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Materials Science and Engineering, 48 ( 1 9 8 1 ) 147 - 165 147

Review Paper
Designing the Composition and Heat Treatment of Magnetic Amorphous Alloys
T. M A S U M O T O
Research Institute for Iron, Steel and Other Metals, Tohoku University, Sendai (Japan)
T. E G A M I
Department of Materials Science and Engineering, and Laboratory for Research on the Structure of Matter,
University of Pennsylvania, Philadelphia, PA 19104 (U.S.A.) and Max-Planck-Institut fiir Metailforschung,
Institut fiir Physik, Stuttgart (F.R.G.)
(Received O c t o b e r 15, 1 9 8 0 )

SUMMARY materials for industrial applications as well


as for fundamental scientific research [1 - 6 ] .
The amorphous alloys obtained by rapid Some of them show attractive engineering
quenching are considered to have excellent characteristics, such as soft magnetic proper-
potential for industrial application. In selecting ties, high mechanical strength or good cor-
an alloy for a specific application, however, rosion resistance, which are equivalent or
considerations in many areas are required. The superior to those of conventional crystalline
properties o f the amorphous alloys depend not materials. It has frequently been suggested
only on the chemical composition but also on that the amorphous alloys m a y have signifi-
the quenching condition and the post-quench- cant applications in power transformers and
ing heat treatment. The response o f the alloy magnetic and electronic devices such as tape
to heat treatments again depends on the com- recorder heads, amplifiers, inverters and
position. Furthermore, often a combination transducers. Their most serious disadvantages
o f various properties is required for a particu- as engineering materials are the thermal
lar application, and it is not necessarily easy instability against structural relaxation and
to find a single alloy which satisfies all the crystallization and the geometrical limitation
requirements simultaneously. In this paper we that the thickness must be less than a b o u t
review some of the important factors which 80 pm. Fortunately, amorphous alloys can be
have to be considered in designing the alloy produced over a wide range of compositions,
primarily for magnetic applications. It is not and they are sensitive to mild heat treatments
intended to provide a comprehensive review which do not cause crystallization. Therefore
of all properties or effects, but an attempt is there are ample opportunities to design the
made to illustrate the limitations and opportu- composition and heat treatment of alloys,
nities in designing alloys for magnetic transition t h e r e b y tailoring them for specific applica-
metal-metalloid amorphous alloys. The sub- tions, so as to avoid or minimize the short-
jects covered include the composition depen- comings and to optimize the desired proper-
dence o f the bulk physical and chemical prop- ties. Furthermore, in order for large-scale
erties o f the amorphous alloys, the effects o f applications to become a reality, superiority
heat treatment on the structure-sensitive prop- in a single property over that of the conven-
erties, the combined effects o f composition tional material is often insufficient. The
and heat treatment which have seldom been dis~ replacement of crystalline materials b y the
cussed explicitly in the literature and the exam- amorphous alloys, or the development of
ples o f the alloy design for some applications. totally new uses of the materials, are more
likely to occur because of the unique com-
1. I N T R O D U C T I O N bination of properties that only an amorphous
alloy can have. For instance, the combination
The amorphous alloys, or the metallic o f soft magnetic properties, high hardness and
glasses, produced b y continuous melt-quench- good corrosion resistance has never been
ing processes are recognized as important f o u n d for the crystalline metallic alloys, b u t

0025-5416/81/0000-0000/$02.50 © Elsevier Sequoia/Printed in T h e N e t h e r l a n d s


148

it may be possible to find amorphous alloys forming compositions, not only because it
which show such a combination of properties, permits a wider choice of properties but also
provided that the composition and heat because it generally ensures good amorphous-
treatments are carefully designed. ness of the product. An alloy near the bound-
Our purpose in this paper is to review the ary of the glass formation range with marginal
elements which need to be considered when glass-forming ability cannot be produced
such an alloy design is attempted. It is not our easily in the form of wide sheet, and the
intention to provide a comprehensive review temperature and duration of the heat treat-
of each property; this can be found elsewhere ment which can be given to the alloy after
[1 - 6]. Only the data from a few sources production become severely restricted. Fur-
have been used to illustrate the point that we thermore, as will be discussed in later sections,
hope to make, thereby permitting us to structure-sensitive properties such as per-
discuss the composition- and thermal-history- meability become progressively worse as the
dependent properties with minimum experi- boundary of the glass-forming range is ap-
mental uncertainties. proached.
For application as soft magnetic materials
the alloys of transition metals (iron, cobalt
2. ALLOY COMPOSITION and nickel) and metalloid elements (boron,
carbon, phosphorus, silicon and germanium)
2.1. Composition ranges for amorphous have been studied most extensively [5, 6].
phase formation At present, no other alloy systems appear to
The first step in designing the amorphous have better characteristics than these alloys
alloys is to know the range of compositions do, in terms of performance, ease of produc-
which allows the formation of an amorphous tion and cost. Among these alloys, the binary
phase by rapid quenching. This is by no means amorphous alloys are limited to the com-
an easy task because at present our knowledge binations of a transition metal with boron
of glass-forming systems is very much limited, or phosphorus, with the metalloid concentra-
and it is impractical to try to predict the glass- tion from 15 to 25 at.%. Other metalloids are
forming ability theoretically; the existing not known to form binary amorphous alloys
theory of glass formation [7 - 9], although with transition metals, at least by the melt-
successful in explaining the glass-forming quenching techniques. The glass-forming range
mechanism, requires a knowledge of param- is significantly expanded when ternary alloy
eters which can be determined only after the systems are considered. Such ternary systems
formation of the glassy phase. There are include one transition metal plus two metalloid
established guidelines [10, 11] which help elements, or two transition metal elements,
the search for glass-forming compositions but one of which is chromium or molybdenum
they also require the knowledge of phase plus boron or carbon. For instance, the glass-
diagrams and heats of formation which are forming ranges in ternary iron-base alloys are
often unavailable for complicated alloy shown in Fig. 1 where it can be seen that the
systems. Thus it is almost unavoidable that addition of a second metalloid element to
some trial-and-error experimental processes Fe-P and Fe-B allows glass formation over
should be carried out, gradually expanding a wide range of compositions. It is also known
the range of composition by replacing an that binary transition metal-C systems which
alloy component with another chemically
similar element. 3O 30 i i

