REPSOL OIL OPERATIONS

NC-llS / NC-186 DEVELOPMENT

PROJECT

DOCUMENT NO: 02/54/039

FABRICATED PIPING AND INSPECTION SPECIFICATION

REFERENCES

02/54/001 Surface Preparation. Painting and Galvanizing

02/54/038 Drafting Procedures for Contractors and Vendors

•
REPSOL OIL OPERATIONS
El Sharara Development
Project

Document title: Fabricated Piping and

Inspection Specification
Document number: 02/54/039

Vendor contractor document status:

~~
Acceptable; work may proceed
Acceptable subject to incorporation
of comments
Not acceptable; work can not proceed

Information only

Engineer's signature:

Rev. B: Specification updated for NC-115/NC-186 Fuel Gas Compression Project

.... ~ I
B 24/07/07 Approved R.sanc~"" R~fl F. vanderwe~ V-
~
A 28/05/92 Approved I Z;X
NPHall '

01 29/03/92 Comment NPHall

Rev Date Issued for Originator Approved PM Approved Client Approved

 Revision Sheet
Rev Description Date

Updated for NC-115 / NC-186 Fuel Gas compression Project:

- Codes & standards (Section 2.0) updated
B 24-07-2007
- References to NACE added
- Section 7.1 updated

2 02/54/039
CONTENTS

SECTION TITLE PAGE NO

1.0 SCOPE 5

2.0 CODES AND STANDARDS 6

3.0 FABRICATION 8
3.1 General
3.2 Welder Performance and Welding Procedure Qualification
3.3 Weld Preparation and Alignment
3.4 Welding
3.5 Weld Repairs
3.6 Tolerances
3.7 Screwed Piping
3.8 Cleanliness

4.0 INSPECTION AND TESTING 17

4.1 General
4.2 Radiography
4.3 Ultrasonic Examination
4.4 Liquid Penetrant and Magnetic Particle Inspection
4.5 Hydrostatic Testing

5.0 MATERIAL ACCOUNTABILITY 23

5.1 Before Coating
5.2 After Coating

3 02/54/039
6.0 COATING OF FABRICATED PIPING 24
6.1 Above Ground Piping

7.0 PREPARATION FOR STORAGE 25

8.0 DOCUrv.1ENTATIOt~ AND RECORDS 26

4 02/54/039
1.0 SCOPE

1.1 This specification defmes the minimum requirements for the fabrication and
inspection of carbon and steel piping.

1.2 Defmitions

'Operator' shall mean Repsol Oil Operations

'Inspector' shall mean any person company or body appointed by the

Operator to exercise the functions entrusted to him under
the Purchase Agreement and notified by the Operator to
the Vendor

'Vendor' shall mean a supplier or manufacturer of equipment /

materials subject to this specification

'Contractor' - shall mean company awarded a construction contract by

Repsol Oil Operations. Such contract may include the
purchase of equipment / materials required to complete
their contract.

5 02/54/039
2.0 CODES AND STANDARDS

The requirements of the latest edition of the following codes, standards and
specifications shall form part of this specification, except where specifically modified
herein:

ASME - American Society of Mechanical Engineers

ASME Boiler and Pressure Vessel Code
Section V Non-Destructive Examination
Section vm Pressure Vessels
Section IX Welding and Brazing Qualifications
ASMEB31.3 Chemical Plant and Petroleum Refmery Piping
ASMEB16.5 Pipe Flanges and Flanged Fittings
ASMEB16.25 Butt Welding Ends
ASMEB31.4 Liquid Petroleum Transportation Piping Systems
ASMEB31.8 Gas Transmission Distribution Piping Systems

API - American Petroleum Institute

API - 5L Line Pipe

ASTM - American Society for Testing and Materials

ASTM AI06 Seamless Carbon Steel Pipe for High Temperature Service
ASTMAI05 Forgings, Carbon Steel, for Piping Components
ASTMA234 Piping Fittings of Wrought Carbon Steel and Alloy Steel for
Moderate and Elevated Temperatures

Manufacturers Standard Specifications

MSS-SP-44 Steel Pipeline Flanges

6 02/54/039
American Welding Society
AWS A5.17 Specification for Carbon Steel Electrodes and Fluxes for
Submerged Arc Welding
AWSA5.18 Specification for Carbon Steel Filler Materials for Shielding
Arc Welding
AVvSA5.20 Specification for Carbon Steel Electrodes for Flux Cored Arc
Welding
AWS D1.1 Structural Welding Code - Steel

Operator's Specifications
02/54/001 Surface Preparation, Painting and Galvanizing
02/54/038 Drafting procedures for Contractors and Vendors

NACE - National Association of Corrosion Engineers (For 10" Pipeline only)

NACE MR0175 1 Materials for use in H2S-containing environments in oil and
ISO 15156 gas production.
NACE TM0284 Evaluation of Pipeline and Pressure Vessel Steels for
resistance to Hydrogen-Induced Cracking.

