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Answer: A Answer: D
Answer: A Answer: D
When cutting a long thin piece of metal: It acts the carriage or compound rest
A. turn the blade upside down the frame through the mechanism lifted inside the
B. turn the blade at right angles to the apron
frame A. apron
C. use a blade with fewer teeth per inch B. compound
D. set the blade in the frame with the C. mandrel
teeth facing you D. saddle
answer: B answer: A
A hacksaw blade with 18 teeth per inch is It gives the cutting tool longitudinal
best suited for cutting: feed, cross feed or
A. solid stock carriers
B. cast iron A. angular feed
C. aluminum B. apron
D. any of the above C. compound rest
D. saddle
answer: D
answer: C
answer: D answer: D
A hacksaw blade with 32 TPI is suited for A center, which is fitted in tail stock
cutting: spindle called
A. small tubing A. above center
B. conduct B. below center
C. sheet metal under 18 gage C. dead center
D. any of the above D. live center
answer: D answer: C
For filing lead or Babbitt, use a: Which of the following gives shearing
A. vixen file action?
B. mill file A. front clearance
C. sheet metal under 18 gage B. side clearance
D. any of the above C. slide rake
D. top rake
answer: D
answer: D
Which of the ff. information is necessary It is used for holding straight shank
when ordering a file? drills in the spindle to the machine when
A. size (length) drilling
B. shape A. chuck key
C. type of teeth B. drill chuck
D. all of the above C. floating holder
D. magic chuck
answer: D
answer: B
Never use a file:
A. that is dirty
B. w/o a handle A reamer is used to correct the
C. w/o oiling A. finish and depth of a drilled hole
D. with a tang B. finish and position of a drilled hole
C. size and position of a drilled hole
answer: B D. size and roundness of a drilled hole
It measures the slope of the top surface When the dial on the cross-feed is
of the tool to the side in a direction turned .010”, you remove from diameter of
perpendicular to the longitudinal axis the stock being cut:
A. end relief angle A. .010
B. side cutting edge angle B. .020
C. side rake angle C. .005
D. side relief edge angle D. .015
answer: C answer: A
The flexible type hacksaw blade is best A tool used for turning nuts or bolts
suited for work on: A. c-clamps
A. channel iron B. long nose
B. tubing C. plier
C. aluminum D. wrench
D. any of the above
answer: D
answer: D
Used to permit lever shift for vertical
A flexible back hacksaw blade is one that travel of rail
has: A. ball crank
A. only the teeth B. clamp plates
B. flexible ends C. plumb bob
C. a movable back D. plunger knob
D. any of the above
answer: D
answer: D
It is mounted on the top of the column and
A hacksaw blade with 24 TPI is best is guided in perfect alignment by the
suitable for cutting: machined dovetailed surface
A. tubing A. arbor
B. sheet metal over 18 gage B. over arm
C. brass and copper C. saddle
D. any of the above D. spindle
answer: D answer: B
An all hard hacksaw blade is one that: Name of mechanism, which a welding
A. has a hard back and flexible teeth operator holds during gas welding and at
B. has a flexible back and hard teeth the end of which the gases are burred to
C. has the entire bade hardened perform the various gas welding operation.
D. will only fit a solid frame hacksaw A. hose
B. gage
answer: C C. switch
D. torch
A hacksaw blade can be placed in a frame
in: answer: D
A. two positions
B. four positions A scriber is made from:
C. one position A. carbon steel
D. three positions B. cold-rolled steel
C. tool stee l
answer: B D. hot-rolled steel
answer: A answer: A
answer: A
Copper is annealed by heating to a cherry
red color and:
A machine in which materials are
pulverized between the two toothed metal A. dousing in cold water
disk rotating in opposite directions. B. cooling slowly in air
A. attrition mill C. dousing in oil
B. ball mill D. dousing in hot water
C. beater mill
D. tumbling mill answer: B
answer: A
A piece of mild steel held against an A piece of cast iron held against an emery
emery wheel will give off: wheel will give off
A. bright shiny sparks A. bright shiny sparks
B. light straw colored sparks B. dull yellow sparks
C. no sparks C. no sparks
D. green sparks D. red sparks
answer: B answer: B
A gear wheel making 156 rpm has 56 teeth. Which of the following is not a common
It drives another gear at 91 rpm. The term relating to the classification of
number of teeth on the second gear is: fits
A. 65 A. bound
B. 90 B. medium force fit
C. 50 C. snug
D. 96 D. tunking
answer: D answer: A
answer: B
The process of cutting internal threads by It is used to transmit motion at high
means of a cutting tool. speed with heavy load without producing
A. chamfering noise
B. honing A. bevel gear
C. reaming B. herring bone gear
D. tapping C. spur gear
D. worm gear
answer: D
answer: B
The surface below the cutting edge
A. face It connect the shafts with soft materials
B. flank such as rubber, leather and canvass
C. nose A. flexible coupling
D. side relief B. Oldham coupling
C. rigid coupling
answer: B D. universal coupling
answer: B A. Flaws
B. Lay
It cannot be forged because it will break C. Roughness
if heated and beaten by hammer. D. Waiveness
A. Carbon steel
B. Cast iron Answer: C
C. High speed stee l
D. Tool steel A piece of tool steel held against an
emery wheel will give off:
answer: B
A. White sparks with stars on the ends
Shaper tools are made of what type of B. Yellow sparks
material? C. No sparks
D. Green sparks
A. Babbitt
B. Brass Answer: A
C. Bronze
D. High speed steel Grinding wheels have a range of soft to
hard abrasive materials depending on the
answer: D use. Most manufacturers latter their
wheels from A to Z. The hardest is marked:
It is the operation of beveling the mouth
of a hole. A. E
B. A
A. Counter boring C. Z
B. Counter broaching D. El
C. Counter sinking
D. Spot facing Answer: C
Answer: C
The main difference between a planer and Staggering of hacksaw blade teeth on both
shaper is that: sides alternatively is called
A. The planer has an offset table and the A. Arrangement of teeth
shaper has a horizontal table. B. Positioning to teeth
B. The shaper has a rotting table and the C. Setting of teeth
planer has a horizontal table. D. None of the above
C. The table of planer has a reciprocating
motion past the tool head white the table Answer: C
of the shaper is stationary and the tool
head has a reciprocating motion. It is the distance measured parallel to
D. Ones is larger than the other the axis from a point on a screw thread to
the corresponding point on the next
Answer: C thread.
