HVU adhesive with rebar

Features:
- complete ready-to-use rebar fastening
- foil capsule vs. glass
- no expansion force in base material HVU capsule
- high loading capacity
- small edge distance and spacing
Rebar section
Material:
- Type BSt 500 according to DIN 488 (See also
Rebar: Euronorm 82-79). For differing rebars, consult
your Hilti advisory service.

- urethane methacrylate resin, styrene free,

HVU Capsule:
hardener, quartz sand or corundum, foil tube
Small edge
Hilti Anchor
Concrete distance / Fire resistance
programme
spacing/

Basic loading data (for a single anchor): HVU capsule with rebar section
All data on this page applies to For detailed design method, see pages 220 – 224.
x concrete: See table below.
x correct setting (See setting operations page 219)
x no edge distance and spacing influence
x steel failure

non-cracked concrete

Mean ultimate resistance, Ru,m [kN]: concrete # C20/25

Rebar diameter
10 12 14 16 20 25 28 32 36
(mm)
Tensile, NRu,m 33.4 66.0 98.9 99.9 176.8 216.3 378.9 449.1 528.7
Shear, VRu,m 28.1 40.4 55.0 71.8 112.3 175.0 219.2 286.3 384.5

Characteristic resistance, Rk [kN]: concrete # C20/25

Rebar diameter
10 12 14 16 20 25 28 32 36
(mm)
Tensile, NRk 15.9 50.1 69.7 68.4 128.1 128.0 259.1 312.1 372.3
Shear, VRk 26.0 37.4 50.9 66.5 104.0 162.0 203.0 265.1 356.0

Following values according to the

Concrete Capacity Method

Design resistance, Rd [kN]: concrete, fck,cube = 25 N/mm2

Rebar diameter
10 12 14 16 20 25 28 32 36
(mm)
Tensile, NRd 15.0 23.0 31.4 34.9 59.3 91.6 115.4 136.1 158.3
Shear, VRd 17.3 24.9 33.9 44.3 69.3 108.0 135.3 176.7 237.3

Recommended load, Lrec [kN]: concrete, fck,cube = 25 N/mm2

Rebar diameter
10 12 14 16 20 25 28 32 36
(mm)
Tensile, NRec 10.7 16.4 22.4 24.9 42.3 65.4 82.4 97.2 113.1
Shear, VRec 12.4 17.8 24.2 31.6 49.5 77.1 96.6 126.2 169.5

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Setting details
hnom

d0

0/ d
h1
h min

Rebar size, ‡ [mm] 10 12 14 16 20 25 28 32 36

Capsule HVU... M10x90 M12x110 M16x125 M16x125 M20x170 M24x210 M30x270 M33x330 M39x360
d0 [mm] Drill bit diameter 12 16 18 20 25 30 35 40 42
h1 [mm] Hole depth 90 110 125 125 170 210 270 300 360
Min. thickness of base
hmin [mm] 120 140 170 170 220 270 340 380 460
material
TE-CX- 12/22 15/27 - - - - - - -
Drill bit
TE-T- - - 18/32 20/32 25/52 30/57 - - -
Recommended diamond drilling machine

Min. time to wait before

DD 80 E // DD 160 E
3
Curing time before anchor
removing SCREWED-ON
Temperature when setting: can be fully loaded,
setting tool,
tcure
trel

20°C and above 8 min. 20 min.

10°C to 20°C 20 min. 30 min.
0°C to 10°C 30 min. 1 hour
-5°C to 0°C 1 hour 5 hours

less than -5°C Contact your Hilti advisory service.

Installation equipment
Rotary hammer (TE5, TE6, TE6A, TE15, TE15-C, TE18-M, TE 35, TE 55 or TE 76) or a diamond drilling
machine, a drill bit and a blow-out pump. Pre-cut thread on rebar, nut welded on rebar and rebar adapter.

Setting operations

1 2 3 5
4 REBAR
HVU

Blow out dust and

Drill hole. Insert HVU capsule. Drive in the rebar section.
fragments.
5 trel 6 tcure

Allow gel time to

Wait for curing.
pass.

