PA RT N E R S H I P :

PAD-OX G2 DYNAMIC
COLD DIRESUL® RDT DYEING

JEANOLOGIA ARCHROMA COMPETENCE CENTER DENIM & CASUAL WEAR

Ronda Guglielmo Marconi, 12 Circumvalació, 1
46980 Paterna, Valencia (Spain) 08755 Castellbisbal, Barcelona (Spain)
T + 34 699 986 339

www.jeanologia.com www.archroma.com
jpinchauspe@jeanologia.com BPTMarketing@archroma.com

© Publication closing date: November 2020 Copyright Jeanologia S.L. and Archroma

/8
PROCESSES DESCRIPTION GENERAL CONSUMPTION OBTAINED BY ARCHROMA PROCESS SIMULATOR (ONE WAY)
PAD-OX G2 DYNAMIC PAD-OX G2 DYNAMIC
Process in CONTINUOUS LINE Process in CONTINUOUS LINE
* Process and results
could vary depending on
the finishing line proposed.

AIRING TIME 50m/min

TOTAL VALUES
· ½ water of total volume Washing MACHINE PARAMETER PADDER WASHING BOX G2 DYNAMIC WASHING BOX CYLINDER DRYERS
G2 DYNAMIC
· 7 g/l NaOH 50% STEP PARAMETER PADDING NEUTRALIZATION OZONE WASHING DRYING
50 m/min
· 2 g/l Dekol® SN liq. * NEUTRALIZATION/FIXATION 2 g/Nm3 TIME (min) 200 200 200 200 200 200

· 2 g/l Leonil® EHC liq. conc. WATER CONSUMPTION (l) 5.742,7 3.576 450 50 1.666,7 0
®
· 5 g/l Optifix® E-50 liq. ELCTRICAL CONSUMPTION (kWh) 1.744,53 326,67 140,08 1.120 70,04 87,73
PADDING · 5 g/l Cyclanon
®
MSA p · 5 g/l H2O2 50% TOTAL ENERGY (MJ) 11.437 1.220,21 838,98 4.032 612,63 4.733,19
· x g/l Diresul RDT liq. · pH 4 - 4,5 TOTAL CO2 (kg) 1.189,33 162,31 90,3 546,56 57,81 332,25
Adjusting volume with water · Room temperature
Impregnation at room temperature WATER CONSUMPTION PER WEIGHT (l/kg) 1 0,6 0,1 0 0,3 0

PAD-STEAM (Conventional process) PAD-STEAM (Conventional process)

Process in CONTINUOUS LINE Process in CONTINUOUS LINE
* Process and results
could vary depending on
the finishing line proposed.

STEAMING Washing
40m/min
TOTAL VALUES
Temp. 50ºC MACHINE PARAMETER PADDER STEAMER WASHING BOX WASHING BOX WASHING BOX WASHING BOX WASHING BOX CYLINDER DRYERS
Washing Washing Washing
STEP PARAMETER PADDING STEAMING WASHING OXIDATION WASHING SOAPING WASHING DRYING
Temp. 50ºC Temp. 60ºC Temp. 50ºC TIME (min) 250 250 250 250 250 250 250 250 250
PADDING · 15-25 g/l NaOH 50% * OXIDATION SOAPING
® WATER CONSUMPTION (l) 49.996,8 3.317,3 4 11.200 2.418,7 11.200 11.956,8 9.900 0
· 1-2 g/l Dekol 2005 liq. conc.
· 7g/l H2O2 50% · 3 g/l Ekalina® F ELCTRICAL CONSUMPTION (kWh) 1.440,03 408,33 431,67 140,1 70,05 70,05 70,05 140,1 109,67
· 1-2 g/l Leonil® EHC liq. conc. · 2 g/l Sodium carbonate
· 7 g/l Direfix® GPF liq. TOTAL ENERGY (MJ) 21.228,1 1.470 6.460,78 1.959,49 665,87 1.397,83 3.430,72 979,55 4.863,87
· x g/l Diresul® RDT liq. · pH 4,5 - 5 · pH 10,5
/2 TOTAL CO2 (kg) 1.754,36 199,27 532,27 163,75 61,3 109,28 242,53 99,52 346,45 /3
· 15-25 g/l Reducing agent D p. · Temp. 50ºC · Temp. 85ºC WATER CONSUMPTION PER WEIGHT (l/kg) 8,9 0,6 0 2 0,4 2 2,1 1,8 0
SAVINGS / CONTINUOUS LINE TECHNICAL ADVANTAGES CONCLUSIONS / CONTINUOUS LINE
PAD-OX G2 DYNAMIC This process and its advantages, are only feasibles with the association of Archroma, with the product Diresul® RDT liq, and the finishing process
Process in CONTINUOUS LINE including the G2 Dynamic ozone by Jeanologia. This combination makes possible the cold sulphur dyeing in a continuous production line.

