RDMP RU-V BALIKPAPAN PROJECT

Doc. No. : 26071-625-M2-169-00001

Job No : 26071
Location : EPC ISBL AND OSBL FOR RDMP PROJECT RU V BALIKPAPAN

CATALYST AND CHEMICAL SUMMARY

SULFUR RECOVERY UNIT
(SRU Unit #169)

000 27-Jan-21 ISSUED FOR CONSTRUCTION H.J.YUN/Y.H.HWANG Y.N.JOO/D.KOO Y.D.KIM

00A 23-Jul-20 ISSUED FOR REVIEW H.J.YUN/Y.H.HWANG Y.N.JOO/D.KOO Y.D.KIM
REV. DATE DESCRIPTION PREPARED CHECKED APPROVED
 Doc. No. : 26071-625-M2-169-00001

Job No. : 26071 Rev.000

REVISION LOG

REV. NO. DATE PAGE DESCRIPTION

00A 23-Jul-20 ALL Document format is changed for EPC stage.
Manufacturer's type number, size, active compound
000 27-Jan-21 4, 5, 6, 7, 8, 9
are updated as per 26071-100-MRA-MVPC-00005.
Note is added as the word of 'No applicable on every
000 27-Jan-21 4, 5, 6, 7, 8, 9
page'.
000 27-Jan-21 9 Total volume is updated and Note 12 is added.
Injection rate, injection dosage, annual consumption
000 27-Jan-21 10
are updated.
Injection rate, Injection dosage are separated for
000 27-Jan-21 10
each location of injection point.
Frequency of Amine, Phosphate are changed from
000 27-Jan-21 10
'continuous' to 'Intermittent'.
Source of NaOH 40% Solution is added on Remark
000 27-Jan-21 10
section.
000 27-Jan-21 10 Powder Sulfur for commissioning is added.
000 27-Jan-21 10 Note 4,5 is added.
Phosphate injection rate and Annual consumption
000 27-Jan-21 10
are updated.
 Doc. No. : 26071-625-M2-169-00001

Job No. : 26071 Rev.000

HOLD LIST

No. PARAGRAPH HOLD CONTENT

 1 Job Number 26071
CATALYST AND CHEMICAL SUMMARY
2 Document Number 26071-625-M2-169-00001
3 EPC ISBL AND OSBL FOR RDMP PROJECT RU V BALIKPAPAN Revision Number 000
4 Rev. PROCESS DESIGN DATA
5 EQUIPMENT NO. C-169A/B-14
6 000 EQUIPMENT NAME 1st and 2nd Catalytic Reactor
7 CATALYST
8 CATALYST TYPE Activated Alumina Catalyst
9 MANUFACTURER Axens Eurosupport BASF(ALCOA) POROCELL
10 000 MANUFACTURER'S TYPE NO. CR 3S Ball S2001 DD-431 Balls Maxcell 725 Balls
11 000 SIZE 3~6mm (3) 3/16" 3~6mm
12 000 ACTIVE COMPOUND Al2O3 Al2O3 Al2O3 Al2O3
13 BULK DENSITY KG/M3 (3) (3) (3) (3)
14 TOTAL BULK VOLUME M3 43 (2)
15 TOTAL BULK WEIGHT KG (3) (3) (3) (3)
16 ESTIMATED CATALYST LIFE YEARS (4) (4) (4) (4)
17 CATALYST CONSUMPTION
18 ANNUAL CONSUMPTION RATE KG/YR
19 MATERIAL SAFETY DATA SHEET NO. (3) (3) (3) (3)