7 02/54/039
3.0 FABRICATION

3.1 General
3.1.1 All fabrication shall comply with the requirements of ASME B31.3
and the Operator's drawings. If there is a conflict between ASME
B31.3 and this specification, the Contractor shall immediately notify
the Inspector in writing of the conflict, and shall not proceed with any
work affected by the conflict until it is resolved by the Inspector.

3.1.2 The Contractor shall ensure that all coated plpmg shall remain
undamaged during fabrication. Any coating or mechanical damage
caused through maltreatment or accident shall be rectified by the
Contractor at his expense.

3.1.3 Fabrication involving welding shall not be subcontracted to others

without prior written approval of the Operator.

3.2 Welder Performance and Welding Procedure Qualification

3.2.1 Welding procedure and welder performance qualifications shall
conform to the requirements of Section IX of the ASME Code, NACE
MRO 175 and this specification.

The Contractor shall have Welding Procedure Specifications (WPS) for

all welding processes which will be used, and Procedure Qualification
Records (PQR) for all welders who will be used for the Work. The
Contractor's WPS/PQR will be approved by the Inspector.

8 02/54/039
3.2.2 Each weld procedure shall include, but not be limited to the following
information:

Welding procedures shall be recorded by the Contractor on proper

forms, outlined in the ASME Boiler and Pressure Vessel Code,
Section IX, with sketches and test reports, to completely identify
the welding process proposed and the procedure for performing
the welding.

Procedures shall specify the type of welding electrodes, the

electrode manufacturer, type of filler metal and the storage
procedure for maintaining the welding electrodes during
fabrication.

Welding variables such as current, voltage, gas flow rate and

travel speed shall be specified within the normal variation of the
equipment.

All weld procedures shall completely describe the joint

preparation required to perform the welding in accordance with
the ASME Boiler and Pressure Vessel Code, Section IX.

Methods of cleaning and conditioning (eg, power grinding, heat

treating) the surfaces to be welded shall be detailed in the welding
procedure specification and tailored for the base material and for
the bevelling and welding processes.

9 02/54/039
 If the Contractor proposes to utilize welding techniques other than
manual, such as proposals and description of the procedures to be
employed shall be submitted to the Inspector for written approval
prior to their use.

3.2.3 Additional Procedure and performance qualifications shall be

performed whenever the conditions specified in the Inspector's
approved procedures and qualifications are not met by the actual
production conditions.

3.2.4 Welding procedures shall be re-qualified whenever:

Required by ASME B31.3;
Weld chemistry is changed from one classification of AWS A5 .18
or A5 .20 to another classification, in either specification;
Filler material is changed from one specific make and type
designated under ASTM of AWS to any other manufacturer's
designation;
Submerged arc welding flux is changed from one manufacturer to
another or from one manufacturer's grade to another grade
(Equivalency on the basis of AWS A5 .17 is not acceptable).

3.3 Weld Preparation and Alignment

3.3.1 Unless otherwise required by the piping specification or the Inspector,
approved welding procedures and welding ends shall be prepared per
ASME B16.25 and ASME B31.3.

3.3.2 External and internal radial misalignment at the joining ends of piping
components shall be in accordance with ASME B31.4 (Clause
434.8.6). The resulting thickness of the welded joint shall not be less
than the minimum design thickness plus corrosion allowance.

10 02/54/039
3.4 Welding
3.4.1 All welding shall conform to the requirements of ASME B31. 3 and
this specification

3.4.2 Each Inspector approved welder and/or welding operator shall be

assigned an identifying number, letter or symbol by the Contractor
which shall be used by the welder and/or welding operator to identify
all welds made by him. All such marks shall be made by a method
approved by the Inspector. The use of metal impression weld stamps is
not permitted. The welder's identification mark shall be made adjacent
to the circumferential joints that he welds and shall be ringed with paint
or with suitable crayons for easy identification.

