Hydraulic Mining Excavator

CAT 6060

10. Swing System

Dixio Torrez - 2012

Swing Bearing Service Training

2
Swing Bearing Service Training

3
Swing Park Brake Service Training

Breather

Swing Motor

Disks

Release Pressure
Servo 50 bar

Oil Level
Dip Stick

4
Swing Park Brake Service Training

Swing Brake
Release Solenoid
Valve
– 2Y23

5
Servo Solenoid Valves Service Training

2nd Speed Travel -2Y22

Swing Brake -2Y23

+ 24V

Travel Brake
-2Y17

-321 Ground

Travel Pressure Boost

-2Y24

50 bar Servo

6
Closed Circuit Service Training

Swing Pump
A

B
A B

x1 x2
Neutral Position

Swing Motor B

7
Pump Assembly LH Service Training

Gearbox Servo
Cooling Pump Auxiliary
Swing
Pump Servo
Pump
Pump

Engine
Fan Drive
Pump

Swing
Charge
Pump

Oil Cooling
Pumps

Main
Pumps

Main
Pumps

8
Swing Pump Service Training

Rotary Group

Temperature
Switch

Contamination
Switch

Pressure
Cut-Off
Valve Not used!!!

Shock Relief
Valves 400 bar Swing Charge
Adjustment

9
Swing Pump Service Training

Temperature Switches: LH: -3B14 Contamination: LH: -3B6

92-87 C -3B15 Magnetic Particles -3B7
RH -4B14 RH: -4B6
-4B15 -4B7

Temperature
Contamination Swing
Switch 40 bar
Switch Charge Shock Relief
Pump Valve
+ Filter

Swing Charge
Adjustment

Swing Pump -
Main Pump
Element

Control Piston
10
Swing Motor Service Training

11
Swing Circuit Service Training

12
Swing Circuit Service Training

13
Swing Circuit Service Training

RH Servo
Pump

Swing
Pump 4

Swing
Pump 3

LH Servo
Pump

Swing
Pump 2

Swing
Pump 1

14
Twin Engine Operation – Swing Right Service Training

RH Servo
Pump

Swing
Pump 4

Engine 2

Swing
Pump 3

LH Servo
Pump

Swing
Pump 2

Engine 1

Swing
Pump 1
Tank

15
Single Engine Operatioon (RH) – Swing Right Service Training

RH Servo
Pump

Swing
Pump 4

Engine 2

Swing
Pump 3

LH Servo
Pump

Swing
Pump 2

Engine 1

Swing
Pump 1
Tank

16
Swing Filters Service Training

A A A
(B) (B) (B)

B B B
(A) (A) (A)

17
Swing Blocking Valves Service Training

18
Blocking Valve Service Training

High Pressure from Swing Motors

60 / 80 bar from
particular
“Drive Train”
LH or RH

19
Swing Circuit Service Training

RH Servo
Pump

Swing
Pump 4

Swing
Pump 3

LH Servo
Pump

Swing
Pump 2

Swing
Pump 1

20
Servo System: Swing Control Service Training

21
Swing Balance Valve Service Training

Servo 35 bar
Signal From Joystick 0-23 bar
Swing Pressure Sensing Ports 50 - 368 bar

Adjusting Screw
Ratio = 1:16
Pistons

Spool
Centring Springs

X1 Port Swing Pumps

Tank Return
X2 Port Swing Pumps

22
Swing Balance Valve Service Training

Ratio
1 : 16

23
Swing System - Balance Service Training

Joystick Signal Swing Left Joystick Signal Swing Right

35 bar

x1 x2

A B

24
Swing System – Swing Left Service Training

Joystick Signal Swing Left 22 bar Joystick Signal Swing Right

35 bar

x1 x2

A B

25
Swing System – Swing Right Service Training

Joystick Signal Swing Left Joystick Signal Swing Right 22 bar

35 bar

x1 x2

A B

26
Swing System – Swing Left – Swing Pressure Increasing Service Training

Joystick Signal Swing Left 22 bar Joystick Signal Swing Right

35 bar

x1 x2

A B

27
Swing Pump Control Service Training

28
Swing Charge System Service Training

29
Flushing System Service Training

30
Flushing Valve Service Training

Orifice

Centering
Spring

31
Flushing Valve Service Training

H.P Leg Swing L.P Leg Swing L.P Leg Swing H.P Leg Swing
Circuit Circuit Circuit Circuit

(Swing L/H) (Swing R/H)

32
 Proportional Valves Service Training

50bar

50

Swing Balance
Valve
Ratio = 1:16

Swing
2Y25 2Y26 Swing
Safety
Valve Proportional
Valves.
Swing
Limiting
Relief Valve

23

35bar

33
Swing Circuit: Neutral Service Training

50bar

50

Charge
Swing Tank Pump
2Y25 2Y26
Safety
Valve Swing Pump
35bar

Swing
50 - 368 bar Motor

23 bar Servo

35 bar Servo

Tank

34
Swing Circuit: Swing Left Service Training

50bar

50

Charge
Swing Tank
Pump
2Y25 2Y26
Safety
Valve Swing Pump
35bar

Swing
50 - 368 bar Motor

23 bar Servo

35 bar Servo

Tank

35
Swing Circuit: Swing Right Service Training

50bar

50

Charge
Swing Tank
Pump
2Y25 2Y26
Safety
Valve Swing Pump
35bar

Swing
50 - 368 bar Motor

23 bar Servo

35 bar Servo

Tank

36
More Information? Service Training

Hey Fellows,

Please find more Information

in the Technical Handbook!
Caterpillar®

Chapter 8.5.6: Swing System

37