Tracked JLG 600 Operation Safety Manual

Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Boom Lift Models

600SC
660SJC
S/N 0300174703 to Present
ANSI ®
3121606
March 8, 2016
FOREWORD
FOREWORD
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating
procedures essential for the safe and proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without
prior notification. Contact JLG Industries, Inc. for updated information.
3121606 – JLG Lift – a

FOREWORD
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
This is the Safety Alert Symbol. It is used to alert you to the potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death
INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT AVOIDED, WILL INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT AVOIDED, MAY RESULT
RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE A RED BACK- IN MINOR OR MODERATE INJURY. IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES.
GROUND. THIS DECAL WILL HAVE A YELLOW BACKGROUND.
INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT AVOIDED, COULD INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES DIRECTLY OR INDI-
RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE AN ORANGE BACK- RECTLY TO THE SAFETY OF PERSONNEL OR PROTECTION OF PROPERTY.
GROUND.
b – JLG Lift – 3121606

FOREWORD
For:
THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG • Accident Reporting • Standards and Regulations
INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMA- Compliance Information
• Product Safety Publica-
TION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR tions • Questions Regarding Special
THIS PRODUCT.
Product Applications
• Current Owner Updates
• Questions Regarding Prod-
• Questions Regarding
uct Modifications
Product Safety
JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF
RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE
CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE.
Contact:
Product Safety and Reliability Department
JLG Industries, Inc.
13224 Fountainhead Plaza
JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE Hagerstown, MD 21742
JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY USA
OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PER-
or Your Local JLG Office
SONAL PROPERTY OR THE JLG PRODUCT.
(See addresses on inside of manual cover)
In USA:
Toll Free: 877-JLG-SAFE (877-554-7233)
Outside USA:
Phone: 240-420-2661
Fax: 301-745-3713
E-mail: ProductSafety@JLG.com
3121606 – JLG Lift – c

FOREWORD
REVISION LOG
Original Issue - November 27, 2013

Revised - January 5, 2015
Revised - March 8, 2016
d – JLG Lift – 3121606

TABLE OF CONTENTS
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

SECTION - 1 - SAFETY PRECAUTIONS SkyGuard Function Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Operator Training and Knowledge . . . . . . . . . . . . . . . . . 1-1 SECTION - 3 - MACHINE CONTROLS AND INDICATORS
Workplace Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Machine Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 3.2 CONTROLS AND INDICATORS . . . . . . . . . . . . . . . . . . . . . . . . 3-1
1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Ground Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Ground Control Indictor Panel . . . . . . . . . . . . . . . . . . . . . 3-9
Trip and Fall Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Platform Control Station . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Electrocution Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Platform Control Indicator Panel . . . . . . . . . . . . . . . . . 3-17
Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Crushing and Collision Hazards . . . . . . . . . . . . . . . . . . 1-10 SECTION - 4 - MACHINE OPERATION
1.4 TOWING, LIFTING, AND HAULING . . . . . . . . . . . . . . . . . . . . 1-11 4.1 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
1.5 MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 4.2 OPERATING CHARACTERISTICS AND LIMITATIONS . . . . 4-1
Maintenance Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Battery Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3 ENGINE OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
SECTION - 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, Starting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
AND INSPECTION Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 4.4 TRAVELING (DRIVING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Traveling Forward or Reverse . . . . . . . . . . . . . . . . . . . . . . 4-8
Training Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Traveling on a Grade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Operator Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 4.5 PARKING AND STOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
2.2 PREPARATION, INSPECTION, AND MAINTENANCE . . . . . 2-2 4.6 PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Pre-Start Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Platform Level Adjustment. . . . . . . . . . . . . . . . . . . . . . . 4-11
Daily Functional Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Platform Rotation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
3121606 – JLG Lift – i

TABLE OF CONTENTS
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

4.7 BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 SECTION - 6 - GENERAL SPECIFICATIONS & OPERATOR
Swinging the Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 MAINTENANCE
Raising and Lowering the Main Boom . . . . . . . . . . . . . 4-12 6.1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Telescoping the Main Boom . . . . . . . . . . . . . . . . . . . . . . 4-13 6.2 OPERATING SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
4.8 SHUT DOWN AND PARK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
4.9 MACHINE SAFETY SYSTEM OVERRIDE (MSSO) Engine Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
(CE ONLY). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
4.10 SKYGUARD OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 Major Component Weights . . . . . . . . . . . . . . . . . . . . . . . . 6-7
4.11 TIE DOWN AND LIFTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 Serial Number Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Tie Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 6.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Lifting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 6.4 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . . . . . . . . . . 6-16
4.12 AUXILIARY POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Activating from the Platform Control Station . . . . . . 4-15 SECTION - 7 - INSPECTION AND REPAIR LOG
Activating from the Ground Control Station . . . . . . . 4-17
SECTION - 5 - EMERGENCY PROCEDURES

5.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 INCIDENT NOTIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.3 EMERGENCY OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Operator Unable to Control Machine. . . . . . . . . . . . . . . 5-2
Platform or Boom Caught Overhead . . . . . . . . . . . . . . . 5-2
5.4 MACHINE SAFETY SYSTEM OVERRIDE (MSSO)
(CE ONLY). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
ii – JLG Lift – 3121606

LIST OF FIGURES
FIGURE NUMBER - TITLE PAGE FIGURE NUMBER - TITLE PAGE

2-1. Drive Function Operating Range Diagrams - 4-9. Decal Installation - Sheet 3 of 6 . . . . . . . . . . . . . . . . . . . . . . 4-20
Sheet 1 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 4-10. Decal Installation - Sheet 4 of 6 . . . . . . . . . . . . . . . . . . . . . . 4-21
2-2. Drive Function Operating Range Diagrams - 4-11. Decal Installation - Sheet 5 of 6 . . . . . . . . . . . . . . . . . . . . . . 4-22
Sheet 2 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 4-12. Decal Installation - Sheet 6 of 6 . . . . . . . . . . . . . . . . . . . . . . 4-23
2-3. Drive Function Operating Range Diagrams - 6-1. Serial Number Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Sheet 3 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 6-2. Engine Operating Temperature Specifications -
2-4. Daily Walk-Around Inspection Diagram . . . . . . . . . . . . . . 2-12 Deutz - Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
2-5. Daily Walkaround Inspection Points - Sheet 1 of 2 . . . . 2-13 6-3. Engine Operating Temperature Specifications -
2-6. Daily Walkaround Inspection Points - Sheet 2 of 2 . . . . 2-14 Deutz - Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
3-1. Ground Control Station - 600SC . . . . . . . . . . . . . . . . . . . . . . 3-3 6-4. Operator Maintenance and Lubrication Diagram. . . . . 6-11
3-2. Ground Control Station - 600SC with Machine Safety
System Override (MSSO) (CE Only) . . . . . . . . . . . . . . . . . . 3-4
3-3. Ground Control Station - 660SJC . . . . . . . . . . . . . . . . . . . . . 3-5
3-4. Ground Control Station - 660SJC with Machine Safety
System Override (MSSO) (CE Only) . . . . . . . . . . . . . . . . . . 3-6
3-5. Ground Control Indicator Panel . . . . . . . . . . . . . . . . . . . . . 3-10
3-6. Platform Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-7. Platform Control Indicator Panel. . . . . . . . . . . . . . . . . . . . . 3-18
4-1. Position of Least Backward Stability . . . . . . . . . . . . . . . . . . 4-2
4-2. Position of Least Forward Stability . . . . . . . . . . . . . . . . . . . . 4-3
4-3. Grades and Sideslopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-4. Machine Motion Hazard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4-5. Traveling on a Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-6. Lifting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4-7. Decal Installation - Sheet 1 of 6 . . . . . . . . . . . . . . . . . . . . . . 4-18
4-8. Decal Installation - Sheet 2 of 6 . . . . . . . . . . . . . . . . . . . . . . 4-19
3121606 – JLG Lift – iii

LIST OF FIGURES
FIGURE NUMBER - TITLE PAGE FIGURE NUMBER - TITLE PAGE
This Page Left Blank Intentionally.
iv – JLG Lift – 3121606

LIST OF TABLES
TABLE NUMBER - TITLE PAGE TABLE NUMBER - TITLE PAGE

1-1 Minimum Approach Distances (M.A.D.) . . . . . . . . . . . . . . . 1-6
1-2 Beaufort Scale (For Reference Only). . . . . . . . . . . . . . . . . . . 1-9
2-1 Inspection and Maintenance Table . . . . . . . . . . . . . . . . . . . 2-3
4-1 Skyguard Function Table . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14
4-2 600SC Decal Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
4-3 660SJC Decal Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-28
6-1 Operating Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-2 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-3 Deutz D2011L04 Specifications . . . . . . . . . . . . . . . . . . . . . . . 6-3
6-4 Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6-5 Mobilfluid 424 Specs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-6 Mobil DTE 10 Excel 32 Specs. . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-7 Quintolubric 888-46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6-8 Mobil EAL 224H Specs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6-9 Mobil EAL H 46 Specs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-10 Exxon Univis HVI 26 Specs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-11 Major Component Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6-12 Lubrication Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .6-12
7-1 Inspection and Repair Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
3121606 – JLG Lift – v

LIST OF TABLES
TABLE NUMBER - TITLE PAGE TABLE NUMBER - TITLE PAGE
This Page Left Blank Intentionally.
vi – JLG Lift – 3121606

SECTION 1 - SAFETY PRECAUTIONS
SECTION 1. SAFETY PRECAUTIONS

1.1 GENERAL
This section outlines the necessary precautions for proper and FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL
safe machine usage and maintenance. It is mandatory that a daily COULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR
routine is established based on the content of this manual to pro- DEATH.
mote proper machine usage. A maintenance program, using the
information provided in this manual and the Service and Mainte-
1.2 PRE-OPERATION
nance Manual, must also be established by a qualified person and
must be followed to ensure that the machine is safe to operate. Operator Training and Knowledge
The owner/user/operator/lessor/lessee of the machine must not • The Operation and Safety Manual must be read and under-
accept operating responsibility until this manual has been read, stood in its entirety before operating the machine. For clarifi-
training is accomplished, and operation of the machine has been cation, questions, or additional information regarding any
completed under the supervision of an experienced and quali- portions of this manual, contact JLG Industries, Inc.
fied operator.
This section contains the responsibilities of the owner, user, oper-
ator, lessor, and lessee concerning safety, training, inspection,
maintenance, application, and operation. If there are any ques-
tions with regard to safety, training, inspection, maintenance,
application, and operation, please contact JLG Industries, Inc.
(“JLG”).
3121606 – JLG Lift – 1-1

• An operator must not accept operating responsibilities until Workplace Inspection

adequate training has been given by competent and autho-
rized persons. • Precautions to avoid all hazards in the work area must be
taken by the user before and during operation of the machine.
• Allow only those authorized and qualified personnel to oper-
ate the machine who have demonstrated that they under- • Do not operate or raise the platform from a position on trucks,
stand the safe and proper operation and maintenance of the trailers, railway cars, floating vessels, scaffolds or other equip-
unit. ment unless the application is approved in writing by JLG.
• Read, understand, and obey all DANGERS, WARNINGS, CAU- • Before operation, check work area for overhead hazards such
TIONS, and operating instructions on the machine and in this as electric lines, bridge cranes, and other potential overhead
manual. obstructions.
• Ensure that the machine is to be used in a manner which is • Check operating surfaces for holes, bumps, drop-offs, obstruc-
within the scope of its intended application as determined by tions, debris, concealed holes, and other potential hazards.
JLG. • Check the work area for hazardous locations. Do not operate
• All operating personnel must be familiar with the emergency the machine in hazardous environments unless approved for
controls and emergency operation of the machine as specified that purpose by JLG.
in this manual. • Ensure that the ground conditions are adequate to support
• Read, understand, and obey all applicable employer, local, and the maximum tire load indicated on the tire load decals
governmental regulations as they pertain to your utilization located on the chassis adjacent to each wheel. Do not travel
and application of the machine. on unsupported surfaces.
1-2 – JLG Lift – 3121606

Machine Inspection 1.3 OPERATION

• Do not operate this machine until the inspections and func-
tional checks as specified in Section 2 of this manual have
General
been performed. • Machine operation requires your full attention. Bring the
• Do not operate this machine until it has been serviced and machine to a full stop before using any device, i.e. cell phones,
maintained according to the maintenance and inspection two-way radios, etc. that will distract your attention from
requirements as specified in the machine’s Service and Main- safely operating the machine.
tenance Manual. • Do not use the machine for any purpose other than position-
• Ensure all safety devices are operating properly. Modification ing personnel, their tools, and equipment.
of these devices is a safety violation. • Before operation, the user must be familiar with the machine
capabilities and operating characteristics of all functions.
• Never operate a malfunctioning machine. If a malfunction
MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE occurs, shut down the machine. Remove the unit from service
ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER. and notify the proper authorities.
• Do not operate any machine on which the safety or instruction • Do not remove, modify, or disable any safety devices.
placards or decals are missing or illegible.
• Never slam a control switch or lever through neutral to an
• Check the machine for modifications to original components. opposite direction. Always return switch to neutral and stop
Ensure that any modifications have been approved by JLG. before moving the switch to the next function. Operate con-
• Avoid accumulation of debris on platform floor. Keep mud, oil, trols with slow and even pressure.
grease, and other slippery substances from footwear and plat- • Do not allow personnel to tamper with or operate the
form floor. machine from the ground with personnel in the platform,
except in an emergency.
3121606 – JLG Lift – 1-3

