DESIGN, SUPPLY AND DEVELOPMENT OF

FABRICATION AND CONTROLS FOR 5KW FUELCELL

BASED DRIVE SYSTEM FOR AUTOMOBILE
APPLICATION

Make: MMI
Model: MMI REL 011

I. Semi - integrated 5000W Fuel Cell system

MAKE: Horizon fuel cell

Includes
 Connections / Tubing
 Electronic Valves
 Electronic Control Box
 5000W stack with blower
 Fuel Cell ON/ OFF switch
 SCU ON/OFF switch
 LCD display

Type Of fuel Cell : - PEM

Number of Cells : - 120
Rated Power : - 5000W
Rater Performance : - 72V@70A
Purging Valve Voltage : - 12V
 Hydrogen supply valve voltage : - 12V
Blower Voltage : - 24V
Reactants : - Hydrogen and Air
Ambient Temperature : - 5-30°C (41-86°F)
Max stack temperature : - 65°C ( 149°F)
Hydrogen pressure : - 0.45-0.55Bar
Humidification : - Self-humidified
Cooling : - Air (Integrated cooling fan)
Stack weight (With fan & casing) : - 30kg(±200g
Controller weight : - 2500g(±100g)
Stack size : - 350x212x630mm(13.8x8.3x24.8in)
Flow rate at max output : - 65L/min
Hydrogen purity : - ≥99.995% dry H2
Start up time : - ≤30s (ambient temperature)
Efficiency of System : - 40% @72V
Low Voltage protection : - 60V
Over current protection : - 90A
Over Temperature protection : - 65°C
External power supply : - 24V (±1V), 8A-12A

II. HPEVS AC-34 Brushless AC Motor Kit - 72 Volt

The AC-34 is an AC motor that operates at 48-80V. It can draw up to 80A

producing up to 7 HP and 38 ft-lbsof torque. This kit works very well in
medium sized cars & lightweight vehicles.
Features include regenerative braking as well as an idle function. At 72 volts, it
makes a safer low voltage system that will give you lots of reliable EV miles.
 This kit includes:

AC34 Motor
1238-6501 Controller
35 Pin Connector and Wire Harness
Gigavac GV200-QA Contactor
12 Volt HV Relay
Curtis 840 Dash Gauge
SPST Menu Button
SPST Mode Switch

Motor Face: B-Face

Motor Diameter: 8.980 Inches
Motor Case Length: 12.80 Inches
Motor Shaft to Shaft Length: 14.8 Inches
Motor Shaft to End Length: 14.8 Inches
Motor Type: AC Induction Brushless
Weight: 85 lbs (38.5 Kg)
Max Voltage Input: 80
Terminal Stud Size: 5/16 Inch
Integrated Sensors: Encoder and Temperature
Rated Torque: 108 Lb Ft
Rated Power: 7 HP
Max RPM: 10,000
RPM Sensor: Yes
Drive End Shaft: 1 1/8 Inch With 1/4 Inch Keyway
Accessory End Shaft: Optional 7/8 Inch With 3/16 Keyway
Max Efficiency: 0.92
Thermal Cooling: Internal Fan
Max Temperature: 180 Degrees Celsius (356 Degrees Fahrenheit)

III. MOTOR CONTROLLER

Max Current 100 Amps Continuous With Liquid Cooling

Rated Power : 5,275 KW
Input Voltage 8-425 Volts
Length : 30"
Width : 18"
Height : 7"
Weight : 65 Lbs
Adjustable Max Output Voltage : 425 Volts
Switching Frequency : 8KHz
Brake Input Overrides : Yes
Error Output Warning Indicator : Yes
Precharge Circuit : Built In
Computer Interface : Ethernet Port
Data Logging Capabilities : Yes
Tach Output : Yes 1, 2, 4, 6, 8
Limp home Mode :Keep Pack Above Minimal Battery
Voltage
Internal Contactor : Yes
Thermal Derating :After Temperature Gets Above 55
Degrees Celsius
Reverse Capability : Yes
Adjustable Acceleration (Slew Rate) : Yes
Idle Function : Yes, 500-1500 RPM (Modern Vehicles
Idle from 600-800 RPM)
Programmable Inputs : Yes, 1-3 Can read a 0-5V linear signal
Programmable Output : Yes, 1-3 Programmable outputs
Terminal Stud Size : 1/2"-13
RPM Sensor : Available
Max Efficiency : 1.5V Max Drop At 1000 Amps (With
0.8V Typical)
Thermal Cooling : Yes 1/2"-14 Female NPT
Warranty Period : 1 Year
IV. SPEED DIRECT DRIVE TRANSMISSION FOR EV MOTORS

Length : 13.5"
Height : 13.75"
Width : 14.0"
Max HP Input : 1000
Max RPM : 10,000
Drive End Shaft : 27 Spline 350 Output
Input End Shaft : Turbo 400 Splined Input, Female
Thermal Cooling : External Cooling Ports