20 EQUIPMENT REFERENCE DRAWING NO.

21 000 PACKING (9)
22 PACKING TYPE
23 MANUFACTURER
24 MANUFACTURER'S TYPE NO.
25
26
SIZE - DIAMETER
SIZE - EXTERNAL DIAMETER -mm / AVERAGE LENGTH -mm
Contractor shall up-
27 BULK DENSITY KG/M
3
date all vendor re-
28 TOTAL BULK VOLUME M3
29 TOTAL BULK WEIGHT KG
lated information in
30 ANNUAL CONSUMPTION RATE KG/YR this document once
31 EQUIPMENT REFERENCE DRAWING NO. available.
32 NOTES
33 1. This Catalyst Summary shown for two trains.
34 2. Estimated handling loss 5% is included.
35 3. To be confirmed by vendor
36 4. Useful life is expected to be 4 years by Licensor.
37 5. Catalyst shall be supplied in drums or big bags suitable for long distance transportation by ship and trucks,
38 in accordance with Vendor instruction and recommendation.
39 6. Catalyst storage requirements at site shall be defined by Vendor.
40 7. Vendor shall state catalyst bulk density, catalyst shall be purchased on a volume (not weight) basis.
41 8. Vendor shall state expected pressure drop of fouled condition.
42 000 9. No applicable on every page.
43
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45
46
47 General Comment: Contractor shall ensure actual pressure drop in catalyst bed
48
49
shall not exceed allowable pressure drop.
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 1 Job Number 26071
CATALYST AND CHEMICAL SUMMARY
2 Document Number 26071-625-M2-169-00001
3 EPC ISBL AND OSBL FOR RDMP PROJECT RU V BALIKPAPAN Revision Number 000
4 Rev. PROCESS DESIGN DATA
5 EQUIPMENT NO. C-169A/B-14
6 000 EQUIPMENT NAME 1st and 2nd Catalytic Reactor
7 CATALYST
8 CATALYST TYPE Hydrolysis Catalyst
9 MANUFACTURER Axens Eurosupport BASF POROCELL
10 000 MANUFACTURER'S TYPE NO. CRS-31 TL or CRS-31 Balls S7001 DD-831 or Ti-1100e Balls Maxcell 777 Balls
11 000 SIZE 3~6mm (3) 3/16" 3~6mm
12 000 ACTIVE COMPOUND TiO2 TiO2 TiO2 TiO2
3
13 BULK DENSITY KG/M (3) (3) (3) (3)
14 TOTAL BULK VOLUME M3 14 (2)
15 TOTAL BULK WEIGHT KG (3) (3) (3) (3)
16 ESTIMATED CATALYST LIFE YEARS (4) (4) (4) (4)
17 CATALYST CONSUMPTION
18 ANNUAL CONSUMPTION RATE KG/YR
19 MATERIAL SAFETY DATA SHEET NO. (3) (3) (3) (3)

20 EQUIPMENT REFERENCE DRAWING NO.

21 000 PACKING (9)
22 PACKING TYPE
23 MANUFACTURER
24 MANUFACTURER'S TYPE NO.
25
26
SIZE - DIAMETER
SIZE - EXTERNAL DIAMETER -mm / AVERAGE LENGTH -mm
Contractor shall up-
27 BULK DENSITY KG/M
3
date all vendor re-
28 TOTAL BULK VOLUME M3
29 TOTAL BULK WEIGHT KG
lated information in
30 ANNUAL CONSUMPTION RATE KG/YR this document once
31 EQUIPMENT REFERENCE DRAWING NO. available.
32 NOTES
33 1. This Catalyst Summary shown for two trains.
34 2. Estimated handling loss 5% is included.
35 3. To be confirmed by vendor
36 4. Useful life is expected to be 4 years by Licensor.
37 5. Catalyst shall be supplied in drums or big bags suitable for long distance transportation by ship and trucks,
38 in accordance with Vendor instruction and recommendation.
39 6. Catalyst storage requirements at site shall be defined by Vendor.
40 7. Vendor shall state catalyst bulk density, catalyst shall be purchased on a volume (not weight) basis.
41 8. Vendor shall state expected pressure drop of fouled condition.
42 000 9. No applicable on every page.
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 1 Job Number 26071
CATALYST AND CHEMICAL SUMMARY
2 Document Number 26071-625-M2-169-00001
3 EPC ISBL AND OSBL FOR RDMP PROJECT RU V BALIKPAPAN Revision Number 000
4 Rev. PROCESS DESIGN DATA
5 EQUIPMENT NO. C-169A/B-14
6 000 EQUIPMENT NAME 1st and 2nd Catalytic Reactor
7 CATALYST
8 CATALYST TYPE Catalyst Support
9 MANUFACTURER
10 MANUFACTURER'S TYPE NO. Inert Balls
11 000 SIZE 5~10mm
12 000 ACTIVE COMPOUND Al2O3-SiO2
13 BULK DENSITY KG/M3 (3)
14 TOTAL BULK VOLUME M3 5.8 (2)
15 TOTAL BULK WEIGHT KG (3)
16 ESTIMATED CATALYST LIFE YEARS (4)
17 CATALYST CONSUMPTION
18 ANNUAL CONSUMPTION RATE KG/YR
19 MATERIAL SAFETY DATA SHEET NO. (3)