• Do not carry materials directly on platform railing unless the machine will remain stationary, hydraulic oil temperature,
approved by JLG. ambient air temperature, and boom and platform position.
• When two or more persons are in the platform, the operator
shall be responsible for all machine operations.
Trip and Fall Hazards
• Always ensure that power tools are properly stowed and never • During operation, occupants in the platform must wear a full
left hanging by their cord from the platform work area. body harness with a lanyard attached to an authorized lanyard
anchorage point. Attach only one (1) lanyard per lanyard
• When driving, always position boom over rear axle in line with anchorage point.
the direction of travel. Remember, if boom is over the front
axle, steer and drive functions will be reversed.
• Do not assist a stuck or disabled machine by pushing or pull-
ing except by pulling at the chassis tie-down lugs.
• Fully lower platform and shut off all power before leaving
machine.
• Remove all rings, watches, and jewelry when operating • Enter and exit only through gate area. Use extreme caution
machine. Do not wear loose fitting clothing or long hair unre- when entering or leaving platform. Ensure that the platform
strained which may become caught or entangled in equip- assembly is fully lowered. Face the machine when entering or
ment. leaving the platform. Always maintain “three point contact”
• Persons under the influence of drugs or alcohol or who are with the machine, using two hands and one foot or two feet
subject to seizures, dizziness or loss of physical control must and one hand at all times during entry and exit.
not operate this machine.
• Hydraulic cylinders are subject to thermal expansion and con-
traction. This may result in changes to the boom and/or plat-
form position while the machine is stationary. Factors
affecting thermal movement can include the length of time
1-4 – JLG Lift – 3121606

• Before operating the machine, make sure all gates are closed Electrocution Hazards
and fastened in their proper position.
• This machine is not insulated and does not provide protection
from contact or proximity to electrical current.
• Keep both feet firmly positioned on the platform floor at all

times. Never position ladders, boxes, steps, planks, or similar
items on unit to provide additional reach for any purpose.
• Keep oil, mud, and slippery substances cleaned from footwear
and the platform floor.
3121606 – JLG Lift – 1-5

Table 1-1. Minimum Approach Distances (M.A.D.)
Voltage Range MINIMUM APPROACH DISTANCE

(Phase to Phase) in Feet (Meters)
0 to 50 KV 10 (3)
Over 50KV to 200 KV 15 (5)
Over 200 KV to 350 KV 20 (6)
Over 350 KV to 500 KV 25 (8)
Over 500 KV to 750 KV 35 (11)
Over 750 KV to 1000 KV 45 (14)
NOTE: This requirement shall apply except where
employer, local or governmental regulations are
more stringent.
• Maintain distance from electrical lines, apparatus, or any ener-
gized (exposed or insulated) parts according to the Minimum • Maintain a clearance of at least 10 ft. (3m) between any part of
Approach Distance (MAD) as shown in Table 1-1. the machine and its occupants, their tools, and their equip-
• Allow for machine movement and electrical line swaying. ment from any electrical line or apparatus carrying up to
50,000 volts. One foot additional clearance is required for
every additional 30,000 volts or less.
1-6 – JLG Lift – 3121606

• The minimum approach distance may be reduced if insulating Tipping Hazards

barriers are installed to prevent contact, and the barriers are
rated for the voltage of the line being guarded. These barriers • The user must be familiar with the surface before driving. Do
shall not be part of (or attached to) the machine. The mini- not exceed the allowable sideslope and grade while driving.
mum approach distance shall be reduced to a distance within
the designed working dimensions of the insulating barrier.
This determination shall be made by a qualified person in
accordance with the employer, local, or governmental require-
ments for work practices near energized equipment.
DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE (MAD).

ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTH-
ERWISE.
• Do not elevate platform or drive with platform elevated while

on or near a sloping, uneven, or soft surface. Ensure machine is
positioned on a firm, level and smooth surface before elevat-
ing platform or driving with the platform in the elevated posi-
tion.
• Before driving on floors, bridges, trucks, and other surfaces,
check allowable capacity of the surfaces.
3121606 – JLG Lift – 1-7

• Never exceed the maximum work load as specified on the • Do not operate the machine when wind conditions, including
platform. Keep all loads within the confines of the platform, gusts, may exceed 28 mph (12.5 m/s). Factors affecting wind
unless authorized by JLG. speed are; platform elevation, surrounding structures, local
weather events, and approaching storms. Refer to Table 1-2,
• Keep the chassis of the machine a minimum of 2 ft. (0.6m)
Beaufort scale (For Reference Only) or use other means to
from holes, bumps, drop-offs, obstructions, debris, concealed
monitor wind conditions.
holes, and other potential hazards at the ground level.
• Wind speed can be significantly greater at height than at
• Do not push or pull any object with the boom.
ground level.
• Never attempt to use the machine as a crane. Do not tie-off
• Wind speed can change rapidly. Always consider approaching
machine to any adjacent structure. Never attach wire, cable, or
weather events, the time required to lower the platform, and
any similar items to platform.
methods to monitor current and potential wind conditions.
• If boom assembly or platform is in a position that one or more
• Do not increase surface area of the platform or the load.
wheels are off the ground, all persons must be removed before
Increased areas exposed to wind will decrease stability.
attempting to stabilize the machine. Use cranes, forklift trucks,
or other appropriate equipment to stabilize machine. • Do not increase the platform size with unauthorized modifica-
tions or attachments.
1-8 – JLG Lift – 3121606

DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28 MPH (12.5 M/
S).
Table 1-2. Beaufort Scale (For Reference Only)
Beaufort Wind Speed

Description Land Conditions
Number mph m/s
0 0 0-0.2 Calm Calm. Smoke rises vertically
1 1-3 0.3-1.5 Light air Wind motion visible in smoke
2 4-7 1.6-3.3 Light breeze Wind felt on exposed skin. Leaves rustle
3 8-12 3.4-5.4 Gentle breeze Leaves and smaller twigs in constant motion
4 13-18 5.5-7.9 Moderate breeze Dust and loose paper raised. Small branches begin to move.
5 19-24 8.0-10.7 Fresh breeze Smaller trees sway.
6 25-31 10.8-13.8 Strong breeze Large branches in motion. Flags waving near horizontal. Umbrella use
becomes difficult.
7 32-38 13.9-17.1 Near Gale/Moderate Gale Whole trees in motion. Effort needed to walk against the wind.
8 39-46 17.2-20.7 Fresh Gale Twigs broken from trees. Cars veer on road.
9 47-54 20.8-24.4 Strong Gale Light structure damage.
3121606 – JLG Lift – 1-9

Crushing and Collision Hazards • Keep non-operating personnel at least 6 ft. (1.8m) away from
machine during all driving and swing operations.
• Approved head gear must be worn by all operating and
• Under all travel conditions, the operator must limit travel
ground personnel.
speed according to conditions of ground surface, congestion,
• Check work area for clearances overhead, on sides, and bot- visibility, slope, location of personnel, and other factors which
tom of platform when lifting or lowering platform, and driving. may cause collision or injury to personnel.
• Be aware of stopping distances in all drive speeds. When driv-
ing in high speed, switch to low speed before stopping. Travel
grades in low speed only.
• Do not use high speed drive in restricted or close quarters or
when driving in reverse.
• Exercise extreme caution at all times to prevent obstacles from
striking or interfering with operating controls and persons in
the platform.
• Be sure that operators of other overhead and floor level
machines are aware of the aerial work platform’s presence. Dis-
connect power to overhead cranes.
• During operation, keep all body parts inside platform railing.
• Warn personnel not to work, stand, or walk under a raised
• Use the boom functions, not the drive function, to position the boom or platform. Position barricades on floor if necessary.
platform close to obstacles.
• Always post a lookout when driving in areas where vision is
obstructed.
1-10 – JLG Lift – 3121606

1.4 TOWING, LIFTING, AND HAULING 1.5 MAINTENANCE

• Never allow personnel in platform while towing, lifting, or This sub-section contains general safety precautions which must
hauling. be observed during maintenance of this machine. Additional pre-
cautions to be observed during machine maintenance are
• This machine should not be towed, except in the event of
inserted at the appropriate points in this manual and in the Ser-
emergency, malfunction, power failure, or loading/unloading.
vice and Maintenance Manual. It is of utmost importance that
Refer to the Emergency Procedures section of this manual for
maintenance personnel pay strict attention to these precautions
emergency towing procedures.
to avoid possible injury to personnel or damage to the machine
• Ensure boom is in the stowed position and the turntable or property. A maintenance program must be established by a
locked prior to towing, lifting or hauling. The platform must be qualified person and must be followed to ensure that the
completely empty of tools. machine is safe.
• When lifting machine, lift only at designated areas of the
machine. Lift the unit with equipment of adequate capacity. Maintenance Hazards
• Refer to the Machine Operation section of this manual for lift- • Shut off power to all controls and ensure that all moving parts
ing information. are secured from inadvertent motion prior to performing any
adjustments or repairs.
• Never work under an elevated platform until it has been fully
lowered to the full down position, if possible, or otherwise
supported and restrained from movement with appropriate
safety props, blocking, or overhead supports.
• DO NOT attempt to repair or tighten any hydraulic hoses or fit-
tings while the machine is powered on or when the hydraulic
system is under pressure.
• Always relieve hydraulic pressure from all hydraulic circuits
before loosening or removing hydraulic components.
3121606 – JLG Lift – 1-11

• DO NOT use your hand to check for leaks. Use a piece of card- • Do not use machine as a ground for welding.
board or paper to search for leaks. Wear gloves to help protect
• When performing welding or metal cutting operations, pre-
hands from spraying fluid.
cautions must be taken to protect the chassis from direct
exposure to weld and metal cutting spatter.
• Do not refuel the machine with the engine running.
• Use only approved non-flammable cleaning solvents.
• Do not replace items critical to stability, such as batteries or
solid tires, with items of different weight or specification. Do
not modify unit in any way to affect stability.
• Refer to the Service and Maintenance Manual for the weights
of critical stability items.
MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE

• Ensure replacement parts or components are identical or ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER.
equivalent to original parts or components.
• Never attempt to move heavy parts without the aid of a
mechanical device. Do not allow heavy objects to rest in an
unstable position. Ensure adequate support is provided when
raising components of the machine.
1-12 – JLG Lift – 3121606

Battery Hazards
• Always disconnect batteries when servicing electrical compo- BATTERY FLUID IS HIGHLY CORROSIVE. AVOID CONTACT WITH SKIN AND
nents or when performing welding on the machine. CLOTHING AT ALL TIMES. IMMEDIATELY RINSE ANY CONTACTED AREA WITH
• Do not allow smoking, open flame, or sparks near battery dur- CLEAN WATER AND SEEK MEDICAL ATTENTION.
ing charging or servicing. • Charge batteries only in a well ventilated area.
• Do not contact tools or other metal objects across the battery • Avoid overfilling the battery fluid level. Add distilled water to
terminals. batteries only after the batteries are fully charged.
• Always wear hand, eye, and face protection when servicing
batteries. Ensure that battery acid does not come in contact
with skin or clothing.
3121606 – JLG Lift – 1-13

NOTES:
1-14 – JLG Lift – 3121606

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

2.1 PERSONNEL TRAINING 6. The safest means to operate the machine where overhead
obstructions, other moving equipment, and obstacles,
The aerial platform is a personnel handling device; so it is neces- depressions, holes, or drop-offs exist.
sary that it be operated and maintained only by trained person-
7. Means to avoid the hazards of unprotected electrical con-
nel.
ductors.
Persons under the influence of drugs or alcohol or who are sub-
8. Specific job requirements or machine application.
ject to seizures, dizziness or loss of physical control must not
operate this machine.
Training Supervision
Operator Training Training must be done under the supervision of a qualified per-
son in an open area free of obstructions until the trainee has
Operator training must cover:
developed the ability to safely control and operate the machine.
1. Use and limitations of the controls in the platform and at the
ground, emergency controls and safety systems. Operator Responsibility
2. Control labels, instructions, and warnings on the machine. The operator must be instructed that he/she has the responsibil-
ity and authority to shut down the machine in case of a malfunc-
3. Rules of the employer and government regulations.
tion or other unsafe condition of either the machine or the job
4. Use of approved fall protection device. site.
5. Enough knowledge of the mechanical operation of the
machine to recognize a malfunction or potential malfunc-
tion.
3121606 – JLG Lift – 2-1

2.2 PREPARATION, INSPECTION, AND MAINTENANCE

The following table covers the periodic machine inspections and JLG INDUSTRIES, INC. RECOGNIZES A FACTORY TRAINED SERVICE TECHNICIAN AS A
maintenance required by JLG Industries, Inc. Consult local regula- PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL
tions for further requirements for aerial work platforms. The fre- FOR THE SPECIFIC JLG PRODUCT MODEL.
quency of inspections and maintenance must be increased as
necessary when the machine is used in a harsh or hostile environ-
ment, if the machine is used with increased frequency, or if the
machine is used in a severe manner.
2-2 – JLG Lift – 3121606

Table 2-1.Inspection and Maintenance Table
Primary Service
Type Frequency Reference
Responsibility Qualification
Pre-Start Inspection Before using each day; or User or Operator User or Operator Operator and Safety Manual
whenever there’s an Operator change.
Pre-Delivery Inspection (See Before each sale, lease, or rental delivery. Owner, Dealer, or User Qualified JLG Mechanic Service and Maintenance Manual
Note) and applicable JLG inspection form
Frequent Inspection In service for 3 months or 150 hours, whichever comes first; Owner, Dealer, or User Qualified JLG Mechanic Service and Maintenance Manual
(See Note) or and applicable JLG inspection form
Out of service for a period of more than 3 months;
or
Purchased used.
Annual Machine Inspection Annually, no later than 13 months from the date of prior Owner, Dealer, or User Factory Trained Service and Maintenance Manual
(See Note) inspection. Service Technician and applicable JLG inspection form
(Recommended)
Preventative Maintenance At intervals as specified in the Service and Maintenance Owner, Dealer, or User Qualified JLG Mechanic Service and Maintenance Manual
Manual.
NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections.
3121606 – JLG Lift – 2-3

Pre-Start Inspection 5. “Walk-Around” Inspection – Refer to Figure 2-4., Figure 2-

