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BySprint Pro

Handover Instructions

kz

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 1/26


Handover Instructions BySprint Pro

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 2/26


Handover Instructions BySprint (Pro)

Contents
1 Electrical power terminal checklist ................................................ 4

2 Documentation as per order confirmation ..................................... 5

3 Installation.................................................................................... 7

4 Machine functions ......................................................................... 8

5 STL functions............................................................................... 11

6 ByVision Functions ...................................................................... 12

7 Seals............................................................................................ 14

8 Dust extraction system................................................................ 15

9 Cooling unit ................................................................................. 15

10 Laser module ............................................................................... 15

11 Laser power................................................................................. 16

12 Cutting test ................................................................................. 17

13 Cut Control .................................................................................. 22

14 Settings for customer network .................................................... 22

15 Remote diagnostics (option) ....................................................... 23

16 Backing up machine data............................................................. 23

17 Introductory training................................................................... 24

18 Machine handover to customer.................................................... 24

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Handover Instructions BySprint (Pro)

1 Electrical power terminal checklist


1.1 Machine
1.1.1 Check the power terminals shown in TI 0912 / tighten if necessary.

1.1.2 Check the power terminals shown in TI 0912 / tighten if necessary.

1.2 Laser module


1.2.1 Check the power terminals shown in TI 0912 / tighten if necessary.

1.3 Cooling unit


1.3.1 Check the power terminals shown in TI 0912 / tighten if necessary.

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 4/26


Handover Instructions BySprint (Pro)

2 Documentation as per order confirmation


Operating instructions, machine documentation, and diagrams included
2.1 Spare parts catalog CD included. The spare parts catalog must be installed on a
separate PC
Logbook installed (digital) and/or check if it is included in its printed version

Read the serial numbers from the type plates and enter them.
2.2
Find out which program versions are installed by consulting the information window
2.3 for the corresponding module and enter the versions.

Read the IP address from the relevant application:


2.4 STL PLC: Handling Operation Home Info
TRP PLC: Handling Operation Home Info
CNC: ByVision Administrator CNC tab
Operating Windows Start Run… cmd OK ipcon-
terminal: fig Enter
ByLaser (BCL): ByVision Administrator BCL Laser tab
BCL ByVision Administrator BCL Laser tab
MAC address
Router Network address same as for PPC, host address .200
(machine side)
Router Note down the IP address and subnet mask of the customer.
(customer side) See document 03_01_SWT_Router_Vxx_xx
Remote Network address same as for PPC, host address .250
diagnostics
(RD Box)
B&R ByTrans ByTrans Administrator First line

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 5/26


Handover Instructions BySprint (Pro)

2.4.1 Configure the communication settings for CNC, MachineService and Laser.

The settings are made in the ByVision user interface in the menu
Main Admin. Config. ByVision Communication.

Each of the communication settings are specified below

CNC setup: IP address: Enter the CNC IP address

Diagnostics port: 55400

Laser (LCS) setup: IP address: 127.0.0.1

Diagnostics port: 55210

Laser (BCL) setup: IP address: Enter the CNC IP address

Diagnostics port: 55210

MachineService setup: IP address: 127.0.0.1

Diagnostics port: 55510

Command port: 55500

Transmit timeout: 10000

Receive timeout: 10000

After making the settings, the configuration data for each component can
be viewed in the Main Diagnostics menu.

Further details are given in the document


"03_01_SWT_ByVision_Vxx_xx".

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 6/26


Handover Instructions BySprint (Pro)

3 Installation
3.1.1 Resonator and table interchange anchored in place according to specifications.

3.1.2 Position the carrier dogs on both cutting tables in such a way that they engage
the chain adequately while making it possible for the entire travel path to be
traversed without any collisions.
Tighten and pin the carrier dogs in place.

3.1.3 Check that the machine height at the bottom edge is as indicated in the layout
plan.

3.1.4 Check to make sure that the installation is correct according to the layout plan
(controller, cable routing, etc.).

3.1.5 Record any instances that differ from the installation diagram.

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 7/26


Handover Instructions BySprint (Pro)

4 Machine functions
4.1.1 Move the bridge into the buffers (in both the positive and negative directions). Check
that the bridge hits the buffer at the same time on both the left and right sides.
(Adjust if necessary.)