3.4.3 The clear distance between centre lines of adjacent circumferential butt
welds shall not be less than one times the pipe diameter unless
otherwise agreed to in writing by the Operator.

3.4.4 Butt welds shall have full penetration and complete fusion with a
minimum of weld metal protruding on the inside of the pipe.

3.4.5 All welds shall be of sound deposit with a regular line of fusion.

3.4.6 The fmished weld contour shall be uniform, with the toe or edge of the
weld merging smoothly into the base material. The weld contour shall
extend a minimum of 1116 inch on each side of the bevel and at least
1116 inch above. Butt welds shall have a: slight reinforcement build-up
gradually from the toe or edge toward the centre of the weld. Fillet
weld may be slightly concave on the fmished surface.

11 02/54/039
3.4.7 No undercutting or overlapping is permitted.

3.4.8 Backing rings shall not be used.

3.4.9 Weld reinforcement shall be applied so that the weld shall have a
smooth contour which will merge gradually with the surfaces of
adjacent pipe and fittings.

3.4.10 To insure proper line-up, exterior line-up clamps shall be used where
possible.

3.4.11 When welding pipe NPS 12 and larger, two welders operating
simultaneously and in opposite quarters shall be used.

3.4.12 Welding of any diameter pipe shall be 'balanced' by completing the full
circumference of the weld layer or pass before commencing any
succeeding layer.

3.4.13 Welding of any joint once commenced shall be completed on a

continuous basis.

3.4.14 When slip-on flanges are required by the Operator's drawings, they
shall be welded on the front and the back in accordance with the
requirements of ASME B31.3.

3.4.15 Where socket welding valves or fittings are specified, the pipe shall be
spaced in the socket so that no stresses will be imparted to the weld due
to 'bottoming' of the pipe in the socket.

12 02/54/039
3.4.16 If any cracks or blow holes occur on the surface of any welding bead,
they shall be chipped out with a round nose chisel to remove the defect
and present such a surface that complete fusion may be obtained with
the next successive welding bead.

3.4.17 Welds which are to be examined by non-destructive methods shall be

ftnished as required for the applicable inspection method.

3.4.18 Tack-welds shall be made with the same type of electrode that is used
for the root pass . Welding or tacking of cleats (dogs) for pipe alignment
is strictly prohibited.

3.4 .19 Welding electrodes shall be stored in unopened original containers.

Flux coated electrode shall be kept in dry stores to prevent moisture
loss or moisture absorption, and shall be handled in such manner as to
ensure no mechanical or physical damage to the coating. Electrodes
which show signs of deterioration or damage shall be rejected by the
welder.

3.4.20 All electrodes having low hydrogen coverings shall be dried for at least
two (2) hours between 446°F (230°C) and 500°F (260°C) before they
are used. Electrodes shall be stored immediately after drying in storage
ovens at a temperature of at least 240°F (120°C). Electrodes that are
not used within four (4) hours (in humid atmosphere this time may have
to be reduced) after removal from a drying storage oven shall be re-
dried before use.

3.4.21 Low hydrogen electrodes which have been wet shall not be used.

13 02/54/039
3.5 Weld Repairs
3.5.1 If by visual or non destructive examination (ND E), defects are found to
exist, they shall be ground out and the area shall successfully pass a
liquid penetrant examination. The area shall then be rewelded and the
repaired weld shall be 100% radiographed and/or inspected by other
t~DE at the Inspector's option. The Inspector shall be advised of and
shall approve in writing any repair required, prior to the Contractor
performing the repair.

3.5.2 Multiple repairs of the same area will not be permitted.

3.5.3 Where welding defects are revealed, the Contractor shall repair such
defects, th~ costs of the repair and subsequent radiographic or other
testing shall be borne by the Contractor.

3.6 Tolerances
3.6.1 The Contractor shall be responsible for the correctness of the
dimensional requirements as detailed on the Operator's drawings, and
for any costs incurred in rectifying dimensional errors in the shop or at
field erection.

3.6.2 Dimensions for inlets and outlets from a packaged, skid-mounted unit
shall be referenced from a single point on the skid comer, and be
identical to the approved for construction piping plan and elevation
dimensions .

14 02/54/039
3.7 Screwed Piping
3.7.1 Socket welding connections in preference to screwed connections, shall
be used wherever possible up to the limiting size of Ilh inch.