5. and Figure 2-6.
The Pre-Start Inspection shall include each of the following:
6. Battery – Charge as required.
1. Cleanliness – Check all surfaces for leakage (oil, fuel, or bat-
tery fluid) or foreign objects. Report any leakage to the 7. Fuel (Combustion Engine Powered Machines) – Add the
proper maintenance personnel. proper fuel as necessary.
2. Structure - Inspect the machine structure for dents, dam- 8. Engine Oil Supply - Ensure the engine oil level is at the Full
age, weld or parent metal cracks or other discrepancies. mark on the dipstick and the filler cap is secure.
9. Hydraulic Oil – Check the hydraulic oil level. Ensure hydrau-
lic oil is added as required.
10. Accessories/Attachments - Reference the Operator and
Safety Manual of each attachment or accessory installed
upon the machine for specific inspection, operation, and
maintenance instructions.
Parent Metal Crack Weld Crack 11. Function Check – Once the “Walk-Around” Inspection is
complete, perform a functional check of all systems in an
3. Decals and Placards – Check all for cleanliness and legibil- area free of overhead and ground level obstructions. Refer to
ity. Make sure none of the decals and placards are missing. Section 4 for more specific operating instructions.
Make sure all illegible decals and placards are cleaned or
replaced.
4. Operation and Safety Manuals – Make sure a copy of the IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF THE MACHINE IMMEDI-
Operator and Safety Manual, AEM Safety Manual (Domestic ATELY! REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL. DO NOT
only), and ANSI Manual of Responsibilities (Domestic only) is OPERATE THE MACHINE UNTIL IT IS DECLARED SAFE FOR OPERATION.
enclosed in the weather resistant storage container.
2-4 – JLG Lift – 3121606

Daily Functional Check While driving in high drive, elevate the boom to approxi-
mately 10 degrees. Drive should cut back to low speed. The
A functional check of all systems should be performed, once the switch should reset when the boom is fully lowered.
walk-around inspection is complete, in an area free of overhead
and ground level obstructions. First, using the ground controls, 3. Check capacity limit switch as follows:
check all functions controlled by the ground controls. Next, using a. Boom Length Switch.
the platform controls, check all functions controlled by the plat-
form controls. Raise boom to horizontal. Telescope boom out until 500
lb. light comes on. Make sure the switch resets and the
1000 lb. light comes back on when telescoping in.
TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR b. Boom Angle Switch.
TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENTS DO NOT RETURN TO THE
OFF OR NEUTRAL POSITION WHEN RELEASED. Telescope boom to full extension.
TO AVOID COLLISION AND INJURY IF PLATFORM DOES NOT STOP WHEN A CONTROL Lift boom up until 1000 lb. light comes on.
SWITCH OR LEVER IS RELEASED, REMOVE FOOT FROM FOOTSWITCH OR USE EMER-
GENCY STOP TO STOP THE MACHINE. Lift boom down using auxiliary power until 500 lb. light
comes on. Boom angle must be approximately 45 to 50
NOTE: Perform checks from ground controls first, then from platform degrees
controls.
Lift boom up until 1000 lb. light comes on. The switch
1. Operate machine from ground control. should reset when the boom angle is about 55 degrees
to 64 degrees.
NOTE: For adjustments see Service Manual, Limit Switch Adjustments.
NOTE: If limit switch settings need to be changed, you will need to
2. Check elevation limit switch as follows: recheck that the 500 lb. light comes on at 45 degrees to 50
degrees when lifting down.
3121606 – JLG Lift – 2-5

4. Drive Disable Switch (Refer to Figure 2-2., Drive Function face, shut down the machine, and contact a qualified techni-
Operating Range Diagrams - Sheet 2 of 3). cian before resuming operation.
a. Telescope the boom out over 40 ft. (12.2 m). ANSI, ANSI Export, CSA, Japan 5°
b. Manually tilt the tilt sensor. CE, Australia 3°
c. Drive Disable Indicator Light should come on.
8. Check that platform automatic self-leveling system func-
d. Retract the boom and elevate to at least 55°.
tions properly during raising and lowering of the boom.
e. Manually tilt the tilt sensor.
9. Check platform level adjustment system for proper opera-
f. The Drive Disable Indicator Light should come on
tion.
again.
10. Check platform rotator for smooth operation and assure
5. Raise main boom, extend and retract telescope. Check for
platform will rotate 90 degrees in both directions from cen-
delayed movement of fly section, indicating loose cables.
terline of boom.
NOTE: Turntable lock is on turntable facing platform. To disengage
11. Drive forward and reverse; check for proper operation.
lock, pull snap pin from lock pin, lift lock pin up to unlock turnta-
ble. Return snap pin to lock pin to hold lock pin in the disen- 12. Steer left and right; check for proper operation.
gaged position. Reverse procedure to engage turntable lock.
13. Raise and lower Articulating Jib Boom. Check for smooth
operation.
6. Swing turntable to Left and Right a minimum of 45 degrees.
Check for smooth motion.
7. Check the chassis out of level indicator located on the plat-
form control console by driving, with the machine in level
position, up a suitable ramp of at least 5° slope. Check the
out of level indicator, with the machine on the ramp. If the
light does not illuminate, return the machine to a level sur-
2-6 – JLG Lift – 3121606

14. Footswitch. 15. Auxiliary Power.
Operate each function control switch (e.g. Tele, Lift and

Swing) to assure that they function in both directions using
FOOTSWITCH MUST BE ADJUSTED SO THAT FUNCTIONS WILL OPERATE WHEN PEDAL
auxiliary power instead of engine power.
IS APPROXIMATELY AT ITS CENTER OF TRAVEL. IF SWITCH OPERATES WITHIN LAST 1/
4" OF TRAVEL, TOP OR BOTTOM, IT SHOULD BE ADJUSTED. 16. Ground Controls.
a. Activate hydraulic system. By depressing footswitch. Place Ground/Platform Select switch to Ground. Start
Operate Main Telescope and hold control. Remove foot engine. Platform controls should not operate.
from footswitch, motion should stop. If it does not, shut
down machine and contact a certified JLG service tech-
nician.
b. With footswitch depressed, operate Lift and hold con-
trol. Remove foot from footswitch, motion should stop.
If it does not, shut down machine and contact a certi-
fied JLG service technician.
c. With engine power shut down, depress the footswitch.
Attempt to start engine. Engine should not attempt to
start when footswitch is depressed. If starter engages or
engine turns over, shut down machine and contact a
certified JLG service technician.
3121606 – JLG Lift – 2-7

SkyGuard Function Test NOTE: If the machine is equipped with both SkyGuard and Soft Touch,
functions will not reverse, only stop.
From the Platform Console:
NOTE: If equipped, ensure the blue beacon illuminates when SkyGuard
Test the SkyGuard feature by operating the telescope out func-
is activated.
tions and then activating the SkyGuard sensor. The telescope out
function will stop and the telescope in function will operate for a
Disengage the SkyGuard sensor, release controls, recycle the foot
short duration and the horn will sound until the SkyGuard sensor
switch, make sure normal operation is available.
and footswitch are disengaged.
If SkyGuard remains activated after function reversal or cutout,
depress and hold the SkyGuard Override Switch to allow normal
use of machine functions until the SkyGuard sensor is disen-
gaged.
2-8 – JLG Lift – 3121606

NOTE: In the Transport Mode, High Drive will be

disabled above 10° elevation or past 3
feet (1 m) of boom extension.
Figure 2-1. Drive Function Operating Range Diagrams - Sheet 1 of 3
3121606 – JLG Lift – 2-9

70ft.
21.34 m
CHASSIS
60ft.
18.29 m NO DRIVE IF
TILTED> 1.8∞
CHASSIS
TILTED> 1.8∞
50ft.
15.24 m
40ft.
12.19 m
55 DEGREES
30ft. disabled above 10° elevation or past 3 feet
9.14 m
(1 m) of boom extension.
20ft. DRIVE CUTOUT
6.10 m PER
PERSONALITY
SETTING
10ft.
3.05 m
10ft.
3.05 m
10ft. 20ft. 30ft. 40ft. 50ft. 60ft.
3.05 m 6.10 m 9.14 m 12.19 m 15.24 m 18.29 m
2-10 – JLG Lift – 3121606

70ft.
21.34 m
60ft. CHASSIS
CREEP IF
18.29 m
TILTED > 1.8∞ TILTED
CUTOUTS PER
50ft. PERSONALITY SETTING
15.24 m
40ft.
12.19 m
55 DEGREES
30ft.
9.14 m disabled above 10° elevation or past 3 feet
(1 m) of boom extension.
20ft. CREEP CUTOUTS
6.10 m PER PERSONALITY
SETTING
10ft.
3.05 m
10ft.
3.05 m
10ft. 20ft. 30ft. 40ft. 50ft. 60ft.
3.05 m 6.10 m 9.14 m 12.19 m 15.24 m 18.29 m
3121606 – JLG Lift – 2-11

Figure 2-4. Daily Walk-Around Inspection Diagram
2-12 – JLG Lift – 3121606

General 4. Jib (If Equipped) - See Inspection Note.
Begin the "Walk-Around Inspection" at Item 1, as noted on

the diagram. Continue checking each item in sequence for
the conditions listed in the following checklist.
TO AVOID POSSIBLE INJURY, BE SURE MACHINE POWER IS OFF.

5. Dual Capacity Limit Switch, Transport Position Limit
INSPECTION NOTE: On all components, make sure there are no Switch - Switches operate properly.
loose or missing parts, that they are securely fastened, and no visi- 6. Power Track - See Inspection Note.
ble damage, leaks or excessive wear exists in addition to any other
criteria mentioned. 7. Turntable Bearing and Pinion - No evidence of loose
bolts or looseness between bearing and structure. See
1. Platform Assembly and Gate - Footswitch works prop- Inspection Note.
erly, not modified, disabled or blocked. Latch, stop, and
hinges in working condition. 8. Tracks - Properly secured plates, no loose or missing track
bolts, no dislocation of the track pins. Proper tension. See
2. Platform & Ground Control Consoles - Switches and Inspection Note.
levers return to neutral, decals/placards secure and legible,
control markings legible. 9. Final Drive, Both Sides - See Inspection Note.
3. Rotator - See Inspection Note. 10. Turntable Lock - Operable; See Inspection Note.
Figure 2-5. Daily Walkaround Inspection Points - Sheet 1 of 2
3121606 – JLG Lift – 2-13

11. Auxiliary Power Pump - See Inspection Note. 19. Fuel Tank - See Inspection Note.
12. Bottom Rollers - See Inspection Note. 20. Idler - See Inspection Note.
13. Track Carrier Roller, Both Sides - See Inspection Note. 21. Dual Capacity Limit Switch - Switch operates properly.
14. Swing Drive Motor and Brake - See Inspection Note. 22. Battery - Proper electrolyte levels if adjustable; cables
tight, no visible damage or corrosion.
15. Control Valve - See Inspection Note.
23. Hydraulic Pump - See Inspection Note.
16. Hydraulic Tank - See Inspection Note.
24. Frame - See Inspection Note.
17. Hood Assemblies - See Inspection Note.
25. Main Boom Sections - See Inspection Note.
18. Tension Mechanism - See Inspection Note.
26. SkyGuard (If Equipped) - See Inspection Note.
Figure 2-6. Daily Walkaround Inspection Points - Sheet 2 of 2
2-14 – JLG Lift – 3121606

SECTION 3 - MACHINE CONTROLS AND INDICATORS
SECTION 3. MACHINE CONTROLS AND INDICATORS

3.1 GENERAL NOTE: The indicator panels use different shaped symbols to alert the
operator to different types of operational situations that could
arise. The meaning of those symbols are explained below.
Indicates a potentially hazardous situation, which if
THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND not corrected, could result in serious injury or death.
OPERATION. THE USER AND OPERATOR ARE RESPONSIBLE FOR CONFORMING WITH This indicator will be red.
GOOD SAFETY PRACTICES.
Indicates an abnormal operating condition, which if
This section provides the necessary information needed to not corrected, may result in machine interruption or
understand control functions. damage. This indicator will be yellow.
3.2 CONTROLS AND INDICATORS Indicates important information regarding the oper-
ating condition, i.e. procedures essential for safe oper-
NOTE: All machines are equipped with control panels that use symbols
ation. This indicator will be green with the exception of
to indicate control functions. On ANSI machines refer to decal the capacity indicator which will be green or yellow
located on the control box guard in front of the control box or by depending upon platform position.
the ground controls for these symbols and the corresponding
functions.
3121606 – JLG Lift – 3-1

Ground Control Station

(See Figure 3-1., Figure 3-2., Figure 3-3., and Figure 3-4.) ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF
THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANT TO SHIFT OR
NOTE: The Function Enable switch must be held down in
FALL. FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY.
order to operate Telescope, Swing, Lift, Jib Lift,
Platform Level Override, and Platform Rotate
2. Platform Leveling Override
functions.
A three position switch allows the oper-
1. Platform Rotate
ator to adjust the automatic self level-
ing system. This switch is used to adjust
Provides rotation of the platform.
platform level in situations such as
ascending/descending a grade.
3. Jib (If Equipped)
This switch provides raising and lower-

ing of the jib.
3-2 – JLG Lift – 3121606

1. Platform Rotate
3. Not Used
4. Power/Emergency Stop
5. Engine Start/Auxiliary Power/Function Enable
6. Lift
7. Hourmeter
8. Platform/Ground Select Switch
9. Swing
10. Telescope
11. Indicator Panel
Figure 3-1. Ground Control Station - 600SC
3121606 – JLG Lift – 3-3

1. Platform Rotate
3. Not Used
6. Lift
7. Hourmeter
9. Swing
10. Telescope
11. Indicator Panel
12. Machine Safety System Override (MSSO)
Figure 3-2. Ground Control Station - 600SC with Machine Safety System Override (MSSO) (CE Only)
3-4 – JLG Lift – 3121606

1. Platform Rotate
3. Jib
6. Lift
7. Hourmeter
9. Swing
10. Telescope
11. Indicator Panel
Figure 3-3. Ground Control Station - 660SJC
3121606 – JLG Lift – 3-5

