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Masumoto1981 ODGREVANJE
Masumoto1981 ODGREVANJE
Review Paper
Designing the Composition and Heat Treatment of Magnetic Amorphous Alloys
T. M A S U M O T O
Research Institute for Iron, Steel and Other Metals, Tohoku University, Sendai (Japan)
T. E G A M I
Department of Materials Science and Engineering, and Laboratory for Research on the Structure of Matter,
University of Pennsylvania, Philadelphia, PA 19104 (U.S.A.) and Max-Planck-Institut fiir Metailforschung,
Institut fiir Physik, Stuttgart (F.R.G.)
(Received O c t o b e r 15, 1 9 8 0 )
it may be possible to find amorphous alloys forming compositions, not only because it
which show such a combination of properties, permits a wider choice of properties but also
provided that the composition and heat because it generally ensures good amorphous-
treatments are carefully designed. ness of the product. An alloy near the bound-
Our purpose in this paper is to review the ary of the glass formation range with marginal
elements which need to be considered when glass-forming ability cannot be produced
such an alloy design is attempted. It is not our easily in the form of wide sheet, and the
intention to provide a comprehensive review temperature and duration of the heat treat-
of each property; this can be found elsewhere ment which can be given to the alloy after
[1 - 6]. Only the data from a few sources production become severely restricted. Fur-
have been used to illustrate the point that we thermore, as will be discussed in later sections,
hope to make, thereby permitting us to structure-sensitive properties such as per-
discuss the composition- and thermal-history- meability become progressively worse as the
dependent properties with minimum experi- boundary of the glass-forming range is ap-
mental uncertainties. proached.
For application as soft magnetic materials
the alloys of transition metals (iron, cobalt
2. ALLOY COMPOSITION and nickel) and metalloid elements (boron,
carbon, phosphorus, silicon and germanium)
2.1. Composition ranges for amorphous have been studied most extensively [5, 6].
phase formation At present, no other alloy systems appear to
The first step in designing the amorphous have better characteristics than these alloys
alloys is to know the range of compositions do, in terms of performance, ease of produc-
which allows the formation of an amorphous tion and cost. Among these alloys, the binary
phase by rapid quenching. This is by no means amorphous alloys are limited to the com-
an easy task because at present our knowledge binations of a transition metal with boron
of glass-forming systems is very much limited, or phosphorus, with the metalloid concentra-
and it is impractical to try to predict the glass- tion from 15 to 25 at.%. Other metalloids are
forming ability theoretically; the existing not known to form binary amorphous alloys
theory of glass formation [7 - 9], although with transition metals, at least by the melt-
successful in explaining the glass-forming quenching techniques. The glass-forming range
mechanism, requires a knowledge of param- is significantly expanded when ternary alloy
eters which can be determined only after the systems are considered. Such ternary systems
formation of the glassy phase. There are include one transition metal plus two metalloid
established guidelines [10, 11] which help elements, or two transition metal elements,
the search for glass-forming compositions but one of which is chromium or molybdenum
they also require the knowledge of phase plus boron or carbon. For instance, the glass-
diagrams and heats of formation which are forming ranges in ternary iron-base alloys are
often unavailable for complicated alloy shown in Fig. 1 where it can be seen that the
systems. Thus it is almost unavoidable that addition of a second metalloid element to
some trial-and-error experimental processes Fe-P and Fe-B allows glass formation over
should be carried out, gradually expanding a wide range of compositions. It is also known
the range of composition by replacing an that binary transition metal-C systems which
alloy component with another chemically
similar element. 3O 30 i i
o o
alloys and to the rapid formation of highly
800 oo Oo 90 3.0 o~o °o
protective passive f i l l s on the surfaces be-
85 °2.6 cause of the high concentration of metalloid
z 750
° ~:2 ' ;.6 ',o'.c
850 • 95 elements [22]. The corrosion resistance is one
of the most conspicuous characteristics of
-o
some of the amorphous alloys, and the com-
'90
.~ coo bination of this and the soft magnetic proper-
ties make the amorphous alloy quite attractive
in various applications.
85
07
corrosion resistance as well as in terms ui the
06
~
, ~. ~:.---"
t 3"1. NoC( °7I
06 jx~ko'~ 3% No El
ease of glass formation.
