WELCOME TO “Application of Wire rope Terminations” based on product application information provided by: theless Lag orcup. (POH100)Crosby nm Crosby YN WIRE ROPE CLIPS 5 TURNBUCKLES a ts au TURNBACK wf wg) ne Evrick cy |MUMBER OF | "LENGTH sze JAANDEYE | WOOKENDEITTING mm aH Dies Ore it 5 TH 230 80 35 i 36 360 120 540 1 700) 165) 1590) 178 2.360 237 3270 305 4540 305 6.290 460 9710 B04 40 5 2.200 90% ‘560 31 16480 USETHE RECOMMEDED NUMBER OF CLIPS AUD APPLY THE RECOMBUEHDED TORALE THE USE OF LOCKNUTS "AS SPECHIED M THE TABLE. (OR MOUSING IS AN “ATERMMATION IS ONLY FIMSHED WIEN ITHAS JEW LOADED AT THE REQUIRED WL EFFECTIVE METHOU OF “MD THE NUTSHAME MECH RETORQUED A SECOND TIME. PREVENTING TURNBUCKLES FROM ROTATING. 12. 3g. 1a. Bie 38. 76 30% 804 REFER TO THE Bras) CATALOG FOR ADDITIONAL INFORMATION thebposbysrour. copie ©2010. Crasty Gap, be RE init MODULE SLIDE 6-02TERMINATION SWAGE SOCKET TYPES WEDGE SOCKET SPELTER PX » SOCKET fi A FLEMISH EYE WIRE ROPE TURNBACK CLIP EYE EYE thebPosbysrour. (Pones4) Cupygit ©2010 Te Cooly Crap MODULE SiDES03 "AMI Rights RavervedDEFINITION EFFICIENCY THE RATIO OF THE CATALOGUE BREAKING STRENGTH OF THE WIRE ROPE AND THE BREAKING STRENGTH AS MEASURED WITH THE END TERMINATION FITTED (EXPRESSED IN %) TO ACHIEVE EFFICIENCY, PROPER PROCEDURES MUST BE FOLLOWED IMPROPER PROCEDURES WILL RESULT IN LOW EFFICIENCIES thebposbysrour. (E0H168) Copii 2010 The Crsly Grup be MODULE SLIDE 6-04 “All Raghas Ravervad, TERMINATION EFFICIENCY 100% IS ACHIEVED BY i SWAGE AND SPELTER SOCKETS al 90% ORBETTERIS x ACHIEVED BY FLEMISH (Sass s ; AND TURNBACK EYES SSESssss ut 80% IS ACHIEVED BY WEDGE SOCKETS AND WIRE ROPE CLIPS sSuiisssijiseeal hs THESE EFFICIENCIES ARE ACHIEVED ONLY IF PROPERLY TERMINATED the Gres toy araue. Cupygit ©2010 Te Cooly Crap (POH644B) ST ge taone MODULE SLIDE 6-05FABRICATED SLINGS TERMINATION EFFICIENCY HAND SPLICE TURNBACK FLEMISH EYE 90% 95% thebPosbysrour. Copyright ©2010 The Crosby Croup re: (EOH177) ‘aright ©2010 The Crsly Croup MODULE SLIDE 6-06EFFECTS OF EFFICIENCY WHAT WIRE ROPE CATALOG BREAKING STRENGTH IS REQUIRED FOR THESE TWO APPLICATIONS IF: VERTICAL ANGLE AS SHOWN 5/1 DESIGN FACTOR 10 tLOAD WIRE ROPE CLIPS USED (E0H645) Copyright ©2010 The Crosby Chon re: “All Raghas Ravervad 30 DEGREES / / / i b thebposbysrour. inc. MODULE SLIDE 6-07CRITICAL APPLICATIONS FIST GRIP FORGED U-BOLT teones14) thebPosbysrour. apy © 2010 De Crosby hop, re MODULE SLIDE 6-08 "AMI Rights RavervedWIRE ROPE CLIPS BASIC REQUIREMENTS FOR PROPER TERMINATION SELECT PROPER SIZE CLIPS AND TURNBACK PLACE CLIPS ON IN PROPER SEQUENCE TORQUE ALL CLIPS EVENLY APPLY FIRST LOAD AND RETORQUE }+-—— TURNBACK — om =o = ANS SS Ni So thebposbysrour. (POHES1 api realy