1. Platform Rotate
3. Jib
6. Lift
7. Hourmeter
9. Swing
10. Telescope
11. Indicator Panel
12. Machine Safety System Override (MSSO)
Figure 3-4. Ground Control Station - 660SJC with Machine Safety System Override (MSSO) (CE Only)
3-6 – JLG Lift – 3121606

NOTE: When Power/Emergency Stop switch is in the “ON” position and 5. Engine Start/ Auxiliary Power Switch /Function Enable
engine is not running, an alarm will sound, indicating Ignition is
To start the engine, the switch must be held
“ON”.
"Up" until the engine starts.
To use auxiliary power, the switch must be
held “Down” for duration of auxiliary pump
WHEN THE MACHINE IS SHUT DOWN THE MASTER/EMERGENCY STOP SWITCH MUST use.
BE POSITIONED TO THE “OFF” POSITION TO PREVENT DRAINING THE BATTERY.
When the engine is running, the switch must
NOTE: On machines with diesel engines, when Glow Plug Indicator is be held "Down" to enable all boom controls.
lighted (Yellow), wait until light goes out before cranking engine.
4. Power/Emergency Stop Switch WHEN OPERATING ON AUXILIARY POWER, DO NOT OPERATE MORE THAN ONE FUNC-
TION AT A TIME. (SIMULTANEOUS OPERATION CAN OVERLOAD THE AUXILIARY PUMP
A two-position red mushroom shaped switch MOTOR.)
supplies power to Platform/Ground Select
switch when pulled out (on). When pushed in 6. Lift Control
(off ), power is shut off to the Platform/Ground Select switch.
Provides raising and lowering of the
NOTE: When the Platform/Ground Select Switch is in the center posi-
boom.
tion, power is shut off to the controls at both operating stations.
Remove the key to prevent the controls from being actuated. The
key is removable in the platform position on CE specification
machines. The key must be available to ground personnel in the 7. Hourmeter
event of an emergency.
Registers the amount of time the
machine has been in use with engine
running.
3121606 – JLG Lift – 3-7

NOTE: When the Platform/Ground Select Switch is in the

center position, power is shut off to the controls at
both operating stations. Remove the key to pre- WHEN OPERATING THE BOOM ENSURE THERE ARE NO PERSONNEL AROUND OR
vent the controls from being actuated. The key is UNDER PLATFORM.
removable in the platform position on CE specifi-
cation machines. The key must be available to
ground personnel in the event of an emergency.
TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR
8. Platform/Ground Select Switch TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE
OFF POSITION WHEN RELEASED.
The three position, key operated switch sup-
plies power to the platform control console 9. Swing Control
when positioned to Platform. With the switch
key turned to the Ground position only Provides 360 degrees continuous turn-
ground controls are operable. table rotation.
10. Telescope Control
Provides extension and retraction of

the boom.
3-8 – JLG Lift – 3121606

11. Machine Safety System Override (MSSO) (CE 4. System Distress Indicator
Only)
The light indicates that the JLG Control System
Provides emergency override of function has detected an abnormal condition and a
controls that are locked out in the event of Diagnostic Trouble Code has been set in the
Load Sense System activation. system memory. Refer to the Service Manual for instructions
concerning the trouble codes and trouble code retrieval.
Ground Control Indictor Panel
The system distress indicator light will illuminate for 2-3 sec-
(See Figure 3-5., Ground Control Indicator Panel) onds when the key is positioned to the on position to act as
1. No Alternator Output Indicator a self test.
5. Low Fuel Level Indicator
Indicates a problem in the charging circuit,
and service is required. Indicates that the fuel level is 1/8 full or less.
2. Engine Oil Pressure Indicator Illuminates when there are approximately four
gallons of fuel remaining.
Indicates that engine oil pressure is below nor-
mal and service is required.
3. Engine Oil Temperature Indicator (Deutz)
Indicates that the temperature of the engine

oil, which also serves as engine coolant, is
abnormally high and service is required.
3121606 – JLG Lift – 3-9

1. Battery Charging 5. Low Fuel

2. Engine Oil Pressure 6. Glow Plug
3. Engine Oil Temp. 7. Platform Overload
4. Malfunction Indicator
Figure 3-5. Ground Control Indicator Panel
3-10 – JLG Lift – 3121606

6. Glow Plug/ Wait to Start Indicator Platform Control Station

Indicates the glow plugs are on. The glow (See Figure 3-6., Platform Control Console)
plugs are automatically turned on with the
ignition circuit and remain on for approxi-
mately seven seconds. Start the engine only after the light
TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR
goes out.
TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE
7. Platform Overload Indicator. (If Equipped) OFF OR NEUTRAL POSITION WHEN RELEASED.
Indicates the platform has been overloaded. 1. Drive Speed/Torque Select
The machine has a three position

switch.
The forward position gives maxi-

mum drive speed. The back posi-
tion gives maximum torque for
rough terrain, climbing grades, and sharp turns. The center
position allows the machine to be driven as quietly as possi-
ble.
3121606 – JLG Lift – 3-11

1. Drive Speed / Torque Select 5. Start / Aux Power 9. Telescope 13. Soft Touch/SkyGuard Indicator
2. Platform Level Override 6. Drive Orientation Override 10. Lights 14. Platform Rotate
3. Horn 7. Drive/Steer Enable 11. Jib 15. Function Speed Control
4. Power/Emergency Stop 8. Drive Steer 12. Soft Touch/SkyGuard Override 16. Main Lift / Swing
Figure 3-6. Platform Control Console
3-12 – JLG Lift – 3121606

4. Power/Emergency Stop Switch
ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF A two-position red mushroom shaped switch
THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANT TO SHIFT OR furnishes power to Platform Controls when
FALL. FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY. pulled out (on). When pushed in (off ), power is
shut off to the platform functions.
5. Start/Auxiliary Power
A three position switch allows the operator to
adjust the automatic self leveling system. This
When pushed forward, the switch energizes
switch is used to adjust platform level in situa-
the starter motor to start the engine.
tions such as ascending/descending a grade.
The Auxiliary Power control switch energizes
3. Horn
the electrically operated hydraulic pump.
(Switch must be held on for duration of auxil-
A push-type Horn switch supplies electrical
iary pump use.)
power to an audible warning device when pressed.
The auxiliary pump functions to provide sufficient oil flow to
operate the basic machine functions should the main pump
or engine fail. The auxiliary pump will operate main boom
lift, main telescope and swing.
3121606 – JLG Lift – 3-13

6. Drive Orientation Override 8. Drive/Steer
When the boom is swung over the rear in Proportional dual axis joystick is provided
either direction, the Drive Orientation indica- to control drive and steer. Push forward to
tor will illuminate when the drive function is drive straight forward. The joystick is pro-
selected. Push and release the switch, and within 3 seconds portional, with the drive speed increasing
move the Drive/Steer control to activate drive or steer. as the joystick is moved further from its neutral position.
Before driving, locate the black/white orientation arrows on Moving the joystick forward and to the side steers the
both the chassis and the platform controls and match the machine in the direction of the side displacement of the joy-
control direction arrow to the intended chassis direction. stick. With the joystick positioned all the way to the side and
slightly forward, the machine will turn in place with one
7. Drive/Steer Enable
track stopped and the other one turning the machine
around the center of the stopped track.
Located on the top of the Drive Steer Joystick,
the button must be pushed in for the Drive/
Moving the joystick to the side (no dislocation in the forward
Steer control to function. If at any time the
or aft direction) will turn the machine by counter-rotation
Enable Switch is pushed in and no function is
around the center of the machine by powering the tracks in
operated for a period of 3 seconds, the switch will "time-out"
opposite directions.
and the switch must be cycled again to renew normal func-
tions.
Pulling the joystick back and to the sides controls speed and
direction of drive in reverse.
NOTE: Both drive and steer functions work in the opposite direction
when the boom is positioned over front of the chassis (over idler
wheels).
3-14 – JLG Lift – 3121606

NOTE: When boom is positioned above horizontal and any of the fol- 11. Jib (If Equipped)
lowing switches, DRIVE SPEED/TORQUE SELECT or FUNCTION
SPEED, are positioned to HIGH, high function speeds are auto- Push forward to lift up, pull back to lift down.
matically cut out and the machine continues to operate at a Variable lift speed is using the Function Speed
lower speed. Control.
12. Platform Rotate
NOTE: The drive/steer control joystick can only command counter-
rotate by being moved in the joystick's left - to - right axis, after
Provides rotation of the platform when posi-
first achieving the joystick neutral position.
tioned to the right or left.
13. Soft Touch/SkyGuard Override Switch (If equipped)
DO NOT OPERATE MACHINE IF DRIVE SPEED /TORQUE SELECT OR FUNCTION SPEED The machine can be equipped with one of three options. It
SWITCHES OPERATE WHEN BOOM IS ABOVE HORIZONTAL. may have Soft Touch, SkyGuard, or both Soft Touch and Sky-
Guard.
9. Telescope
If equipped with Soft Touch, the switch
Provides extension and retraction of the main enables the functions that were cut out
boom. by the Soft Touch system to operate
again at creep speed, allowing the
10. Lights (If Equipped) operator to move the platform away from the obstacle that
caused the shutdown situation.
This switch operates accessory light packages
if the machine is so equipped. If equipped with SkyGuard, the switch
enables functions cut out by the Sky-
guard system to be operated again,
allowing the operator to resume use of
machine functions.
3121606 – JLG Lift – 3-15

If equipped with both Soft Touch and NOTE: To operate the Main Boom Lift/Swing joystick,
SkyGuard, the switch operates like pull up on the locking ring below the handle.
described above and allows the opera-
tor to override the system that has NOTE: The Main Boom Lift/Swing joystick is spring
experienced a cutout situation. loaded and will automatically return to neutral
(off) position when released.
14. Soft Touch/SkyGuard Indicator (If Equipped)
16. Main Lift/Swing Controller
Indicates the Soft Touch bumper is against an object or the
SkyGuard sensor has been activated. All controls are cut out
Provides main lift and swing. Push
until the override button is pushed. For Soft Touch, controls
forward to lift up, pull backward
are then active in the Creep Mode or for SkyGuard, controls
to boom down. Move right to
will work normally.
swing right, move left to swing
15. Function Speed Control left. Moving the joystick activates
switches to provide the functions
Controls the speed of Boom and Swing selected.
Functions. Rotate counterclockwise for
slower speed and clockwise for faster
speed. To adjust to creep, turn knob fully
counterclockwise until it clicks.
3-16 – JLG Lift – 3121606

Platform Control Indicator Panel 3. Capacity Indicator
(See Figure 3-7., Platform Control Indicator Panel) Indicates the maximum platform capacity for
the current position of the platform.
1. Tilt Alarm Warning Light and Alarm
Restricted capacities are permitted at
restricted platform positions (shorter boom
Indicates that the chassis is on a slope. An
lengths and higher boom angles).
alarm will also sound when the chassis is on a
slope and the boom is above horizontal. If lit NOTE: Refer to the capacity decals on the machine for
when boom is raised or extended, retract and lower to restricted and unrestricted platform capacities.
below horizontal then reposition machine so that it is level
before continuing operation. If the boom is above horizontal 4. Drive Disabled Indicator
and the machine is on a slope, the tilt alarm warning light
will illuminate and an alarm will sound and CREEP is auto- When illuminated, the drive function has been
matically activated. disabled. (Refer to Drive Function Operating
Range Diagrams in Section 2).
IF TILT WARNING LIGHT IS ILLUMINATED WHEN BOOM IS RAISED OR EXTENDED,

RETRACT AND LOWER TO BELOW HORIZONTAL THEN REPOSITION MACHINE SO THAT
IT IS LEVEL BEFORE EXTENDING BOOM OR RAISING BOOM ABOVE HORIZONTAL.
2. Platform Overload Indicator (If Equipped)
Indicates the platform has been overloaded.
3121606 – JLG Lift – 3-17

1. Tilt Alarm Warning 5. Footswitch/Enable 9. AC Generator

2. Platform Overload 6. Glow Plug 10. Not Used
3. Platform Capacity 7. Low Fuel 11. Creep Speed
4. Drive Disabled 8. System Distress 12. Drive Orientation
Figure 3-7. Platform Control Indicator Panel
3-18 – JLG Lift – 3121606

5. Footswitch/Enable Indicator 6. Glow Plug/Wait to Start Indicator
To operate any function, the footswitch must Indicates the glow plugs are operating. After
be depressed and the function selected within turning on ignition, wait until light goes out
seven seconds. The enable indicator shows before cranking engine.
that the controls are enabled. If a function is not selected
7. Low Fuel Indicator.
within seven seconds, or if a seven second lapse between
ending one function and beginning the next function, the
Indicates the fuel tank is 1/8 full or less. When
enable light will go out and the footswitch must be released
the light first turns on, there are approximately
and depressed again to enable the controls.
four usable gallons of fuel remaining.
Releasing the footswitch removes power from all controls 8. System Distress Indicator
and applies the drive brakes.
The light indicates that the JLG Control System
has detected an abnormal condition and a
Diagnostic Trouble Code has been set in the
TO AVOID SERIOUS INJURY, DO NOT REMOVE, MODIFY OR DISABLE THE FOOTSWITCH
system memory. Refer to the Service Manual for instructions
BY BLOCKING OR ANY OTHER MEANS.
concerning the trouble codes and trouble code retrieval.
9. AC Generator
FOOTSWITCH MUST BE ADJUSTED IF FUNCTIONS ACTIVATE WHEN SWITCH ONLY Indicates the generator is in operation..
OPERATES WITHIN LAST 1/4" OF TRAVEL, TOP OR BOTTOM.
3121606 – JLG Lift – 3-19

10. Drive Orientation Indicator 11. Creep Speed Indicator
When the boom is swung beyond the rear in When the Function Speed Control is turned to
either direction, the Drive Orientation indica- the creep position, the indicator acts as a
tor will illuminate when the drive function is reminder that all functions are set to the slow-
selected. This is a signal for the operator to verify that the est speed. The light flashes if the control system puts the
drive control is being operated in the proper direction (i.e. machine into creep speed and will be on continuously if the
controls reversed situations). operator selects creep speed..
3-20 – JLG Lift – 3121606