The effect of metal addition is dependent
~, OS 0~k ~:~,¢~-- . . . . . . also on the metalloid composition. As shown
~. ,
in Fig. 6, the corrosion rates of the phosphorus-
BI3C? containing alloys are t w o to three orders of
B13SiT
~ 0.3
03 Nn magnitude lower than those w i t h o u t phos-
~'7 B13P7
O~ Ni,Co phorus, in 3% NaC1 solution. The difference is
~ 02 }B7
more pronounced in aggressive solutions such
0.1 01- ZIr Cr, Mo.W as 1 N HCI. The corrosion resistance decreases
0
in the order phosphorus, silicon or carbon,
0 4 6 8 1o 2 4 6 8 10
(a) Cr, o t % (b) M,o,',. and boron. The corrosion resistance of the
alloys containing boron is hardly improved b y
Fig. 6. Corrosion rate of iron-base alloys in 3% the addition of chromium.
NaCl solution [23 - 26] : (a) (Fe,Cr)80M20 ; (b)
(Fe,M)so P13 C7. Thus the most effective combination of
metal and metalloid elements is the group Via
elements chromium, m o l y b d e n u m and tung-
sten plus phosphorus. Unfortunately these
10 1C __ 3 0 C r - 2 M o stainless ,,p~
elements have adverse effects on the magnetic
- - 304 stainless ( , e ~ ~"
properties; b o t h the magnetic m o m e n t and
~ rxBZO the Curie temperature are drastically reduced
1 -" 7
on replacing iron b y chromium, m o l y b d e n u m
C~O , FeWxP13C 7
or tungsten. Therefore, again a careful exam-
ination of various properties is necessary in
01 FeMoxPi3 C 7 selecting an o p t i m u m composition.
CrxP?3 B7
The iron-base amorphous alloys which have
a low corrosion resistance, especially those
0~-- Hostel'oy X
10 20 0 10 20
containing phosphorus, often exhibit a delayed
ALloying Element, X at % fracture p h e n o m e n o n under tension in air
Fig. 7. Corrosion rate of iron- and cobalt-base alloys [ 27 ]. This t y p e of fracture is induced, prob-
in 1 N HCI solution [23 - 26]. The horizontal bars ably because of the embrittlement b y hydrogen
indicate the corrosion rate of typical corrosion-
resistant crystalline alloys. absorbed from the environment under stress.
Therefore the delayed fracture can be avoided
The iron- or cobalt-base alloys w i t h o u t any b y adding chromium, m o l y b d e n u m or tung-
other metals are chemically unstable even sten, thereby preventing decomposition of
compared with their crystalline counterparts. water on the surface.
However, the corrosion resistance is drama-
tically improved b y the addition of other 2.5. Magnetic properties
metallic elements. For the iron-base alloys The magnetic properties of interest for
containing phosphorus, the improvement is applications are dependent on the alloy com-
most pronounced when copper replaces part position either directly or indirectly through
of the iron and is followed b y titanium, the microstructure of the alloy. In this section
chromium, zirconium, m o l y b d e n u m , tungsten, we review the bulk properties which are
vanadium, niobium, nickel, cobalt and man- directly dependent on the composition,
ganese, in decreasing order of effectiveness. namely the r o o m temperature magnetization
This tendency is even more distinct in 1 N and the Curie temperature. The magneto-
HC1 solution which is more aggressive. Al- striction will be treated separately in Sec-
though the addition of a small a m o u n t of tion 2.6. The structure-sensitive properties
copper, titanium or zirconium very effectively such as coercivity and permeability will be
increases t h e corrosion resistance, it makes discussed in Section 3.
the formation o f the a m o r p h o u s phase signif- Many data have been compiled and reviewed
icantly more difficult. However, the addition in several papers [5, 6, 2 8 ] . However, there is
of chromium, m o l y b d e n u m or tungsten considerable scatter and disagreement among
produces satisfactory results in terms of the them, so that it m a y be useful to reassess the
152
r
1so I
as U
o
180
160 C (Fe8oC2o)
~ 140 "-x...Os
6 5 0 ~ . ~ A ~ . . -
(FeBoB2o)
,ool
I-- C...._. ~ ' (Fee0 C 2o)
500
L L
10 15 20
B or P, 215
at.'/,
3J0 35
Co 0
~9 ~ ~ oo
/ / \\\\-T~oM~o
Fe I k k
.2 .4 .6 .8 Ni
I" Ni
Fess B17
Fe .2 .4 .6 .8 Co
Co T~ Til 'i2~'j
Fig. 12. Zero-magnetostriction line for the
(Fe,Co,Ni)7sSisB14 pseudoternary system. The
saturation induction at room temperature is also
shown [ 41 ].
