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Review: Progress and Directions in Low-Cost Redox-Flow Batteries For Large-Scale Energy Storage
Review: Progress and Directions in Low-Cost Redox-Flow Batteries For Large-Scale Energy Storage
Review: Progress and Directions in Low-Cost Redox-Flow Batteries For Large-Scale Energy Storage
MATERIALS SCIENCE
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92 Natl Sci Rev, 2017, Vol. 4, No. 1 REVIEW
+ Regenerative
Positive Negative
Al current collector fuel cell
Cu current collector
cell
Al current collector
cell
Charge
Discharge Pump
Pump
Fe
TFSI
e-
e-
Figure 1. Schematic of different configurations of electrode materials in batteries. (a) Traditional Li-ion battery made of solid
electrode materials [3] (Copyright 2014 Royal Society of Chemistry). (b) Redox-flow batteries in which the electrode materials
are made of liquids [12] (Copyright 2011 Wiley). (c) A hybrid battery, in which half the cell is made of liquid electrolyte, and
half is made of solid electrode material [36] (Copyright 2015 Wiley). (d) A semi-solid battery in which the active materials are
dispersed in electrolytes [87] (Copyright 2011 Wiley).
RFB, the cathode and anode materials are made of the cost of the whole system by more than 50% on an
electrolyte solutions (i.e. catholytes and anolytes) energy basis [8]. On the other hand, because they are
in which the energy is stored. As shown in Fig. 2b particularly well suited for small- and intermediate-
[7], electrolyte at the anode and cathode sides is scale applications and for short-term duration and
pumped through porous electrodes located at each fast response times, Li-ion batteries are well posi-
side in a cell stack, where they are separated by an tioned for applications in the electronics and auto-
ion-exchange membrane or porous separator to pre- mobile industries. However, scaling up Li-ion batter-
vent mixing. Electrochemical redox reactions occur ies is difficult and requires additional management
on the electrode surfaces. This unique architecture systems for small-format battery cells [9–12].
of RFBs allows independent scaling of the power There are many scientific and technological
and/or energy. The power is defined by the size challenges, including cost, reliability and safety,
and design of the electrochemical cell (the stack) equitable regulatory environments and industry ac-
whereas the energy depends on the amount of stored ceptance, for large-scale deployment [13]. Data in
electrolyte. The energy to power ratio (E/P) can be the open literature suggest that most battery tech-
varied over a wide range. A high E/P ratio can reduce nologies still cost over $500/kWh [14,15]. The
REVIEW Li and Liu 93
50
0
0 2 4 6 8 10 12 14
-1.0 -0.5 0.0 0.5 1.0 1.5 2.0 Concentration of I- /M
Standard potential (V) of redox couples
(b) V: 120 ppm, $27/kg, high oxidation states toxic (d) 2.5
S8
Fe: 5,6 wt. % $2/kg,nontoxic Electrolyte
Voltage (V)
Li 2S 4
Zn: 70 ppm, $1.8/kg, nontoxic
Cu: 60 ppm, $6.6/kg, nontoxic
soluti
S8
Co: 25 ppm, $44/kg, nontoxic
tw
on p
o-p
ion
reg
ha
ase
h ase
se
(e) -ph
wo
6 St
reg
Li 2
ion
Number of -OH groups
5 Three-phase region
Li S
4 Li2S Li2S1.5 Li2S2 Li2S4 Li2S6 Li2S8
3
DHAQDS
2
1
AQDS
0
-300 -200 -100 0 100 200 300
Potential (mV vs SHE)
Figure 3. (a) Redox potential of various inorganic redox couples [22] (Copyright 2011 American Chemical Society). (b) The
cost of active species displayed in (a). (c) The charge and discharge energy densities as a function of the concentration of
I– [37] (Copyright 2015 NPG). (d) Ternary phase diagrams of Lix Sy . (e) Calculated reduction potentials of AQDS substituted
with –OH groups (black), calculated AQDS and DHAQDS values (blue), and experimental values for AQDS and DHAQDS (red
squares) [51] (Copyright 2014 NPG).
redox chemistries, most redox materials are too ex- interest in completely or partially replacing vana-
pensive and have solubility far below the required dium with iron and chromium [23,24]. However,
levels needed to attain cost targets. hydrogen forms at the anodes of the iron/chromium
(Fe/Cr) RFBs [25] and expensive vanadium is used
at both sides in iron/vanadium (Fe/V) RFBs to min-
imize crossover contamination [24,26].