20 EQUIPMENT REFERENCE DRAWING NO.

21 000 PACKING (9)
22 PACKING TYPE
23 MANUFACTURER
24 MANUFACTURER'S TYPE NO.
25
26
SIZE - DIAMETER
SIZE - EXTERNAL DIAMETER -mm / AVERAGE LENGTH -mm
Contractor shall up-
27 BULK DENSITY KG/M
3
date all vendor re-
28 TOTAL BULK VOLUME M3
29 TOTAL BULK WEIGHT KG
lated information in
30 ANNUAL CONSUMPTION RATE KG/YR this document once
31 EQUIPMENT REFERENCE DRAWING NO. available.
32 NOTES
33 1. This Catalyst Summary shown for two trains.
34 2. Estimated handling loss 5% is included.
35 3. Name and dimension to be provided / confirmed by vendor
36 4. Useful life is expected to be 4 years by Licensor.
37 5. Catalyst shall be supplied in drums or big bags suitable for long distance transportation by ship and trucks,
38 in accordance with Vendor instruction and recommendation.
39 6. Catalyst storage requirements at site shall be defined by Vendor.
40 7. Vendor shall state catalyst bulk density, catalyst shall be purchased on a volume (not weight) basis.
41 8. Vendor shall state expected pressure drop of fouled condition.
42 000 9. No applicable on every page.
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 1 Job Number 26071
CATALYST AND CHEMICAL SUMMARY
2 Document Number 26071-625-M2-169-00001
3 EPC ISBL AND OSBL FOR RDMP PROJECT RU V BALIKPAPAN Revision Number 000
4 Rev. PROCESS DESIGN DATA
5 EQUIPMENT NO. C-169A/B-15
6 EQUIPMENT NAME Hydrogenation Reactor
7 CATALYST
8 CATALYST TYPE Catalyst Support(Top) Hydrogenation Catalyst (3) Hydrogenation Catalyst (3) Catalyst Support (Bottom)
9 MANUFACTURER Axens Criterion
10 000 MANUFACTURER'S TYPE NO. Ceramic Balls (4) TG 107 234 TL Ceramic Balls (4)
11 SIZE 6.35mm (5) (5) 12.7mm
12 000 ACTIVE COMPOUND Al2O3-SiO2 CoMo CoMo Al2O3-SiO2
13 BULK DENSITY KG/M3 (5) (5) (5) (5)
14 TOTAL BULK VOLUME M3 1.6 21 1.6
15 TOTAL BULK WEIGHT KG (5) (5) (5) (5)
16 ESTIMATED CATALYST LIFE YEARS (6) (6) (6) (6)
17 CATALYST CONSUMPTION
18 ANNUAL CONSUMPTION RATE KG/YR
19 MATERIAL SAFETY DATA SHEET NO. (5) (5) (5) (5)

20 EQUIPMENT REFERENCE DRAWING NO.

21 000 PACKING (12)
22 PACKING TYPE
23 MANUFACTURER
24 MANUFACTURER'S TYPE NO.
25
26
SIZE - DIAMETER
SIZE - EXTERNAL DIAMETER -mm / AVERAGE LENGTH -mm
Contractor shall up-
27 BULK DENSITY KG/M
3
date all vendor re-
28 TOTAL BULK VOLUME M3
29 TOTAL BULK WEIGHT KG
lated information in
30 ANNUAL CONSUMPTION RATE KG/YR this document once
31 EQUIPMENT REFERENCE DRAWING NO. available.
32 NOTES
33 1. This Catalyst Summary shown for two trains.
34 2. Estimated handling loss 5% is included.
35 3. Catalyst shall be hydrotreating type, based on Alumina oxides and Co-Mo oxides as active metals.
36 4. DENSTONE 57 or equivalent (To be confirmed by vendor)
37 5. To be confirmed by vendor.
38 6. Useful life is expected to be 4 years by Licensor.
39 7. Catalyst shall be supplied in drums or big bags suitable for long distance transportation by ship and trucks,
40 in accordance with Vendor instruction and recommendation.
41 8. Catalyst storage requirements at site shall be defined by Vendor.
42 9. Vendor shall state catalyst bulk density, catalyst shall be purchased on a volume (not weight) basis.
43 10. Vendor shall state expected pressure drop of fouled condition.
44 11. Vendor to confirm COS, CS2 conversion at SOR and EOR condition.
45 000 12. No applicable on every page.
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 1 Job Number 26071
CATALYST AND CHEMICAL SUMMARY
2 Document Number 26071-625-M2-169-00001
3 EPC ISBL AND OSBL FOR RDMP PROJECT RU V BALIKPAPAN Revision Number 000
4 Rev. PROCESS DESIGN DATA
5 EQUIPMENT NO. C-169A/B-10
6 EQUIPMENT NAME Degassing Column
7 CATALYST
8 CATALYST TYPE Activated Alumina Catalyst Catalyst Support
9 000 MANUFACTURER Axens
10 MANUFACTURER'S TYPE NO. CR 3S Balls Ceramic or Alumina Balls (4)
11 SIZE 3~6mm 10~12mm
12 000 ACTIVE COMPOUND Al2O3 Al2O3-SiO2
13 BULK DENSITY KG/M3 (8) (8)
14 TOTAL BULK VOLUME M3 6.68 0.76
15 TOTAL BULK WEIGHT KG (8) (8)
16 ESTIMATED CATALYST LIFE YEARS (8) (8)
17 CATALYST CONSUMPTION
18 ANNUAL CONSUMPTION RATE KG/YR
19 MATERIAL SAFETY DATA SHEET NO. (8) (8)