Co
I I I I I
300 &O0 500 600 700
T(K)
Fig. 15. Linear thermal expansion ,;kL/L of iron-base
binary amorphous alloys [44].
• .~j/:
0 .05 .10 Cr~b Mo To .20 22
PM
Fig. 13. Zero-magnetostriction lines for the ~20 ~ 0 e
(Fe,Coj~I)78SisB14 pseudoternary system [42].
AE effect, is quite large [45]. For appropriate tion has recently been observed directly by X-
compositions the A E effect makes the Young's ray diffraction [49, 50], and it was found that
modulus temperature independent over a the structural defects were fairly well delocal-
wide range of temperatures (Fig. 16). This ized, extending over several atomic distances.
Elinvar effect has been observed in FessBzs, Therefore a collective atomic motion rather
FemCr4B15 and FessPz5 [46]. than a single atomic diffusion jump is required
to annihilate such a defect, and the structural
relaxation occurs in a higher temperature
range than the diffusion. The kinetics of the
3. H E A T T R E A T M E N T change in TSRO is described by
QO I I d
A N N E A L I N G T I M E S , rain D(t) - (4)
t+ to
~o- ,~o/~:,-~
The diffusivity is high if the sample is very
\\\\ rapidly quenched and it is low if it is either
• 40 ,.~k~,
slowly quenched or annealed.
/ / /'/Io •~,~'~'~... • •
z_ Io
° /7///2/ -""-~-~ ~.~ 3.2. Magnetic anisotropy
The magnetic anisotropy in the melt-
quenched alloy results from t w o origins:
o
(1) the magnetostrictive anisotropy due to
internal stresses [55 - 57] and (2) the field-
I00 200 300 400
induced anisotropy due to the directional
ANNEALING TEMPERATURE, "C
CSRO [58, 5 9 ] . In the as-quenched state the
Fig. 18. Isochronal annealing curves of T c for alloy tends to have a highly inhomogeneous
Fe27Ni53P14B 6 alloy [ 5 1 ] . distribution of internal stresses which are
produced during the rapid solidification
and coincides with the range for diffusion. process. The local easy direction can be either
However, the kinetics of the CSRO changes in or o u t of the plane of the ribbon. As a
determined from the behavior of Tc appear result the remanent magnetization is less
to be governed b y the TSRO; as t h e TSRO is than half of the saturation magnetization,
increased, the rate of the change in the CSRO and a magnetic field of up to 100 Oe is re-
becomes slower [ 5 2 ] . quired to saturate the magnetization along
the length of the ribbon. The magnetostric-
3.1.3. Diffusion tive anisotropy can be annealed o u t b y a
For the as-quenched amorphous alloys, heat treatment at temperatures high enough
stress relaxation and mechanical creep due to to induce sufficient diffusion. The kinetics
atomic diffusion become appreciable at again follow approximately a In t behavior.
temperatures as low as 150 °C, so that a The field-induced anisotropy is obtained b y
knowledge of diffusivity is required in design- annealing the alloy in an external magnetic
ing a device which m a y be exposed to elevated field. Annealing under stress also results in a
temperatures. similar effect. This anisotropy is believed to
In discussing the diffusivity it is most im- be caused b y directional ordering of like
portant to recognize that the diffusion in the pairs of atoms, or directional CSRO, judged
melt-quenched amorphous alloys occurs be- from the composition dependence [58, 5 9 ] .
cause of the structural defects [ 4 8 ] , so that Directional CSRO results in magnetic aniso-
it is d e p e n d e n t on the thermal history of the t r o p y , either via an anisotropic exchange
sample [ 53 ]. The conventional expression interaction or via the crystal field effect
[ 6 0 ] . This annealing is effective only below
D ( T ) = Do exp - - ~ - ~ (2) Tc, since the real driving force to change the
CSRO is the exchange field; an external •
should not be used indiscriminately to cal- field simply aligns the spins and thus sets the
culate the temperature dependence of the direction of the induced anisotropy within
diffusivity, since b o t h D o and AE are depen- each domain.