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Anchor geometry and mechanical properties

d
dp

HVU M.. HVU M.. HVU M..

anchorage depth addtional length
lp according to application

Rebar diameter [mm] 10 12 14 16 20 25 28 32 36

HVU capsule M10x90 M12x110 M16x125 M16x125 M20x170 M24x210 M30x270 M33x330 M39x360
lp [mm] HVU capsule length 110 127 140 140 170 200 260 290 320
d [mm] Nominal rebar diameter 10,7 13,1 17,1 17,1 22 25,7 31,5 31,5 35
Rebar section
Ø d [mm] Nominal rebar diameter 10 12 14 16 20 25 28 32 36
As [mm²] Stressed cross-section 78,5 113,1 153,9 201,1 314,2 490,9 615,8 804,2 1017,9
fuk [N/mm²] Nominal tensile strength 550
fyk [N/mm²] Yield strength 500

Detailed design method - Hilti CC

(The Hilti CC method is a simplified version of ETAG Annex C.)
Caution: In view of the high loads transferable with the HVU, it must be verified by the user that the load acting
on the concrete structure, including the loads introduced by the anchor fastening, do not cause failure, e.g.
cracking, of the concrete structure.

N rec,c/s
TENSION
The design tensile resistance of a single anchor s
c
is the lower of
h

NRd,c : concrete cone/pull-out resistance

NRd,s : steel resistance

NRd,c: Concrete cone/pull-out resistance

o
NRd,c NRd,c ˜ f T ˜ f B,N ˜ f A,N ˜ f R,N

N0Rd,c: Concrete cone/pull-out design resistance

x Concrete compressive strength, fck,cube(150) = 25 N/mm2
Rebar diameter [mm] 10 12 14 16 20 25 28 32 36
o 1)
N Rd,c [kN] 15.0 23.0 31.4 34.9 59.3 91.6 115.4 136.1 158.3
hnom [mm] Nominal anchorage depth 90 110 125 125 170 210 270 300 360
1) o o o
The design tensile resistance is calculated from the characteristic tensile resistance, N Rk,c , by NRd,c =N Rk,c /JMc,N, where the partial
safety factor, JMc,N , is 1.8.

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fT: Influence of anchorage depth

h act
fT Limits to actual anchorage depth hact: hnom d hact d 2.0hnom
h nom

fB,N : Influence of concrete strength

Concrete strength Cylinder compressive Cube compressive
designation strength, strength, fB,N
(ENV 206) fck,cyl [N/mm²] fck,cube [N/mm²]
C20/25 20 25 1
§ f ck,cube  25 ·
fB,N 1  ¨¨ ¸
¸
C25/30 25 30 1,02 © 212.5 ¹
C30/37 30 37 1,06
C35/45 35 45 1,09
C40/50 40 50 1,12 Limits:
C45/55 45 55 1,14 25 N/mm² d fck,cube(150) d 60 N/mm²
C50/60 50 60 1,16
Concrete cylinder: Concrete cube:
Height 30cm, 15cm side length 15 cm
diameter
Concrete test specimen geometry

fA,N : Influence of rebar spacing fR,N : Influence of edge distance

Anchor Rebar diameter (mm) Edge Rebar diameter (mm)