NAME MATERIAL PRODUCTION BATCH SIZE (kg) · Sustainable process · Lead line of 150 metres, instead of 700 - 800 metres in conventional
STANDARD: PAD-STEAM DIRESUL® RDT liq. CO 100% WOVEN 10.000 m 5600 · Suitable for woven fabrics Pad-steam (one of the great avdantages of the process)
ALT. PROCESS: PAD-OX G2 DYNAMIC CO 100% WOVEN 10.000 m 5600 · With chemicals certified contributing to a responsible process · Simple and small modules range
· Dyeing at room temperature · Better cleaning up of the machine
· Diresul® RDT liq. contributes to no-detach hydrogen sulfide · Less loss of cotton fabric
PROCESS TIME WATER ENERGY CO2 EMISSION · Good level dyeing · Faster color changes
-20% -89% -46% -32% · Similar fastness results · Faster rectification of the color

BENCHMARK PROCESS CONSUMPTION / PAD-OX G2 DYNAMIC IN CONTINUOUS LINE

RECOMMENDED PROCESS: Due to the big advantages that offers the process with G2 Dynamic in continuous line.
* These savings results are coming from the case study. Average savings will normally be between: WATER = 75 - 90% // ENERGY = 40 - 50% // CO2 = 30 - 40%

The majority of Archroma’s products are endorsed by some of the most important eco-standards: PRODUCTION METRES COMPOSITION ELECTRICITY CONSUMPTION TOTAL WATER CONSUMPTION

10.000m 100%cotton 1.744,53kWh 5.742,7l /

· bluesign · Oeko-Tex · GOTS · ZDHC · REACH · EU Ecolabel · C2C · RSL · MRSL WATER CONSUMPTION
PER WEIGHT

RECOMMENDED LAYOUT / CONTINUOUS LINE RANGE SPEED WEIGHT OF THE FABRIC TOTAL ENERGY CARBON FOOTPRINT
1-3l/kg
AIRING TIME
SANFOR
50m/min 340g/m =12oz 2
11.437MJ 1.189,33kg
STENTER
SINGEING (OPTIONAL)
WITH JEANOLOGIA & ARCHROMA METHOD WITH THE 29 G2 DYNAMIC MACHINES WORLDWIDE

PADDING WASHING G2 DYNAMIC WASHING WASHING PADDER SKEW DRYER J-SCRAY

44.254,1 litres 1.283.368,9 litres
BOX 1
JEANOLOGIA
BOX 2 BOX 3 WATER SAVED WATER SAVED
PATENTED PER PAD-OX G2 DYNAMIC DYEING PROCESS
* Considered by OMS, it is recommended 50 litres of water/day
/4 * It is possible to work with a Discontinuous line, adding a Pad-batch after Airing time allowing to finish fabrics with the G2 Dynamic while fabric is spinning in Pad-batch. * Numbers obtained per 10.000 metres of production. per person. It’d be possible to supply water to 25.667 persons. /5
RESULTS IN BLACK RESULTS IN BLUE
BLEACHED MERCERIZED FABRIC SCOURED FABRIC BLEACHED MERCERIZED FABRIC SCOURED FABRIC
150 g/l Diresul BLACK RDT-K liq. ®
200 g/l Diresul BLACK RDT-K liq. ®
150 g/l Diresul SMART DENIM BLUE liq. ®
200 g/l Diresul® SMART DENIM BLUE liq.

G2 DYNAMIC

G2 DYNAMIC

G2 DYNAMIC

G2 DYNAMIC
PAD-STEAM

PAD-STEAM

PAD-STEAM

PAD-STEAM
PAD-OX

PAD-OX

PAD-OX

PAD-OX
WASH FASTNESS ISO 105 C10 TEST at 40ºC:2007 WASH FASTNESS ISO 105 C10 TEST at 40ºC:2007 WASH FASTNESS ISO 105 C10 TEST at 40ºC:2007 WASH FASTNESS ISO 105 C10 TEST at 40ºC:2007
Original Treated CT CO PA PES PAC WO Original Treated CT CO PA PES PAC WO Original Treated CT CO PA PES PAC WO Original Treated CT CO PA PES PAC WO
G2 DYNAMIC PAD-STEAM

G2 DYNAMIC PAD-STEAM

G2 DYNAMIC PAD-STEAM
G2 DYNAMIC PAD-STEAM
PAD-OX

PAD-OX

PAD-OX
PAD-OX
PERSPIRATION FASTNESS ACID ISO 105 E04:2008 PERSPIRATION FASTNESS ACID ISO 105 E04:2008 PERSPIRATION FASTNESS ACID ISO 105 E04:2008 PERSPIRATION FASTNESS ACID ISO 105 E04:2008
Original Treated CT CO PA PES PAC WO Original Treated CT CO PA PES PAC WO Original Treated CT CO PA PES PAC WO Original Treated CT CO PA PES PAC WO
G2 DYNAMIC PAD-STEAM

G2 DYNAMIC PAD-STEAM
G2 DYNAMIC PAD-STEAM
G2 DYNAMIC PAD-STEAM
PAD-OX

PAD-OX
PAD-OX
PAD-OX
PERSPIRATION FASTNESS ALKALINE ISO 105 E04:2008 PERSPIRATION FASTNESS ALKALINE ISO 105 E04:2008 PERSPIRATION FASTNESS ALKALINE ISO 105 E04:2008 PERSPIRATION FASTNESS ALKALINE ISO 105 E04:2008
Original Treated CT CO PA PES PAC WO Original Treated CT CO PA PES PAC WO Original Treated CT CO PA PES PAC WO Original Treated CT CO PA PES PAC WO

G2 DYNAMIC PAD-STEAM
G2 DYNAMIC PAD-STEAM

G2 DYNAMIC PAD-STEAM
G2 DYNAMIC PAD-STEAM

PAD-OX
PAD-OX

PAD-OX
PAD-OX

/6 /7