4.1.2 Check cutting bridge safety switch


Open safety door, de-energize drives
Push cutting bridge to end position
Close safety door
ByVision message: Stop - axis limit reached, bridge
Drives disabled
ByVision messages: always check Details
Open the safety door
Push cutting bridge out of axis limit
Start ByVision Administrator
Reset CNC
Close safety door and move to reference position.
Repeat procedure in the other direction
(PS. The hand-held controller can also be used to move the axes into the axis limit
switches in dead-man mode.)

4.1.3 Check cutting carriage safety switch


Open safety door, de-energize drives
Push cutting carriage to end position
Close safety door
ByVision message: Stop - axis limit reached, carriage
Drives disabled
ByVision messages: always check Details
Open the safety door
Slide cutting carriage out of axis limit
Start ByVision Administrator
Reset CNC
Close safety door and move to reference position.
Repeat procedure in other direction
(PS. The hand-held controller can also be used to move the axes into the axis limit
switches in dead-man mode.)

4.1.4 Cut a test part


Push the Stop-Button on the hand held terminal during cutting prozess
Cutting is stopped
Continue the cutting przess with the Cont-button on the hand held tterminal

4.1.5 Cut a test part


Switch off high voltage resonator during cutting process
Cutting is stopped
ByVision message: Wait for laser ready
ByVision messages: always check Details

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 8/26


Handover Instructions BySprint (Pro)

4.1.6 Activate the cutting lens sensor in ByVision, under Main/Admin./Config. Hardware

4.1.7 Requirement:
The machine must be switched on and the beam must be aligned. The lens crack
sensor must be declared under "Config.- HW", " Configuration1", "Lens sensor." If you
declare the sensor, reset the CNC. Reset any error messages.

Insert the cutting head alignment gauge


Insert target plate (plaster) in the top position
Switch to <Hand> mode
Set cutting performance in <Parameters> to 0
Adjust pulsing parameters in ”<Setup Values, Machine>:
o Pulse width, single pulse: 100 ms
o Laser power, single pulse: 200 W
Press <Pulse> twice
Press <Burn> briefly
=> An error message must not appear.
Increase pulse power to 1,000 W
Press <Pulse> once and then press <Burn> briefly.
=> The sensor must be activated.
=> Error message: CNC: error, STOP to terminate
Press <Stop>
=> error message: CNC: Stop - lens damage
Reset error message:
o Open the safety door
o Remove alignment gauge
o Replace alignment gauge or cutting head
o Close safety door
Reset setup values back to the original values.

4.1.8 Activate <Manual operation> and turn off <Tool> on the hand-held controller
Lower the Z axis
There must not be anything under the Z axis
ByVision message: Stop - limit switch Z- tripped
ByVision messages: always check Details

4.1.9 Laser Ready


Close bottle valve for laser gases
At 2 bar => white lamp flashes
At 1 bar => High-voltage is switched off and white lamp lights up
ByVision message: Gas Mix Error

4.1.10 Close the cutting gas' N2 bottle valve


Cut stainless steel test part. The following ByVision message is
generated before the machine stops: "Gas Warning"

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 9/26


Handover Instructions BySprint (Pro)

4.1.11 ByVision message: "Gas Jet Error" appears shortly after "Gas Warning". The
machine stops.
The cut quality must not change.
ByVision messages: Gas Jet Error

4.1.12 Move lifting unit to lower position


Suppress "Lifting unit raised" signal
Carefully raise lifting unit
The lifting unit must stop before a mechanical collision thanks to the "Lifting unit
raised safety" switch
Suppress "Lifting unit lowered" signal
Carefully lower lifting unit
The lifting unit must stop before a mechanical collision thanks to the "Lifting unit
lowered safety" switch.

4.1.13 Check that a value of 74mm is set in the "Main" "Config HW"
menu (under "Z-axis reference coordinate"). This is a fixed value and must not be
modified.

4.1.14 Check that a value of 74mm is set in the "Main" "Config HW"
menu (under "Z-axis reference coordinate"). This is a fixed value and must not be
modified.

