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Bysprint Pro Handover Instructions: Apext - Instr - Bysprint - Bysprintpro - V008 - en - Docx © Bystronic Laser Ag 1/26
Bysprint Pro Handover Instructions: Apext - Instr - Bysprint - Bysprintpro - V008 - en - Docx © Bystronic Laser Ag 1/26
Handover Instructions
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Contents
1 Electrical power terminal checklist ................................................ 4
3 Installation.................................................................................... 7
5 STL functions............................................................................... 11
7 Seals............................................................................................ 14
11 Laser power................................................................................. 16
17 Introductory training................................................................... 24
Read the serial numbers from the type plates and enter them.
2.2
Find out which program versions are installed by consulting the information window
2.3 for the corresponding module and enter the versions.
2.4.1 Configure the communication settings for CNC, MachineService and Laser.
The settings are made in the ByVision user interface in the menu
Main Admin. Config. ByVision Communication.
After making the settings, the configuration data for each component can
be viewed in the Main Diagnostics menu.
3 Installation
3.1.1 Resonator and table interchange anchored in place according to specifications.
3.1.2 Position the carrier dogs on both cutting tables in such a way that they engage
the chain adequately while making it possible for the entire travel path to be
traversed without any collisions.
Tighten and pin the carrier dogs in place.
3.1.3 Check that the machine height at the bottom edge is as indicated in the layout
plan.
3.1.4 Check to make sure that the installation is correct according to the layout plan
(controller, cable routing, etc.).
3.1.5 Record any instances that differ from the installation diagram.
4 Machine functions
4.1.1 Move the bridge into the buffers (in both the positive and negative directions). Check
that the bridge hits the buffer at the same time on both the left and right sides.
(Adjust if necessary.)
4.1.6 Activate the cutting lens sensor in ByVision, under Main/Admin./Config. Hardware
4.1.7 Requirement:
The machine must be switched on and the beam must be aligned. The lens crack
sensor must be declared under "Config.- HW", " Configuration1", "Lens sensor." If you
declare the sensor, reset the CNC. Reset any error messages.
4.1.8 Activate <Manual operation> and turn off <Tool> on the hand-held controller
Lower the Z axis
There must not be anything under the Z axis
ByVision message: Stop - limit switch Z- tripped
ByVision messages: always check Details
4.1.11 ByVision message: "Gas Jet Error" appears shortly after "Gas Warning". The
machine stops.
The cut quality must not change.
ByVision messages: Gas Jet Error
4.1.13 Check that a value of 74mm is set in the "Main" "Config HW"
menu (under "Z-axis reference coordinate"). This is a fixed value and must not be
modified.
4.1.14 Check that a value of 74mm is set in the "Main" "Config HW"
menu (under "Z-axis reference coordinate"). This is a fixed value and must not be
modified.
4.1.15 Carry out nozzle cleaning and correct values if necessary. Theoretically, only the
"Distance between Z-reference and cleaning height" value has to be adjusted in the
setup values. All other values are fixed values.
5 STL functions
5.1.1 Set pneumatic intake pressure to 6 bar
5.1.2 Slowly reduce the pressure, starting from 6 bar. The switch must be activated at 5
bar (signal drops out)
Adjust switching point to 5 bar if necessary
5.1.4 Slowly reduce the pressure, starting from 2 bar. The switch must be
activated at 1.5 bar
Adjust switching point to 1.5 bar if necessary
5.1.5 Check that the power supply has a clockwise phase sequence
5.1.8 Program teach-in for shuttle-table absolute encoder via PLC as explained in
03_01_Soft-PLC_Tutorial_Vxxx_xx
Insert both tables
Perform functional test of teach-in service mode. Check that the tables do not
touch any other parts of the machine
Check automatic table interchange
5.1.9 Check that "Move tables aside" function (both tables in loading area) is OK
5.1.14 Move the UPS fuse from its transportation position to its operating position
5.1.15 Once the machine is completely installed (loading equipment, Bytrans, etc.), check
the "AB" resistor connection.