SECTION 4 - MACHINE OPERATION
SECTION 4. MACHINE OPERATION

4.1 DESCRIPTION 4.2 OPERATING CHARACTERISTICS AND LIMITATIONS
This machine is a self-propelled hydraulic lift equipped with a
work platform on the end of an elevating and rotating boom.
Capacities
The boom can be raised above horizontal with or without any
The primary operator control station is in the platform. From this
load in platform, if:
control station, the operator can drive and steer the machine in
both forward and reverse directions. The operator can raise or 1. Machine is positioned on a smooth, firm and level surface.
lower the upper or lower boom or swing the boom to the left or
right. Standard boom swing is 360 degree continuous left and 2. Load is within manufacturer’s rated capacity.
right of the stowed position. The machine has a Ground Control 3. All machine systems are functioning properly.
Station which will override the Platform Control Station. Ground
Controls operate Boom Lift and Swing, and are to be used in an 4. Machine is as originally equipped from JLG.
emergency to lower the platform to the ground should the oper-
ator in the platform be unable to do so.
3121606 – JLG Lift – 4-1

Stability
Machine stability is based on two positions which are called FOR-
WARD STABILITY and BACKWARD STABILITY. The machines posi-
tion of Least Backward Stability is shown in Figure 4-1., and its
position of Least Forward Stability is shown in Figure 4-2.
MACHINE WILL UPSET
PLATFORM ROTATED IN THIS DIRECTION IF
90 DEGREES OVERLOADED OR
TO AVOID FORWARD OR BACKWARD UPSET, DO NOT OVERLOAD MACHINE OR OPER-
OPERATED ON AN
ATE ON AN OUT-OF-LEVEL SURFACE.
OUT-OF-LEVEL SURFACE
MAIN BOOM FULLY

RETRACTED AND
ELEVATED
Figure 4-1. Position of Least Backward Stability
4-2 – JLG Lift – 3121606

BOOM FULLY EXTENDED

@ HORIZONTAL (O DEGREES)
MACHINE WILL UPSET IN THIS

DIRECTION IF OVERLOADED
OR OPERATED ON AN
OUT-OF-LEVEL SURFACE
LEVEL SURFACE
Figure 4-2. Position of Least Forward Stability
3121606 – JLG Lift – 4-3

4.3 ENGINE OPERATION 2. Pull the Power/Emergency Stop switch to On.
NOTE: Initial starting should always be performed

from the Ground Control station.
3. Push the Engine Start switch until engine
starts.
Starting Procedure ALLOW ENGINE TO WARM-UP FOR A FEW MINUTES AT LOW SPEED BEFORE APPLYING
ANY LOAD.
4. After engine has had sufficient time to warm

IF ENGINE FAILS TO START PROMPTLY, DO NOT CRANK FOR AN EXTENDED PERIOD. up, push in the Power/Emergency Stop switch
SHOULD ENGINE FAIL TO START ONCE AGAIN, ALLOW STARTER TO “COOL OFF” FOR 2-3 and shut engine off.
MINUTES. IF ENGINE FAILS AFTER SEVERAL ATTEMPTS, REFER TO ENGINE MAINTE-
NANCE MANUAL. 5. Turn Platform/Ground Select switch to Plat-
form.
NOTE: After turning on ignition, operator must wait until
glow plug indicator light goes out before cranking
engine.
6. From Platform, pull Power/Emergency Stop

1. Turn key of Platform/Ground Select switch to switch out.
Ground.
4-4 – JLG Lift – 3121606

7. Push the Engine Start switch until engine starts. 4.4 TRAVELING (DRIVING)
See Figure 4-3., Grades and Sideslopes.
NOTE: Footswitch must be in released (up) position before starter will NOTE: Refer to the Operating Specifications table for Gradeability and
operate. If starter operates with footswitch in the depressed posi- Sideslope ratings.
tion, DO NOT OPERATE MACHINE.
All ratings for Gradeability and Sideslope are based upon the
Shutdown Procedure machine’s boom being in the stowed position, fully lowered, and
retracted.
Traveling is limited by two factors:

IF AN ENGINE MALFUNCTION CAUSES AN UNSCHEDULED SHUTDOWN, DETERMINE
THE CAUSE AND CORRECT IT BEFORE RESTARTING THE ENGINE. 1. Gradeability, which is the percent of grade of the incline the
machine can climb.
1. Remove all load and allow engine to operate at low speed 2. Sideslope, which is the angle of the slope the machine can
setting for 3-5 minutes; this allows for further reduction of be driven across.
internal engine temperature.
2. Push Power/Emergency Stop switch in.
3. Turn Platform/Ground Select switch to Off.

Refer to Engine Manufacturer’s manual for detailed
information.
3121606 – JLG Lift – 4-5

Figure 4-3. Grades and Sideslopes
4-6 – JLG Lift – 3121606

Figure 4-4. Machine Motion Hazard
3121606 – JLG Lift – 4-7

DO NOT DRIVE WITH BOOM EXTENDED OR ABOVE HORIZONTAL EXCEPT ON A USE EXTREME CAUTION WHEN APPROACHING A CREST OF ANY TERRAIN OBSTACLE.
SMOOTH, FIRM AND LEVEL SURFACE. CHECK FOR CURBS, LARGE STONES, OR OTHER TERRAIN OBSTACLES INCLUDING
OVERHEAD OBSTACLES AS THE MACHINE WILL MAKE UNCONTROLLED PIVOTING
TO AVOID LOSS OF TRAVEL CONTROL OR UPSET ON GRADES AND SIDESLOPES, DO NOT MOTIONS WHEN THE CENTER OF GRAVITY (CENTER OF TRACK FRAME) SHIFTS OVER
DRIVE MACHINE ON GRADES OR SIDESLOPES EXCEEDING THOSE SPECIFIED ON MANU- AN EDGE. SLOW DOWN TO MINIMIZE ACCELERATION DURING PIVOTING MOVEMENT.
FACTURERS NAMEPLATE LOCATED ON THE FRAME.
BEFORE DRIVING, MAKE SURE THE BOOM IS POSITIONED OVER THE REAR OF THE
ENSURE THAT TURNTABLE LOCK IS ENGAGED BEFORE BEGINNING ANY EXTENDED CHASSIS (OVER FINAL DRIVES AND SPROCKETS). IF THE BOOM IS OVER THE FRONT OF
TRAVELING. AVOID ANY TERRAIN FEATURES WHICH COULD CAUSE THE MACHINE TO THE CHASSIS (OVER THE IDLER WHEELS) STEER AND DRIVE CONTROLS WILL MOVE IN
UPSET. OPPOSITE DIRECTIONS TO MACHINE CONTROLS.
DRIVE SPEED/TORQUE SELECT SWITCH SHOULD BE IN THE BACKWARD POSITION FOR: Traveling Forward or Reverse
• TRAVELING GRADES 1. At Platform Controls, with the engine running,
pull out Emergency Stop switch and activate
• TRAVELING IN DIFFICULT CONDITIONS
footswitch.
• SHARP TURNS (ESPECIALLY WITH ONE TRACK STOPPED
• COUNTERROTATION 2. Position Drive control to Forward or
Reverse as desired.
USE EXTREME CAUTION WHEN DRIVING IN REVERSE AND AT ALL TIMES WHEN DRIV-
ING WITH THE PLATFORM ELEVATED AND SPECIALLY WHEN DRIVING WITH ANY PART
OF THE MACHINE WITHIN 6 FEET (2M) OF AN OBSTRUCTION. DO NOT USE DRIVE TO
MANEUVER PLATFORM CLOSE TO AN OBSTRUCTION. USE ONE OF THE BOOM FUNC-
TIONS.
4-8 – JLG Lift – 3121606

3. Depress footswitch, move joystick (Drive/ 6. To obtain maximum travel speed, position the Drive control-
Steer Control) to select desired direction of ler to Fast and activate the following switches:
travel (forward or reverse), move Drive/
a. Position Drive Speed/Torque
Steer control to Right for smooth turn to
Select switch to Fast. (Forward
right and Left for smooth turn to left.
Position)
4. To obtain sharp turns, move Drive
7. Prior to stopping the machine, position switches as follows:
Speed/Torque Select switch to the
back position, slow down the travel a. Position Drive Speed/Torque
speed and move the Drive control Select switch to Low. (Backward
lever to Right for a turn to the right and to Left for a turn to Position)
the left. The sharpest possible turn is achieved when the joy-
stick is in the position to command one track to stop and the 8. For traveling up grades, position switches as follows:
other to move slowly. a. Position Drive Speed/Torque
Select switch to High. (Backward
position)
TURN IN PLACE ONLY IN AN AREA FREE OF OBSTACLES AND ONLY WITH THE BOOM NOTE: For smoother operation when driving with fully extended boom,
FULLY RETRACTED. USE SLOW, GENTLE CONTROL MOVEMENTS AND DO NOT OPERATE place Drive control to Slow before stopping.
ANY OTHER FUNCTIONS DURING COUNTER-ROTATION.
5. To obtain counter-rotation (turn in place), stop the machine,

move the Drive/Steer control lever directly to Right to get
clockwise rotation and to Left to get counterclockwise rota-
tion.
3121606 – JLG Lift – 4-9

This machine is equipped with a Drive Orientation Traveling on a Grade

Indicator. The yellow light on the platform control
console indicates that the boom is swung beyond When traveling a grade, maximum braking and traction are obtained
the rear and the machine may Drive/Steer in the with the boom stowed, in position over the rear drive, and in line
opposite direction from the movement of the con- with the direction of travel. Drive the machine forward when climb-
trols. If the indicator is illuminated, operate the Drive function in ing a grade, and in reverse when descending a grade. Do not exceed
the following manner: the machine's maximum rated gradability.
1. Match the black and
white direction arrows
on both platform con-
trol panel and the chas-
sis to determine the
direction the machine
will travel.
2. Push and release the Drive Orientation Over-
ride switch. Within 3 seconds, slowly move the
Drive control toward the arrow matching the
intended direction of machine travel. The indi-
cator light will flash during the 3 second inter-
val until the drive function is selected.
Figure 4-5. Traveling on a Grade
IF THE BOOM IS OVER THE FRONT, DIRECTION OF STEER AND DRIVE MOVEMENT WILL
BE OPPOSITE FROM THE MOVEMENT OF THE CONTROLS.
4-10 – JLG Lift – 3121606

4.5 PARKING AND STOWING 4.6 PLATFORM

Park and stow machine as follows:
Platform Level Adjustment
1. Park machine in travel position; boom lowered over rear, all
access panels and doors closed and secured, ignition off,
turntable locked.
ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF
2. Check that brakes hold machine in position.
THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANTS TO SHIFT OR
3. Chock tracks front and rear. FALL. FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY.
4. Turn off Platform Select switch and remove key.
To Level Up or Down - Position the Platform/Level
5. When parking on frozen ground overnight, drive the control switch Up or Down and hold until the plat-
machine up on boards to prevent freezing to the ground. form is level.
Platform Rotation
To rotate the platform to the left or right, use the
Platform Rotate control switch to select the direc-
tion and hold until desired position is reached.
3121606 – JLG Lift – 4-11

4.7 BOOM SWITCH OR LEVER IS RELEASED, REMOVE FOOT FROM FOOTSWITCH OR USE EMER-
GENCY STOP TO STOP THE MACHINE.
Swinging the Boom

A RED TILT ALARM WARNING LIGHT, LOCATED ON THE CONTROL CON-
SOLE, LIGHTS WHEN THE CHASSIS IS ON A SEVERE SLOPE (5 DEGREES
To swing boom, use Swing control switch to select
OR GREATER). DO NOT SWING, EXTEND OR RAISE MAIN BOOM ABOVE
Right or Left direction.
HORIZONTAL WHEN LIT.
DO NOT DEPEND ON TILT ALARM AS A LEVEL INDICATOR FOR THE CHASSIS. TILT
ALARM INDICATES CHASSIS IS ON A SEVERE SLOPE (5 DEGREES OR GREATER). CHAS-
SIS MUST BE LEVEL BEFORE SWINGING, EXTENDING OR RAISING BOOM ABOVE HORI- WHEN SWINGING THE BOOM MAKE SURE THERE IS AMPLE ROOM FOR THE BOOM TO
ZONTAL. CLEAR SURROUNDING WALLS, PARTITIONS AND EQUIPMENT.
TO AVOID UPSET, IF RED TILT ALARM WARNING LIGHT LIGHTS WHEN MAIN BOOM IS NOTE: On CE Market machines, when boom functions are being oper-
EXTENDED OR RAISED ABOVE HORIZONTAL, RETRACT AND LOWER PLATFORM TO ated there is an interlock that prevents the use of Drive and Steer
NEAR GROUND LEVEL. THEN REPOSITION MACHINE SO THAT CHASSIS IS LEVEL functions.
BEFORE EXTENDING OR RAISING MAIN BOOM.
Raising and Lowering the Main Boom
TRAVELING WITH MAIN BOOM RETRACTED AND BELOW HORIZONTAL IS PERMITTED
ON GRADES AND SIDE SLOPES SPECIFIED ON CAUTION PLACARD AT PLATFORM. To raise or lower the Main Boom, position the Main
Boom Lift switch to Up or Down until the desired
TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINERY IF ANY CONTROL LEVERS height is reached.
OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE
OFF OR NEUTRAL POSITION WHEN RELEASED.
TO AVOID A COLLISION AND INJURY IF PLATFORM DOES NOT STOP WHEN A CONTROL
4-12 – JLG Lift – 3121606

Telescoping the Main Boom 4.9 MACHINE SAFETY SYSTEM OVERRIDE (MSSO)(CE
ONLY)
To extend or retract the main boom, use the Main
Telescope Control Switch to select In or Out move- The Machine Safety System Override (MSSO) is
ment. used to override function controls for Emergency
Platform Retrieval only. Refer to Section 5.4,
Machine Safety System Override (MSSO)(CE Only)
4.8 SHUT DOWN AND PARK for operating procedures.
1. Drive machine to a protected area.