3.7.2 When screwed piping is required by the drawings, screwed threads

shall be clean cut with no burrs nor stripping, and shall be according to
ASME B2.1 tapered. Dies shall be new, sharp and properly designed
for the piping material. Immediately before fabrication, the piping and
all threads of pipe and fittings shall be thoroughly cleaned of cuttings,
dirt, oil or other foreign matter.

3.7.3 Screwed connections shall be seal welded. All screwed steel fittings
shall be thoroughly cleaned and made up dry, using no thread sealant.
After being made tight, a seal bead shall be welded around each joint.

3.8 Cleanliness
3.8.1 Cleanliness shall be maintained during all phases of fabrication. All
stubs, electrodes, flux, slag and other foreign materials shall be
removed from the fabrication area when not in use.

3.8.2 Prior to welding, the pipe bevel and all surfaces adjacent thereto shall
be thoroughly cleaned of all scale, rust, grease, oil and other foreign
material. Flux, weld spatter and slag shall be removed from each weld
bend prior to depositing the next pass. All stub, rods flux, slag and
other foreign material shall be removed from inside and outside the
pipe, between each pass and after completion of the fmal pass.

15 02/54/039
3.8.3 All tools and equipment shall be kept free of oil, grease and other
contaminants detrimental to fabrication. Wire brush material shall be
compatible with the pipe and weld material. Grinding wheels shall be
resin bonded.

3.8.4 Upon completion of fabrication, but prior to hydrotesting and/or

preparation for shipment, all piping shall either be blown out using
compressed air or flushed using clean, fresh, corrosion inhibited water.

16 02/54/039
4.0 INSPECTION AND TESTING

4.1 General
4.1.1 Inspection of piping shall be in accordance with the requirements of
ASME B31. 3 and this specification.

4.1.2 The Contractor shall be responsible for craft supervision and for the
quality of work during fabrication and erection. The Inspector will
make inspections and tests as required to check the progress and quality
of the work, qualifications of the Contractor's employees, and that the
work meets the drawings and specifications.

4.1.3 Approval of the testing and inspection by the Inspector will not relieve
the Contractor of his responsibilities and/or guarantees.

4.1.4 All non-destructive examination (ND E) shall be performed in

accordance with written procedures that comply with the ASME Code
(Section V) requirements and the requirements of this specification. The
Contractor shall submit procedures for all required NDE to the
Inspector for written approval prior to use.

4.1.5 All NDE shall be performed by personnel qualified in accordance with

the ASME Code. The individual qualifications of all personnel
proposed to perform NDE work shall be submitted to the Inspector for
written approval prior to beginning NDE work.

4.1.6 The Contractor shall submit to the Inspector certified test reports
specifying the chemical analysis of an undiluted weld metal deposit
from each heat of weld metal used in qualification and in fabrication.

17 02/54/039
 4.1. 7 All the welds shall be visually inspected after completion by the
Contractor before submission to the Inspector. Any indications of
defects, undercutting, penetration roughness, poor contour and
dimensions, etc shall be repaired.

4.1. 8 Welds deposited by procedures differing from those properly qualified

and approved by the Operator shall be rejected and the weld shall be
completely removed by and at the expense of the Contractor.

4.1.9 All prepared surfaces shall be visually inspected prior to welding. Any
indications of defects shall be further examined using NDE methods.

4.2 Radiography
4.2.1 A minimum of 10% of the welded joinings (including circumferential
butt, mitre and branch connection welds), as selected by the Inspector,
shall be randomly examined by radiography as per the procedures
defmed herein.

4.2.2 Random examination shall be performed for every pipe thickness and
material grouping throughout the entire job. At least one of each type
and position of weld made by each welder and/or welding operator
shall be examined. A record shall be kept by the Contractor of the
quality and extent of each welder and/or welding operator's work. For
this examination, parent metal shall be considered of the same thickness
when the difference in nominal wall thickness does not exceed Ys inch.

4.2.3 All radiographs shall meet the requirements of ASME B31.3.

18 02/54/039
4.2.4 All radiographs, whether complete or spot, shall comply with the
sensitivity requirements of ASME Code Section V, Article 2. For
reinforced branch connections, sensitivity shall be based upon pipe wall
thickness.