Grup, be ¢ ) Cope ©2010 ote Gs MODULE SLIDE 6-09APPLICATION OF WIRE ROPE CLIPS i SSESSSSSSSSSR, SSSA T T SSSSSSSSSSSSSSS \ SES SSSSSSSSESSSUNSHSSNETESSNS QO p APPLY FIRST CLIP ONE BASE WIDTH FROM DEAD END APPLY SECOND CLIP AS NEAR THIMBLE AS POSSIBLE EVENLY BETWEEN THE [3] APPLY ALL ADDITIONAL CLIPS FIRST TWO thebPosbysrour. (PoH6s2) Coperidt ©2010 Tre Crsky Grup, MODULE SLIDE 6-10 "AMI Rights RavervedRE-USE OF WIRE ROPE CLIPS THE U-BOLT MUST FIT INTO THE BASE WITHOUT REQUIRING A FORCEFUL CHANGE IN U-BOLT SPREAD THE CLIP ASSEMBLY MUST BE PROPERLY INSTALLED AND CAPABLE OF BEING TORQUED TO ITS FULL RECOMMENDED VALUE THE RODDLES IN THE CLIP BASE MUST BE UNDAMAGED THE CLIP ASSEMBLY MUST BE RE-TORQUED AFTER THE INITIAL LOAD APPLICATION thebposbysrour. (EOH168B) Copmrisht ©2010 Toe Cresky Cheap, re MODULE SLIDE 6-11 “All Raghas RavervadNEVER SADDLE A “DEAD HORSE” NEVER PLACE “U-BOLT” OVER THE LIVE LINE ALL THREE U-BOLTS ARE ON THE LIVE LINE U-BOLTS ARE STAGGERED, ONE U-BOLT IS ON THE LIVE LINE INCORRECT SPLICING OF TWO WIRE ROPES, U-BOLTS ARE ON LIVE LINE thebposbysrour. (POH704) Copii 2010 The Crsly Grup be MODULE SLIDE 6-12 “All Raghas RavervadWEDGE SOCKETS Copyright ©2010 The Crosby Croup re: e (POH650B) a MODULE SLIDE 6-13Did RATIO - BLOCKS & SHEAVES Crosby WEDGE SOCKETS [6 | D= SHEAVE Figure t pircH 2 DIAMETER 4=WnRE ROPE DIAMETER EFFICIENCY FATIGUE LIFE onsen son ‘ieee REPEATED BENDING ENDING ROPEREDUCES | AND STRAIGHTENING | ASSTMBLY SAFETY TTS STRENGTH OF WARE ROPE’ usr onty warn sTauDaND ¢ 70.8 STRAND YRRE ROPE QF DESICHATED size Fon srariGuNG* | DeADEND AS PE FICURE. 7 ETAac WH cFRENGT commarco [RELATE FRTIGUED | AUCWLIVE END OF ROPE, WH CENTEMF PM. EE CURE) > TOCATALOGSMENGINN © | SENDING LIFE | -SCCURF DCAD FMD SCETION OF ROPE. (SCF FIGURE 1) 35% -DONGT ATTACH OEAD EW TOLIME END. (SEE FIGURE 2 335 Ea “USE AWAMBIER 10 SEAT WEDGE AND ROPE AS DEEP WTO SOCKETAS POSSILE See Be {roe APPLYING FRST CORD. 3% 3g ‘AEFEN TO FIGURE 1 FOR ASSEMGLY OF rasby TERIMUATOR WEDGE SOCKET. = a8 “OFADEMD SHOULD ALSO RE WELDED, BLAZED OR SEED BEFORE INSERTING. a 4 ae or OPERATING SAFETY a6 “APPLY FIRST LAD 10 FULLY SEAT TIE WEDGE AD WARE RARE THE SOCKET. ae “Tig Lon SHOULD BF GF EQUAL RGAE ATER WHEAT Tat | ORDS EXPECTED ae mie 1 “EFPEENEY RATING OF THE WEDGE SOOKET TERMHUATION i NASED UPON THE ee ‘EAT ORCAKMG STRENGTH OF WIRE ROPE. THE ETTICENCY OF APROPERLY oe ‘sthmrco weoor Sock Tisats REFER TO THE Grosby CATALOG FOR ADDITIONAL INFORMATION thebposbysrour. Copyright ©2010 The Crosby Chon re: MODULE SLIDE 6-14 “All Raghas RavervadTHE CROSBY ‘TERMINATOR’ WEDGE SOCKET thebPosbysrour. (EOH168C) MODULE SLIDE 6-15THE QUIC - CHECK CONCEPT CROSBY WEDGE SOCKETS Yy thebPosbysrour. (EOH168D) Conant