2. Assure main boom is fully retracted and lowered over rear of
the machine; all access panels and doors closed and secured.
3. Remove all load and allow engine to operate 3-5 minutes at
Low setting to permit reduction of engine internal tempera-
tures.
4. At Ground Controls, turn Key Select switch to (center) Off
position. Position Power/Emergency Stop switch (down) to
Off position. Remove key.
5. Cover Platform Control console to protect instruction plac-
ards, warning decals and operating controls from hostile
environment.
3121606 – JLG Lift – 4-13

4.10 SKYGUARD OPERATION

Skyguard is used to provide enhanced control panel protection.
When the SkyGuard sensor is activated, functions that were in
use at the time of actuation will reverse or cutout. The table
below outlines these functions.
Table 4-1. Skyguard Function Table
Drive Drive
Main Main Forward Reverse Tower Tower
Main Platform Platform Jib
Tele Tele Swing DOS DOS Lift Lift
Lift DOS DOS Level Rotate Lift
In Out Not Not Up Down
Enabled Enabled
Enabled Enabled
R C R R C C* C C R C C C C
R = Indicates Reversal is Activated
C = Indicates Cutout is Activated
* Disregard when boom is in line and driving forward with or without steering and no other functions active.
4-14 – JLG Lift – 3121606

4.11 TIE DOWN AND LIFTING 4. Attach lifting device and equipment only to the designated
lifting points.
Tie Down 5. Properly adjust the rigging to prevent damage to the
machine and so the machine remains level.
WHEN TRANSPORTING THE MACHINE, THE BOOM MUST BE FULLY LOWERED INTO
4.12 AUXILIARY POWER
THE BOOM REST. A toggle type auxiliary power control switch is located
on the platform control station and another is located on
1. Place the boom in the stowed position with the turntable the ground control station. Operation of either switch
locked. turns on the electrically driven auxiliary hydraulic pump.
2. Remove all loose items from the machine. This should be used in case of failure of the main power plant.
The auxiliary pump will operate boom lift, telescope and swing.
3. Secure the chassis and the platform using straps or chains of To activate auxiliary power:
adequate strength and attached to the designated tie down
points. Activating from the Platform Control Station
Lifting 1. Position Platform/Ground Select Key Switch to
Platform.
(See Figure 4-6., Lifting Chart)
1. Weigh the individual unit, refer to the Serial Number plate or

call JLG Industries to find out the Gross Vehicle Weight. 2. Position Power/Emergency Stop switch to On.
2. Place the boom in the stowed position with the turntable
locked.
3. Remove all loose items from the machine.
3. Depress and hold footswitch.
3121606 – JLG Lift – 4-15

Figure 4-6. Lifting Chart
4-16 – JLG Lift – 3121606

4. Position Auxiliary Power switch to On and hold. Activating from the Ground Control Station
1. Position Platform/Ground Select Key Switch to
5. Operate appropriate control switch, lever or control- Ground.
ler for desired function and hold.
6. Release Auxiliary Power switch, selected control switch, lever 2. Position Power/Emergency Stop switch to On.
or controller, and footswitch.
7. Position Power/Emergency Stop switch to Off.
3. Position Auxiliary Power switch to On and hold.
4. Operate appropriate control switch or controller for

desired function and hold.
5. Release Auxiliary Power switch, and appropriate control
switch or controller.
6. Position Power/Emergency Stop switch to Off.
3121606 – JLG Lift – 4-17

33
41
39
B
WARNING DANGER
CRU SHING HAZARD ELECTROCUTION HAZARD
Do not stand unde ra ra s
i ed pl atf o m
r orbo om, Thi s mach n i e i s no t n
i s ul ated .
Main a t n
i a cl earanc e of at le ast 10 ft. between any part of m a chi ne
or betweena rotating pl atf orm and h t e bo om.
orl oa dan d an ye le ctri cal l n i e ora ppa rtu s charg edu p to 50,0 00 vo lt s.
Ke ep all b ody partsaway rf o man ymovi ngc omponen ts. One foo a t ddtio nal c le ara nce s i re qui red foreach add it ona l 30,0 0
volt s o rle ss.
Al lowa nces m ust b ema de fo re ro ,rm ach n i e d efl ec it on an d
elec trical li ne sway n i g.
Fai l u re to f ol lo w th e se ni s rt u c tio n s co u l d F ai l u re to fo l lo w th e se i n stru cti o ns co u l d

re sult i nde ath or seri ous i njur y.
resu l t i n d ea th o r s erio u s ni ju ry . 1 7 03 8 05 B
1 70 3 95 3 A
22 28
27
B
R
27
61
55
Figure 4-7. Decal Installation - Sheet 1 of 6
4-18 – JLG Lift – 3121606

27 CE/AUS
17 0596 1
17015 18
CE
28
28
26
27
DANGER
ELECTROCUTION HAZARD
This m ac hin e is not insulated.
Maint ain ac lea ran ce of at least 10 ft. between any par t of machine
or l oad and any electr ci al line or a pp ar tus char ge d up to 50,00 0 volts.
One foot add tio nal cle arance is r equ i red foreach ad dtional 30,0 0
volts or less .
Allow anc es must be ma de for e rro ,r m achine d eflecti on and
VIEW A-A
electr ci al line swaying.
Failure t o f ollow t he se inst ructi ons could

result in de at h or serious i njury.
1703805 B
WARNING
CRUSHING HAZARD
Do no tstand under ar aisedp latfor m or b oom,
or between a rotatin gp latform and t he boom.
Keepa l body pa rts away from any mo ving com po nents.
Failure t o follow t he se inst ructi ons could

result in de at h or serious i njury.
1703804 B
A
33
60
SI
40 55 WARNING
CRU SHING HAZARD
Do not stand unde rarai sed pl atf ormor boom ,
or between a roa
t ti ngp la ft orm and the boom .
Keep al l body parts awa y rf om any m

o vin gc omponen s
re su l t i n de ath o rs e iro u s i nju ry.

t.
F ai lu re to fo l o w th es e i ns tru c it o n s co u ld
1 70 3 95 3 A
AN
A
DANGER
ELECTROCUTIO N HAZAR D
22
Thi sma chine i sno t i nsul ated .
Man i tain acl earance of at lea st 10 ft. betwee nan y part of m achi ne
or load and an yel ectrical l ni e or appartus ch arge dup o t 50 ,000 volt s.
On efootaddti onal cl earance i sreq uri ed fo e ra cha ddtio nal 30,00
vol s
t or less.
Al owan cesmust be m a de of rerro ,r m
a chine def lectio nand
ele ctrica l il ne swayin g.
Fai lure o
t fol low h
t es e n
i s rt uctio nsc ould
result ni d eath o rseriou s ni j ury .
1 70 3 80 5 B
24
36 59 28
1701518
28 27
CE ONLY
3121606 – JLG Lift – 4-19

15 32
38 55
D D E E
VIEW E-E 11 2
16 2
2 16
11
6
1703814
1703811
VIEW D-D
10
GRADALL UNDERCARRIAGE
4-20 – JLG Lift – 3121606

CALLED OUT ON MACHINE

LIFTING ATTACH INSL'L
17
1703811
41
1703811
1703811
120V - 60HZ
3251 243
30 ANSI
14 CE
R
DANGER
ELECTROCUTION HAZARD
This mach n i e is not insulated.
Maintaina clearance of at least 10 ft. be tween any pa rt of machine
or load and any electrical l n i e or a ppart us charged up to 50,00 0volts.
On efo otaddtional cl ear ance s i req ui red for each addtional 30, 00
voltso r le ss.
Allowances must be made for error, m achined eflection and
electr c
i al line swayin g.
F ailure to follow t hes e instruct oi ns coul d

result in de ath or se rious injury.
1703805 B
WARNING
CRUSHING HA ZARD
Do not stand under a raised platform or boom,
or between a rotating platform and h
t eboom.
Keep all body par tsaway fromanymoving components.
1701518
CE/AUS
F ailure to follow t hes e instruct oi ns could
result in de ath or se rious injury. 1703953 A
37 27
28 ONLY
ANSI 22
1700584
62
3121606 – JLG Lift – 4-21

58
4-22 – JLG Lift – 3121606

3121606 – JLG Lift – 4-23

Table 4-2. 600SC Decal Legend
Canadian English/ Simplified Traditional

Item # ANSI CE/Australian
French Portuguese Chinese Chinese
0273906-D 0273985-E
0273982-D 1001093424-D 1001116970-D 1001116971-D
1 -- -- -- -- -- --
2 1701499 1701499 1701499 1701499 1701499 1701499
3 1701502 1701502 1701502 1701502 1701502 1701502
4 1701503 1701503 1701503 1701503 1701503 1701503
5 1701509 1701509 1701509 1701509 1701509 1701509
6 1701529 1701529 1701529 1701529 1701529 1701529
7 -- -- -- -- -- --
8 -- -- -- -- -- --
9 -- -- -- -- -- --
10 1703811 1703811 1703811 1703811 1703811 1703811
11 1703814 1703814 1703814 1703814 1703814 1703814
12 1704277 1704277 1704277 1704277 1704277 1704277
13 1704412 1704412 1704412 1704412 1704412 1704412
14 1705084 1705084 1705084 1705084 1705084 1705084
15 1705514 1705514 1705514 1705514 1705514 1705514
16 1704461 1704461 1704461 1704461 1704461 1704461
17 3251243 3251243 3251243 3251243 3251243 3251243
4-24 – JLG Lift – 3121606


0273906-D 0273985-E
0273982-D 1001093424-D 1001116970-D 1001116971-D
18 -- -- -- -- -- --
19 -- -- -- 1705904 1705342 1001117034
20 -- -- -- 1705906 1705507 1001117035
21 -- -- -- -- -- --
22 1703953 1703942 -- 1705903 1001116845 1703943
23 -- -- -- -- -- --
24 1702868 1704000 -- 1705967 1705968 1001116846
25 1703797 1703924 1705921 1705895 1001116847 1703925
26 1705336 1705347 1705822 1705896 1001116848 1001116849
27 1703804 1703948 1701518 1705898 1001116850 1703949
28 1703805 1703936 1705961 1705897 1703937 1001116851
29 -- 1703984 1705828 1705902 1001116852 1703982
30 -- -- -- -- -- --
31 -- -- -- -- -- --
32 1702631 1702631 1702631 1702631 1702631 1702631
33 1704434 1703165 1704434 1704434 1704434 1704434
34 -- -- -- -- -- --
35 1001121800 1001121802 1705978 1001121806 1001121811 1001121809
3121606 – JLG Lift – 4-25


0273906-D 0273985-E
0273982-D 1001093424-D 1001116970-D 1001116971-D
36 1001121813 1001121815 1705978 1001121819 1001121824 1001121822
37 1704885 1704885 1704885 1704885 1704885 1704885
38 1706948 1706948 -- 1706948 1706948 1706948
39 1705177 1705177 1705177 1705177 1705177 1705177
40 -- -- -- -- -- --
41 -- -- -- -- -- --
42 -- -- -- -- -- --
43 -- -- -- -- -- --
44 -- -- -- -- -- --
45 -- -- -- -- -- --
46 -- -- -- -- -- --
47 -- -- -- -- -- --
48 -- -- -- -- -- --
49 -- -- -- -- -- --
50 -- -- -- -- -- --
51 -- -- -- -- -- --
52 -- -- -- -- -- --
53 -- -- -- -- -- --
4-26 – JLG Lift – 3121606


0273906-D 0273985-E
0273982-D 1001093424-D 1001116970-D 1001116971-D
54 -- -- -- -- -- --
55 -- -- -- -- -- --
56 -- -- -- -- -- --
57 1704468 1001093684 1704468 1001093439 1001116963 1001116964
58 1001108494 1001108494 -- 1001108494 1001108494 1001108494
59 1706943 1706943 -- 1706943 1706943 1706943
60 -- -- -- -- -- --
61 -- -- -- -- -- --
62 1001131269 1001131269 -- -- -- --
3121606 – JLG Lift – 4-27

Table 4-3. 660SJC Decal Legend Table 4-3. 660SJC Decal Legend
Canadian English/ Canadian English/

Item # ANSI CE/Australian Item # ANSI CE/Australian
French Portuguese French Portuguese
0273908-D 0273987-E 0273908-D 0273987-E
0273984-D 1001103292-D 0273984-D 1001103292-D
1 -- -- -- -- 18 -- -- -- --
2 1701499 1701499 1701499 1701499 19 -- -- -- 1705904
3 1701502 1701502 1701502 1701502 20 -- -- -- 1705906
4 1701503 1701503 1701503 1701503 21 -- -- -- --
5 1701509 1701509 1701509 1701509 22 1703953 1703942 -- 1705903
6 1701529 1701529 1701529 1701529 23 -- -- -- --
7 -- -- -- -- 24 1702868 1704000 -- 1705967
8 -- -- -- -- 25 1703797 1703924 1705921 1705895
9 -- -- -- -- 26 1705336 1705347 1705822 1705896
10 1703811 1703811 1703811 1703811 27 1703804 1703948 1701518 1705898
11 1703814 1703814 1703814 1703814 28 1703805 1703936 1705961 1705897
12 1704277 1704277 1704277 1704277 29 3532347 1703984 1705828 1705902
13 1704412 1704412 1704412 1704412 30 -- -- -- 3251813
14 1705084 1705084 1705084 1705084 31 -- -- -- --
15 1705514 1705514 1705514 1705514 32 1702631 1702631 1702631 1702631
16 1704461 1704461 1704461 1704461 33 1703165 1703165 1703165 1703165
17 3251243 3251243 3251243 3251243 34 -- -- -- --