dent on temperature and time. At sufficiently As might be expected if the anisotropy is
high temperatures approaching Tg, the acti- due to directional nearest-neighbour CSRO,
vation energy for the structural relaxation it can be changed reversibly or reorientated
(TSRO) which is time and temperature de- b y annealing with the field in a new direc-
p e n d e n t through [49] tion [ 6 1 ] . The kinetics of the reorientation
is again In t [ 6 2 ] , indicating that the change
AE = 0IRTsRO (3) in TSRO controls the kinetics of reorienta-
appears to coincide with that for diffusion tion. If the sample is well annealed in advance,
[ 5 4 ] , so that the diffusivity depends on the the reorientation could show the exponential
time as kinetics expected from the first-order rate
156
equation, since the TSRO is already stabilized is quite difficult to isolate the principal
and does not change much, so that the dif- mechanism for each sample. The initial sus-
fusivity is roughly constant during the re- ceptibility or the permeability Po which is
orientation. However, the activation energy determined by the ease with which domain
observed should depend on the TSRO deter- walls make small displacements is slightly
mined by the preannealing, and it would not less complex and is primarily dependent on
be surprising if the values determined by the internal stresses and the induced magnetic
different researchers disagree; these values are anisotropy. In an alloy with non-zero mag-
not intrinsic constants which depend only on netostriction, the permeability in the as-
composition. quenched state is mainly determined by the
internal stresses created during the rapid
3.3. The Curie temperature quench, which can be removed by a heat
The Curie temperature is primarily de- treatment. Therefore a heat treatment gener-
termined by composition as has been dis- ally increases the permeability. The situation
cussed. However, it can also be changed by is different for a zero-magnetostriction alloy
heat treatment, sometimes by more than 10%. in which the internal stress has no effect. A
This phenomenon is considered to be also due heat treatment at a temperature below Tc
to the change in the nearest-neighbor CSRO has an effect of imprinting the domain pat-
[47]. In some Fe-Ni alloys it is possible to tern present, by inducing the anisotropy
achieve local thermodynamic equilibrium of along the direction of the magnetization in
the CSRO, since the kinetics of the CSRO each domain and within the domain walls.
are faster than those of the TSRO or of Thus the permeability is decreased when
crystallization. In this case T c can be changed the alloy is annealed at temperatures below
reversibly by heat treatment (Fig. 19). Such Tc. However, the decrement can be recovered
local equilibrium can also be attained for to a large extent by heat treating the sample
TSRO, above Tg. In most of the transition at above Tc and rapidly quenching, say into
metal-base alloys, however, crystallization water, as shown in Fig. 20 [43, 65]. Recent
intervenes before equilibrium is reached studies have shown that this "annealing"
[54]; in other words, Tg is often higher effect can occur even at room temperature
than Tx. In alloy systems other than Fe-Ni, (Fig. 21) and is observed as the magnetic
equilibrium CSRO has not been observed. after-effect or the decrease in the permea-
The heat treatment of Co-Ni alloys results
in a more complex and heterogenous mag- 105 Tx
netic behavior [63].
6
! r I I I I I I :
I10 -~ 25
250°C
,o , - ' 20
I00 15
io 4
500
TOTAL ANNEALING TIME (rnin)
cyclic annealing at 250 °C and 300 °C for 60 rain 100 200 300 400 500
A n n e a l i n g temperature, *C
and 30 min respectively [47 ].
Fig. 20. Dependence of permeability of a zero-
magnetostriction alloy (Fe0.06Co0.ss)74Si10B16 on
3.4. Permeability annealing temperature. Each annealing treatment was
carried o u t for 30 min followed by quenching into
There are many possible mechanisms to
water: curve 1, as-quenched sample; curve 2, sam-
determine the coercivity of magnetic amor- ple annealed at 420 °C and water q u e n c h e d ; curve 3,
phous alloys, such as pinning by inclusions, sample annealed at 420 °C and slowly cooled (150 °C
internal stresses, surface roughness etc., and it h - 1 ) to room temperature [64].
157
o oO ; oo [721.
i , , t
100 °-7~
o /r o
0 500I ~ ~
0/ o
o //o • ©
o
e ? MS-11
i---
500
i i i 1
both produced at the same quenching rate.