20 EQUIPMENT REFERENCE DRAWING NO.

21 000 PACKING (10)
22 PACKING TYPE
23 MANUFACTURER
24 MANUFACTURER'S TYPE NO.
25
26
SIZE - DIAMETER
SIZE - EXTERNAL DIAMETER -mm / AVERAGE LENGTH -mm
Contractor shall up-
27 BULK DENSITY KG/M
3
date all vendor re-
28 TOTAL BULK VOLUME M3
29 TOTAL BULK WEIGHT KG
lated information in
30 ANNUAL CONSUMPTION RATE KG/YR this document once
31 EQUIPMENT REFERENCE DRAWING NO. available.
32 NOTES
33 1. This Catalyst Summary shown for two trains.
34 2. Estimated handling loss 5% is included.
35 000 3. Deleted.
36 4. DENSTONE 57 or equivalent (To be confirmed by vendor).
37 5. Catalyst shall be supplied in drums or big bags suitable for long distance transportation by ship and trucks,
38 in accordance with Vendor advise.
39 6. Catalyst storage requirements at site shall be defined by Vendor.
40 7. Vendor shall state catalyst bulk density, catalyst shall be purchased on a volume (not weight) basis.
41 8. To be confirmed by vendor.
42 9. Vendor shall state expected pressure drop of fouled condition.
43 000 10. No applicable on every page.
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 1 Job Number 26071
CATALYST AND CHEMICAL SUMMARY
2 Document Number 26071-625-M2-169-00001
3 EPC ISBL AND OSBL FOR RDMP PROJECT RU V BALIKPAPAN Revision Number 000
4 Rev. PROCESS DESIGN DATA
5 EQUIPMENT NO. S-169A/B-03
6 EQUIPMENT NAME Carbon Filter
7 CATALYST
8 CATALYST TYPE Activated Carbon Catalyst Support
9 MANUFACTURER
10 MANUFACTURER'S TYPE NO. (3) Ceramic inert Balls(4)
11 SIZE (3) 3mm
12 000 ACTIVE COMPOUND Carbon Bed Al2O3-SiO2
13 BULK DENSITY KG/M3 (5) (5)
14 000 TOTAL BULK VOLUME M3 19(12) 1.4(12)
15 TOTAL BULK WEIGHT KG (5) (5)
16 ESTIMATED CATALYST LIFE YEARS (5) (5)
17 CATALYST CONSUMPTION
18 ANNUAL CONSUMPTION RATE KG/YR
19 MATERIAL SAFETY DATA SHEET NO. (5) (5)

20 EQUIPMENT REFERENCE DRAWING NO.

21 000 PACKING (11)
22 PACKING TYPE
23 MANUFACTURER
24 MANUFACTURER'S TYPE NO.
25 SIZE - DIAMETER
26 SIZE - EXTERNAL DIAMETER -mm / AVERAGE LENGTH -mm
3
27 BULK DENSITY KG/M
28 TOTAL BULK VOLUME M3
29 TOTAL BULK WEIGHT KG
30 ANNUAL CONSUMPTION RATE KG/YR