4.2.5 For each weld found to be defective, two additional welds made by the
same welder that produced the defective weld shall be given a spot
radiographic examination. These additional examinations shall be made
immediately after the defective weld is found and are in addition to the
minimum spot examination of 10% of the welded joints

These additional examinations shall be progressive with two additional

welds being examined for each weld examination found unsatisfactory.
The cost of the additional radiography and all repairs shall be borne by
the Contractor.

4.2.6 Interpretation and acceptance of radiographs shall be in accordance with

ASME B31.3 and the ASME Code. Subsequent to the Contractor's
approval of the radiography, it shall be submitted to the Inspector for
approval.

4.2.7 The following information shall accompany each radiograph when it is

submitted to the Inspector for approval:
Spool piece number per piping isometric drawing
Film number and date of examination
Location of each fIlm relative to the radiographed weld (isometric
drawings with appropriate cross references)
Orientation of markers
Location of service-to-film distance and angle of beam

19 02/54/039
 Kilovoltage and focal spot size
Isotope intensity and physical dimensions
Welding process used

Radiographs submitted without this documentation will be rejected and

must be either performed again or resubmitted with the proper
documentation. All additional costs will be at the Contractor's expense.

4.2.8 Radiographs fIlm shall be 12 inch long minimum.

4.2.9 The Contractor shall furnish the Operator with a daily report of shot
and accepted radiographic fllms properly indexed by location. During
fabrication, the Contractor shall keep the accepted radiographic fIlms
on file. Upon job completion, the Contractor shall transmit to the
Operator all accepted radiographic and other NDE records properly
packaged~ identifIed and indexed.

4.3 Ultrasonic Examination

4.3.1 In areas where radiographic examination cannot be obtained or the
results thereof would be unreliable, ultrasonic examination in
accordance with ASME B31. 3 and the ASME Code shall be substituted
for radiographic examination. Written approval of the Inspector is
required prior to substituting ultrasonic inspection.

4.3.2 Interpretation and acceptance criteria for ultrasonic tests shall be in

accordance with ASME B31.3 and the ASME Code, Section V.

20 02/54/039
4.4 Liquid Penetrant and Magnetic Particle Inspection
4.4.1 Liquid penetrant and/or magnetic particle inspection will be performed
at the discretion of the Inspector, when radiography cannot be
successfully employed.

4.4.2 Interpretation and acceptance criteria for liquid penetrant and magnetic
particle inspection shall be in accordance with ASME B31.3 and the
ASME Code, Section V.

4.4.3 Magnetic particle inspection of a fIllet weld shall not be performed until
at least 24 hours after the weld was completed.

4.4.4 Branch connection attachment welds shall be examined by magnetic or

dye penetrant methods when a single radiographic technique is
unsatisfactory. When the header thickness exceeds % inch this type of
examination shall be made for every % inch thickness of weld build-up.

4.5 Hydrostatic Testing

4.5.1 Where applicable, a preliminary pneumatic check of all reinforcing
pads shall be made on completion of the pipe spool at not more than 25
psig or less than 2 psig. Pressure shall be increased gradually and a
soap suds leak test carried out on the outside (and inside if accessible)
of the weld between the branch and main running piping. This test will
be witnessed by the Inspector.

21 02/54/039
4.5.2 Unless otherwise specified by the Inspector all piping, spools, etc
fabricated by the Contractor shall be hydrotested by the Contractor in
his fabrication facility. All hydrotesting shall comply with the
requirements of ASME B31.3. All equipment, supplies, accessories
and personnel required for hydrotesting shall be furnished by the
Contractor.

4.5.3 No piping shall be coated or painted by the Contractor prior to

hydrotesting. If Contractor has received shop coated pipe material, the
coating shall not be removed.

4.5.4 The Inspector shall witness all hydrotesting.

22 02/54/039
5.0 MATERIAL ACCOUNTABILITY

5.1 Before Coating

5.1.1 Upon receipt of material, the Contractor shall mark and store all
materials in such a manner that the ASTM material specifications and
method of manufacture (for pipe, seamless, ERW, etc) shall be clearly
discernible at any time up to and including time of fabrication.

5.1.2 If at any time before, during and after piping fabrication, any piece of
pipe or material is not readily identifiable, it shall be subject either to
outright rejection or arbitrary down grading to the lowest grade of
material which has been received by the Contractor to that date. The
decision will be made by the Inspector and shall be final and binding.

5.1. 3 No surface preparation or external coatings shall be permitted until the

Inspector has verified that the Proper materials have been used.