In the following we shall discuss several
examples of the composition dependence of
~-~'-~.~ ... E, =0.02 the annealing effect, to illustrate both the
direct effects and the indirect effects of the
alloy composition on the thermal behavior
(other than crystallization) of the amorphous
Amorphous ~ -" alloys.
f.c.c.
300
I I I I 4.2. Induced magnetic anisotropy
10 10 2 10 3 10 ~ 105 The field-induced magnetic anisotropy is
Aging Time(rain) considered to be caused primarily by the
Fig. 25. Kinetics of crystallization and embrittlement directional CSRO, or the atomic pairing, as
of Ni75SisB17 alloy [74]. has been mentioned. The evidence is that the
magnitude of the induced anisotropy K, is
4. COMBINED EFFECTS OF COMPOSITION AND approximately proportional to c2(1 -- c) ~
HEAT TREATMENT where c is the concentration of one of the
alloy components, when appropriately nor-
4.1. Composition dependence of annealing malized with respect to magnetization [58,
effect 59]. A typical composition dependence of
The effects of heat treatment discussed in K, in the Fe-Ni-Co system is shown in
Section 3 depend in various ways on the com- Fig. 26, together with Tc.
position of the alloy. The bulk properties The maximum in K~ occurs when the con-
which are relevant in determining the anneal- centrations of iron and cobalt are about
ing effect, such as the Curie temperature in equal and when a small amount of nickel is
magnetic annealing, are composition depen- added, indicating that the directional CSRO
dent; thus the composition directly affects between iron and cobalt is the principal
the thermal behavior. In some cases it is pos- mechanism of the induced anisotropy. Nickel,
sible to predict the effect of annealing, given which is non-magnetic by itself in this amor-
a knowledge of these properties. However, phous alloy system, also contributes to K,
the composition also affects the thermal by allowing the directional pair ordering of
behavior of the alloy in a more subtle way, magnetic atoms. However, a high concentra-
through the short-range order. Unfortunately, tion of nickel results in a low value of K~
this is one of the areas where we lack direct partly because of magnetic dilution and per-
experimental data, so that at present much of haps more significantly partly reducing Tc,
the discussion has to be based on conjecture. thereby making the short-range diffusivity at
It appears that there is a correlation between Tc too low to produce equilibrium CSRO
some of the structure-sensitive properties, during the annealing.
such as magnetic permeability and embrit- Ni
tling tendency, and the ease of formation of
the amorphous phase or the crystallization
temperature. On a microscopic level the
glass-forming tendency corresponds to the
ease of producing atomic disorder [7]. A
system with a high glass-forming tendency (O " ~"
o 10~ ~051
E ,ff o
o
5 Cooting Qt the rQte of 150°C/h /~ ~e o @ Water quenched
E ~ c from 450~C
---i ...... ,r . . . . . . ~--/-:~--¢-
~ 2
:~ 2 oo~yro
"\\
¢n
:~ 10a As-Quenched State/.~ @" '~
c '\
.o " -
-~-10
51
3 ~6
2
102 ., i i i i I I -. I 2 \ 150'C/h
Fe40 35 25 15 10 5 0 +
CoO 15 25 40 50 55 65
103 ' ' 0 L J L
Ni 6 0 50 50 45 40 4O 35 100 200 3 0 400 500 600
Atomic Froction of (Fe, Co. N i ) ( % ) Curie temperature (°C)
0.8 / I ~- t . ~ 10 5 85
05 2oooo ,,
/ i 30.0C )
Si
i\ ~°:,.5oo,
',\',
,oi /~ ~ , / ~
~, ~ /s I l~
o.2 "x,,~,, /
Pe : ( 1 kHz, 0BAIt
I ,
o I ii /
0.85 0.9 0.95 1.0 ,0 ,~ 2~ 2~ 30 35
Co/(Fe.Co) B ~
Fig. 29. Permeability of (Co,Fe)70(SI,B)30 alloys, Fig. 31. Permeability/2 e (-- • --) and crystallization
as quenched (]2eAQ~or heat treated at 450 °C and temperature T x (°C) ( ) in the C o - B - S i system
water quenched (]2eHT) in a combined pseudobinary (1 kHz; 10 mOe) [41].
diagram [43 ].