To check the terminating resistors, disconnect the power supply and measure the
resistance in the Can_High line (white wire) and the Can_Low line (blue wire). The
value should be approx. 60 ohms.
5.1.16 Check that the terminating resistors are set in the position shown in the diagram or
in document 04_03_Overview_Topologies_Vxx_xx.
6 ByVision Functions
6.1 Machine
6.1.1 Position the nozzle in Manual operation between the first two gratings
Enter the displayed value in Config. HW under:
X-axis: Coordinate for center of grating 1 + 2
6.1.4 Calibrate the Gascon 4+ unit with an appropriate intake pressure level. (hardware
tutorial)
o O2 =15 bar intake pressure, 0.01 VDC offset with potentiometer P1
(TP1 (+) TP5 (GND))
o N2 =25 bar intake pressure, 0.01 VDC offset with potentiometer P4
(TP3 (+) TP5 (GND))
6.1.5 Calibrate the Gascon 4+ unit with an appropriate intake pressure level. (hardware
tutorial)
o O2 =15 bar intake pressure, HK15, VDC=1.0V, potentiometer P3
(TP2 (+) TP5 (GND))
o N2 =25 bar intake pressure, HK15, VDC=1.2V, potentiometer P6
(TP4 (+) TP5 (GND))
6.1.6 Calibrate the Gascon 4+ unit with an appropriate intake pressure level. (hardware
tutorial)
Adjust the cutting gas pressure in the Parameters, in the Hand menu
Activate manual operation and lower Z-axis onto sheet
The value displayed on the operating terminal must fall within the tolerance levels
indicated below
o 1 bar 0.05 bar, P2 potentiometer
o 15 bar 1 bar, P5 potentiometer
6.1.7 Set the piercing jet pressure reduction valve on the supply unit to the preset value
(6bar, dynamic).
Declare cross jet in HW Config and enable the cross-blow function (press Jet on
hand-held controller). Adjust with the Jet button pressed down (dynamic).
6.1.8 In order to be able to carry out an accurate diagonal test, the cutting bridge must
be accurately adjusted. Tooth backlash: 0.03mm
6.1.10 Check that the information is displayed in the Main Diagnostics menu. If no data
is displayed then check the configuration.
See point 2.4.1
6.2.2 Start the function setup assistant in ByVision/modules/Nozzle changer and follow
the instructions on the screen.
6.2.3 Perform an automatic nozzle change prozess for all magazins using an h-nozzle
and correct setting if necessary.
6.2.4 Check korrekt opening of the flap at the doking station. The flap is closing as soon
the X-axis reaches a positive value.
6.3.2 Activate manual operation in the ByVision Hand menu and select Oil mist under
Special functions (Bylaser 2200 only).
Test the oil mist function with the Jet button on the hand-held controller.
7 Seals
7.1.1 Close the bottles overnight and check the pressure on the valves. If the pressure
has dropped significantly by next morning, they have to be checked for leaks
(done by the customer).
7.1.2 – Check pipes, fixtures and screw connections for leaks and seal as re-
quired.
7.1.6
7.1.7 Close the bottles overnight and check the pressure on the valves (5 bar). If the
pressure has dropped below 3 bar by next morning, they have to be checked for
leaks (done by the customer).
8.1.2 Install butterfly valve and adjust as specified in the corresponding supplier
documentation (enclosed paper). Notify the customer of the fact that they have to
change the valve after the specified number of operating hours.
9 Cooling unit
9.1.1 Connect the connecting hose from the tank to the demineralization cartridge and
open the cut-off valve.
9.1.2 Adjust the cooling water temperature on the cooling unit to 20°C and observe any
fluctuations (tolerance 1 ºC)
9.1.3 The conductance shown on the cooling unit's display must be ≤ 20 µS (press the
< > button several times until Display 14 appears). If the conductance is too
high, the demineralization resin has to be changed.