5.2 After Coating

Immediately after the piping and/or pipe spools have been externally coated,
each piping spool shall be marked with stencilled paint compatible with the
external coating system, with the mark numbers indicated on the appropriate
piping isometric drawing. The paint or dye used for the marking shall be white
or some other conspicuous colour.

23 02154/039
6.0 COATING OF FABRICATED PIPING

6.1 Above Ground Piping

All piping and pipe spools for above ground installation shall be prepared and
painted by the Contractor in strict accordance with the Operator's Specification
02/54/001.

24 02/54/039
7.0 PREPARATION FOR STORAGE

7.1 After all inspection and painting procedures have been completed, the
Contractor shall prepare all fabricated pipe in accordance with the following:

7.1.1 The inside of all piping shall be drained and blown dry to prevent
corrosion.

7.1.2 Flange faces shall be cleaned, coated with a rust preventive and
protected with bolted or steel strapped exterior grade plywood covers
the same diameter as the flange outside diameter. Unpainted steel shall
not be used where rust could discolour coated pipe surfaces.

7.1.3 Threaded or socket weld connections shall be cleaned and plugged, or

capped with metal or plastic protectors.

7.1.4 The open ends of pipe shall be protected with plastic caps.

7.2 Pipe spools shall be adequately supported by the Contractor during storage.

25 02/54/039
8.0 DOCUMENTATION AND RECORDS

The following documents and records shall be maintained by the Contractor during the
period of the contract up to the date of the issue of the acceptance certificate by the
Operator, and be available for inspection on demand by the Inspector/Operator at all
times during this period. Typical examples can be obtained from suppliers of AWS,
ASME and API publications in the format required. As each form is completed it shall
be submitted to the Inspector/Operator for approval. Upon receipt of such approval the
Contractor shall fue the original and pass a copy to the Inspector/Operator for his use
to record the completed activities. Upon issue of the acceptance certificate by the
Operator, all originals shall be checked for completeness, filed and indexed in a
retrievable manner, in lockable fUing cabinets and handed over to the Operator.

(a) Pre-qualified Joint Welding Procedure

Procedure Specification - AWS D1.1 Form E1 Form 1
(b) QW 482 Welding Procedure Specifications (WPS)
ASME Section IX WPS Form Form 2
(c) QW 482 Procedure Qualification Record (PQR)
ASME Section IX PQR Form Form 3 Sht. 1 & 2
(d) Welder and Welding Operator Qualification
Test Record - AWS D1.1 Form E4 Form 4
(e) Report of Ultrasonic Testing of Welds
AWS D1.1 FormE-6 Form 5
(t) NDE Procedures
(g) Alternative forms, ie Procedure Specification and
Coupon Test Report Forms as given in API 1104,
or similar, can be used where applicable Forms 6 & 7
(h) The information and documents as listed in Clauses
4.1.6, 4.2.7 and 4.2.9 of this specification

26 02/54/039
(i) All material certificates
G) All hydrostatic testing certificates
(k) All fabrication drawings and isometrics

27 02/54/039
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Qontact fu~ to WQrk diS~: ._:..--:...::..-:.....:..----:--:-.--:.-----:-~_:_-'"

Mut:tlpfa:or·s·ir:l9Ja ·P:aSS.~Per"~~): ....;.,.,.---~~-----:-:--------

Preheat temp.: .--:---....

MtlJtI~orstngta etectr~s: -_:....--_ _.-:..:.---.-:.------........,
Interpass temp.: . . ._ _ _ _ _ _ _ _ _ _ _ ~_

Tmwi~(mng~:~.~·.~:~·:~~--~------~----------------­
·Preheat mainfena0C8: _ _ _ _ _ _ _ _ _ _~_
. Manual, somi-automa1ic, o~ ma~if1e al:ltomalic; - - - - - - - - - - - - -
~t- __________________________________
~e~-----------------~---- __---------------------

FORM 2
 Proeoo':ire' Quallfica:~o~ ReCord no.: Date:.

WP'[Soo.:
.....
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'

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.......