31 EQUIPMENT REFERENCE DRAWING NO.

32 Contractor
NOTES shall up-
33 1. This Catalyst Summary shown for two trains. date all vendor re-
34 2. Estimated handling loss 5% is included.
35 000 lated information in
3. The Carbon bed shall remove traces of entrained hydrocarbons and heavy ends formed by thermal degradation of MDEA.
36
37
Granulometry (ASTM D 2.862-67) : 8*30
> 8 mesh (2.38mm) : 15% max
this document once
38 < 30 mesh (0.59mm) : 4% max available.
39 Mean particle diameter : 1.6mm
40 Above criteria are based on KT experience.
41 4. DENSTONE 57 or equivalent (To be confirmed by vendor).
42 5. To be confirmed by vendor.
43 6. Catalyst shall be supplied in drums or big bags suitable for long distance transportation by ship and trucks,
44 in accordance with Vendor advise.
45 7. Carbon Vendor shall define minimum storage requirements in site.
46 8. Vendor shall state carbon bulk density.
47 9. Catalyst guaranteed lifetime is 2years.
48 10. Vendor shall state expected pressure drop of fouled condition.
49 000 11. No applicable on every page.
50 000 12. The total volume of the carbon filter is considered up to the amount that will be used after 2 years of catalyst lifetime.
51 000 The initial filling amount of one filter is 4.52m3.
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 Job Number 26071
CATALYST AND CHEMICAL SUMMARY Document Number 26071-625-M2-169-00001

EPC ISBL AND OSBL FOR RDMP PROJECT RU V BALIKPAPAN Revision Number 000

INJECTION RATE
DILUTION INJECTION ANNUAL DENSITY INITIAL TYPICAL
LOCATION OF PACKAGE (l/h) (1)
Rev. CHEMICAL APPLICATION FREQUENCY DOSAGE CONSUMPTION (kg/m3) CHARGE CHEMICAL / REMARKS
INJECTION POINT NUMBER
Concentration (1) (ton) (2) (1) (m3) (2) MATERIAL
Yes/No min. nor. max.
(wt%)

000 Amine Solution H2S Removal Intermittent Yes 45 N/A N/A N/A N/A N/A 1038 ~ 1041 42 Formulated MDEA

Absorber
000 Antifoam (C-169A/B-04) Lean A-169A/B-01 Foam removal Intermittent Yes - - 0.18 0.3 5ppm
Amine inlet

Lean Amine Pump

1.58
000 Antifoam (G-169A/B-06A/B) A-169A/B-01 Foam removal Intermittent Yes - - 0.18 0.3 5ppm 1000 1.06 EC9079A Based on Nalco information to be confirmed later.
(4)
Lean Amine inlet

Reflux Drum
000 Antifoam (C-169A/B-12) A-169A/B-01 Foam removal Intermittent Yes - - 0.18 0.3 5ppm
Sour Water outlet

WHB Steam Drum

Note 2 is not applica-
000 Phosphate (C-169A/B-07) BFW
inlet,
A-169A/B-02 Water Treatment Intermittent Yes - - 0.20 0.33 10ppm
ble for Sulphur pow-
Incinerator WHB
1.87
(4)
der. Please confirm.
Steam Drum (C-
000 Phosphate 169A/B-13) A-169A/B-02 Water Treatment Intermittent Yes - - 0.20 0.33 10ppm 1070 1.05 Nalco 7208 Based on Nalco information to be confirmed later.
Preheated BFW
inlet.

Sulfur Condenser
0.19
000 Phosphate (E-169A/B-02) BFW A-169A/B-02 Water Treatment Intermittent Yes - 0.02 0.03 7ppm
(4)
inlet,

Quench Tower
(C-169A/B-03) 40% NaOH to be supplied by portable container from
000 NaOH 40% Solution PH Control Intermittent Yes 40 80 NaOH 40% Solution
Quench Water U325.
outlet

Sulfur Hydraulic
5.5 Powder Sulfur is considered commissioning
000 Powder Sulfur Seal (TR-169A- Initial start-up for commissioning One Time No - N/A N/A N/A N/A N/A - Powder Sulfur
(5) consumable.
01~06)

GENERAL NOTES:
• Annual consumption is based on 365 operating days per year.
•
•
Contractor shall con-
•
SPECIFIC NOTES:
firm applicability of
1. To
1. To be
be confirmed
confirmed by
by vendor.
vendor. Note 1
2. It shows the requirement for one train. Multiply by 2 to have the total amount of 2 trains.
000 3. Deleted.
000 4. Annual consumption is based on assumption that injection is continuous.
000 5. Considering total volume of seal with leakage margin.