Infiglobal Engineering and Services Pvt. Ltd.

Annexure

DOCUMENT NO. : - 201903-UMAN-IEP-INS-DAS-23 REV. NO: 0

PROJECT NAME. : - UMANG - IE PLANT CLIENT NAME: CARGILL INDIA PVT LTD, KANDLA SHEET NO. : 1
Unit P-262005 to E-301101 Deo oil to E-301101 Deo oil from E-301101 E-301101 to E-301102 E-301101 to SM-301103 Steam in to E-301102 Condensate out from E-301102
Pipe length mtr 1 1 1 1 1 1 1
Outer Dia meter of pipe mm 73 73 73 73 73 60.32 48.26
Ta Ambient Temp Deg.C 45 45 45 45 45 45 45
Th Pipe temp Deg.C 60 140 60 100 115 140 140
Ts Desire temp after insulation Deg.C 50 62 50 60 62 62 62
Mean temp 55 101 55 80 88.5 101 101
k Sp. Conductivity of Insulation material W/m Deg.C 0.031 0.04 0.031 0.036 0.0377 0.04 0.04
Surface emissivity of bare pipe 0.95 0.95 0.95 0.95 0.95 0.95 0.95
Surface emissivity of insulation cladding 0.13 0.13 0.13 0.13 0.13 0.13 0.13
h Surface heat transfer coefficient of bare pipe W/m2 Deg.C 9.25 13.25 9.25 11.25 12 13.25 13.25
h' Surface heat transfer coefficient of insulated pipe W/m2 Deg.C 3.35 3.95 3.35 3.85 3.95 3.95 3.95
Rth Thermal Resistance Deg.C.m2/W 0.60 1.16 0.60 0.69 0.79 1.16 1.16
t Thickness of Insulation (If surface is flat) mm 18.51 46.46 18.51 24.94 29.76 46.46 46.46
r1 Outer pipe radius mm 36.50 36.50 36.50 36.50 36.50 30.16 24.13
r2 Outer radius of insulation mm 55.01 82.96 55.01 61.44 66.26 76.62 70.59
teq Thickness of insulation mm 22.56 68.12 22.56 31.99 39.50 71.44 75.78
A Insulated pipe area/m m2 0.37 0.66 0.37 0.43 0.48 0.64 0.63
A' Non Insulated pipe area/m m2 0.23 0.23 0.23 0.23 0.23 0.19 0.15
 Infiglobal Engineering and Services Pvt. Ltd.
Annexure

DOCUMENT NO. : - 201903-UMAN-IEP-INS-DAS-23 REV. NO: 0

PROJECT NAME. : - UMANG - IE PLANT CLIENT NAME: CARGILL INDIA PVT LTD, KANDLA SHEET NO. : 2
Unit ME-301103 to T-301201/301204
T-301201/301204 to P-301207
Steam in to T-301201/301204
Condensate out from T-301201/301204
vapors to S-301203/301206 vapors from S-301203/301206 back to vessel vapors to vaccum system
Pipe length mtr 1 1 1 1 1 1 1
Outer Dia meter of pipe mm 73 141 48.26 33.4 219.07 60.32 273.05
Ta Ambient Temp Deg.C 45 45 45 45 45 45 45
Th Pipe temp Deg.C 115 110 140 140 110 110 110
Tc Desire temp after insulation Deg.C 62 62 62 63 60 60 60
Mean temp 88.5 86 101 101.5 85 85 85
k Sp. Conductivity of Insulation material W/m Deg.C 0.0377 0.0372 0.04 0.04 0.0372 0.0372 0.0372
Surface emissivity of bare pipe 0.95 0.95 0.95 0.95 0.95 0.95 0.95
Surface emissivity of insulation cladding 0.13 0.13 0.13 0.13 0.13 0.13 0.13
h Surface heat transfer coefficient of bare pipe W/m2 Deg.C 12 11.75 13.25 13.25 11.75 11.75 11.75
h' Surface heat transfer coefficient of insulated pipe W/m2 Deg.C 3.95 3.95 3.95 4 3.85 3.85 3.85
Rth Thermal Resistance Deg.C.m2/W 0.79 0.71 1.16 1.07 0.87 0.87 0.87
t Thickness of Insulation (If surface is flat) mm 29.76 26.59 46.46 42.78 32.21 32.21 32.21
r1 Outer pipe radius mm 36.50 70.50 24.13 16.70 109.54 30.16 136.53
r2 Outer radius of insulation mm 66.26 97.09 70.59 59.48 141.74 62.37 168.73
teq Thickness of insulation mm 39.50 31.07 75.78 75.55 36.54 45.31 35.74
A Insulated pipe area/m m2 0.48 0.64 0.63 0.58 0.92 0.47 1.08
A' Non Insulated pipe area/m m2 0.23 0.44 0.15 0.10 0.69 0.19 0.86
 Infiglobal Engineering and Services Pvt. Ltd.
Annexure