The exact location of the boundary of P


glass formation depends, at times critically, 20
51
on the details of the quenchirig technique.
Therefore improvements in the quenching 10

technique, together with improvements in


the alloy composition, are crucial in expand-
10 20 30 10 20 30
ing the range of glass formation. This subject, B, at% P, at °1o
however, will not be included in this review. Fig. 1. Glass-forming ranges of ternary iron-base
It is desirable to have a wide range of glass- alloys [12] : (a) F e - B - M ; (b) F e - P - M .
149

can be made amorphous only b y sputtering i

deposition can be melt quenched into very 8OO


stable amorphous alloys when chromium,
m o l y b d e n u m and/or tungsten are added [ 1 3 ] . o
5i
It is possible to estimate the critical cooling
E700
rate semiquantitatively b y measuring the
m a x i m u m ribbon thickness at which it is
possible to form the a m o r p h o u s phase under S
otherwise identical conditions; the critical ~, 600
,3
cooling rate should be inversely related to the
critical thickness. For the ternary system 10 20 10 20
X X
Fes0MloNlo (where M and N are metalloids)
this m e t h o d indicates that the P - C and B-Si Fig. 2. Crystallization temperature Tx of iron-base
alloys determined by diff.erential thermal analysis at a
combinations have the lowest critical cooling heating rate of 5 °C rain -1 [12] : (a) Fe8oB20_xMx ;
rates among the various combinations of (b) FesoP2o-xMx •
metalloids and are therefore systems in which
it is easiest to form t h e amorphous phase. It is not a universal rule and there are many excep-
not surprising therefore that the early studies tions, the confusion principle at times serves
on ferromagnetic alloys were mostly on F e - to select alloy compositions when pertinent
P - C alloys [ 1 ] . data are scarce. Replacing iron b y other
The relative ease of glass formation of other transition metals sometimes raises Tx. As
combinations can be shown by the following a general rule the addition of transition metal
list of combinations (in decreasing order of elements with d and s electron concentrations
ease of glass formation): P - C or B-Si, B-P, less than those of the base metal increases
B-C, P-Si, P - G e and B - G e [ 1 4 ] . However, Tx, when the base metal is iron, cobalt or
as shown below, the P - C combination is not nickel [12, 15]. As will be mentioned in
necessarily the best one for application when Section 2.3, this behavior appears to be
other factors than the ease of formation are related to the variation in cohesive energy
considered. with electron concentration. A higher cohesive
energy implies a higher glass transition tem-
2.2. Crystallization temperature perature Tg as long as the structure remains
In order to ensure the thermal stability of the same, and therefore generally a higher Tx.
the alloy and to allow various heat treatments, It is interesting to note that the cohesive
it is desirable that the crystallization tempera- energy of the B-Si alloys is lower than that
ture Tx remains high both in absolute value of B - C alloys, as estimated from the hard-
and with respect to the glass transition ness data. The higher values of Tx for the B -
temperature. Although the quenching rate Si alloys m a y be a reflection of the fact that
has some minor effect on T~, the composition the Fe3 B and Fe3Si crystals have quite
is, of course, the most important parameter in different structures and are therefore mutually
determining Tx. Figure 2 shows T~ for the insoluble, whereas Fe3B and Fe3C are struc-
a m o r p h o u s FesoP2o-=Mx and FesoB20-xM~ turally more similar and an F e - B - C alloy
alloys (M --=-B, C, P, Si or Ge). The effective- easily crystallizes into an Fe3(B,C) pseudo-
ness in raising T~ decreases in the order binary c o m p o u n d with an Fe3C(Ni3B) struc-
silicon, germanium, boron, carbon and ture [16] ; an argument of this kind was first
phosphorus. Among the ternary Feso(M,N)2o p u t forward by Chen [ 1 7 ] .
systems the combination of b o r o n and silicon
results in the highest values of T~. As is 2.3. Mechanical properties
evident in Fig. 2, the mixing of t w o metal- As has been reviewed previously [4, 18 - 2 0 ] ,
loids tends to increase Tx compared with the mech~inical properties of amorphous alloys
binary systems which contain only one are characterized b y high values of elastic
metalloid element. This is an e m b o d i m e n t of limit, yield strength and hardness, together
the "confusion principle" which in essence with predominant ductility.
states that increased entropy of mixing sta- The detailed variations depend on the com-
bilizes the amorphous phase. Although it is position and appear to be directly related to
150

the cohesive energy of the alloy. Several i i i


/
examples of such behavior are shown in Figs. 3 1100 r~o~-~M;I -I F%~0
and 4. The microhardness, Young's modulus LF x'xJ
and yield strength change linearly with the
concentrations of outer d and s electrons (the lOOO / 4
electron-to-atom ratio) of the constituent
metallic elements. Together with the behavior
of Tx, these results indicate that the cohesive
energy of the alloy changes linearly with the
electron-to,atom ratio, the result expected
from a simple rigid band argument. This
simple behavior results presumably from the
very similar atomic structures of these alloys.
The hardness of the iron-base amorphous
alloys depends on the metalloid concentration, 0 5 10 15 20
as shown in Fig. 5. The Fe-B alloys have the M .at'/.
Fig. 5. Microhardness of iron-base alloys with various
metalloid compositions [ 12 ].
900
\o
g00 highest values of hardness, as expected from
Cr z ~.~ the generally high cohesive energy of the
Z
j ~7oo ~\o o boron alloys.
13
Ti//V 600 \ The hardness values decrease in the order
B-C, B-Si, B-P, B-Ge, P-C, P-Si and P-Ge.
"o __~Mn 500
Evidently the radius of the metalloid element
\ ~ 7 8 elo 9
is also an important factor. The smaller the
Cu ~ Co
700
Ni
radius, the higher is the hardness (and hence
the cohesive energy) provided that the elec-
tron-to-atom ratio is constant.
600 ~ t t
0 10 20 30 40 2.4. Corrosion resistance
Y
Some of the amorphous alloys have an
Fig. 3. M i c r o h a r d n e s s o f F e - P - C - b a s e p s e u d o b i n a r y
extremely high resistance against pitting and
a l l o y s F e 8 o _ y M y P 1 3 C 7 . The inset s h o w s a p l o t against
the average outer electron concentration of the tran- crevice corrosion as well as against general
sition metals (the electron-to-atom ratio e/a) [15]: corrosion in acidic and neutral solutions. This
×, Ti; A, V; e, Cr; m, Fe; o, Co; o, Ni. superior corrosion resistance is attributed to
the microscopic chemical and physical homo-
geneity of the surfaces of the amorphous
95 3.4 o