35 1001121801 1001121803 1705978 1001121801
4-28 – JLG Lift – 3121606

Table 4-3. 660SJC Decal Legend Table 4-3. 660SJC Decal Legend
Canadian English/ Canadian English/

Item # ANSI CE/Australian Item # ANSI CE/Australian
French Portuguese French Portuguese
0273908-D 0273987-E 0273908-D 0273987-E
0273984-D 1001103292-D 0273984-D 1001103292-D
36 1001121814 1001121816 1705978 1001121655 54 -- -- -- --
37 1704885 1704885 1704885 1704885 55 -- -- -- --
38 1706948 1706948 -- 1706948 56 -- -- -- --
39 1705177 1705177 1705177 1705177 57 1704468 1001093684 1704468 1001093439
40 -- 1001093553 -- 1001093553 58 1001108494 1001108494 -- 1001108494
41 -- -- -- -- 59 1706943 1706943 -- 1706943
42 -- -- -- -- 60 -- -- -- --
43 -- -- -- -- 61 -- -- -- --
44 -- -- -- -- 62 1001131269 1001131269 -- --
45 -- -- -- --
46 -- -- -- --
47 -- -- -- --
48 -- -- -- --
49 -- -- -- --
50 -- -- -- --
51 -- -- -- --
52 -- -- -- --
53 -- -- -- --
3121606 – JLG Lift – 4-29

NOTES:
4-30 – JLG Lift – 3121606

SECTION 5 - EMERGENCY PROCEDURES
SECTION 5. EMERGENCY PROCEDURES

5.1 GENERAL Failure to notify the manufacturer of an incident involving a JLG
Industries product within 48 hours of such an occurrence may
This section explains the steps to be taken in case of an emer- void any warranty consideration on that particular machine.
gency situation while operating.
5.2 INCIDENT NOTIFICATION FOLLOWING ANY ACCIDENT, THOROUGHLY INSPECT THE MACHINE AND TEST ALL
JLG Industries, Inc. must be notified immediately of any incident FUNCTIONS FIRST FROM THE GROUND CONTROLS, THEN FROM THE PLATFORM CON-
involving a JLG product. Even if no injury or property damage is TROLS. DO NOT LIFT ABOVE 3 M (10 FT.) UNTIL YOU ARE SURE THAT ALL DAMAGE HAS
evident, the factory should be contacted by telephone and pro- BEEN REPAIRED, IF REQUIRED, AND THAT ALL CONTROLS ARE OPERATING COR-
vided with all necessary details. RECTLY.
In USA:
JLG Phone: 877-JLG-SAFE (554-7233)
(8am till 4:45pm EST)
Outside USA:
240-420-2661
E-mail:
ProductSafety@JLG.com
3121606 – JLG Lift – 5-1

SECTION 5 - EMERGENCY PROCEDURES
5.3 EMERGENCY OPERATION 5.4 MACHINE SAFETY SYSTEM OVERRIDE (MSSO)(CE

ONLY)
Operator Unable to Control Machine
The Machine Safety System Override (MSSO) is
IF THE PLATFORM OPERATOR IS PINNED, TRAPPED OR UNABLE TO only to be used to retrieve an operator that is
OPERATE OR CONTROL MACHINE: pinned, trapped, or unable to operate the
1. Other personnel should operate the machine from ground machine and function controls are locked out
controls only as required. from the platform due to a platform overload sit-
uation.
2. Other qualified personnel on the platform may use the plat-
form controls. DO NOT CONTINUE OPERATION IF CONTROLS NOTE: If the MSSO functionality is used, the fault indicator will flash
DO NOT FUNCTION PROPERLY. and a fault code is set in the JLG Control System which must be
reset by a qualified JLG Service Technician.
3. Cranes, forklift trucks or other equipment can be used to
remove platform occupants and stabilize motion of the NOTE: No functional checks of the MSSO system are necessary. The JLG
machine. Control system will set a Diagnostic Trouble Code if the control
switch is faulty.
Platform or Boom Caught Overhead
If the platform or boom becomes jammed or snagged in over- To operate the MSSO:
head structures or equipment, rescue platform occupants prior to 1. From the ground control console, place the Platform/
freeing the machine. Ground Select switch in the Ground position.
2. Pull out the Power/Emergency Stop control.
3. Start the engine.
4. Press and hold the MSSO switch and the control switch for
the desired function.
5-2 – JLG Lift – 3121606

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE
SECTION 6. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

6.1 INTRODUCTION 6.2 OPERATING SPECIFICATIONS
This section of the manual provides additional necessary infor- Table 6-1. Operating Specifications
mation to the operator for proper operation and maintenance of
this machine. Maximum Work Load (Capacity) - ANSI
Unrestricted: 500 lb. (227 kg)
The maintenance portion of this section is intended as informa-
Restricted - 600SC 1000 lb. (454 kg)
tion to assist the machine operator to perform daily maintenance
Restricted - 660SJC 500 lb. (227 kg)
tasks only, and does not replace the more thorough Preventive
Maintenance and Inspection Schedule included in the Service Maximum Work Load (Capacity) - CE & Australia
and Maintenance Manual. Unrestricted:
Restricted - 600SC 500 lb. (230 kg)
Other Publications Available: Restricted - 660SJC 1000 lb. (450 kg)
Service and Maintenance Manual 500 lb. (230 kg)
(S/N - 0300174703 to Present..................................................3121607 Maximum Travel Grade (Gradeability)* 55%
Illustrated Parts Manual Maximum Travel Grade (Side Slope)* 5°
(S/N - 0300174703 to Present) ................................................3121608
Max.Vertical Platform Height:
600SC 60 ft. 3 in. (18.36 m)
660SJC 66 ft. 8 in. (20.32 m)
Max.Horizontal Platform Reach:
600SC 49 ft. 6 in. (15.09 m)
660SJC 56 ft. 9 in. (17.3 m)
Turning Radius 0
3121606 – JLG Lift – 6-1

Table 6-1. Operating Specifications Capacities

Maximum Ground Bearing Pressure Table 6-2. Capacities
600SC 5.45 psi (0.383 kg/cm2)
Fuel Tank 39 US. Gallons (147.6 L)
660SJC 6.5 psi (0.457 kg/cm2)
Hydraulic Oil Tank
Maximum Drive Speed: 1.6 mph (2.6 kph) Total Volume 26 U.S. Gallons (98.4 L)
Max. Hydraulic System Pressure 4500 psi (310 Bar) at Full Mark 31.1 U.S. Gallons (117.7 L)
Maximum Wind Speed 28 mph (12.5 m/s) Hydraulic System (Including Tank) 40 U.S. Gallons (151.4 L)
Maximum Manual Force 101 lb. (450 N) Engine Crankcase 11 quarts (10.5 L)
Electrical System Voltage 12 Volts
Gross Machine Weight (Platform Empty)
600SC 22,500 lb. (10,205 kg)
660SJC 27,100 lb. (12,292 kg)
* With boom in stowed position.
6-2 – JLG Lift – 3121606

Engine Data Hydraulic Oil

Table 6-3. Deutz D2011L04 Specifications Table 6-4. Hydraulic Oil
Fuel Diesel HYDRAULIC SYSTEM OPERATING

SAE VISCOSITY GRADE
Oil Capacity TEMPERATURE RANGE
Cooling System 5 Quarts (4.5 L) +0° to +180° F (-18° C to +83° C) 10W
Crankcase 11 Quarts (10.5 L) w/Filter
+0° F to +210° F (-18° C to +99° C) 10W-20, 10W-30
Total Capacity 16 Quarts (15 L)
+50° F to +210° F (+10° C to +210° C) 20W-20
Idle RPM 1000
Low RPM 1800 NOTE: Hydraulic oils must have anti-wear qualities at least to API Ser-
High RPM 2500 vice Classification GL-3, and sufficient chemical stability for
mobile hydraulic system service. JLG Industries recommends
Alternator 60 Amp, belt drive Mobilfluid 424 hydraulic oil, which has an SAE viscosity index of
Battery 950 Cold Cranking Amps, 205 Minutes 152.
Reserve Capacity, 12 VDC
Fuel Consumption 0.65 GPH (2.46 lph) NOTE: When temperatures remain below 20° F (-7 degrees C), JLG
Industries recommends the use of Mobil DTE 13M.
Horsepower 49
Aside from JLG recommendations, it is not advisable to mix oils of
different brands or types, as they may not contain the same
required additives or be of comparable viscosities. If use of
hydraulic oil other than Mobilfluid 424 is desired, contact JLG
Industries for proper recommendations.
3121606 – JLG Lift – 6-3

Table 6-5. Mobilfluid 424 Specs

Table 6-6. Mobil DTE 10 Excel 32 Specs
SAE Grade 10W30
ISO Viscosity Grade #32
Gravity, API 29.0
Specific Gravity 0.877
Density, Lb/Gal. 60°F 7.35
Pour Point, Max -65.2°F (-54°C)
Pour Point, Max -46°F (-43°C)
Flash Point, Min. 482°F (250°C)
Viscosity
Viscosity
at 40° C 32.7cSt
Brookfield, cP at -18°C 2700
at 100° C 6.63 cSt
at 40° C 55 cSt
at 100° F 32.7 cSt
at 100° C 9.3 cSt
at 212° F 6.63 cSt
Viscosity Index 152
cp at -20° F 6,200
Viscosity Index 164
6-4 – JLG Lift – 3121606

Table 6-7. Quintolubric 888-46 Table 6-8. Mobil EAL 224H Specs
Density @ 15° 220 Type Synthetic Biodegradable
Pour Point 275°C (527°F) ISO Viscosity Grade 32/46
Flash Point 325°C (617°F) Specific Gravity .922
Pour Point, Max -25°F (-32°C)
Fire Point 50-0 ml
Autoignition Temperature 450°C (842°F)
Operating Temp. 0 to 180°F (-17 to 162°C)
Viscosity
Weight 7.64 lb. per gal.
at 0° C (32°F) 360 cSt (0.9 kg per liter)
at 20° C (68°F) 102 cSt Viscosity
at 40° C (104°F) 46 cSt at 40° C 37 cSt
at 100° C (212°F) 10 cSt at 100° C 8.4 cSt
Viscosity Index 2.0 mg KOH/g Viscosity Index 213
NOTE: Must be stored above 32°F (14°C)
3121606 – JLG Lift – 6-5

Table 6-9. Mobil EAL H 46 Specs Table 6-10. Exxon Univis HVI 26 Specs
Type Synthetic Biodegradable Specific Gravity 32.1
ISO Viscosity Grade 46 Pour Point -76°F (-60°C)
Specific Gravity .910 Flash Point 217°F (103°C)
Pour Point -44°F (-42°C) Viscosity
Flash Point 500°F (260°C) at 40° C 25.8 cSt
Operating Temp. 0 to 180°F (-17 to 162°C) at 100° C 9.3 cSt
Weight 7.64 lb. per gal. Viscosity Index 376
(0.9 kg per liter) NOTE: Mobil/Exxon recommends that this oil be checked
Viscosity on a yearly basis for viscosity.
at 40° C 45 cSt
at 100° C 8.0 cSt
Viscosity Index 153
6-6 – JLG Lift – 3121606

Major Component Weights Serial Number Locations

Table 6-11. Major Component Weights A serial number plate is affixed to the left rear side of the frame. If
the serial number plate is damaged or missing, the machine serial
660SJ 600S number is stamped on the left side of the frame.
LB. KG. LB. KG.
Platform Control Console 250 113 250 113
Platform Level Cylinder 60 27 46 21
Main Boom (Includes Lift Cyl., Rotator, and 3783 1716 3527 1600
Support)
Turntable Complete (including engine) 9065 4112 7315 3318
3121606 – JLG Lift – 6-7

SERIAL NUMBER SERIAL NUMBER

PLATE (STAMPED ON FRAME)
Figure 6-1. Serial Number Locations
6-8 – JLG Lift – 3121606

AMBIENT AIR
TEMPERATURE
120°F(49°C)
NO OPERATION ABOVE THIS
AMBIENT TEMPERATURE 110°F(43°C)
100°F(38°C)
90°F(32°C)
80°F(27°C)
SUMMER
GRADE 70°F(21°C)
ENGINE FUEL
60°F(16°C)
SPECIFICATIONS 50°F(10°C)
40°F(4°C)
30°F(-1°C)
WINTER 20°F(-7°C)
ENGINE WILL START AND OPERATE UNAIDED AT THIS GRADE
TEMPERATURE WITH THE RECOMMENDED FLUIDS AND A FUEL 10°F(-12°C)
FULLY CHARGED BATTERY.
0°F(-18°C)
ENGINE WILL START AND OPERATE AT THIS TEMPERATURE WINTER
GRADE -10°F(-23°C)
WITH THE RECOMMENDED FLUIDS, A FULLY CHARGED BATTERY
AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER FUEL
-20°F(-29°C)
WITH
PACKAGE (IE. ENGINE BLOCK HEATER, ETHER INJECTION OR KEROSENE -30F°(-34°C)
ADDED
-40°F(-40°C)
NO OPERATION BELOW THIS
AMBIENT TEMPERATURE
Figure 6-2. Engine Operating Temperature Specifications - Deutz - Sheet 1 of 2
3121606 – JLG Lift – 6-9

EXTENDED DRIVING WITH

HYDRAULIC OIL TANK
TEMPERATURES OF 180° F
(82°C) OR ABOVE.
180° F (82° C)
(HYD. OIL TANK TEMP.)
IF EITHER OR BOTH CONDITIONS
AMBIENT AIR EXIST JLG HIGHLY RECOMMENDS
TEMPERATURE THE ADDITION OF A HYDRAULIC
OIL COOLER (CONSULT JLG SERVICE
120° F (49° C) PROLONGED OPERATION IN

NO OPERATION ABOVE THIS NOTE:
110° F (43° C) AMBIENT TEMPERATURE AMBIENT AIR TEMPERATURES
OF 100°F(38°C) OR ABOVE. 1) RECOMMENDATIONSAREFORAMBIENTTEMPERATURES
100° F (38° C) CONSISTANTLYWITHIN SHOWN LIMITS
MOBIL 424 10W-30
90° F (32° C)
2) ALLVALUESAREASSUMED TO BEATSEA LEVEL.
80° F (27° C)
EXXON UNIVIS HVI 26

