¨

16 S 151, 16 S 181 and 16 S 221

synchromesh transmissions for heavy trucks

l The ZF Ecosplit series of synchromesh transmissions, which has been proven in

l service worldwide, has now been further improved.
l
l Models 16 S 151, 16 S 181 and 16 S 221 are suitable for heavy truck applications
l with a maximum input torque of 1600 to 2500 Nm.
l
Special features
l High power and low weight thanks to compact design and the use of light metal housings
l
Reduced noise
l
l Integral clutch bell housing
l Optimized transmission ratio range
l
l Reduced gearshift effort, the transmission is fitted with Servoshift
l (see data sheet 6038 757 162)
l Complete clutch release mechanism can be supplied on request
l
Available with ZF-INTARDER (integral secondary retarder)
l
l

ZF auxiliary units
l Power take-offs: vehicle-driven, engine-dependent and clutch-dependent versions
l (see data sheet 1315 757 102)
l
Separate heat exchanger to cool transmission oil
l
l Torque converter clutch WSK 400, optionally with integral primary retarder
l (not for 16 S 181)
l
l
Te c h n i c a l d a t a
Input torque max. Nm 16 S 151 1 600 1 850 Key to drawing
(Reference value: depending on 16 S 181 1 900 2 200
vehicle data and application 1 Input
conditions) 16 S 221 2 200 2 500
2 Speedometer connection
Standard ratios L 16.41 13.80 2.1 Inductive sensor
1st gear
H 13.80 11.54 2.2 Connection optional
L 11.28 9.49
2nd gear 3 Output
H 9.49 7.93
L 7.76 6.53 4 Oil drain
3rd gear
H 6.53 5.46
L 5.43 4.57 5 Oil fill and overflow check
4th gear
H 4.57 3.82 8 Connection point for ZF clutch-dependent
L 3.59 3.02 PTOs
5th gear
H 3.02 2.53
L 2.47 2.08 20 Integral clutch bell
6th gear
H 2.08 1.74 51 “Range change” signal transmitter
L 1.70 1.43
7th gear 52 “Splitter” signal transmitter
H 1.43 1.20
L 1.19 1.00 53 “Neutral” signal transmitter
8th gear
H 1.00 0.84
L 15.36 12.92 54 “Reverse gear” signal transmitter
Reverse
H 12.92 10.80 60 Clutch release cylinder

16 S 151 16 S 181 16 S 221 ( ) Dimensions in brackets apply to model

Weight 16 S 151
without auxiliary » kg 289 315 319
A Transmission suspension (please request
Oil capacity detailed installation drawing)
for standart installation » dm3 11 13 13
* Shift turret distance
Oil grade as specified in ZF List of Lubricants TE-ML 02
** Dimension for PTO-connection
Installation horizontal left, with integral clutch bell
Shift system configurations
Horizontal left;
Special version: Horizontal right
Installation dimensions
Special version
WB II 1 3 5 7
6.6 6.6 8.2 6.6
R 2 4 6 8
297*
1015 (930)
WB I 7 5 3 1
51 14°30'+2° 14°30'+2° 98**
6.6 8.2 6.6 6.6
8 6 4 2 R
53 237
288* 308
54 A A
2.1
269

32
Ø60
190
187

Ø SAE 1
10

Ø25

Ø180

109
179
235

7
302

1 136
5
8

154 4 20 60 5 4 52 4 2.2 3

Subject to technical change without notice. For installation investigation ZF Friedrichshafen AG Pict.: 016908
016909
purposes, please request installation drawings; only the data contained therein D-88038 Friedrichshafen
is binding. Tel. ++49 (75 41) 77-0 • Fax ++49 (75 41) 77-90 80 00
Internet: http://truck-transmission.zf.com

Sheet-No. 1315 757 101g Printed in Federal Republic of Germany • Imprimé en République Fédérale d’Allemagne • ZF-Druckerei, Friedrichshafen