4.1.15 Carry out nozzle cleaning and correct values if necessary. Theoretically, only the
"Distance between Z-reference and cleaning height" value has to be adjusted in the
setup values. All other values are fixed values.

4.1.16 Carry out a servo calibration; adjustments according to CNC diagram

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 10/26


Handover Instructions BySprint (Pro)

5 STL functions
5.1.1 Set pneumatic intake pressure to 6 bar

5.1.2 Slowly reduce the pressure, starting from 6 bar. The switch must be activated at 5
bar (signal drops out)
Adjust switching point to 5 bar if necessary

5.1.3 Set beam-path ventilation to 2 bar

5.1.4 Slowly reduce the pressure, starting from 2 bar. The switch must be
activated at 1.5 bar
Adjust switching point to 1.5 bar if necessary

5.1.5 Check that the power supply has a clockwise phase sequence

5.1.6 Check earthing connection at machine and laser source supply.

5.1.7 Function check and adjustments on the following switches:


LIFTING UNIT 1 STOP, RAISED
LIFTING UNIT 1 STOP, LOWERED
TABLE PRESENT (check alignment with both tables)
TABLE PRESENT, RAISED
TABLE PRESENT, LOWERED
COLLISION SAFETY SWITCH

5.1.8 Program teach-in for shuttle-table absolute encoder via PLC as explained in
03_01_Soft-PLC_Tutorial_Vxxx_xx
Insert both tables
Perform functional test of teach-in service mode. Check that the tables do not
touch any other parts of the machine
Check automatic table interchange

5.1.9 Check that "Move tables aside" function (both tables in loading area) is OK

5.1.10 Check the table interchange stop switch on the console


Check the stop function with the table interchange button
Check the "Software stop function" in the user interface (press table interchange
button again)

5.1.11 Automatic laser start-up


Switch on machine, activate emergency-stop reset.
"Laser" has to be set to 3=automatic in <Setup Values, Machine>

5.1.12 In <Setup Values, Machine>, "Switch off after:" enter 1 min


Move to reference
Laser switches off after 1 min
Cooling unit switches off after 10 min
In <Setup Values, Machine>, "Switch off after: X", enter 0
Disable "Automatic shutdown" in Details by resetting the option
After resetting the error (no compressed air), the laser cutting machine is
automatically restarted

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 11/26


Handover Instructions BySprint (Pro)

5.1.13 Move to sheet origin


Move X-axis in positive direction
In the event of a sector change, the flaps on the right must switch over after a
certain delay time. This delay time cannot be modified.
Move to reference
Move the Y-axis 1250 mm in the positive direction (above the center)
Move X-axis in positive direction
In the event of a sector change, the flaps on the left must switch over after a
certain delay time.

5.1.14 Move the UPS fuse from its transportation position to its operating position

5.1.15 Once the machine is completely installed (loading equipment, Bytrans, etc.), check
the "AB" resistor connection.
To check the terminating resistors, disconnect the power supply and measure the
resistance in the Can_High line (white wire) and the Can_Low line (blue wire). The
value should be approx. 60 ohms.

5.1.16 Check that the terminating resistors are set in the position shown in the diagram or
in document 04_03_Overview_Topologies_Vxx_xx.

6 ByVision Functions
6.1 Machine
6.1.1 Position the nozzle in Manual operation between the first two gratings
Enter the displayed value in Config. HW under:
X-axis: Coordinate for center of grating 1 + 2

6.1.2 Enable capacitive edge detection


Insert leftover sheet with angle error of approx. 10- 20°
Start any cutting plan with edge detection
Check whether or not the edge detection function detects the angle error

6.1.3 Enable edge detection with Cut Control


Insert leftover sheet with angle error of approx. 10- 20°
Start any cutting plan with edge detection with Cut Control
Check whether or not the edge detection function detects the angle error

6.1.4 Calibrate the Gascon 4+ unit with an appropriate intake pressure level. (hardware
tutorial)
o O2 =15 bar intake pressure, 0.01 VDC offset with potentiometer P1
(TP1 (+) TP5 (GND))
o N2 =25 bar intake pressure, 0.01 VDC offset with potentiometer P4
(TP3 (+) TP5 (GND))