MODULE SLIDE 6-16WEDGE SOCKET BASIC REQUIREMENTS FOR PROPER TERMINATION LIVE LINE IN LINE WITH PIN PROPER TAIL LENGTH: (6 to 8 strand wire rope) AT LEAST 6 DIAMETERS, NOT LESS THAN 150 mm (rotation resistant wire rope) AT LEAST 20 DIAMETERS, NOT LESS THAN 150 mm SECURE TAIL, DO NOT “CLIP” TO LIVE LINE o APPLY FIRST LOAD TO SEAT WEDGE thebposbysrour. (E0H650) Copmrisht ©2010 Toe Cresky Cheap, re MODULE SLIDE 6-17 “All Raghas RavervadWEDGE SOCKET LIVE LINE IN LINE WITH PIN Lor LIVE LINE LIVE LINE SOCKET SOCKET PIN - PIN THE CROSBY TERMINATOR CROSBY 421 WEDGE SOCKET theGPosbysrour. (POHES0A) Copii 2010 The Crsly Grup be MODULE SLIDE 6-18 “All Raghas Ravervad(Poriss0a) WEDGE SOCKET SEAT WEDGE USE A HAMMER TO SEAT WEDGE AND ROPE AS DEEP INTO SOCKET AS POSSIBLE BEFORE APPLYING FIRST LOAD APPLY FIRST LOAD TO FULLY SEAT THE WEDGE AND WIRE ROPE IN THE SOCKET FIRST LOAD SHOULD BE OF EQUAL OR GREATER WEIGHT THAN THE LOADS EXPECTED IN SERVICE thebposbysrour. Copyright ©2010 The Crosby Chon re: MODULE SLIDE 6-19 “All Raghas RavervadTHE CROSBY TERMINATOR SECURE TAIL PROPERLY MATCH SOCKET. WEDGE AND CLIP ZB / \ / jf *TAIL | te SP MN LENGTH Aa 0) Rg] [SS py / P YNo-Go” “Jy fowmeae 2 (Om NG 6 RIGHT “Go” O}) thebPosbysrour. Copyright ©2010 The Crosby Croup re: (POH650B) a MODULE SLIDE 6-20WEDGE SOCKET SECURE TAIL TORQUE WIRE ROPE CLIP TO SAME VALUE AS FORA WIRE ROPE CLIP TERMINATION TABLE 1 |___ Rope Size J 9-10 [11-13] 14-16] 18-19] 20-22 [ipso] % | 2 | % | | pt ts | | “Torque Nm. [_61_[ 88] 129 | 176 ] 305 [ 305 | 305 | * The tightening torque values shown are based upon the threads being clean, and free of lubrication, thebPosbysrour. (EOHs50M) Copyright ©2010 Tre Crosby Cheup, re: MODULE SLIDE 6-21 "AMI Rights RavervedTHE CROSBY TERMINATOR DO NOT ATTACH DEAD END TO LIVE END OR INSTALL WEDGE BACKWARDS i \ \\ WRONG! ROPE BACKWARD (POH650Bx) WEDGE BACKWARD Copyright ©2010 The Crosby Chon re: “All Raghas Ravervad WRONG! TAIL TO LIVE LINE thebposbysrour. MODULE SLIDE 6-22IMPROPER INSTALLATION OF WEDGE SOCKET thebPosbysrour. MODULE SLIDE 6-23 (PicTooa)ALTERNATIVE WEDGE SOCKET TERMINATIONS (PoH269) thebPosbysrour. MODULE SLIDE 6-24WEDGE SOCKETS WEDGE SOCKET INSTALLATION WILL BE QUALIFIED PERFORMED OR SUPERVISED BY A A SPERATOR QUALIFIED OPERATOR OR QUALIFIED “QUALIFIED INSPECTOR INSPECTOR A ia fh % yi A hi S t ie : API RP 2D . OFFSHORE CRANES thebPosbysrour. (POH285AA) Copyright ©2010 Toe Chosky heap, re “All Rights Reserved MODULE SLIDE 6-25METHOD OF INSTALLING WEDGE-SOCKET ATTACHMENT al 20 Times { rope dia. ~ en 10 Times rope dia. (minimum) 3 Times rt . F $ rope dia. (maximum) API RP 2D OFFSHORE CRANES thebPosbysrour. (POH285AB) Rapp Oi tie Beesty Beep ee MODULE SLIDE 6-26 "AMI