DOCUMENT NO. : - 201903-UMAN-IEP-INS-DAS-23 REV. NO: 0

PROJECT NAME. : - UMANG - IE PLANT CLIENT NAME: CARGILL INDIA PVT LTD, KANDLA
SHEET NO. : 3
Unit P-301207 to T-301301/301305
T-301301/301305 to P-301304/P-301308
P-301304/301308 to T-301401
P-301304/301308 to T-301406
P-301304/P-301308 to T-301301/301305
P-301304/P-301308 to T-301309
Steam in to T-301301/301305
Condensate out from T-301301/301305
vapors to S-301303/301307 vapors from S-301303/301307vapors
back to vaccum
vessel system
Pipe length mtr 1 1 1 1 1 1 1 1 1 1 1
Outer Dia meter of pipe mm 114.3 168.27 141.3 114.3 88.9 114.3 48.26 33.4 219.07 60.32 219.07
Ta Ambient Temp Deg.C 45 45 45 45 45 45 45 45 45 45 45
Th Pipe temp Deg.C 110 110 110 110 110 110 140 140 110 110 110
Tc Desire temp after insulation Deg.C 60 60 60 60 60 60 62 63 60 60 60
Mean temp 85 85 85 85 85 85 101 101.5 85 85 85
k Sp. Conductivity of Insulation material W/m Deg.C 0.0372 0.0372 0.0372 0.0372 0.0372 0.0372 0.04 0.04 0.0372 0.0372 0.0372
Surface emissivity of bare pipe 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95
Surface emissivity of insulation cladding 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13
h Surface heat transfer coefficient of bare pipe W/m2 Deg.C 11.75 11.75 11.75 11.75 11.75 11.75 13.25 13.25 11.75 11.75 11.75
h' Surface heat transfer coefficient of insulated pipe W/m2 Deg.C 3.85 3.85 3.85 3.85 3.85 3.85 3.95 4 3.85 3.85 3.85
Rth Thermal Resistance Deg.C.m2/W 0.87 0.87 0.87 0.87 0.87 0.87 1.16 1.07 0.87 0.87 0.87
t Thickness of Insulation (If surface is flat) mm 32.21 32.21 32.21 32.21 32.21 32.21 46.46 42.78 32.21 32.21 32.21
r1 Outer pipe radius mm 57.15 84.14 70.65 57.15 44.45 57.15 24.13 16.70 109.54 30.16 109.54
r2 Outer radius of insulation mm 89.36 116.34 102.86 89.36 76.66 89.36 70.59 59.48 141.74 62.37 141.74
teq Thickness of insulation mm 39.94 37.71 38.63 39.94 41.78 39.94 75.78 75.55 36.54 45.31 36.54
A Insulated pipe area/m m2 0.61 0.77 0.69 0.61 0.54 0.61 0.63 0.58 0.92 0.47 0.92
A' Non Insulated pipe area/m m2 0.36 0.53 0.44 0.36 0.28 0.36 0.15 0.10 0.69 0.19 0.69
 Infiglobal Engineering and Services Pvt. Ltd.
Annexure