V. ON BOARD BATTERY CHARGER

 Output Current Range: 1A to 20A DC
Height: 5.5 inches
Width: 14.3 inches
Length: 13.9 inches
Weight: 30.0 lbs
Mounting: 8 holes, 5/16" each (slotted one side)
Charge Algorithm: Programmable
Output Voltage Range: 36-408 volts (depending on model)
Input Voltage Range: 90-260 volts, 50-60 Hz
Efficiency: 92 percent
Power Factor: .98
Connection In: #12-3 Cable w/Plug
Connection Out: #12-2 Cable w/Plug
Input Protection: Internally protected
Output Protection: Internally protected
Display: Tri-color LED
Preset Cutoff Voltage: Yes
Adjustable Cutoff Voltage: Yes, via factory programming
Adjustable Cutoff Time: Yes, via factory programming
Adjustable Current: Yes, via factory programming
Thermal Cutoff Point: 80o C reduced output, 85o C chutdown
Thermal Cooling: Thermostat controlled, variable speed fan
Reverse Polarity Protection: Yes
Warranty Period: One year

VI. PROGRAMMABLE CONTROL STRATEGY

 (intelligent Control management (manual / auto ) includes complete
automation for hydrogen production integrates and Control all
temp,humidity,flow,pressure,laek,Volt,amp,safety.
system and sensors PLC will control the total system it will monitor the entire
system ,it will control the following parameters Over Pressure ,Over Voltage /
Current, one temp and Hydrogen leak
Over Temp :
Trmperature provides 30 - 90 degree C
Pressure Transmitter fitter 0 - 10 bar in the hydrogen outlet
Over Voltage of cell and will be an 0 - 24 V DC
Over Current : 0 - 600 Amps
Hydrogen :
All parameters are settable and adjustments whenever required

VII. FRONT AXLE WHEEL SET WITH 1 TON LOADING SET

 Front-wheel drive axles have CV joints at ends

 Axles driven at sharper angles
 Allow steering front wheels during power transmission
 Universal joint changes output speed twice in every revolution when
run at an angl
 Drive axle is called half shaft or axle shaft
  Stub shaft (stub axle)
 Short shaft at outside end
 Splined to front hub so it can drive front wheels
 CV joint classifications
 Inboard and outboard
 Fixed and plunge
 Ball and tripod
 Rzeppa joint for outside fixed joint
 Fixed joints
 Rzeppa joint: ball-and-socket type
 Types of plunge joints
 Tripod tulip
 Double offset plunge joint
 Cross groove plunge joint
 Loading set by 50 kg increments
 Maximum load 1000 kgs.

DELL INSPIRON 24 3480 ALL-IN-ONE

Processor

8th Generation Intel® CoreTM i5-8265U Processor (6MB Cache, up to 3.9 GHz)
Operating System
Windows 10 Home Single Language, English
Video Card
Intel® UHD Graphics 620 with shared graphics memory
Microsoft Office
Microsoft®Office 30 Day Trial
Security Software
The McAfee Multi Device service enriches your digital life by securing your
data,
McAfee(R) Multi Device Security 15 month subscription
Keyboard
Dell KM636 Wireless Keyboard and Mouse Black (International English)
Memory
4GB, 4GBx1, DDR4 2666MHz
Hard Drive
1TB 5400 rpm 2.5" SATA Hard Drive
Mouse
Dell Wireless mouse with Keyboard
Wireless
802.11ac 1x1 WiFi and Bluetooth
Base
Inspiron AIO 3480
Wireless Driver
Intel 9462 WLAN Driver
Stand
Black Easel Stand
Documentation/Disks
Document for MUI (English, Khemer, Bahasa Indonesia, Arabic, Spanish)
Monitor
23.8-inch FHD (1920 x 1080) Anti-Glare LED Backlight Narrow Border
Non-Touch Display (IPS)
VIII. ULTRA HIGH PURITY HYDROGEN 8.8M3 CYLINDER

Product Code - UHPHYD 8.8m3

Cylinder Size - G
Colour - Red
Ultra High Purity Hydrogen with a purity grade of 99.999%.
Cylinder Contents m3 (101.325kPa @ 15°C) :8.8
Approx. Height (mm) :1580
Approx. Width/Diameter (mm) :230
Water Capacity per Cylinder (L) :50
Average Weight (full) kg : 61.5
Average Weight (empty) kg : 58
Outlet Connection AS 2473 Type : 20
Free Delivery : Yes

HYDROGEN MANIFOLD
Includes
Regulator
Fittings
Pressure gauges
Pipe lines
Safety chains

UNITPACKPOWER 72V 40AH/35AH BATTERY

longer runtime, superb performance and deep discharge

recover, rechargeable battery that can be mounted
in any position, resists shocks and vibration, less volume and
weight, exceptional cycle life: 800-1000 Cycles
with DOD80%, No spill - no acid inside, no leak problems,
No pollution: safe for the environment, incredibly fast recharge rate
The interior battery is 18650 Cells 320/280 pcs battery cells
. No more clunky, heavy aluminium to lung around behind you-tic that
Battery with1 year warranty,

ERECTION &COMMITIONING AT SITE

Interfacing with your PEM Stack and control system, sensors and system
programming and commissioning at your site Electrical and Instrumentation
design and development as per your requirement complete equipments
procurement and interfacing with your cell.