Rights RavervedMETHOD OF INSTALLING WEDGE-SOCKET ATTACHMENT Live eS Dead © end Right ‘Wrong Right Wrong API RP 2D . OFFSHORE CRANES thebPosbysrour. pornssac) Capi 270 ly pe MODULESWIDEG27 "AMI Rights RavervedAPI WEDGE SOCKET INSTALLATION VERIFY THAT SOCKET AND WEDGE ARE => THE CORRECT SIZE FOR THE ROPE IN USE ROPE SIZE IS CAST OR STAMPED IN BOTH SOCKET AND WEDGE A PIN KEEPER SHALL ALWAYS BE USED WITH THE PIN REFER TO API RP 2D . OFFSHORE CRANES thebposbysrour. (POHZ85B) Copii 2010 The Crsly Grup be MODULE SLIDE 6-28 “All Raghas RavervadAPI WEDGE SOCKET INSTALLATION ==> CHECK THE SOCKET EYE AND PIN FOR ROUNDNESS AND WEAR CHECK SOCKET AND WEDGE FOR ROUGH EDGES OR BURS AND REMOVE BEFORE USE IF WIRE ROPE MANUFACTURER AGREES: CUT OFF ANY WELDED ROPE END BEFORE APPLICATION OF SOCKET AND WEDGE SECURE THE SOCKET, PLACE THE WEDGE IN THE SOCKET AND TAKE A PULL ON THE LIVE SIDE ROPE REFER TO API RP 2D OFFSHORE CRANES thebposbysrour. (poH285¢) Copyright ©2010 Tae Crosby Group, ine. MODULE SLIDE 6-29 “All Raghas RavervadAPI WEDGE SOCKET INSTALLATION PULL THE WEDGE AND ROPE INTO POSITION IN THE SOCKET THERE SHOULD BE A SUFFICIENT LENGTH OF THE DEAD END SIDE ROPE OUT OF THE SOCKET TO PERMIT COMPLETION OF ONE OF THE ACCEPTED RESTRAINING METHODS WHEN FIRST PUT INTO SERVICE, APPLY AN INCREASING LOAD TO ENSURE THAT THE WEDGE IS PROPERLY SEATED, APPLY LOAD GRADUALLY AND AVOID SHOCK LOADS REFER TO API RP 2D OFFSHORE CRANES thebposbysrour. (POHZ85D) Copii 2010 The Crsly Grup be MODULE SLIDE 6-30 “All Raghas RavervadAPI WEDGE SOCKET INSTALLATION GRADUALLY AND AVOID SHOCK LOADING REFER TO API RP 2D OFFSHORE CRANES thebPosbysrour. (POH285F) Copyright ©2010 Tre Crosby Cheup, re: MODULE SLIDE 6-31 "AMI Rights RavervedSB-427 BUTTON SPELTER SOCKETS DESIGNED FOR USE WITH MOBILE CRANES CAN BE USED TO TERMINATE ALL CONSTRUCTIONS OF WIRE ROPE INCLUDING HIGH PERFORMANCE ROPES, ANTI-ROTATION ROPES AND STANDARD 6 STRAND ROPES thebPosbysrour. (POH697E) Coperidt ©2010 Tre Crsky Grup, MODULE SLIDE 6-32 "AMI Rights RavervedSB-427 BUTTON SPELTER SOCKETS Utilizes Crosby® WIRELOCK® for making termination. thebPosbysrour. Copyright ©2010 The Crosby Croup re: (POH697F) a MODULE SLIDE 6-33i if FLEMISH EYE | a | A) BASIC REQUIREMENTS FOR PROPER j TERMINATION / } ' ! FORM EYE AS SHOWN (SPLIT 3 AND 3 PLUS CORE) USE PROPER SIZE SLEEVE FOR WIRE ROPE SIZE INSURE “TAILS” INSERTED PROPER DISTANCE PROPERLY SWAGE WITHOUT CREATING FLASH, OR CRACKING CHECK FOR PROPER “AFTER SWAGE DIMENSION” (WITH GAUGE) AND ROUNDNESS . thebposbysrour. (ponss7) Cig 200 cl rap be MODULE SLIDE 6-04TURNBACK EYE BASIC REQUIREMENTS FOR PROPER TERMINATION USE PROPER SIZE SLEEVE FOR WIRE ROPE SIZE TURNBACK PROPER AMOUNT OF ROPE INSURE TAIL EXTENDS