3
spacing, distance,
s [mm] 10 12 14 16 20 25 28 32 36 c [mm] 10 12 14 16 20 25 28 32 36
45 0,63 45 0,64
50 0,64 50 0,68
55 0,65 0,63 55 0,72 0,64
60 0,67 0,64 60 0,76 0,67
65 0,68 0,65 0,63 0,63 65 0,80 0,71 0,65 0,65
70 0,69 0,66 0,64 0,64 70 0,84 0,74 0,68 0,68
80 0,72 0,68 0,66 0,66 80 0,92 0,80 0,74 0,74
90 0,75 0,70 0,68 0,68 0,63 90 1,00 0,87 0,80 0,80 0,66
100 0,78 0,73 0,70 0,70 0,65 100 0,93 0,86 0,86 0,70
120 0,83 0,77 0,74 0,74 0,68 0,64 110 1,00 0,91 0,91 0,75 0,66
140 0,89 0,82 0,78 0,78 0,71 0,67 0,63 120 0,97 0,97 0,79 0,69
160 0,94 0,86 0,82 0,82 0,74 0,69 0,65 0,63 140 1,00 1,00 0,87 0,76 0,65
180 1,00 0,91 0,86 0,86 0,76 0,71 0,67 0,65 0,63 160 0,96 0,83 0,71 0,66
200 0,95 0,90 0,90 0,79 0,74 0,69 0,67 0,64 180 1,00 0,90 0,76 0,71 0,64
220 1,00 0,94 0,94 0,82 0,76 0,70 0,68 0,65 210 1,00 0,84 0,78 0,70
250 1,00 1,00 0,87 0,80 0,73 0,71 0,67 240 0,92 0,86 0,76
280 0,91 0,83 0,76 0,73 0,69 270 1,00 0,93 0,82
310 0,96 0,87 0,79 0,76 0,72 300 1,00 0,88
340 1,00 0,90 0,81 0,78 0,74 330 0,94
390 0,96 0,86 0,83 0,77 360 1,00
420 1,00 0,89 0,85 0,79
450 0,92 0,88 0,81
480 0,94 0,90 0,83 c
fR,N 0,28  0,72
540 1,00 0,95 0,88 h nom
600 1,00 0,92
660 0,96 Limits: cmin d c d ccr,N
720 1,00 cmin = 0,5hnom
ccr,N = 1,0hnom
s
f A,N 0,5  Note: If more than 3
4h nom
edges are smaller than
Limits: smin d s d scr,N ccr,N , consult your Hilti
smin = 0,5hnom technical advisory
scr,N = 2,0hnom service.

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NRd,s 1) : Steel design tensile resistance

Rebar diameter [mm] 10 12 14 16 20 25 28 32 36

1)
NRd,s [kN] rebar section 32.7 47.1 64.1 83.8 130.9 204.5 256.6 335.1 424.1
1)
The design tensile resistance is calculated from the characteristic tensile resistance, NRk,s , by
NRd,s= As ˜ fuk/JMs,N, where the partial safety factor, JMs,N , for rebar sections of type BSt 500 is 1.32.

NRd : System design tensile resistance

NRd = lower of NRd,c and NRd,s

Combined loading: Only if tensile load and shear load applied (See page 31 and section 4 “Examples").

Detailed design method – Hilti CC

(The Hilti CC method is a simplified version of ETAG Annex C.)

SHEAR c2 >
1.5 V rec,c/s
c
s
The design shear resistance of a single c c2 >
1.5
c
anchor is the lower of h>
1 .5c
VRd,c : concrete edge resistance
VRd,s : steel resistance

VRd,c: Concrete edge design resistance

The lowest concrete edge resistance must be calculated. All near edges must be checked (not only the edge in
the direction of shear). The direction of shear is accounted for by the factor fE,V.

0
VRd,c VRd,c ˜ f B,V ˜ f AR,V ˜ f E,V

V0Rd,c: Concrete edge design resistance

x concrete compressive strength, fck,cube(150) = 25 N/mm2

x at a minimum edge distance c min

Rebar diameter [mm] 10 12 14 16 20 25 28 32 36

o 1)
V Rd,c [kN] 3.6 5.0 7.1 7.3 12.5 18.8 30.2 37.7 52.1

cmin [mm] Min. edge distance 45 55 65 65 85 105 135 150 180

1) o o o
The shear design resistance is calculated from the characteristic shear resistance, V Rk,c , by V Rd,c =V Rk,c /JMc,V, where the partial safety
factor, JMc,V , is 1.5.