o o
alloys and to the rapid formation of highly
800 oo Oo 90 3.0 o~o °o
protective passive f i l l s on the surfaces be-
85 °2.6 cause of the high concentration of metalloid
z 750
° ~:2 ' ;.6 ',o'.c
850 • 95 elements [22]. The corrosion resistance is one
of the most conspicuous characteristics of
-o
some of the amorphous alloys, and the com-
'90
.~ coo bination of this and the soft magnetic proper-
ties make the amorphous alloy quite attractive
in various applications.
85

750 The corrosion resistance, however, is not


0 10 20
i L ubiquitous in amorphous alloys but is rather
10 20 0 10 20
(a)
(b)
M, at'/.
M. ot'I. (,~
"c" .. ='l. drastically dependent on composition. Fig-
Fig. 4. (a) Microhardness, (b) Young's modulus and
ures 6 and 7 show the composition depen-
(c) yield strength of Feso_yMyP13C7 alloys, together dence of the corrosion rate in sodium chloride
with plots against the electron concentration (the and hydrochloric acid solutions for iron-base
electron-to-atom ratio e/a) [21]. and cobalt-base amorphous alloys.
151

07
corrosion resistance as well as in terms ui the

06
~
, ~. ~:.---"
t 3"1. NoC( °7I
06 jx~ko'~ 3% No El
ease of glass formation.
The effect of metal addition is dependent
~, OS 0~k ~:~,¢~-- . . . . . . also on the metalloid composition. As shown
~. ,
in Fig. 6, the corrosion rates of the phosphorus-
BI3C? containing alloys are t w o to three orders of
B13SiT
~ 0.3
03 Nn magnitude lower than those w i t h o u t phos-
~'7 B13P7
O~ Ni,Co phorus, in 3% NaC1 solution. The difference is
~ 02 }B7
more pronounced in aggressive solutions such
0.1 01- ZIr Cr, Mo.W as 1 N HCI. The corrosion resistance decreases
0
in the order phosphorus, silicon or carbon,
0 4 6 8 1o 2 4 6 8 10
(a) Cr, o t % (b) M,o,',. and boron. The corrosion resistance of the
alloys containing boron is hardly improved b y
Fig. 6. Corrosion rate of iron-base alloys in 3% the addition of chromium.
NaCl solution [23 - 26] : (a) (Fe,Cr)80M20 ; (b)
(Fe,M)so P13 C7. Thus the most effective combination of
metal and metalloid elements is the group Via
elements chromium, m o l y b d e n u m and tung-
sten plus phosphorus. Unfortunately these
10 1C __ 3 0 C r - 2 M o stainless ,,p~
elements have adverse effects on the magnetic
- - 304 stainless ( , e ~ ~"
properties; b o t h the magnetic m o m e n t and
~ rxBZO the Curie temperature are drastically reduced
1 -" 7
on replacing iron b y chromium, m o l y b d e n u m
C~O , FeWxP13C 7
or tungsten. Therefore, again a careful exam-
ination of various properties is necessary in
01 FeMoxPi3 C 7 selecting an o p t i m u m composition.
CrxP?3 B7
The iron-base amorphous alloys which have
a low corrosion resistance, especially those
0~-- Hostel'oy X
10 20 0 10 20
containing phosphorus, often exhibit a delayed
ALloying Element, X at % fracture p h e n o m e n o n under tension in air
Fig. 7. Corrosion rate of iron- and cobalt-base alloys [ 27 ]. This t y p e of fracture is induced, prob-
in 1 N HCI solution [23 - 26]. The horizontal bars ably because of the embrittlement b y hydrogen
indicate the corrosion rate of typical corrosion-
resistant crystalline alloys. absorbed from the environment under stress.
Therefore the delayed fracture can be avoided
The iron- or cobalt-base alloys w i t h o u t any b y adding chromium, m o l y b d e n u m or tung-
other metals are chemically unstable even sten, thereby preventing decomposition of
compared with their crystalline counterparts. water on the surface.
However, the corrosion resistance is drama-
tically improved b y the addition of other 2.5. Magnetic properties
metallic elements. For the iron-base alloys The magnetic properties of interest for
containing phosphorus, the improvement is applications are dependent on the alloy com-
most pronounced when copper replaces part position either directly or indirectly through
of the iron and is followed b y titanium, the microstructure of the alloy. In this section
chromium, zirconium, m o l y b d e n u m , tungsten, we review the bulk properties which are
vanadium, niobium, nickel, cobalt and man- directly dependent on the composition,
ganese, in decreasing order of effectiveness. namely the r o o m temperature magnetization
This tendency is even more distinct in 1 N and the Curie temperature. The magneto-
HC1 solution which is more aggressive. Al- striction will be treated separately in Sec-
though the addition of a small a m o u n t of tion 2.6. The structure-sensitive properties
copper, titanium or zirconium very effectively such as coercivity and permeability will be
increases t h e corrosion resistance, it makes discussed in Section 3.
the formation o f the a m o r p h o u s phase signif- Many data have been compiled and reviewed
icantly more difficult. However, the addition in several papers [5, 6, 2 8 ] . However, there is
of chromium, m o l y b d e n u m or tungsten considerable scatter and disagreement among
produces satisfactory results in terms of the them, so that it m a y be useful to reassess the
152

r
1so I
as U
o
180
160 C (Fe8oC2o)