(See supplier documentation)
9.1.4 Check that the pump has the correct direction of rotation
9.1.6 Set water to temperature specified in table at the end of this document. The
instructions for adjusting the temperature are given in the supplier documentation
for the cooling unit.
10 Laser module
10.1.1 Check to make sure that the beam expansion unit is centrally aligned. The beam
must hit the center of the first deflecting mirror lying outside the laser module.
10.1.2 Resonator leveled in all directions with sprit level, steel bolt anchors (min 2 x per
resonator foot) anchored, all adjusting screws and height adjustment screws
fastened with lock nuts.
10.1.3 Remove the two threaded posts used to secure the resonator's upper section and
seal the holes with the supplied screws. Store the threaded posts in a plastic bag
inside the laser module.
10.1.4 The ByLaser 3300/4400/6000 always has an external power for the dehumidifier.
Connect external power supply at the plug.
10.1.6 Lock the rubber bellow between the first deflection mirror and the connecting tube
of the machine using boundary rings.
11 Laser power
11.1 General points
11.1.1 The daily average input voltage must be within 5%
11.1.2 Use the hand valve in the resonator to set the shutter water flow rate to
60 ml/s
11.1.4 Run a vacuum test for 60 min. and check the increase in pressure (max. 1hPa/h)
11.1.5 Check laser gas pipes (N2) from bottles to resonator chromium steel / copper /
polyethylene yellow, check for leaks.
11.1.6 Check laser gas pipe from the premix bottle to the resonator: chromium steel /
copper / yellow polyethylene tube; check for leaks.
11.2.2 Operating pressure is OK and was checked with a pressure measuring tray 120 hPa
12 Cutting test
The cutting tests used for machine acceptance can only be carried out if the raw material re-
quested by Bystronic (i.e., with the correct thickness and quality) is provided by the customer.
Procedure see document 01_03_Cutting_in_Procedure_CO2_Vxx_xx.
All other parameters must not be changed when calibrating the machine!
Normally no deviations from the set parameters should be required. Cut
the parts at all four table points. 5 positions for Bypos. Only cut aluminum
with systems that have a reflection absorber installed.
13 Cut Control
13.1.1 Enable the “Cut Control” option in the <Setup Values, Machine> menu
13.1.2 Insert leftover stainless steel sheet with a thickness of approx. 5 mm. Determine
the calibration value as specified in the 01_04_CutControlByVision_Vxx_xx
document and compare with the default value from Bystronic Param. If there is a
big difference between them (>80), the option might not be functioning properly.
Tip: Check to make sure that a good cut quality is achieved with Cut Control
disabled. This is a prerequisite for calibration!
13.1.3 Cut stars with set values and check items 13.1.4 and 13.1.5.
13.1.4 Force plasma build-up with faster feed rate or by shifting focus. When plasma
builds up, the machine slows down and does not cut at full feed rate until plasma
build-up disappears, then accelerate to target feed rate again.
13.1.5 Provoke a beam break-off by using a faster feed rate or shifting focus. Machine
must reset; starts to cut at reduced feed rate and then goes back to target feed
rate.
14.1.1 Does a connection exist between tha machine network and the customer network.
14.1.2 Create a network drive connection on the operating terminal in order to load e.g.
cutting plans from the customer network.
15.1.1 Check network settings for RD box. Use a web browser to check access to the RD
box.
15.1.3 Use the RD box to test the connection to the RD server. Admin Connection. The
status "connected" is displayed if there is a connection.
16.1.5 Fill in the logbook correctly on the operating terminal and set the back-up path.
16.1.6 Create a ghost image as indicated in 03_01_SWT_OTC_Vxx_xx. and label the DVD
with the corresponding date and your signature.
17 Introductory training
At least 2 persons were instructed in accordance with the four-day intro-
ductory training course (140_BasicOperatorTraining)