AQUEOUS REDOX-FLOW CHEMISTRY
Because of good safety characteristics and high
power densities (e.g. VRBs and hydrogen/bromine
RFBs) [20,21], aqueous systems have attracted Vanadium flow battery
widespread interest. One of the disadvantages is the Since 1986 [27], VRBs have been widely inves-
lower energy density. Figure 3a shows the potentials tigated because electrolytes on both anode and
of traditional redox couples made of inorganic ma- cathode sides use vanadium species to minimize
terials [22]. The availabilities, toxicities and approxi- crossover contamination. Sulfuric acid has been
mate costs of the materials are listed in Fig. 3b. From used as supporting electrolytes. While the traditional
these results, most of the materials are still too expen- VRB system was first scaled up to 250 kW/2 MWh
sive within the stability window of water. The most for demonstration in the USA in 2004, there is still a
widely studied redox species, vanadium, is expensive concern about the high cost, low solubility and pre-
and toxic in its oxidized form. Ideally, low-cost, envi- cipitation of V2 O5 over a wide temperature range
ronmentally friendly species made of iron, zinc, man- [28]. The low solubility of vanadium ions (<1.7 M)
ganese or sulfur could be used. There has been great limits the system to a low energy density of 25 Wh/L
REVIEW Li and Liu 95
[29–31]. The potential for precipitation of V2 O5 in discharge, the reverse process occurs [39]. This sys-
the catholyte when electrolyte temperature exceeds tem has a high cell voltage and energy density, and
40◦ C for an extended period of time may reduce re- expectations are that low-cost materials can be used.
liability and battery life. Recently, a mixed-acid VRB However, demonstration of ZBR systems has been
system was reported, in which chloride ions were limited because of material corrosion, dendrite for-
added to vary the solvation structure of vanadium mation and electrical shorting, high self-discharge
ions in the solution, thus increasing the solubility to rates, low energy efficiencies and short cycle life. The
over 2.5 M. The energy density of mixed-acid VRB existence of corrosive bromine at the cathode side
was increased by more than 70% relative to tradi- is the cause of some of these problems. Expensive
tional VRB while expanding the temperature oper- cell electrodes, membranes and fluid-handling com-
ation window by 80% [7]. The mixed-acid system ponents are needed to withstand the chemical con-
has been successfully scaled up and is commercially ditions. In addition, bromine has limited solubility
produced [32]. Still, as mentioned earlier, vanadium in water and is toxic. Therefore, it is critical that or-
Cycle No.
(a) (b) 10 11 12 13 14 15 16 17 18 19 (c) 3.0
1.5 1.5 M
1.4 1.6 2.7
1.3
Cell volaage / V
Voltage / V
1.4
2.4
Cell voltage / V
1.2
1.1 1.2
2.1
1.0
1.0
0.9 1.8
0.8 0.8
0 10 20 30 40 50 60 1.5
Specific capacity / Ah L-1 0.6
3.0 3.5 4.0 4.5 5.0 5.5 6.0 0 1 2 3 4 5
Time / h Time / h
(d) 3.0
2.5
Cell volatage
Voltage / V
2.0
Figure 4. (a) Typical charge/discharge curves for ZIB systems at 1.5 M ZnI2 [37] (Copyright 2015 NPG). (b) Representative
voltage versus time curves during 100 charge–discharge cycles at 100 mA/cm2 , recorded between the 10th and 19th cycles
[56] (Copyright 2015 AAAS). (c) Typical cycling voltage curves of the flow cell using 0.5 M FL/0.5 M DMBBM/1.0 M TEA–
TFSI/MeCN at 15 mA/cm2 [76] (Copyright 2015 Wiley). (d) Two iterations of injection and galvanostatic cycling for a full
lithium-ion flow cell operating between 0.5 and 2.6 V at C/8 rate. Suspensions are 20 vol% LiCoO2 , 1.5 vol% Ketjen black
and 10 vol% Li4 Ti5 O12 , 2 vol% Ketjen black, both in 1 M LiPF6 in dimethyl carbonate [87] (Copyright 2011 Wiley).