~ 140 "-x...Os

cq 120 16o "<"" "- (F~oG~o)


~ 10o B
g, 150 ( Feso P2o)
80 Fe8oP2O: ....... , (Feso Ge2o)
750 (Tc>Tx) ~Ge'-
~...,, 800
60 "~ s

Tc ~ &'°'°"~ 700 ~ f ~ ~ ' ~ S i - - ~ ; ~-> ! ( Fe8oSi Zo)


Fe-B~ " m~ Tc 700
."" . -"
-~Tc ~ 600~
%
FeeoB20

6 5 0 ~ . ~ A ~ . . -
(FeBoB2o)

,ool
I-- C...._. ~ ' (Fee0 C 2o)
500
L L
10 15 20
B or P, 215
at.'/,
3J0 35

Fig. 8. T h e saturation magnetization o s at room tem-


FeB°P20 ~
o
I
5
I '
10
I
15
" ~(Fee°P20)
20
perature and the Curie temperature T c of binary M , at°/o
iron- and cobalt-base alloys: [], ref. 29; x , ref. 30; Fig. 9. The saturation magnetization o s and the
$, ref. 31; o, e, refs. 32 and 33. Curie temperature T c of ternary iron base alloys
Fe80 B20 - x Mx, Fe80 P20-x Mx : - - - , extrapolations
effect of metalloid composition on the in- [32,33].
trinsic properties qualitatively, using limited
b u t consistent sources of data.
Figure 8 shows the composition dependence
of saturation magnetization as at r o o m tem-
perature and the Curie temperature Tc for
-.~ 85
the binary amorphous alloys F e - B , F e - P and p
C o - B . Both os and T c of cobalt-base alloys ~ 8o
decrease as the concentration o f b o r o n is 75
increased, because of the magnetic dilution b y (Tc>Tx}
and the charge transfer from b o r o n atoms. On
the contrary, Tc o f iron-base alloys increases
as the metalloid concentration is increased.
Furthermore an unusually low spin wave
stiffness and the Invar effect were observed
i i i
for iron-rich alloys [ 3 4 ] , indicating the pos- 0 5 io 15
X
sible presence of antiferromagnetic interaction
Fig. 10. The saturation magnetization os and the
for some F e - F e pairs with close separation
Curie temperature T c of Co75B25_xM x (M -= C, P,
[35]. Si, Ge, As) [36].
The values of os and Tc for various com-
binations o f metalloids axe shown in Figs. 9 B-Si or B - C - S i are likely to be used. For the
and 10. In terms o f enhancing the value of cobalt-based alloys the effects of metalloids
Tc o f iron-base alloys, the metalloids rank in are similar for Tc and as. Both of them are
the order germanium, silicon, boron, carbon reduced in the order carbon, boron, phos-
and phosphorus. Similar results were obtained phorus, silicon, germanium and arsenic.
b y Chen et al. [ 3 7 ] . However, the value o f os
is highest for boron, silicon and carbon and is 2.6. Magnetoelastic properties
less with germanium and phosphorus, in that The saturation magnetostriction value ks
order. Unfortunately there is no combination for the iron-base alloys is from 30 X 10 -8 to
which maximizes both os and Tc simul- 50 × 10 -6 at r o o m temperature [38, 3 9 ] .
taneously. There is a strong correlation between the
For applications which require high mag- values of ks and Ms 2, possibly because of the
netic induction, the iron-base alloys with B-C, structural similarity of these alloys. The
153

Co 0

~9 ~ ~ oo

/ / \\\\-T~oM~o

Fe I k k
.2 .4 .6 .8 Ni
I" Ni

Fig. 11. Saturation magnetostriction k s of the


(Fe,Co,Ni)7sSisB14 pseudoternary system at room
temperature [40].
0 20 4o
Ni Ni(ot °/o) --
Fig. 14. Dependence of the zero-magnetostriction line
on the metalloid concentration. The compositions
are Ta70SiloB20 , Ta74SiloB16 and Ta78SisB14 [43].

¢O .~- ~L 16,~o-' T, &~T.

Fess B17
Fe .2 .4 .6 .8 Co
Co T~ Til 'i2~'j
Fig. 12. Zero-magnetostriction line for the
(Fe,Co,Ni)7sSisB14 pseudoternary system. The
saturation induction at room temperature is also
shown [ 41 ].
Co

I I I I I
300 &O0 500 600 700
T(K)
Fig. 15. Linear thermal expansion ,;kL/L of iron-base
binary amorphous alloys [44].

• .~j/:
0 .05 .10 Cr~b Mo To .20 22
PM
Fig. 13. Zero-magnetostriction lines for the ~20 ~ 0 e
(Fe,Coj~I)78SisB14 pseudoternary system [42].

Co-Ni-base alloys have a negative X,, and as U3

a result some cobalt- or nickel-rich alloys with 1.4


small concentrations of iron show zero mag-
netostriction, as shown in Figs. 11 and 12. 1.2
- I00 0 100 200 300 400
Figure 13 shows the zero-magnetostriction T(°C)
lines for pseudoternary systems (Fe,Co,M)7 s- Fig. 16. Temperature dependence of Young's modulus
SisB:4 where M stands for various transition for Fe83B17 Mloy for various applied magnetic fields
elements [42]. The zero-magnetostriction line [461.
becomes displaced when the total metalloid
concentration is changed, as shown in Fig. 14. Invar behavior or zero thermal expansion was
The volume magnetostriction of iron-base observed for F e ~ B : 7 as shown in Fig. 15
alloys is generally positive and contributes [ 4 4 ] . Because of the high permeability the
negatively to thermal expansion. As a result, magnetic effect on Young's modulus, or the
154