6.1.5 Calibrate the Gascon 4+ unit with an appropriate intake pressure level. (hardware
tutorial)
o O2 =15 bar intake pressure, HK15, VDC=1.0V, potentiometer P3
(TP2 (+) TP5 (GND))
o N2 =25 bar intake pressure, HK15, VDC=1.2V, potentiometer P6
(TP4 (+) TP5 (GND))

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 12/26


Handover Instructions BySprint (Pro)

6.1.6 Calibrate the Gascon 4+ unit with an appropriate intake pressure level. (hardware
tutorial)
Adjust the cutting gas pressure in the Parameters, in the Hand menu
Activate manual operation and lower Z-axis onto sheet
The value displayed on the operating terminal must fall within the tolerance levels
indicated below
o 1 bar 0.05 bar, P2 potentiometer
o 15 bar 1 bar, P5 potentiometer

6.1.7 Set the piercing jet pressure reduction valve on the supply unit to the preset value
(6bar, dynamic).
Declare cross jet in HW Config and enable the cross-blow function (press Jet on
hand-held controller). Adjust with the Jet button pressed down (dynamic).

6.1.8 In order to be able to carry out an accurate diagonal test, the cutting bridge must
be accurately adjusted. Tooth backlash: 0.03mm

6.1.9 Install the tactile detection mechanism (optional).


Follow the installation and function check steps specified in the operating
instructions
Function check with leftover sheet
o Calibration
o Cutting

6.1.10 Check that the information is displayed in the Main Diagnostics menu. If no data
is displayed then check the configuration.
See point 2.4.1

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 13/26


Handover Instructions BySprint (Pro)

6.2 Nozzle changer (option)


6.2.1 Check the values "configuration file version" and nozzle changer on in config.
hardware.

6.2.2 Start the function setup assistant in ByVision/modules/Nozzle changer and follow
the instructions on the screen.

6.2.3 Perform an automatic nozzle change prozess for all magazins using an h-nozzle
and correct setting if necessary.

6.2.4 Check korrekt opening of the flap at the doking station. The flap is closing as soon
the X-axis reaches a positive value.

6.3 Crossjet / Piercing Jet


6.3.1 Activate manual operation in the ByVision Hand menu and select Cross-blow under
Special functions.
Test the cross-blow function with the Jet button on the hand-held controller.

6.3.2 Activate manual operation in the ByVision Hand menu and select Oil mist under
Special functions (Bylaser 2200 only).
Test the oil mist function with the Jet button on the hand-held controller.

6.4 Limits of travel


6.4.1 – Determine the corresponding values as described in the 03_01_Origin_Vxx_xx
document.
6.3.5

7 Seals
7.1.1 Close the bottles overnight and check the pressure on the valves. If the pressure
has dropped significantly by next morning, they have to be checked for leaks
(done by the customer).

7.1.2 – Check pipes, fixtures and screw connections for leaks and seal as re-
quired.
7.1.6

7.1.7 Close the bottles overnight and check the pressure on the valves (5 bar). If the
pressure has dropped below 3 bar by next morning, they have to be checked for
leaks (done by the customer).

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 14/26


Handover Instructions BySprint (Pro)

8 Dust extraction system


8.1.1 Check the direction of rotation of the fans against the arrow on the housing. If the
direction of rotation is wrong, proceed as specified in the relevant supplier
documentation.

8.1.2 Install butterfly valve and adjust as specified in the corresponding supplier
documentation (enclosed paper). Notify the customer of the fact that they have to
change the valve after the specified number of operating hours.

9 Cooling unit
9.1.1 Connect the connecting hose from the tank to the demineralization cartridge and
open the cut-off valve.

9.1.2 Adjust the cooling water temperature on the cooling unit to 20°C and observe any
fluctuations (tolerance 1 ºC)

9.1.3 The conductance shown on the cooling unit's display must be ≤ 20 µS (press the
< > button several times until Display 14 appears). If the conductance is too
high, the demineralization resin has to be changed.
(See supplier documentation)

9.1.4 Check that the pump has the correct direction of rotation

9.1.5 Bleed the pumps completely

9.1.6 Set water to temperature specified in table at the end of this document. The
instructions for adjusting the temperature are given in the supplier documentation
for the cooling unit.