ing that the increased glass-forming tendency
stant along the zero-magnetostriction com- is also concomitant with the better response
position line but is dependent on the ratio to annealing. Similar results for the Co-B-Si
of silicon to boron. Since the Curie tem- system are given in Figs. 30 and 31. In the
perature and magnetization stay more or central portion of the glass-forming region,
less constant along this line, the origin of Pe is related to Tc; however, near the bound-
this variation in/% must be sought in the ary the value of Pe rapidly decreases, accom-
degree of structural inhomogeneity in the panied by a decrease in Tx.
alloy. As shown in Fig. 2, replacing boron
by silicon drastically increases T~ and simul- 4.4. Embrittlement and composition
taneously decreases the critical cooling rate, The embrittlement behavior is also com-
making it easier to produce the alloy. It is position dependent, in both direct and in-
most likely that this increase in the glass- direct ways. As has been mentioned earlier,
forming tendency directly causes Pe to be a the embrittlement occurs only when the alloy
m a x i m u m near the composition Sio.4Bo.s. contains transition metals with unfilled d
Furthermore, the ratio between the per- bands, and in that sense it is directly com-
meability pe HT after heat treatment and the position dependent. However, the composi-
as-quenched permeability /%AQ is less than tion influences the embrittlement behavior
10 for (Co,Fe)voB3o alloys but is more than also in a more indirect way. Figures 32 and
20 for (Co,Fe)70 (Sio. a Bo. e )3o alloys, indicat- 33 [75] show for some iron-base alloys the
metalloid composition dependence of the
,o s, 85 embrittling temperature TB which is the
annealing temperature at which the alloy
becomes brittle after a specified time (2 h)
and should not be confused with the ductile-
Si /,//'~"~'~500"-"'03--..~ Co
to-brittle transition temperature discussed
earlier. In general, TB is slightly increased by
the addition of the second metalloid element
but is decreased afterwards to reach a mini-
/ ~/ !,,~__,~--T'-~,o~'...~._...
f'-"¢-¢--~-~,o, ~ ~"C-V °
v----.--.:~,
\ m u m when the concentrations of the two
metalloid elements are about the same. A
similar behavior was observed on alloying the
v / i / / / metal elements [69]. The initial rise in TB is
10 15 20 25 30
B ---.-~.
best explained by the increased tendency of
Fig. 30. Permeability of the Co-B-Si system after heat glass formation by alloying the third element.
treatment to maximize Pe (-- " --) shown together As shown in Fig. 2, Tx is increased, and the
with T c (°C) ( ) (1 kHz; 10 mOe) [41]. ease of amorphous alloy formation is also
161
700
5.1. High permeability alloys
For application in electronic devices such
as tape recorder heads or current leak detec-
tors, an alloy has to have a high permeability
,~ 600 over a wide frequency range, at least above
104 up to 1 kHz. At present, there is little
choice b u t to use zero-magnetostriction
Be
500
alloys for this purpose. They contain a high
concentration of cobalt and are therefore
10 20 expensive. However, the special merit of
X amorphous alloys is their mechanical prop-
Fig. 33. D e p e n d e n c e o f T B on t h e m e t a l l o i d composi- erties. For the tape recorder head application,
tion o f the F e s 0 B 2 0 _ x M x alloys [75 ].
C o - F e - B - S i alloys are quite well suited
improved. This increase in the glass-forming because of their excellent wear resistance, as
t e n d e n c y results in a higher density of defects shown in Fig. 34 [77]. Other combinations
in the alloy and thus an increase in ductility. of metalloid elements result in less effective
However, if the concentrations of the t w o wear resistance. The superiority of the Si-B
metalloid elements b e c o m e comparable, the combination is due to its high value of Tx
CSRO b e t w e e n them starts to provide resis- and high hardness. The surface of a tape re-
tance to the flow of atoms, or defects, just corder head can be heated significantly
as in ordered crystalline alloys. A metalloid locally during use so that, if the composition
element probably has no other metalloid is inappropriate, embrittlement or even partial
as a nearest neighbour [ 7 6 ] , b u t the composi-
tion of the metalloid in the second nearest-
neighbour shell can be quite important for ~ f ol
the stability of the alloy. If the metalloid 30 o~PerrnaUoy Core
a t o m prefers to have like atoms there, it
signals a t e n d e n c y to phase separation. If
~ 2o
unlike atoms are preferred, the mixture of
metalloids will provide a more stable amor-
phous state. The composition dependence of N lo
Tx indicates that the latter case m a y be more Fe~oP13C?