DOCUMENT NO. : - 201903-UMAN-IEP-INS-DAS-23 REV. NO: 0

PROJECT NAME. : - UMANG - IE PLANT CLIENT NAME: CARGILL INDIA PVT LTD, KANDLA SHEET NO. : 4
Unit P-301304/301308 to T-301401
P-301304/301308 to T-301406
ME-301507 to T-301401T-301401 to P-301404 P-301404 to T-301406 P-301404 to R3 section Steam in to T-301401/301406Condensate out from T-301401/301406
vapors to S-301403/301408 vapors from S-301403/301408vapors
back to
tovessel
vaccum system T-301406 to P-301409 P-301409 to R3 section/ E-301501
Pipe length mtr 1 1 1 1 1 1 1 1 1 1 1 1 1
Outer Dia meter of pipe mm 141.3 114.3 73.02 168.27 141.3 73.02 48.26 33.4 219.07 60.32 273.05 88.9 73.02
Ta Ambient Temp Deg.C 45 45 45 45 45 45 45 45 45 45 45 45 45
Th Pipe temp Deg.C 110 110 110 110 110 110 140 140 110 110 110 110 110
Tc Desire temp after insulation Deg.C 60 60 60 60 60 60 62 63 60 60 60 60 60
Mean temp 85 85 85 85 85 85 101 101.5 85 85 85 85 85
k Sp. Conductivity of Insulation material W/m Deg.C 0.0372 0.0372 0.0372 0.0372 0.0372 0.0372 0.04 0.04 0.0372 0.0372 0.0372 0.0372 0.0372
Surface emissivity of bare pipe 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95
Surface emissivity of insulation cladding 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13
h Surface heat transfer coefficient of bare pipe W/m2 Deg.C 11.75 11.75 11.75 11.75 11.75 11.75 13.25 13.25 11.75 11.75 11.75 11.75 11.75
h' Surface heat transfer coefficient of insulated pipe W/m2 Deg.C 3.85 3.85 3.85 3.85 3.85 3.85 3.95 4 3.85 3.85 3.85 3.85 3.85
Rth Thermal Resistance Deg.C.m2/W 0.87 0.87 0.87 0.87 0.87 0.87 1.16 1.07 0.87 0.87 0.87 0.87 0.87
t Thickness of Insulation (If surface is flat) mm 32.21 32.21 32.21 32.21 32.21 32.21 46.46 42.78 32.21 32.21 32.21 32.21 32.21
r1 Outer pipe radius mm 70.65 57.15 36.51 84.14 70.65 36.51 24.13 16.70 109.54 30.16 136.53 44.45 36.51
r2 Outer radius of insulation mm 102.86 89.36 68.72 116.34 102.86 68.72 70.59 59.48 141.74 62.37 168.73 76.66 68.72
teq Thickness of insulation mm 38.63 39.94 43.46 37.71 38.63 43.46 75.78 75.55 36.54 45.31 35.74 41.78 43.46
A Insulated pipe area/m m2 0.69 0.61 0.50 0.77 0.69 0.50 0.63 0.58 0.92 0.47 1.08 0.54 0.50
A' Non Insulated pipe area/m m2 0.44 0.36 0.23 0.53 0.44 0.23 0.15 0.10 0.69 0.19 0.86 0.28 0.23
 Infiglobal Engineering and Services Pvt. Ltd.
Annexure

DOCUMENT NO. : - 201903-UMAN-IEP-INS-DAS-23 REV. NO: 0

PROJECT NAME. : - UMANG - IE PLANT CLIENT NAME: CARGILL INDIA PVT LTD, KANDLA SHEET NO. : 5
Unit P-301409 to E-301501 E-301501 to ME-301502hot water to ME-301502ME-301502 to CG-301503CG-301503 to ME-301507 CG-301503 to T-301504 T-301504 to P-301506 P-301506 OUT Steam in to T-301504 Condensate out from T-301504 ME-301507 outlet
Pipe length mtr 1 1 1 1 1 1 1 1 1 1 1
Outer Dia meter of pipe mm 73.02 73.02 73.02 73.02 73.02 73.02 73.02 73.02 48.26 33.4 73.02
Ta Ambient Temp Deg.C 45 45 45 45 45 45 45 45 45 45 45
Th Pipe temp Deg.C 110 90 95 90 90 90 90 90 140 140 90
Tc Desire temp after insulation Deg.C 60 55 58 55 55 55 55 55 62 63 55
Mean temp 85 72.5 76.5 72.5 72.5 72.5 72.5 72.5 101 101.5 72.5
k Sp. Conductivity of Insulation material W/m Deg.C 0.037 0.0365 0.0373 0.0365 0.0365 0.0365 0.0365 0.0365 0.04 0.04 0.0365
Surface emissivity of bare pipe 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95
Surface emissivity of insulation cladding 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13
h Surface heat transfer coefficient of bare pipe W/m2 Deg.C 11.75 10.75 11 10.75 10.75 10.75 10.75 10.75 13.25 13.25 10.75
h' Surface heat transfer coefficient of insulated pipe W/m2 Deg.C 3.85 3.6 3.75 3.6 3.6 3.6 3.6 3.6 3.95 4 3.6
Rth Thermal Resistance Deg.C.m2/W 0.87 0.97 0.76 0.97 0.97 0.97 0.97 0.97 1.16 1.07 0.97
t Thickness of Insulation (If surface is flat) mm 32.03 35.49 28.31 35.49 35.49 35.49 35.49 35.49 46.46 42.78 35.49
r1 Outer pipe radius mm 36.51 36.51 36.51 36.51 36.51 36.51 36.51 36.51 24.13 16.70 36.51
r2 Outer radius of insulation mm 68.54 72.00 64.82 72.00 72.00 72.00 72.00 72.00 70.59 59.48 72.00
teq Thickness of insulation mm 43.18 48.89 37.21 48.89 48.89 48.89 48.89 48.89 75.78 75.55 48.89
A Insulated pipe area/m m2 0.50 0.54 0.46 0.54 0.54 0.54 0.54 0.54 0.63 0.58 0.54
A' Non Insulated pipe area/m m2 0.23 0.23 0.23 0.23 0.23 0.23 0.23 0.23 0.15 0.10 0.23
 Infiglobal Engineering and Services Pvt. Ltd.
Annexure