aqueous solutions as the catholytes on the other the polysulfide shuttle during cycling and prevents
side. To prevent the reaction of Li metal and water, lithium dendrite growth. However, the reduction of
a dense solid electrolyte separator (e.g. LISICON: TiIV in the separators (i.e. LATP or LISICON) at
Li1+x+3z Alx (Ti,Ge)2−x Si3z P3−z O12 ) with high low potential (<1.6 V vs. Li+ /Li) makes it unstable
Li-ion conductivity is a critical component of this when in direct contact with metallic Li. Therefore, a
configuration. buffer layer is required to separate the glass ceramic
Investigations of Li systems have led to high from Li during long-term operation.
interest in the use of sulfur, which is widely available Other inorganic materials, such as FeCl3 [41],
and very inexpensive compared to other materials. K3 Fe(CN)6 [48], LiI [49] and LiBr [50], can reach
The high solubility of polysulfide species also could a high concentration in water and were also stud-
also lead to battery systems that possess high energy ied for use as the cathode materials. The correspond-
densities (Table 1). Figure 3d shows ternary phase ing cells all demonstrated good cycling performance
diagrams of Lix Sy . The theoretical sulfur capacity (except for FeCl3 , which has a low pH), high cell
can be as high as 1672 mAh/g. Cui’s group [42] and voltage (>2.5 V) and high energy density. However,
Liu’s group [43] studied rechargeable redox-flow Li- the low conductivity of the solid electrolyte separa-
S cells using traditional non-aqueous electrolytes. tor (∼10–4 S/cm vs. 0.1 S/cm for Nafion) produced
However, a critical problem in the liquid cell is a smaller operating current density and, therefore, a
precipitation of short-chain lithium sulfides. An lower power output.
interesting approach was developed by Zhou
et al. [44] and Visco et al. [45,46]. Both groups
proposed aqueous lithium–polysulfide batter-
ies, which are based on a short-chain lithium Organic flow battery
sulfides (Li2 S4 –Li2 S) redox reaction. In this sys- Although inorganic redox materials have attracted
tem, a Li-ion conductive glass separator (LATP: widespread attention, organic redox materials can
Li1.35 Ti1.75 Al0.25 P2.7 Si0.3 O12 ) isolates the Li metal offer more flexibility to tune the redox activity, sol-
and aqueous polysulfide electrolytes. The battery ubility and stability. In 2014, the Aziz group [51]
shows an OCV of approximately 2.67 V. The and Narayanan group [52] proposed the use of a
unique advantages of aqueous lithium–polysulfide water-soluble, metal-free organic redox couple (i.e.
batteries are that the Li2 S4 –Li2 S redox couple quinone-based) in RFBs. Quinone derivatives are
possesses high solubility (over 5.0 M [46,47] in attractive because of their low cost ($5–$10/kg vs.
the aqueous electrolyte, leading to a high energy $27/kg for vanadium) and their availability from bi-
density of 387 Wh/L. The LATP separator impedes ological processes.
REVIEW Li and Liu 97
Table 1. Calculation of energy density of Li–S flow batteries with different sulfur concentrations.
S8 2– →S4 2– S8 2– →S2 2– S8 0 →S4 2– S8 0 →S2 2– S8 0 →S2–
should be studied, particularly those that can be The complicated synthetic procedures, the inherent
produced from natural products. For example, low solubility and poor chemical stability of metal-
Liu et al. investigated an aqueous organic flow ligand complexes have gradually shifted the atten-
battery using methyl viologen as the anolyte and tion of the research community to all-organic redox
4-hydroxy-2,2,6,6-tetramethylpiperidin-1-oxyl (4- molecules.
