rated lifting capacity will be displayed on the digital LCD.

This crane is also equipped with the following safety devices to ensure safety of the crane.

a) Boom angle indicator

b) Hoisting limit switch

c) Hook safety device

d) Lowering limit switch

e) The 5th outrigger overpressure protection device

f) Two-way hydraulic lock

g) Balance valve

h) Relief valve

3.14 Air conditioning and heater

The air conditioning special for vehicle and heater are optional.

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4. Specifications, chassis

Model ZLJ5423JQZ Code: ZLJ5423JQZD3.1

Type II

Model WP10.336 Weichai Power Co., Ltd.

Engine Rated power kW/r/min 247/2200

Chassis
Max. output torque N.m/r/min 1300/1200 - 1600
GB3847-2005
Comply with related
Limits for exhaust pollutants and smoke GB17691-2005(National
standard
stage Ⅲ)
Zoomlion Heavy Industry Science & Technology
Manufacturer
Co., Ltd.

For detailed information, please refer to the Technical Specifications, Special Purpose Chassis.

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Appendix
Table of main purchased parts and manufacturers

No. Description Manufacturer Remarks

Changde Z HoomlionI S eavy
& ndustry c
1 Main valve
Technology Hydraulic Co., Ltd.
X u z h o u K e y u a n H y d r a u l i
Tongshan County Branch Company

2 Main pump Wuxi Interpump Weifu Hydraulics Co., Ltd.

Jinan Hydraulic Pump Co., Ltd.
Sichuan Changjiang Hydraulics Co., Ltd
Avic Liyuan Hydraulic Co., Ltd.
Haiteke hydraulics Co., Ltd.
3 Winch motor
Shanghai Electric Hydraulic and Pneumatic
Co., Ltd. Hydraulic Pump Factory
X u z h o u K e y u a n H y d r a u l i
Tongshan County Branch Company
4 Winch reducer Bosch Rexroth (Beijing) Hydraulic Co., Ltd.
Qidong Wanhui Machinery Manufacturing
Co., Ltd
Shanghai Electric Hydraulic and Pneumatic
Co., Ltd. Hydraulic Pump Factory
Haiteke hydraulics Co., Ltd.
5 Slewing motor
Avic Liyuan Hydraulic Co., Ltd.

Beijing Huade Hydraulic Industrial Co., Ltd.

X u z h o u K e y u a n H y d r a u l i
Tongshan County Branch Company
6 Slewing reducer Bosch Rexroth (Beijing) Hydraulic Co., Ltd.
Qidong Wanhui Machinery Manufacturing
Co., Ltd
Xuzhou Rothe Erde Slewing Ring Co., Ltd.
7 Slewing ring
Yantai Haoyang Mechanical Co., Ltd.

8 Telescopic cylinder Hunan Teli Hydraulic Co., Ltd.

9 Derricking cylinder Hunan Teli Hydraulic Co., Ltd.

10 Horizontal cylinder Hunan Teli Hydraulic Co., Ltd.

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11 Vertical cylinder Hunan Teli Hydraulic Co., Ltd.

Changde Z HoomlionI S eavy

& ndustry c
Balance valve – Technology Hydraulic Co., Ltd.
12
telescoping mechanism N i n g b o J i a n g b e i Y
Equipment Factory
Balance valve – Changde Z Hoomlion
I S eavy
& ndustry c
13
derricking mechanism Technology Hydraulic Co., Ltd.
Changde Z HoomlionI S eavy
& ndustry c
Balance valve – Technology Hydraulic Co., Ltd.
14
hoist mechanism N i n g b o J i a n g b e i Y
Equipment Factory
Hubei Fuxing Science and Technology Co.,
Ltd.

15 Wire rope Juli Sling Co., Ltd.

Jiangsu Safety Steel Rope Co., Ltd.
Jiangsu Langshan Wire Rope Co., Ltd.
Shangdong Hong Ruida Mechanical Co.,
Ltd.
X u z h o u D a C h a n g s h
16 Hook Mechanical Co., Ltd.
Changsha Lanying Industry Co., Ltd.
Juli Sling Co., Ltd.
Changsha WIDE Technology Development
Co., Ltd.
17 Load moment limiter
Zoomlion Electric Control Company

Hubei Qixing Vehicle-Body Limited Company

18 Operator’s cab assy.
Y a n g z h o u S h e n z h o u v
trimming parts Co., Ltd.

Note:

The equipment fitted in the craneis subject to change due to product design or other reasons.
Therefore, the above table is for reference only.

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