10 Laser module
10.1.1 Check to make sure that the beam expansion unit is centrally aligned. The beam
must hit the center of the first deflecting mirror lying outside the laser module.

10.1.2 Resonator leveled in all directions with sprit level, steel bolt anchors (min 2 x per
resonator foot) anchored, all adjusting screws and height adjustment screws
fastened with lock nuts.

10.1.3 Remove the two threaded posts used to secure the resonator's upper section and
seal the holes with the supplied screws. Store the threaded posts in a plastic bag
inside the laser module.

10.1.4 The ByLaser 3300/4400/6000 always has an external power for the dehumidifier.
Connect external power supply at the plug.

10.1.5 Check if dehumidifier is correctly working.

10.1.6 Lock the rubber bellow between the first deflection mirror and the connecting tube
of the machine using boundary rings.

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 15/26


Handover Instructions BySprint (Pro)

11 Laser power
11.1 General points
11.1.1 The daily average input voltage must be within 5%

11.1.2 Use the hand valve in the resonator to set the shutter water flow rate to
60 ml/s

11.1.3 Check ventilation pressure on output coupler: 1.5 bar

11.1.4 Run a vacuum test for 60 min. and check the increase in pressure (max. 1hPa/h)

11.1.5 Check laser gas pipes (N2) from bottles to resonator chromium steel / copper /
polyethylene yellow, check for leaks.

11.1.6 Check laser gas pipe from the premix bottle to the resonator: chromium steel /
copper / yellow polyethylene tube; check for leaks.

11.2 Bylaser 6000 power check


11.2.1 Power check must be performed 2 hours after starting up the laser.

11.2.2 Operating pressure is OK and was checked with a pressure measuring tray 120 hPa

11.2.3 Open ByLaser user interface in sevice mode


Check the folowing setting in menu Configuration/Gas parameter:
Dynamic operating pressure On

11.2.4 Resonator supply voltage checked. Fill out table.

11.3 Bylaser 4400 power measurement


11.3.1 Power check must be performed 2 hours after starting up the laser.

11.3.2 Resonator supply voltage checked. Fill out table.

11.4 Bylaser 3300 power measurement


11.4.1 Power check must be performed 2 hours after starting up the laser.

11.4.2 Resonator supply voltage checked. Fill out table.

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 16/26


Handover Instructions BySprint (Pro)

12 Cutting test
The cutting tests used for machine acceptance can only be carried out if the raw material re-
quested by Bystronic (i.e., with the correct thickness and quality) is provided by the customer.
Procedure see document 01_03_Cutting_in_Procedure_CO2_Vxx_xx.

12.1 Cutting-heads adjustment


12.1.1 - Insert the appropriate lens (as specified in the operating instruction) and
set the reference setting for the cutting head.
12.1.8 Enter the measured value on the label found on the cutting head.

12.2 Resonator Bylaser 6000


All acceptance parts must be cut on every machine. Compare the cut parts
with the internal reference samples; the same quality must be achieved.
In order to achieve the required values, you must cut with standard By-
stronic parameters; the following conditions are required:
System settings and visualization optimal.
A minimum power of 6000 W.
Sufficient gas pressure at the cutting head.
Good ground connection from calibration plate to CNC cabinet.
Clean lens
The following parameters may be varied slightly:
Focal position
Gas pressure
Modulation
Laser power
All other parameters must not be changed when calibrating the machine!
Normally no deviations from the set parameters should be required. Cut
the parts at all four table points. 5 positions for Bypos.
Only cut aluminum with systems that have a reflection absorber installed.

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 17/26


Handover Instructions BySprint (Pro)

Material: RAEX 250 DIN 1.0332


Quality that must be achieved:
Cut free of burrs and beads.
Corners not burnt.
No visible overshoot when changing direction.
No crash when using on-the-fly piercing.
No engraving marks or cuts during positioning.
Perfect dimensions.

Material: Stainless steel DIN 1.4301


Quality that must be achieved:
Cut free of burrs and beads.
Fine, metallic bright cut.
No irregularities or chipping in the cut.
Beam does not break off during cutting.
Perfect dimensions.