HO-TEMPO) as the catholyte [58]. The OCV is
1.25 V, which is similar to that of the VRB. Both
organic compounds are highly soluble in water, with
solubility over 2 M. The use of an anion-exchange All-organic flow battery
membrane significantly reduces crossover of the All-organic flow batteries can take advantage of
cationic redox species, leading to high cycling sta- wide structural diversity and availability of redox
bility. Similar studies were performed by Schubert’s molecules from natural abundant resources. The
group [59]. first all-organic RFB was built by Li et al., which used
poly(2,5-dimercapto-
(a)
1,5-bis(2-(2-(2-methoxyethoxy)
1,3,4-thiadiazole)
poly(anthraquinonyl sulfide)
TEMPO
carboxylic dianhydride
Pyrene-4,5,9,10-
phenanthraquinone
anthracene-9,10-dione
3,4,9,10-perylentetra
4
4,4’-dimethoxybiphenyl
tetraone
ethoxy)ethoxy)
TCNQ
(2-methoxyethoxy)benzene
pyromellitic anhydride
di-tert-butyl-1,4-bis
Potential / V vs. Li+/Li
9,10-anthraquinone-
2,7-disulphonic acid
ferrocene
3
polyaniline
1,8-dihydroxy-9,10-anthraquinone-
cobaltocene
nickelocene
BQ
4,4’-tolane-dicarboxylate
2,7-disulphonic acid
naphthoquinone
AQ
1,4,5,8-naphthalenetetra
carboxylic dianhydride
2
(b) o o
o o o o
o
DBBB ANL-8
o o
o o
o o o o
o
o
0.5 M nBu4NClO4 in PC
40 C
35
2.00
Viscosity (cP)
30 1.75
ANL-9
1.50
25
ANL-8
1.25
1 2 3 4
Number of PEO units
DBBB ANL-8 ANL-9 ANL-10
Figure 5. (a) Redox potential of representative redox-active organic and organometallic compounds with potential vs. Li/Li+ [60] (Copyright 2015 Royal
Society of Chemistry). (b) Chemical structures of picture of DBBB, ANL-8, ANL-9 and ANL-10 materials [75] (Copyright 2015 Wiley). (c) Plot of viscosity
vs. PEO chain lengths of various ANL molecules [75] (Copyright 2015 Wiley). (d) Diffusion coefficient of DBBB, ANL-8, ANL-9 and ANL-10 in various
electrolytes [75] (Copyright 2015 Wiley).
because of its liquid nature, higher diffusion co- flow cell using 0.5 M FL/0.5 M DMBBM/1.0 M
efficient and lower viscosity (Fig. 5c and d). Wei TEA–TFSI/MeCN at the current density of
et al. coupled ANL-8 with a highly soluble anolyte 15 mA/cm2 . The flow cell achieved an EE > 70%,
compound, 9-fluorenone (FL) [76]. The cell volt- but was limited by continuous capacity fading. A
age was more than 2.0 V. A microporous separator mechanistic study revealed that the performance
was used to enable good cell conductivity and high degradation is caused by limited chemical stability
r
current operation (15 mA/cm2 , a 30-fold increase). of charged radical species, especially the FL - .
Meanwhile, a mixed-reactant electrolyte design was Currently, the cost of non-aqueous RFBs is still
adopted to mitigate crossover of active species. Fig- limited by several major factors. First, non-aqueous
ure 4c shows the typical cycling voltage curves of the chemistries mostly use flammable solvents, which
100 Natl Sci Rev, 2017, Vol. 4, No. 1 REVIEW
is not ideal for large-scale applications. Some of r Electrochemical reaction reversibility. This factor
the solvents and salts such as acetonitrile, TFSI– or can determine cell polarization. Among the struc-
PF6 – will also significantly increase the cost. In ad- tures shown in Table 2, nitroxyl radical presents
dition, non-aqueous RFBs are normally operated at the highest reaction kinetics. On the contrary,
lower current densities because of lower electrolyte organodisulfide and thioether show slow reaction
conductivity, which significantly affects the cell ef- kinetics because the bond breaking/forming of
ficiency and power density, and thus increases the the S–S or S = O requires a high-activation en-
cost. The low current density (therefore low power) ergy.