AE effect, is quite large [45]. For appropriate tion has recently been observed directly by X-
compositions the A E effect makes the Young's ray diffraction [49, 50], and it was found that
modulus temperature independent over a the structural defects were fairly well delocal-
wide range of temperatures (Fig. 16). This ized, extending over several atomic distances.
Elinvar effect has been observed in FessBzs, Therefore a collective atomic motion rather
FemCr4B15 and FessPz5 [46]. than a single atomic diffusion jump is required
to annihilate such a defect, and the structural
relaxation occurs in a higher temperature
range than the diffusion. The kinetics of the
3. H E A T T R E A T M E N T change in TSRO is described by

3.1. Thermal behavior of amorphous alloys RTSRO kT lnt t + It


- (1 )
Various properties of the amorphous {to(T)
alloys undergo significant changes when the as shown in Fig. 17.
alloys are subjected to a heat treatment at a Since the TSRO governs the kinetics of
temperature and duration insufficient to most of the phenomena related to the atomic
cause crystallization. Some of the changes transport in the amorphous alloys, this In t
are beneficial for applications, but others are behavior is observed quite frequently for
harmful. It is therefore important to know many properties.
the mechanism of these changes and to design
the optimum heat treatment accordingly.
I I I I
It may be worthwhile to note that the ques-
r0 rc ~ -
tion of the thermal behavior is also pertinent
0.05 0 ....~- 3 5 0
in considering the melt-quenching process ~_o
itself. Since the quenching rate is finite, even -~ 0/ 0 """ 0~"" O" ' ' " . ~ 0. - 300
~_o
the as-quenched samples are, strictly, partially
c,," ~0"" ..._.-..- 2 5 0
annealed. Relatively slowly quenched samples
show characteristics of the well-annealed
samples, such as brittleness. Therefore the 0 I I I t t
5 15 30 60 120
properties of the as-quenched samples are not TIME (rnin)
unique to the alloy composition but depend Fig. 17. Kinetics of the change in the T S R O parameter
on the quenching rate. When the amorphous RTSRO d e t e r m i n e d f r o m a diffraction study (for a
alloy is subjected to a heat treatment, three definition o f the parameter, see ref. 49).
distinct types of atomic rearrangement take
place, other than the crystallization. They are
diffusion and changes in the topological short- 3.1.2. Compositional short-range order
range order (TSRO) and in the compositional The CSRO of the chemically very different
short-range order (CSRO) [47]. The most species must be well established even in the
fundamental parameter is the TSRO which liquid state, but the CSRO between elements
describes the way that the atoms are den- chemically similar to each other, e.g. iron and
sely packed, and hence the density of struc- nickel, may be significantly temperature
tural defects or the free volume. The TSRO dependent and may respond to annealing
governs the kinetics of the atomic diffusion [47]. At present, there is no direct structural
and relaxation. observation of the effect of annealing
on CSRO, but the change in the Curie tem-
3.1.1. Topological short-range order perature (Fig. 18) and the magnetically in-
Since the amorphous alloys are obtained duced anisotropy are believed to be due to
by rapid quenching from the melt, the as- the thermal change in the CSRO. The phys-
quenched atomic structure is not quite stabi- ically relevant CSRO is that of nearest neigh-
lized, and it contains a high density of struc- bors, so that the atomic rearrangements which
tural defects [48]. A heat treatment near the change the CSRO are more short range than
glass transition temperature Tg relaxes the those for the TSRO. Therefore the tempera-
structure and annihilates the structural defects. ture range in which the changes in the CSRO
The change in the structure due to this relaxa- take place is lower than that for the TSRO
155

QO I I d
A N N E A L I N G T I M E S , rain D(t) - (4)
t+ to
~o- ,~o/~:,-~
The diffusivity is high if the sample is very
\\\\ rapidly quenched and it is low if it is either
• 40 ,.~k~,
slowly quenched or annealed.
/ / /'/Io •~,~'~'~... • •
z_ Io
° /7///2/ -""-~-~ ~.~ 3.2. Magnetic anisotropy
The magnetic anisotropy in the melt-
quenched alloy results from t w o origins:
o
(1) the magnetostrictive anisotropy due to
internal stresses [55 - 57] and (2) the field-
I00 200 300 400
induced anisotropy due to the directional
ANNEALING TEMPERATURE, "C
CSRO [58, 5 9 ] . In the as-quenched state the
Fig. 18. Isochronal annealing curves of T c for alloy tends to have a highly inhomogeneous
Fe27Ni53P14B 6 alloy [ 5 1 ] . distribution of internal stresses which are
produced during the rapid solidification
and coincides with the range for diffusion. process. The local easy direction can be either
However, the kinetics of the CSRO changes in or o u t of the plane of the ribbon. As a
determined from the behavior of Tc appear result the remanent magnetization is less
to be governed b y the TSRO; as t h e TSRO is than half of the saturation magnetization,
increased, the rate of the change in the CSRO and a magnetic field of up to 100 Oe is re-
becomes slower [ 5 2 ] . quired to saturate the magnetization along
the length of the ribbon. The magnetostric-
3.1.3. Diffusion tive anisotropy can be annealed o u t b y a
For the as-quenched amorphous alloys, heat treatment at temperatures high enough
stress relaxation and mechanical creep due to to induce sufficient diffusion. The kinetics
atomic diffusion become appreciable at again follow approximately a In t behavior.
temperatures as low as 150 °C, so that a The field-induced anisotropy is obtained b y
knowledge of diffusivity is required in design- annealing the alloy in an external magnetic
ing a device which m a y be exposed to elevated field. Annealing under stress also results in a
temperatures. similar effect. This anisotropy is believed to
In discussing the diffusivity it is most im- be caused b y directional ordering of like
portant to recognize that the diffusion in the pairs of atoms, or directional CSRO, judged
melt-quenched amorphous alloys occurs be- from the composition dependence [58, 5 9 ] .
cause of the structural defects [ 4 8 ] , so that Directional CSRO results in magnetic aniso-
it is d e p e n d e n t on the thermal history of the t r o p y , either via an anisotropic exchange
sample [ 53 ]. The conventional expression interaction or via the crystal field effect
[ 6 0 ] . This annealing is effective only below
D ( T ) = Do exp - - ~ - ~ (2) Tc, since the real driving force to change the
CSRO is the exchange field; an external •
should not be used indiscriminately to cal- field simply aligns the spins and thus sets the
culate the temperature dependence of the direction of the induced anisotropy within
diffusivity, since b o t h D o and AE are depen- each domain.
dent on temperature and time. At sufficiently As might be expected if the anisotropy is
high temperatures approaching Tg, the acti- due to directional nearest-neighbour CSRO,
vation energy for the structural relaxation it can be changed reversibly or reorientated
(TSRO) which is time and temperature de- b y annealing with the field in a new direc-
p e n d e n t through [49] tion [ 6 1 ] . The kinetics of the reorientation
is again In t [ 6 2 ] , indicating that the change
AE = 0IRTsRO (3) in TSRO controls the kinetics of reorienta-
appears to coincide with that for diffusion tion. If the sample is well annealed in advance,
[ 5 4 ] , so that the diffusivity depends on the the reorientation could show the exponential
time as kinetics expected from the first-order rate
156