UP TO ONE ROPE DIAMETER BEYOND SLEEVE SWAGE PROPERLY WITHOUT CREATING FLASH, OR CRACKING CHECK FOR PROPER “AFTER SWAGE DIMENSION” (WITH GAUGE) AND FOR ROUNDNESS thebposbysrour. (EoH648) Copii 2010 The Crsly Grup be MODULE SLIDE 6-25 “All Raghas RavervadSWAGE SOCKET BASIC REQUIREMENTS FOR PROPER TERMINATION USE PROPER WIRE ROPE SIZE AND TYPE WITH SOCKET INSERT WIRE ROPE TO PROPER DISTANCE PROPERLY SWAGE WITHOUT CREATING FLASH, OR CRACKING = CHECK “AFTER SWAGE DIMENSION” (WITH as GAUGE) AND FOR ROUNDNESS PROOF TEST WHERE REQUIRED thebposbysrour. (EoH646) Copii 2010 The Crsly Grup be MODULE SLIDE 6-96 “All Raghas RavervadUSE A THIMBLE TO PROTECT SLING AND TO INCREASE D/d thebPosbysrour. (POHS15A) MODULE SLIDE 6-37SPELTER SOCKET BASIC REQUIREMENTS FOR PROPER TERMINATION BROOM AND CLEAN WIRE PROPERLY [7] [2} e PLACE WIRE PROPERLY IN SOCKET IN PROPER ALIGNMENT POUR SOCKET CONTINUOUSLY fat! AND WITHOUT AIR POCKETS RELUBRICATE WIRE ROPE AT SOCKET PROOF TEST WHERE REQUIRED thebposbysrour. (E0H649) Copii 2010 The Crsly Grup be MODULE SLIDE 6-38 “All Raghas RavervadSPELTER SOCKET BROOMING CUT OUT ANY FIBER CORE UNLAY THE INDIVIDUAL WIRES FROM EACH STRAND, INCLUDING THE IWRC, COMPLETELY, DOWN TO. THE SEIZING REMOVE ANY PLASTIC MATERIAL FROM BROOMED AREA Strand Wire Rope theGrmslagorsur. Copyright ©2010 The Crosby Croup re: (POH701) a MODULE SLIDE 6-39SPELTER SOCKET WIRELOCK KITS WIRELOCK KITS ARE PREMEASURED AND CONSIST OF TWO (2) CONTAINERS - ONE (1) WITH RESIN AND ONE (1) WITH GRANULAR COMPOUND USE THE COMPLETE KIT NEVER MIX LESS THAN THE TOTAL CONTENTS OF BOTH CONTAINERS SEE CROSBY CATALOG FOR FULL INFORMATION thebposbysrour. (POH702) Copii 2010 The Crsly Grup be MODULE SLIDE 6-40 “All Raghas RavervadCLASSROOM DISCUSSION: WHAT IS WRONG? (POH704z) ar thebPosbysrour. MODULE SLIDE 6-41CLASSROOM DISCUSSION: WHAT IS WRONG? 4 thebPosbysrour. (POH650BZ) MODULE SLIDE 6-42CLASSROOM DISCUSSION: WHAT IS WRONG? J?C 1 thebPosbysrour. (POHS50BY) MODULE SLIDE 6-43COPYRIGHT NOTICE AND AGREEMENT Do not allow any person to copy these files Jor any reason! Do not make any changes to any slide without obtaining approval Jrom Crosby (The Director of Training) This Power Point Presentation has been prepared exclusively for Crosby Authorized Trainers conducting training on Crosby Products. NO OTHER USE IS AUTHORIZED. Each Crosby Authorized Trainer is responsible for presenting the material in a factual and technically correct manner. Each Crosby Authorized Trainer is given permission to make one copy of the presentation on ONE COMPUTER HARD DRIVE. No other copies of the Cd-Rom are authorized by any method or for any reason. Copyright © 2000 The Crosby Group, Inc. i All Rights Reserved the! or cup.