inherently leads to increased stack size, thereby af- r Redox potential. This factor determines the side
fecting the overall cost. (anode or cathode) on which the organics can
Recent calculations have shown that all the be used. Generally, p-type organics (e.g. nitroxyl
organic-chemistry-based battery systems studied to radical) have a higher redox potential than n-type
date may not be promising for low E/P applications organics (e.g. conjugated carbonyl). In addition,
Conjugated
hydrocarbon
Conjugated amine
Conjugated thioether
Thioether (4e)
Nitroxyl radical
Conjugated carbonyl
up. The high resistance across the interface between SEMI-SOLID FLOW BATTERIES
the membrane and the electrode and poor chemi-
Because all redox chemistry is currently limited by
cal compatibility also are a significant problem. The
the solubility of the electroactive species, Chiang’s
solution is likely a composite membrane or a mul-
group first proposed the concept of a semi-solid
tilayer structure that includes both ceramics and
RFB, enabling the RFB to be comparable to Li-ion
polymers. The key challenge for these alternative
batteries [87]. As shown in Fig. 2d [87], the particu-
membranes is maintaining or improving the ionic
late active materials are dispersed in the electrolyte
conductivity, selectivity and chemical stability. Be-
as suspensions, essentially achieving ‘infinite solu-
yond ionic conductivity, chemical stability to re-
bility’ compared to traditional redox solutions. To
dox electrolytes, physical stability in large-format
achieve electronic charge transfer between the ac-
cells and species selectivity are also very impor-
tive material particles and the current collector, the
tant. Replacing ion-exchange membranes with in-
active materials and conductive additives (carbon)
expensive porous separators can effectively reduce
were dispersed in a typical Li-ion battery electrolyte
the total cost for both aqueous and non-aqueous
solution to form a percolation nanoscale conductor
systems [26,76,82,83]. Many groups have studied
network in the flowable electrode suspensions. The
‘single-ion’ polymers based on block copolymers,
high ‘solubility’ of the active materials in the suspen-
including PEO and polystyrene polymer with Li
sions and the high cell potential lead to significant
salts [84,85] and star-shaped poly(styrene)-block-
increases in energy density. For example, semi-solid
poly[poly(ethylene glycol) methyl ethyl methacry-
LiCoO2 /Li4 Ti5 O12 produced an average 2.35-V
late] [86]. The basic idea is to enhance ion conduc-
discharge voltage with 397 Wh/L of theoretical en-
tivity in the soft phase, and to improve stability in the
ergy density. Figure 4d shows the charge/discharge
rigid phase. To date, new commercially viable com-
curves of this full cell. This concept was extended
posite membranes have not emerged.
to a Li/S flow battery to fully use sulfur species in
102 Natl Sci Rev, 2017, Vol. 4, No. 1 REVIEW
the regime of Li2 S–Li2 S8 and reach a high energy either of these operating modes is capable of reduc-
density [88], unlike Li/S flow batteries in traditional ing pumping energy loss to <1% [92].
configurations that rely only on soluble polysulfides In traditional Li-ion batteries, performance de-
(Li2 S4 –Li2 S8 ) in non-aqueous electrolytes [42,43]. pends on the formation of stable solid electrolyte in-
Yang et al. constructed a metal-free, all-organic, terphase layers on the solid electrode materials [93].
semi-solid flow cell. They used polythiophene mi- Such stable interfaces and interphases may not exist
croparticles as both anolyte and catholyte active in semi-flow battery configurations. The long-term
couples with a cell potential of 2.5 V. The active stability of the electrode materials and the efficiency
polythiophene microparticles were dispersed in 1 M of such systems need to be carefully evaluated.
TEABF4 –PC solution and circulated through the
flow cell. It showed stable charge/discharge perfor-
mance, with a high EE of 60.9% at 0.5 mA/cm2 [89].
Similarly to a Li-ion battery, Ventosa et al. reported PROSPECTIVE
400 FUNDING
350 Highly conductive The work was supported by the US Department of Energy
membranes
300 (DOE)’s Office of Electricity Delivery and Energy Reliability
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