Material: Aluminum DIN 3.2315


Quality that must be achieved:
Fine, metallic bright cut.
Beam does not break off during cutting.
No irregularities or chipping in the cut.
Fine burrs that can be easily removed by hand are permissible.
No discoloration (annealing colors) on the cut edge.
Perfect dimensions.

12.3 ByLaser 4400 W resonator


All acceptance parts must be cut on every machine. Compare the cut parts
with the internal reference samples; the same quality must be achieved.
In order to achieve the required values, you must cut with standard By-
stronic parameters; the following conditions are required:
System settings and visualization optimal.
A minimum power of 4400 W.
Sufficient gas pressure at the cutting head.
Good ground connection from calibration plate to CNC cabinet.
Clean lens

The following parameters may be varied slightly:


Focal position
Gas pressure
Modulation
Laser power
All other parameters must not be changed when calibrating the machine!

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 18/26


Handover Instructions BySprint (Pro)

Normally no deviations from the set parameters should be required. Cut


the parts at all four table points. 5 positions for Bypos.
Only cut aluminum with systems that have a reflection absorber installed.

Material: RAEX 420 DIN 1.0332


Quality that must be achieved:
Cut free of burrs and beads.
Corners not burnt.
No visible overshoot when changing direction.
No crash when using on-the-fly piercing.
No engraving marks or cuts during positioning.
Perfect dimensions.

Material: Stainless steel DIN 1.4301


Quality that must be achieved:
Cut free of burrs and beads.
Fine, metallic bright cut.
No irregularities or chipping in the cut.
Beam does not break off during cutting.
Perfect dimensions.

Material: Aluminum DIN 3.2315


Quality that must be achieved:
Fine, metallic bright cut.
Beam does not break off during cutting.
No irregularities or chipping in the cut.
Fine burrs that can be easily removed by hand are permissible.
No discoloration (annealing colors) on the cut edge.
Perfect dimensions.

12.4 Resonator ByLaser 3300


All acceptance parts must be cut on every machine. Compare the cut parts
with the internal reference samples; the same quality must be achieved.
In order to achieve the required values, you must cut with standard By-
stronic parameters; the following conditions are required:
System settings and visualization optimal.
Minimum power of 3300W.
Sufficient gas pressure at the cutting head.
Good ground connection from calibration plate to CNC cabinet.
Clean lens

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 19/26


Handover Instructions BySprint (Pro)

The following parameters may be varied slightly:


Focal position
Gas pressure
Modulation
Laser power
All other parameters must not be changed when calibrating the machine!
Normally no deviations from the set parameters should be required. Cut
the parts at all four table points. 5 positions for Bypos.
Only cut aluminum with systems that have a reflection absorber installed.

Material: RAEX 420 DIN 1.0332


Quality that must be achieved:
Cut free of burrs and beads.
Corners not burnt.
No visible overshoot when changing direction.
No crash when using on-the-fly piercing.
No engraving marks or cuts during positioning.
Perfect dimensions.

Material: Stainless steel DIN 1.4301


Quality that must be achieved:
Cut free of burrs and beads.
Fine, metallic bright cut.
No irregularities or chipping in the cut.
Beam does not break off during cutting.
Perfect dimensions.

Material: Aluminum DIN 3.2315


Quality that must be achieved:
Fine, metallic bright cut.
Beam does not break off during cutting.
No irregularities or chipping in the cut.
Fine burrs that can be easily removed by hand are permissible.
No discoloration (annealing colors) on the cut edge.
Perfect dimensions.

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 20/26


Handover Instructions BySprint (Pro)

12.5 Resonator Bylaser 2200


All acceptance parts must be cut on every machine. Compare the cut parts
with the internal reference samples; the same quality must be achieved.
In order to achieve the required values, you must cut with standard By-
stronic parameters; the following conditions are required:
System settings and visualization optimal.
Minimum power of 2200W.
Sufficient gas pressure at the cutting head.
Good ground connection from calibration plate to CNC cabinet.
Clean lens

The following parameters may be varied slightly:


Focal position
Gas pressure
Modulation
Laser power

All other parameters must not be changed when calibrating the machine!
Normally no deviations from the set parameters should be required. Cut
the parts at all four table points. 5 positions for Bypos. Only cut aluminum
with systems that have a reflection absorber installed.