AmorphOUS
~
likely. In either case, however, mechanical MnZn Ferr ire
deformation must disturb the CSRO b e t w e e n
metalloids, and it costs additional energy of 50 100 150 200 300
Test time, h
deformation. Therefore the mixture of Fig. 34. Tape recorder head wear of various materials
metalloid elements, and also often metal in use at 19 era s - 1 w i t h 7 - F e 2 0 3 tape and a back
elements, results in a reduction in TB. Further- tension o f 300 gf [77 ].
162
surface crystallization can occur, contributing meability requirement is less severe, and it
to the flaking-off of the surface. is possible to use Fe-Ni-base alloys which
In choosing the composition, it is most are less expensive than cobalt-base alloys.
important to make Tc significantly below In particular the Deltamax-type crystalline
Tx, so that it is possible to anneal above alloys (FesoNis0) could be replaced by iron-
Tc. As shown in Figs. 30 and 31, in cobalt- base amorphous alloys which m a y be lower in
base alloys Tc is above T~ unless the metal- cost, are easier to handle and have higher
loid content is more than about 25%. The permeabilities.
addition of chromium, m o l y b d e n u m , vana-
dium or tungsten reduces Tc drastically 5. 2. High magnetic induction alloys
[5, 78] and it was found that this increases Pe The requirement for a power transformer
m o r e effectively than increasing the metalloid core material is that it has a high msgnetic
c o n t e n t does. The value of pe after annealing flux density, in addition to low magnetic
exceeds 2 X 105 as shown in Fig. 35 [42]. losses. When a material with a low saturation
The favorable effect o f m o l y b d e n u m is known induction is used for a core, we need a larger
[ 7 9 ] , but the reason for it is unclear. core and therefore a larger copper winding,
Probably the most disturbing problem with which means a higher production cost and a
the use o f the amorphous alloys as high per- higher resistivity loss. At present, the room
meability materials is the aging effect. This is temperature saturation induction B s above
particularly severe in the tape recorder head 17 kG has been reported only for F e - B - C
application. One of the solutions is, as men- alloys [80] while other iron-base alloys have
tioned earlier, to reduce Tc. This, however, values of Bs around 16 kG [64]. The F e - B - C
has the undesirable consequence of lowering alloys, however, are difficult to produce, and
the r o o m temperature magnetization. An- the alloys with a low concentration of iron
other solution is to try to design a composi- (below 82%) show a slight aging effect even at
tion and heat t r e a t m e n t which reduce the room temperature. To improve these deficien-
short-range diffusivity. Unfortunately, very cies, silicon is added [81]. The F e - B - C - S i
little work reported to date aids in attempt- system is stable and easy to produce and has
ing such a design. A systematic study of the very low values of magnetic loss.
after-effect is awaited. F e - B - S i alloys have slightly lower values of
For other applications such as magnetic saturation magnetization; nevertheless t h e y
shielding and small transformers the per- are much superior to other iron-base alloys
in terms of stability and ease o f production
[64]. They may well be the best alloys for
,,~fle
mass production of devices when all the prac-
tical factors are considered.
There are still a n u m b e r of problems to be
overcome before these alloys can be used in
power transformers, particularly because the
technology of grain-orientated Si-Fe is very
advanced and heavily invested in; it is there-
fore not easy for any new materials to replace
it. One problem is the stacking factor. Because
of the uneveness of the surfaces, the stacking
factor of the as-quenched amorphous ribbons
hardly reaches 85%. Here, however, a know-
ledge of annealing behavior may be of great
help. For instance, h o t rolling at temperatures
slightly below Tg followed by cooling under
tensile stress could improve both the surface
0 5 0 ~ 4 , ~ 0 2
'/,, quality and the magnetic properties. Since the
Fig. 35. Permeability of zero-magnetostriction market for power transformers is huge and the
(~ks= 0) (Co,FeJVI)TsSisB14 after heat t r e a t m e n t s cost of energy is steadily increasing, research
[ 4 2 ] : o, M ~ V ; A , M =- C r ; O , M o ; " , M ~ W. in this field is expected to become more active.
163
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