equation, since the TSRO is already stabilized is quite difficult to isolate the principal
and does not change much, so that the dif- mechanism for each sample. The initial sus-
fusivity is roughly constant during the re- ceptibility or the permeability Po which is
orientation. However, the activation energy determined by the ease with which domain
observed should depend on the TSRO deter- walls make small displacements is slightly
mined by the preannealing, and it would not less complex and is primarily dependent on
be surprising if the values determined by the internal stresses and the induced magnetic
different researchers disagree; these values are anisotropy. In an alloy with non-zero mag-
not intrinsic constants which depend only on netostriction, the permeability in the as-
composition. quenched state is mainly determined by the
internal stresses created during the rapid
3.3. The Curie temperature quench, which can be removed by a heat
The Curie temperature is primarily de- treatment. Therefore a heat treatment gener-
termined by composition as has been dis- ally increases the permeability. The situation
cussed. However, it can also be changed by is different for a zero-magnetostriction alloy
heat treatment, sometimes by more than 10%. in which the internal stress has no effect. A
This phenomenon is considered to be also due heat treatment at a temperature below Tc
to the change in the nearest-neighbor CSRO has an effect of imprinting the domain pat-
[47]. In some Fe-Ni alloys it is possible to tern present, by inducing the anisotropy
achieve local thermodynamic equilibrium of along the direction of the magnetization in
the CSRO, since the kinetics of the CSRO each domain and within the domain walls.
are faster than those of the TSRO or of Thus the permeability is decreased when
crystallization. In this case T c can be changed the alloy is annealed at temperatures below
reversibly by heat treatment (Fig. 19). Such Tc. However, the decrement can be recovered
local equilibrium can also be attained for to a large extent by heat treating the sample
TSRO, above Tg. In most of the transition at above Tc and rapidly quenching, say into
metal-base alloys, however, crystallization water, as shown in Fig. 20 [43, 65]. Recent
intervenes before equilibrium is reached studies have shown that this "annealing"
[54]; in other words, Tg is often higher effect can occur even at room temperature
than Tx. In alloy systems other than Fe-Ni, (Fig. 21) and is observed as the magnetic
equilibrium CSRO has not been observed. after-effect or the decrease in the permea-
The heat treatment of Co-Ni alloys results
in a more complex and heterogenous mag- 105 Tx
netic behavior [63].
6
! r I I I I I I :
I10 -~ 25
250°C
,o , - ' 20
I00 15
io 4

~-° 9~i 3oo.c ~J0 <


90 3 0 min
5
85 __ AS QUENCHED ~'~ O
i I ] I I I i /

500
TOTAL ANNEALING TIME (rnin)

Fig. 19. Change in T C of Fe27Ni53P14B6 due to 103 i i I i i • i

cyclic annealing at 250 °C and 300 °C for 60 rain 100 200 300 400 500
A n n e a l i n g temperature, *C
and 30 min respectively [47 ].
Fig. 20. Dependence of permeability of a zero-
magnetostriction alloy (Fe0.06Co0.ss)74Si10B16 on
3.4. Permeability annealing temperature. Each annealing treatment was
carried o u t for 30 min followed by quenching into
There are many possible mechanisms to
water: curve 1, as-quenched sample; curve 2, sam-
determine the coercivity of magnetic amor- ple annealed at 420 °C and water q u e n c h e d ; curve 3,
phous alloys, such as pinning by inclusions, sample annealed at 420 °C and slowly cooled (150 °C
internal stresses, surface roughness etc., and it h - 1 ) to room temperature [64].
157

~.r(%) phous state [71] and structural relaxation


(Fig. 22) [72]. These are, in fact, somewhat
related, as will be discussed in Section 4.
The observed kinetics of the effect of anneal-
t2= ing on the ductile-to-brittle transition tem-
5 perature (Fig. 23) [72] and the decrease in
the activation volume during the mechanical
creep [73] strongly suggest that it is struc-
0 - - i * ~ I
tural relaxation which drastically reduces the
0 100 200 300 ability of the alloy to flow like a liquid under
T(K)
Fig. 21. Magnetic after~effect of Fe40Ni40P14B6 stress, thereby causing embrittlement. In re-
at various temperatures, determined by the rate of lating the structural relaxation to the mechan-
decay of the permeability [66]. ical properties, however, the bonding charac-
teristics of the constituent elements have to
bility with time, the so-called disaccommoda- be considered. Transition metals with un-
tion [67]. This is an important phenomenon filled d bands, such as iron, show directional
from both practical and scientific points of bonding and hence show a higher resistance
view and deserves further attention. to flow. From such a point of view, it is
3.5. Embrittlement readily understood that iron-base alloys
Another harmful effect of heat treatment always become brittle after structural relaxa-
is that it causes embrittlement of iron- tion, while nickel-base alloys are not embrittled
containing amorphous alloys. In some cases the even after partial crystallization, as shown in
alloy becomes so brittle after annealing that Figs. 24 and 25 [74].
it cannot be handled without breaking. Since i q i
Ta
the combination of excellent magnetic and
300 ~ 523K
mechanical properties is the most attractive
feature of the amorphous alloys, this loss of 4OO
ductility by annealing is a serious problem. 200 J°~I~ ~ _ . . 47~,,
It has been proposed that the segregation of
phosphorus might be the cause of embrittle- 423K
ment [68] ; however, the evidence is against 100 O ~
this idea [69, 70]. Other mechanisms
proposed to explain t h e embrittlement in-
i L h i
clude incipient phase separation in the amor- 15 30 60 120
Annealing Time (rain)
o o Fig. 23. Effect of annealing on the shift of the
150'
ductile-to-brittle transition temperature Tdbt of Fe40-
Ni40P14B 6. T a denotes the annealing temperature
o 0