70° F (21° C)
60° F (16° C)
50° F (10° C) HYDRAULIC SUMMER-GRADE WINTER-GRADE
MOBIL DTE 13
SPECIFICATIONS FUEL FUEL

40° F (4° C) F C
30° F (-1° C) +32 0
20° F (-7° C)
+23 -5
10° F (-12° C)
0° F (-18° C) DO NOT START UP HYDRAULIC SYSTEM
AMBIENTTEMPERATURE
WITHOUT HEATING AIDS WITH MOBILE 424 +14 -10
-10° F (-23° C) HYDRAULIC OIL BELOW THIS TEMPERATURE
-20° F (-29° C) +5 -15
DO NOT START UP HYDRAULIC SYSTEM
-30° F (-34° C) WITHOUT HEATING AIDS AND COLD WEATHER
HYDRAULIC OIL BELOW THIS TEMPERATURE -4 -20
-40° F (-40° C)
NO OPERATION BELOW THIS
AMBIENT TEMPERATURE -13 -25
-22 -30
0 10 20 30 40 50 60
% OFADDED KEROSENE 4150548-E

Figure 6-3. Engine Operating Temperature Specifications - Deutz - Sheet 2 of 2
6-10 – JLG Lift – 3121606

Figure 6-4. Operator Maintenance and Lubrication Diagram
3121606 – JLG Lift – 6-11

6.3 OPERATOR MAINTENANCE 1. Swing Bearing
NOTE: The following numbers correspond to those in Figure 6-4., Oper-

ator Maintenance and Lubrication Diagram.
Table 6-12. Lubrication Specifications
KEY SPECIFICATIONS
MPG Multipurpose Grease having a minimum dripping point of 350° F (177° C). Excel-
lent water resistance and adhesive qualities, and being of extreme pressure type.
(Timken OK 40 pounds minimum.)
EPGL Extreme Pressure Gear Lube (oil) meeting API service classification GL-5 or MIL-
Spec MIL-L-2105
HO Hydraulic Oil. API service classification GL-3, e.g. Mobilfluid 424.
EO Engine (crankcase) Oil. Gas - API SF, SH, SG class, MIL-L-2104. Diesel - API CC/CD Lube Point(s) - 2 Grease Fittings
class, MIL-L-2104B/MIL-L-2104C. Capacity - A/R
Lube - MPG
Interval - Every 3 months or 150 hrs of operation
Comments - Remote Access
LUBRICATION INTERVALS ARE BASED ON MACHINE OPERATION UNDER NORMAL
CONDITIONS. FOR MACHINES USED IN MULTI-SHIFT OPERATIONS AND/OR EXPOSED
TO HOSTILE ENVIRONMENTS OR CONDITIONS, LUBRICATION FREQUENCIES MUST BE
INCREASED ACCORDINGLY.
6-12 – JLG Lift – 3121606

2. Swing Drive Hub 4. Hydraulic Return Filter
Lube Point(s) - Level/Fill Plug Interval - Change after first 50 hrs. and every 6 months or 300
Capacity - 17 oz. (1/2 Full) hrs. thereafter or as indicated by Condition Indicator.
Lube - EPGL
Interval - Check level every 3 months or 150 hrs of operation;
change every 2 years or 1200 hours of operation
3. Final Drive Hub
Lube Point(s) - Level/Fill Plug
Capacity - 2.1 gal.(7.9 L); 1/2 Full
Lube - EPGL
Interval - Check level every 3 months or 150 hrs of operation;
change every 2 years or 1200 hours of operation
3121606 – JLG Lift – 6-13

5. Hydraulic Charge Filter 6. Hydraulic Tank
NORMAL OPERATING
RANGE WITH BOOM
IN STOWED POSITION
Lube Point(s) - Fill Cap

Capacity - 30.6 gal. Tank; 32.7 gal. System
Interval - Change after first 50 hrs. and every 6 months or 300 Lube - HO
hrs. thereafter or as indicated by Condition Indicator. Interval - Check Level daily; Change every 2 years or 1200
hours of operation.
6-14 – JLG Lift – 3121606

7. Oil Change w/Filter - Deutz 8. Fuel Filter - Deutz
Lube Point(s) - Fill Cap/Spin-on Element Lube Point(s) - Replaceable Element

Capacity - 11 Quarts Crankcase; 5 Quarts Cooler Interval - Every Year or 600 hours of operation
Lube - EO
Interval - Every Year or 1200 hours of operation
Comments - Check level daily/Change in accordance with
engine manual.
3121606 – JLG Lift – 6-15

9. Air Filter 6.4 SUPPLEMENTAL INFORMATION

The following information is provided in accordance with the
requirements of the European Machinery Directive 2006/42/EC
and is only applicable to CE machines.
For electric powered machines, the equivalent continuous A-
Weighted sound pressure level at the work platform is less than
70dB(A)
For combustion engine powered machines, guaranteed Sound
Power Level (LWA) per European Directive 2000/14/EC (Noise
Emission in the Environment by Equipment for Use Outdoors)
based on test methods in accordance with Annex III, Part B,
Method 1 and 0 of the directive, is 104 dB.
Lube Point(s) - Replaceable Element The vibration total value to which the hand-arm system is sub-
Interval - Every 6 months or 300 hours of operation or as indi- jected does not exceed 2,5 m/s2. The highest root mean square
cated by the condition indicator value of weighted acceleration to which the whole body is sub-
jected does not exceed 0,5 m/s2.
6-16 – JLG Lift – 3121606

SECTION 7 - INSPECTION AND REPAIR LOG
SECTION 7. INSPECTION AND REPAIR LOG

Machine Serial Number _______________________________________
Table 7-1. Inspection and Repair Log
Date Comments
3121606 – JLG Lift – 7-1

SECTION 7 - INSPECTION AND REPAIR LOG
Table 7-1. Inspection and Repair Log
Date Comments
7-2 – JLG Lift – 3121606

TRANSFER OF OWNERSHIP
An Oshkosh Corporation Company
To Product Owner:
If you now own but ARE NOT the original purchaser of the product covered by this manual,
we would like to know who you are. For the purpose of receiving safety-related bulletins, it is
very important to keep JLG Industries, Inc. updated with the current ownership of all JLG
products. JLG maintains owner information for each JLG product and uses this information in
cases where owner notification is necessary.
Please use this form to provide JLG with updated information with regard to the current
ownership of JLG products. Please return completed form to the JLG Product Safety &
Reliability Department via facsimile or mail to address as specified below.
Thank You,
Product Safety & Reliability Department
JLG Industries, Inc.
13224 Fountainhead Plaza
Hagerstown, MD 21742
USA
Telephone: +1-717-485-6591
Fax: +1-301-745-3713
NOTE: Leased or rented units should not be included on this form.
Mfg. Model: ______________________________________________________________________
Serial Number: ____________________________________________________________________
Previous Owner: __________________________________________________________________
Address: _________________________________________________________________________
_________________________________________________________________________________
Country: _____________________________ Telephone: (_______) ________________________
Date of Transfer: ______________________________________
Current Owner: ___________________________________________________________________
Address: _________________________________________________________________________
_________________________________________________________________________________
Country: _____________________________ Telephone: (_______) ________________________
Who in your organization should we notify?
Name: ___________________________________________________________________________
Title:____________________________________________________________________
JLG Industries, Inc. (717) 485-5161 (Corporate)
1 JLG Drive (800) 544-5438 (Service)
McConnellsburg PA. 17233-9533 (717) 485-6417
USA
www.jlg.com
JLG Worldwide Locations

JLG Industries JLG Ground Support Oude JLG Latino Americana LTDA Oshkosh-JLG (Tianjin) Equipment
358 Park Road Bunders 1034 Rua Antonia Martins Luiz, 580 Technology LTD
Regents Park Breitwaterstraat 12A Distrito Industrial Joao Narezzi Shanghai Branch
NSW 2143 3630 Maasmechelen Indiaatuba-SP 13347-404 No 465 Xiao Nan Road
Sydney 2143 Belgium Brasil Feng Xian District
Australia +32 (0) 89 84 82 26 +55 (19) 3936 7664 (Parts) Shanghai 201204
+6 (12) 87186300 Email: emeaservice@jlg.com China
+55(19)3936 9049 (Service)
+6 (12) 65813058 Email: comercialpecas@jlg.com +86 (21) 800 819 0050
Email: techservicesauc@jlg.com Email: servicos@jlg.com
JLG Industries Dubai JLG France SAS JLG Deutschland GmbH JLG Equipment Services Ltd.
Jafza View Z.I. Guillaume Mon Amy Max Planck Str. 21 Rm 1107 Landmark North
PO Box 262728, LB 19 30204 Fauillet 27721 Ritterhude - Ihlpohl 39 Lung Sum Avenue
20th Floor, Office 05 47400 Tonniens Germany Sheung Shui N. T.
Jebel Ali, Dubai France +49 (0) 421 69350-0 Hong Kong
+971 (0) 4 884 1131 +33 (0) 553 84 85 86 +49 (0) 421 69350-45 +(852) 2639 5783
+971 (0) 4 884 7683 +33 (0) 553 84 85 74 Email:german-parts@jlg.com +(852) 2639 5797
Email: emeaservice@jlg.com Email: pieces@jlg.com
JLG Industries (Italia) S.R.L. JLG EMEA B.V. JLG NZ Access Equipment & Services JLG Industries
Via Po. 22 Polaris Avenue 63 2B Fisher Cresent Vahutinskoe shosse 24b.
20010 Pregnana Milanese (MI) 2132 JH Hoofdorf Mt Wellington 1060 Khimki
Italy The Netherlands Auckland, New Zealand Moscow Region 141400
+39 (0) 2 9359 5210 +31 (0) 23 565 5665 +6 (12) 87186300 Russia Federation
+39 (0) 2 9359 5211 Email: emeaservice@jlg.com +6 (12) 65813058 +7 (499) 922 06 99
Email: ricambi@jlg.com Email:techservicesaus@jlg.com +7 (499) 922 06 99
Oshkosh-JLG Singapore Technology JLG Iberica S.L. JLG Sverige AB JLG Industries (UK) Ltd.
Equipment Pte Ltd. Trapadella, 2 Enkopingsvagen 150 Bentley House
35 Tuas Avenue 2 Pol. Ind. Castellbisbal Sur 176 27 Jarfalla Bentley Avenue
Jurong Industrial Estate 08755 Castellbisbal Barcelona Sweden Middleton, Greater Manchester
Singapore 639454 Spain +46 (0) 8 506 595 00 M24 2GP
+65 6591 9030 +34 (0) 93 772 47 00 United Kingdom
+46 (0) 8 506 595 27
+65 6591 9045 +34 (0) 93 771 1762 +44 (0) 161 654 1000
Email: nordicsupport@jlg.com
Email: SEA@jlg.com Email:parts_iberica@jlg.com +44 (0) 161 654 1003
Email: ukparts@jlg.com

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Operation and Safety Manual

Boom Lift Models

3121606 – JLG Lift – a

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

b – JLG Lift – 3121606

3121606 – JLG Lift – c

Original Issue - November 27, 2013

d – JLG Lift – 3121606

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

3121606 – JLG Lift – i

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

SECTION - 5 - EMERGENCY PROCEDURES

ii – JLG Lift – 3121606

FIGURE NUMBER - TITLE PAGE FIGURE NUMBER - TITLE PAGE

3121606 – JLG Lift – iii

This Page Left Blank Intentionally.

iv – JLG Lift – 3121606

TABLE NUMBER - TITLE PAGE TABLE NUMBER - TITLE PAGE

3121606 – JLG Lift – v

This Page Left Blank Intentionally.

vi – JLG Lift – 3121606

SECTION 1. SAFETY PRECAUTIONS

3121606 – JLG Lift – 1-1

• An operator must not accept operating responsibilities until Workplace Inspection

1-2 – JLG Lift – 3121606

Machine Inspection 1.3 OPERATION

3121606 – JLG Lift – 1-3

1-4 – JLG Lift – 3121606

• Keep both feet firmly positioned on the platform floor at all

3121606 – JLG Lift – 1-5

Table 1-1. Minimum Approach Distances (M.A.D.)

Voltage Range MINIMUM APPROACH DISTANCE

1-6 – JLG Lift – 3121606

• The minimum approach distance may be reduced if insulating Tipping Hazards

DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE (MAD).

• Do not elevate platform or drive with platform elevated while

3121606 – JLG Lift – 1-7

1-8 – JLG Lift – 3121606

Table 1-2. Beaufort Scale (For Reference Only)

Beaufort Wind Speed

3121606 – JLG Lift – 1-9

1-10 – JLG Lift – 3121606

1.4 TOWING, LIFTING, AND HAULING 1.5 MAINTENANCE

3121606 – JLG Lift – 1-11

MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE

1-12 – JLG Lift – 3121606

3121606 – JLG Lift – 1-13

1-14 – JLG Lift – 3121606

SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

3121606 – JLG Lift – 2-1

2.2 PREPARATION, INSPECTION, AND MAINTENANCE

2-2 – JLG Lift – 3121606

Table 2-1.Inspection and Maintenance Table

3121606 – JLG Lift – 2-3

Pre-Start Inspection 5. “Walk-Around” Inspection – Refer to Figure 2-4., Figure 2-

2-4 – JLG Lift – 3121606

3121606 – JLG Lift – 2-5

2-6 – JLG Lift – 3121606

14. Footswitch. 15. Auxiliary Power.

Operate each function control switch (e.g. Tele, Lift and

3121606 – JLG Lift – 2-7

2-8 – JLG Lift – 3121606

NOTE: In the Transport Mode, High Drive will be

Figure 2-1. Drive Function Operating Range Diagrams - Sheet 1 of 3