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ua~g~:----~~~~~~~~--------~~
String:br'weave be8d:
,'. ' .. :','.:
.qSCii~tion:' ~~--~--~~~--~--~
Muffipass.-6!"Sjng.~ pass.(pe.r side}:
Singfe. or multipte eiedtrode~:

~~________~____~·~r~~__~~--------------~------~~
Prehaat~mp.; __ ~~~ __ ~~ _________________________
Irrterpass temp.: - ____________ -.:..~ _ _ ___:'-

.cnhe~~__________~----__-------------------------

FORM 3
: PRC?CEI?URE Q~ALIFI~~TI.O'~.RECORO ,(PQR) ·SHE·ET 1 OF 2
~---------------------
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sPe-cimen '; ultiinata, ·Ch~r.Of

No. '':'Unit''~~,: Fai!ure &

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Welder'. naone,:iJ;ilfP'il.' Cfocl<no.: . Siarnli no.:

' .:l~~~Mr 4j~W:':: ,i~!!~~~~/

::;;~~l~t~fI!: co~~~ ~~ ~at~.~::::::~~ weJded~m~dm =oroance ~~.

Manu1acturer:
Date _--:_ _.........._ _~_........._ _ _ _ _ _ _ _-:......,_ _ _ _ _ 8y:

(Detail 'of record ottests are musb:a1ive on~ and m~y be' modffied to conform'to the,type ~ mmber .of tests required by ttls Code.)
 '. 2~:ja:~:~)··O;~~8"IJ~m~~:. -.:. .:.:~.; .:;.~:~'.'-.•'.: ,.-'~.. .: . _. ._.' .~- :" "'."'; :.~'i·;';'·"~·~:" " ':'-·";".+- -'-~" ":':- - -:-"':"'·
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We, tlie iindersigned. ~1rtif)r·flat1~;~~~temef1ts in this t~rd ate oorrectand ~t 1tJe welds·were prepa[ed and tes~d in accordanCe witll.1he
.".. .' . . .
• S1ructurat Welding Code.

. Ma~ufadura or COntr~ctor:. _'--_ _ _ _ _--"_ _~........~--

Authorized by:

Dam:
FORM 4
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. '. ..',.

Date~ .. -_..:.:...:.:._ _..........-'-------.--':--.......;..---:--:-=---

1.)

(C) A pI~ or mltID$!~~~ffiijSt aGcompany 1he •f1' fiU!-lf& un~ ·d· is eqlJi3,1 to ~ru.
2.) Distance from X is ~.6d i~:~~~~bjng~~ location of a Wekt di~contit.~ity in a directi~n.~~ndicular to the wekfrefefenoo line. Unless this figure
piuS or minUs ~ign muSt·~m~ny it: . . .
·is ·zero, a .
3.) ·Oistance from Y is used in des';"ibing tha location of·a ~Id disoontjl1u~ in fl direCtl~n parallel 10 .1he weld refer~nc9 line. Thfs figure is attained
, ' . . : .
by measuring 1he distance 1rori1.1tSe ~'r errl oft;he wetd. to th~ be.ginning of Said disco~nui:tY.
4.) Evaluation of fle~st~d-Repajred WeidAreas rfiusrba tabu~.eo on a·new lme on the report form. If-the original repon form is used, flrt shall
. prefuc ttm indk!atio~ nunlber. If:~ddHiorial·f~rnis:are used. Uls·A n~bef shall prefix the- rep')Ct nom~r.
FORMS
·RE~ORT OF ULTRASONIC TESTING O.F WELDS
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,- " ! ' , .••. .'

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Mean TeCO{5erature: . --""_--.:'~:.:,.''..;.'...,.-._......:...-..,....;.....;.'-'._._--=-_.;......___.,...-;--,-.~_ . Wind break 'Us$¢' ~-;.-..,..___.....;..-;..--.--~~-:-------'"':'

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·W~a~f~fid~ns: .. __..;,...:,··-,·,,--,-:.··· '.:::.

. :Vo~~:. _.'-'._.... --,.,,.........:..------.....~.--:...~..:....._~__.____--...--'---- ~~~.~:~~~~~--~~~----~----~---­
.. w~~~iii'J ma~kte;ty~: ~.-:-.~-.,--::..;..:.:...,.........,..;:....:.:..----~~.....,..____:-
.: ':
.'Wa1dihg·rQa.ctiine'.!lite:
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2.

3.

4.
Ta&tmaoaat: _______________________________________ ~------

Data:
Tested by: SUpeMsed by:

Note: Use back for additional remarks; This furm can be used to. report ei1her a pr~ure quatiffca:ti0l! test or a Welder Qualification tes1:
FORM 7
COUPON :TEST REPORT