o oO ; oo [721.
i , , t

100 °-7~
o /r o
0 500I ~ ~
0/ o
o //o • ©
o
e ? MS-11

4.00 J \ \ 'x e~=0.02

i---

\ \ ~=.%' \~. bcc


e~=10 \ \\ xx
300 J Arnorpblous \\ \\
0 i i 0 -£ I l I i
100 200 --3 0 400 10 10 2 10 3 10 4 10 5
Test Temperature ( K ) Aging Time (rain)
Fig. 22. Temperature dependence of the twist angle Fig. 24. Kinetics of crystallization and embrittlement
81 (e) where a crack starts and the twist angle (92 (o) of Fe78SiloB12 alloys. Ef denotes the fracture
where the crack ends with fracture of a notched strain in bending. MS-I is the crystalline ~-Fe phase
Fe40Ni40P14B 6 alloy in the as-quenched state. '['he plus amorphous matrix; MS-II is a metastable state
sample is brittle below about 155 K (for details see which is a mixture of crystalline a-Fe and Fe3(Si,B )
ref. 72). [74].
158

500
i i i 1
both produced at the same quenching rate.
In the following we shall discuss several
examples of the composition dependence of
~-~'-~.~ ... E, =0.02 the annealing effect, to illustrate both the
direct effects and the indirect effects of the
alloy composition on the thermal behavior
(other than crystallization) of the amorphous
Amorphous ~ -" alloys.
f.c.c.
300
I I I I 4.2. Induced magnetic anisotropy
10 10 2 10 3 10 ~ 105 The field-induced magnetic anisotropy is
Aging Time(rain) considered to be caused primarily by the
Fig. 25. Kinetics of crystallization and embrittlement directional CSRO, or the atomic pairing, as
of Ni75SisB17 alloy [74]. has been mentioned. The evidence is that the
magnitude of the induced anisotropy K, is
4. COMBINED EFFECTS OF COMPOSITION AND approximately proportional to c2(1 -- c) ~
HEAT TREATMENT where c is the concentration of one of the
alloy components, when appropriately nor-
4.1. Composition dependence of annealing malized with respect to magnetization [58,
effect 59]. A typical composition dependence of
The effects of heat treatment discussed in K, in the Fe-Ni-Co system is shown in
Section 3 depend in various ways on the com- Fig. 26, together with Tc.
position of the alloy. The bulk properties The maximum in K~ occurs when the con-
which are relevant in determining the anneal- centrations of iron and cobalt are about
ing effect, such as the Curie temperature in equal and when a small amount of nickel is
magnetic annealing, are composition depen- added, indicating that the directional CSRO
dent; thus the composition directly affects between iron and cobalt is the principal
the thermal behavior. In some cases it is pos- mechanism of the induced anisotropy. Nickel,
sible to predict the effect of annealing, given which is non-magnetic by itself in this amor-
a knowledge of these properties. However, phous alloy system, also contributes to K,
the composition also affects the thermal by allowing the directional pair ordering of
behavior of the alloy in a more subtle way, magnetic atoms. However, a high concentra-
through the short-range order. Unfortunately, tion of nickel results in a low value of K~
this is one of the areas where we lack direct partly because of magnetic dilution and per-
experimental data, so that at present much of haps more significantly partly reducing Tc,
the discussion has to be based on conjecture. thereby making the short-range diffusivity at
It appears that there is a correlation between Tc too low to produce equilibrium CSRO
some of the structure-sensitive properties, during the annealing.
such as magnetic permeability and embrit- Ni
tling tendency, and the ease of formation of
the amorphous phase or the crystallization
temperature. On a microscopic level the
glass-forming tendency corresponds to the
ease of producing atomic disorder [7]. A
system with a high glass-forming tendency (O " ~"

maintains structural homogeneity, in the


sense of uniform disorder, during quenching
and subsequent annealing, without forming
nuclei of crystallization or phase segregation. Fe ~ Co
It also follows that structural defects are more 0 .2 ./, .6 .8
Co
easily produced in a good glass-forming Fig. 26. Induced anisotropy K u (erg cm - 3 ) ( ~ ) of
system, so that such a system should respond (Fe,Ni,Co)78SisB14 pseudoternary system obtained
more effectively to annealing than a poor by field cooling from 520 °C, shown together with
glass-forming system, even when they are TC ( - - - ) [41].
159