A. Chord
One of the factors involved in the choice B. Lead
of a grinding wheel is: C. Linear
A. The kind of material to be ground D. Pitch
B. The amount of stock to be removed
C. The kind of finish required Answer: D
D. All of the above
Solder is an alloy of
Answer: D A. Lead and antimony
B. Lead and tin
The “tang” of a file is the past that: C. Lead and tungsten
A. Does the cutting D. Lead and zinc
B. Fits into the handle
C. has no teeth Answer: B
D. is opposite the handle
It’s a square key with the bottom two
Answer: B corners are beveled.
A. Saddle key
The best method of avoiding accident is by B. Barth key
observing _______ related to job, machine C. Woodruff key
and work piece. D. Gib head key
A. Cleanliness Answer: B
B. Emery
C. Opponent Change in metal structure by which the
D. Safety precautions surface structure recover from its
unstable condition
Answer: D A. annealing
B. normalizing
The size of try square is measured from C. aging
the inner edge of stock to the end of its D. tempering
A. Base Answer: C
B. Blade
C. Body A tapered square key is known as
D. Edge A. Gib head
B. Woodruff
Answer: B C. Kennedy
D. Barth
Angle of center punch is
Answer: C
A. 30°
B. 45° The process of welding two dissimilar
C. 60° metals is known as
D. 90° A. Friction welding
B. Flash welding
Answer: D C. Oxyacetylene welding
D. Cold welding
Answer: D
A nonmetal considered as undesirable A grinding mill of large diameter with
impurity in steel is either lumps of ore pebbles or steel balls
A. lead as crushing bodies the dry lead is air
B. sulfur swept remove mesh material.
C. phosphorous A. Aerial speed
D. cyanide B. Aero fall mill
C. Aero motor
Answer: B D. Ball mill
Answer: A
Answer: B Answer: D
Answer: A
The length of a file is measured from:
Refers to the process of separating or A. End to end
removing the burning or combustible B. Point to heel
material from the neighborhood of the C. Point to end
fire. D. Heel to end
A. Blanketing Answer: B
B. Combustion
C. Cooling A “pillar” file is used for:
D. Starvation A. Filling slots
B. Filling keyways
Answer: D C. Filling against a shoulder
D. Any of the above
What is the necessity of giving tolerance?
Answer: D
A. It saves the labor charges
B. Its saves the material from wastage A flexible hacksaw blade has a tendency
C. It saves the time to:
D. All of the above A. Snap easily
B. Buckle or run out of line when too much
Answer: D pressure is applied
C. Cut too fast
D. Cut on a slant
Answer: B
Answer: A Answer: A
It is generally used on high speed with A device for holding grinding wheels of
heavy load because it has line contact. special shape or the working piece – being
grounded.
A. Ball bearing
B. Metal bearing A. Chuck
C. Plastic bearing B. Fixtures
D. Roller bearing C. Head stock
D. Jigs
Answer: D
Answer: A
It is a process of enlarging and
smoothening the punched hole by means of Grinding the grooves of a twist drill or
tapered drifts of various sizes and shape. tap.
Answer: B Answer: B
Answer: C Answer: A
Answer: C Answer: C
The minimum diameter of a piece of round Is the process of cold works where a
stock necessary to make a square key ¾” on limited amount of material, resulted to a
a side is: higher strength and it leaves a surface
under compressive stress
A. 1.5” A. surface finishing
B. 1.06” B. smoothing
C. 1.0” C. surfacing
D. .75” D. surface rolling
Answer: B Answer: D
A fine grained, salty silica rock used for Is largely used for low strength
sharpening edge tools application such as elevator ropes not
used for hoisting and for stationary guy
A. Oilstone ropes
B. Peeblestone
C. Surface grinder A. steel rope
D. Rocky oil B. cast steel rope
C. nylon rope
Answer: A D. iron wire rope
Answer: B
A method whereby a gear is run with How is the height of a bench vice
another gear that has abrasive surface adjusted?
material A. By using a wooden plate form
A. hobbing
B. By using a wooden packing piece under B. Down milling
the vice base C. Gang milling
C. By using a vice adjusting fixture D. Straddle milling
D. All of the above
Answer: D
Answer: D
It is an operation to divide the periphery
Why hacksaw blade teeth get dullness? of the job into number of equal parts
A. Coarse pitched blade is used on hard A. Dividing head
metal B. Indexing
B. Pressure is not released in return C. Protractor
stroke D. Slotting
C. To much speed and pressure
D. Any of the above Answer: B
Answer: A
Answer: A
Answer: A
Answer: C
PART II