Material: RAEX 420 DIN 1.0332


Quality that must be achieved:
Cut free of burrs and beads.
Corners not burnt.
No visible overshoot when changing direction.
No crash when using on-the-fly piercing.
No engraving marks or cuts during positioning.
Perfect dimensions.

Material: Stainless steel DIN 1.4301


Quality that must be achieved:
Cut free of burrs and beads.
Fine, metallic bright cut.
No irregularities or chipping in the cut.
Beam does not break off during cutting.
Perfect dimensions.

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 21/26


Handover Instructions BySprint (Pro)

Material: Aluminum DIN 3.2315


Quality that must be achieved:
Fine, metallic bright cut.
Beam does not break off during cutting.
No irregularities or chipping in the cut.
Fine burrs that can be easily removed by hand are permissible.
No discoloration (annealing colors) on the cut edge.
Perfect dimensions.

13 Cut Control
13.1.1 Enable the “Cut Control” option in the <Setup Values, Machine> menu

13.1.2 Insert leftover stainless steel sheet with a thickness of approx. 5 mm. Determine
the calibration value as specified in the 01_04_CutControlByVision_Vxx_xx
document and compare with the default value from Bystronic Param. If there is a
big difference between them (>80), the option might not be functioning properly.
Tip: Check to make sure that a good cut quality is achieved with Cut Control
disabled. This is a prerequisite for calibration!

13.1.3 Cut stars with set values and check items 13.1.4 and 13.1.5.

13.1.4 Force plasma build-up with faster feed rate or by shifting focus. When plasma
builds up, the machine slows down and does not cut at full feed rate until plasma
build-up disappears, then accelerate to target feed rate again.

13.1.5 Provoke a beam break-off by using a faster feed rate or shifting focus. Machine
must reset; starts to cut at reduced feed rate and then goes back to target feed
rate.

14 Settings for customer network


Warning! The following step must be performed by the customer or rele-
vant network administrator.

14.1.1 Does a connection exist between tha machine network and the customer network.

14.1.2 Create a network drive connection on the operating terminal in order to load e.g.
cutting plans from the customer network.

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Handover Instructions BySprint (Pro)

15 Remote diagnostics (option)


Further details are given in the document
04_06_RemoteDiagnostics_Vxx_xx.pdf.

15.1.1 Check network settings for RD box. Use a web browser to check access to the RD
box.

15.1.2 The number of customer machines must be configured in the file


"BystronicMachinePark.xml".

15.1.3 Use the RD box to test the connection to the RD server. Admin Connection. The
status "connected" is displayed if there is a connection.

15.1.4 Show customer how to access the RD box (web browser).


Show customer how to use the RD box
Enable/disable connection to RD server.

15.1.5 Save RD-box settings on the CF card.


Admin Backup / Restore Backup config

16 Backing up machine data


Warning! Carry out the steps below only after making all necessary ad-
justments.

16.1.1 Soft PLC backup not possible

16.1.2 Back up HW config under Main Admin Config. hardware Save.

16.1.3 Back up setup values under Hand Setup values Save.

16.1.4 Open "ByVision Administrator" and switch to "CNC" tab.


Back up connection.
Back up CNC software.
Back up operating system.
Run a CNC back-up in order to save the HW config. and machine setup values on
the CNC flash card.

16.1.5 Fill in the logbook correctly on the operating terminal and set the back-up path.

16.1.6 Create a ghost image as indicated in 03_01_SWT_OTC_Vxx_xx. and label the DVD
with the corresponding date and your signature.

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Handover Instructions BySprint (Pro)

17 Introductory training
At least 2 persons were instructed in accordance with the four-day intro-
ductory training course (140_BasicOperatorTraining)

18 Machine handover to customer


Once machine has been installed, this section is filled out by service engi-
neer who performed installation.

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 24/26


Handover Instructions BySprint Pro

Temperature setting for 2nd water circuit:


Dew point temperatures in ˚C for a relative air humidity of

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Handover Instructions BySprint (Pro)

APext_Instr_BySprint_BySprintPro_V008_en.docx © Bystronic Laser AG 26/26

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