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fB,V: Influence of concrete strength

Concrete strength Cylinder compressive Cube compressive
designation strength, strength, fck,cube
(ENV 206) fck,cyl [N/mm²] fck,cube [N/mm²] fB,V fB,V
25
C20/25 20 25 1
C25/30 25 30 1.1
C30/37 30 37 1.22 Limits:
C35/45 35 45 1.34 25 N/mm2 d fck,cube(150) d 60 N/mm2
C40/50 40 50 1.41
C45/55 45 55 1.48
C50/60 50 60 1.55
Concrete cylinder: Concrete cube:
Height 30cm, 15cm side length 15 cm
diameter
Concrete test specimen geometry

fAR,V: Influence of edge distance and spacing

c/cmin
fAR,V
1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
Single anchor with
edge influence, 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72 6.27 6.83 7.41 8.00
s/cmin 1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16 3.44 3.73 4.03 4.33
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31 3.60 3.89 4.19 4.50
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.13 2.38 2.63 2.90 3.18 3.46 3.75 4.05 4.35 4.67
2.5
3.0
3.5
4.0
0.92
1.00
1.11
1.20
1.30
1.32
1.42
1.52
1.62
1.54
1.64
1.75
1.86
1.77
1.88
1.99
2.10
2.00
2.12
2.24
2.36
2.25
2.37
2.50
2.62
2.50
2.63
2.76
2.89
2.77
2.90
3.04
3.17
3.04
3.18
3.32
3.46
3.32
3.46
3.61
3.75
3.61
3.76
3.91
4.05
3.90
4.06
4.21
4.36
4.21
4.36
4.52
4.68
4.52
4.68
4.84
5.00
4.83
5.00
5.17
5.33
3
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20 4.52 4.84 5.17 5.50
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35 4.67 5.00 5.33 5.67
5.5 2.71 2.99 3.28 3.57 3.88 4.19 4.50 4.82 5.15 5.49 5.83
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65 4.98 5.31 5.65 6.00
6.5 3.24 3.54 3.84 4.16 4.47 4.80 5.13 5.47 5.82 6.17
7.0 3.67 3.98 4.29 4.62 4.95 5.29 5.63 5.98 6.33
7.5 4.11 4.43 4.76 5.10 5.44 5.79 6.14 6.50
8.0 4.57 4.91 5.25 5.59 5.95 6.30 6.67
These results are for a two-
8.5 5.05 5.40 5.75 6.10 6.47 6.83
anchor fastening.
9.0 5.20 5.55 5.90 6.26 6.63 7.00
For fastenings with more than
9.5 5.69 6.05 6.42 6.79 7.17
10.0
two anchors, use the general 6.21 6.58 6.95 7.33
10.5
formulae for n anchors. 6.74 7.12 7.50
11.0 7.28 7.67
11.5 7.83
12.0 8.00

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fAR,V: Influence of edge distance and spacing

Formula for single-anchor fastening influenced

only by edge
c 2,1
c c s n-1
f AR,V ˜ results
c min c min
tabulated s3
Formula for two-anchor fastening (edge plus below s2
1 spacing) only valid for s < 3c
s1
c 2,2 c
3˜c  s c
f AR,V ˜
6 ˜ c min c min
h >1,5 c
General formula for n-anchor fastening (edge plus n-1 spacing)
only valid where sn and sn-1 are each < 3c and c2 > 1.5c

3 ˜ c  s 1  s 2  ...  s n1 c Note: It is assumed that only the row of anchors closest to
f AR,V ˜ the free concrete edge carries the centric shear load.
3 ˜ n ˜ c min c min

fE,V : Influence of loading direction

Angle, ß [°] fE,V Formulae:
0 to 55 1
f E, V 1 for 0° d ß d 55° V ... applied shear force
60 1.1
70 1.2 1 for 55° < ß d 90°
fE, V
80 1.5 cos ß  0,5 sin ß E
90 to 180 2 fE, V 2 for 90° < ß d 180°

VRd,s : Steel design shear resistance

Rebar diameter [mm] 10 12 14 16 20 25 28 32 36

1)
VRd,s [kN] 17,3 24,9 33,9 44,3 69,3 108,0 135,3 176,7 224,0
1)
The design shear resistance is calculated from VRd,s= (0,6˜As˜fuk)/JMs,V. The partial safety factor, JMs,V , for rebar sections of type BSt 500 is
1.5.

VRd : System design shear resistance

VRd = lower of VRd,c and VRd,s

Combined loading: Only if tensile load and shear load applied (See page 31 and section 4 “Examples”).

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