DOCUMENT NO. : - 201903-UMAN-IEP-INS-DAS-23 REV. NO: 0

PROJECT NAME. : - UMANG - IE PLANT CLIENT NAME: CARGILL INDIA PVT LTD, KANDLA SHEET NO. : 6
Unit Steam in to T-301921 CIP return to T-301921 T-301921 to P-301922 P-301922 to CIP supply
Pipe length mtr 1 1 1 1
Outer Dia meter of pipe mm 48.26 219.07 273.05 219.07
Ta Ambient Temp Deg.C 45 45 45 45
Th Pipe temp Deg.C 140 95 95 95
Tc Desire temp after insulation Deg.C 62 58 58 58
Mean temp 101 76.5 76.5 76.5
k Sp. Conductivity of Insulation material W/m Deg.C 0.04 0.0373 0.0373 0.0373
Surface emissivity of bare pipe 0.95 0.95 0.95 0.95
Surface emissivity of insulation cladding 0.13 0.13 0.13 0.13
h Surface heat transfer coefficient of bare pipe W/m2 Deg.C 13.25 11 11 11
h' Surface heat transfer coefficient of insulated pipe W/m2 Deg.C 3.95 3.75 3.75 3.75
Rth Thermal Resistance Deg.C.m2/W 1.16 0.76 0.76 0.76
t Thickness of Insulation (If surface is flat) mm 46.46 28.31 28.31 28.31
r1 Outer pipe radius mm 24.13 109.54 136.53 109.54
r2 Outer radius of insulation mm 70.59 137.84 164.83 137.84
teq Thickness of insulation mm 75.78 31.69 31.06 31.69
A Insulated pipe area/m m2 0.63 0.89 1.05 0.89
A' Non Insulated pipe area/m m2 0.15 0.69 0.86 0.69
 Infiglobal Engineering and Services Pvt. Ltd.
Annexure

DOCUMENT NO. : - 201903-UMAN-IEP-INS-DAS-23 REV. NO: 0

PROJECT NAME. : - UMANG - IE PLANT CLIENT NAME: CARGILL INDIA PVT LTD, KANDLA SHEET NO. : 7
Unit Steam header Condensate header
Pipe length mtr 1 1
Outer Dia meter of pipe mm 168 114.3
Ta Ambient Temp Deg.C 45 45
Th Pipe temp Deg.C 140 140
Tc Desire temp after insulation Deg.C 62 62
Mean temp 101 101
k Sp. Conductivity of Insulation material W/m Deg.C 0.04 0.04
Surface emissivity of bare pipe 0.95 0.95
Surface emissivity of insulation cladding 0.13 0.13
h Surface heat transfer coefficient of bare pipe W/m2 Deg.C 13.25 13.25
h' Surface heat transfer coefficient of insulated pipe W/m2 Deg.C 3.95 3.95
Rth Thermal Resistance Deg.C.m2/W 1.16 1.16
t Thickness of Insulation (If surface is flat) mm 46.46 46.46
r1 Outer pipe radius mm 84.00 57.15
r2 Outer radius of insulation mm 130.46 103.61
teq Thickness of insulation mm 57.44 61.65
A Insulated pipe area/m m2 0.89 0.75
A' Non Insulated pipe area/m m2 0.53 0.36