Appreciable values of K~ are observed magnitude. However, if the alloy is slowly


when either iron or cobalt is the only metal cooled through Tc, an induced anisotropy
component, suggesting directional CSRO develops and I~e is significantly reduced.
between the metal and metalloid. Adding In this particular case, #e is independent of
nickel to cobalt does not increase the value of the metal composition and is certainly un-
K~. This may be related to the fact that the related to the magnetostriction.
annealing results in a magnetic inhomogeneity, In the second experiment (Fig. 28) [64]
probably almost a phase separation, in the the magnetostriction was kept at nearly zero
Ni-Co system [63]. but the Curie temperature was changed by
adjusting the composition. If the alloys are
4.3. Combined effects on magnetic water quenched from 450 °C, ~/e is nearly
permeability independent of composition and therefore of
4.3.1. Effect of anisotropies Tc. If the alloys are air cooled or slowly
As has been discussed earlier, the magnetic cooled in the furnace, however, p~ is a strong
permeability of amorphous alloys depends function of Tc. Since Ku is induced only be-
primarily on the magnetostrictive anisotropy low Tc, if Tc is too low for diffusion to
and the field-induced anisotropy. This is occur, the reduction in pe does not happen
clearly illustrated in the results given in even when the sample is cooled slowly.
Fig. 27 [41]. In this experiment the com- Therefore, reducing the value of Tc is one
position of iron, cobalt and nickel is adjusted method of reducing the aging effect on
so that the Curie temperature is about 300 °C ~e, or the disaccommodation effect. The
but the magnetostriction changes from main disadvantage of this is that the room
12 X 1 0 -e for (Feo.4Nio.6)7sSiaB14 to --4 X temperature magnetization is also reduced.
10 -6 for (Co0.65Ni0.as)78SisB14.
The permeability in the as-quenched state 4.3.2. Dependence on metalloid
is low except for the X ~ 0 composition, composition
indicating that the magnetostrictive aniso- The behavior of #e described above is
tropy is the main factor in determining the qualitatively understandable in terms of
value of ~ . The magnetostrictive anisotropy magnetostrictive and induced anisotropies.
can be largely removed by annealing at The value of ge, however, depends on com-
temperatures 50 - 80 K below Tx and, if the position in a more indirect way. Figure 29
alloy is water quenched so that there is little shows the value of Pe for (Co,Fe)To(B,Si)ao
chance for the induced anisotropy to develop, alloys both as quenched and after a heat
the value of p~ is increased by an order of treatment [43]. As the ratio of cobalt to iron
105
is changed, the alloy goes through a zero-
i i i i i
magnetostriction line and Pe becomes max-
5
imum. The value of p~, however, is not con-
3
2 Water

o 10~ ~051
E ,ff o
o
5 Cooting Qt the rQte of 150°C/h /~ ~e o @ Water quenched
E ~ c from 450~C
---i ...... ,r . . . . . . ~--/-:~--¢-
~ 2
:~ 2 oo~yro
"\\
¢n
:~ 10a As-Quenched State/.~ @" '~
c '\
.o " -
-~-10
51
3 ~6
2
102 ., i i i i I I -. I 2 \ 150'C/h
Fe40 35 25 15 10 5 0 +
CoO 15 25 40 50 55 65
103 ' ' 0 L J L
Ni 6 0 50 50 45 40 4O 35 100 200 3 0 400 500 600
Atomic Froction of (Fe, Co. N i ) ( % ) Curie temperature (°C)

Fig. 27. P e r m e a b i l i t y o f various ( F e , C o , N i ) T s S i s B 1 4 Fig. 28. P e r m e a b i l i t y o f (Fe,Ni,Co)74Si10B16


alloys w i t h T C ~ 300 °C, as q u e n c h e d , w a t e r quenched z e r o - m a g n e t o s t r i c t i o n (k s = 0) alloys, as a f u n c t i o n o f
f r o m 450 °C o r slowly c o o l e d (150 °C h - 1 ) f r o m TC, w h e n w a t e r q u e n c h e d , air c o o l e d o r f u r n a c e
450 °C [ 4 1 ] . c o o l e d at 150 °C h - 1 f r o m 450 °C [ 6 4 ] .
160

0.8 / I ~- t . ~ 10 5 85

05 2oooo ,,
/ i 30.0C )
Si

i\ ~°:,.5oo,
',\',
,oi /~ ~ , / ~
~, ~ /s I l~

o.2 "x,,~,, /
Pe : ( 1 kHz, 0BAIt

I ,
o I ii /
0.85 0.9 0.95 1.0 ,0 ,~ 2~ 2~ 30 35
Co/(Fe.Co) B ~

Fig. 29. Permeability of (Co,Fe)70(SI,B)30 alloys, Fig. 31. Permeability/2 e (-- • --) and crystallization
as quenched (]2eAQ~or heat treated at 450 °C and temperature T x (°C) ( ) in the C o - B - S i system
water quenched (]2eHT) in a combined pseudobinary (1 kHz; 10 mOe) [41].
diagram [43 ].
ing that the increased glass-forming tendency
stant along the zero-magnetostriction com- is also concomitant with the better response
position line but is dependent on the ratio to annealing. Similar results for the Co-B-Si
of silicon to boron. Since the Curie tem- system are given in Figs. 30 and 31. In the
perature and magnetization stay more or central portion of the glass-forming region,
less constant along this line, the origin of Pe is related to Tc; however, near the bound-
this variation in/% must be sought in the ary the value of Pe rapidly decreases, accom-
degree of structural inhomogeneity in the panied by a decrease in Tx.
alloy. As shown in Fig. 2, replacing boron
by silicon drastically increases T~ and simul- 4.4. Embrittlement and composition
taneously decreases the critical cooling rate, The embrittlement behavior is also com-
making it easier to produce the alloy. It is position dependent, in both direct and in-
most likely that this increase in the glass- direct ways. As has been mentioned earlier,
forming tendency directly causes Pe to be a the embrittlement occurs only when the alloy
m a x i m u m near the composition Sio.4Bo.s. contains transition metals with unfilled d
Furthermore, the ratio between the per- bands, and in that sense it is directly com-
meability pe HT after heat treatment and the position dependent. However, the composi-
as-quenched permeability /%AQ is less than tion influences the embrittlement behavior
10 for (Co,Fe)voB3o alloys but is more than also in a more indirect way. Figures 32 and
20 for (Co,Fe)70 (Sio. a Bo. e )3o alloys, indicat- 33 [75] show for some iron-base alloys the
metalloid composition dependence of the
,o s, 85 embrittling temperature TB which is the
annealing temperature at which the alloy
becomes brittle after a specified time (2 h)
and should not be confused with the ductile-
Si /,//'~"~'~500"-"'03--..~ Co
to-brittle transition temperature discussed
earlier. In general, TB is slightly increased by
the addition of the second metalloid element
but is decreased afterwards to reach a mini-
/ ~/ !,,~__,~--T'-~,o~'...~._...
f'-"¢-¢--~-~,o, ~ ~"C-V °
v----.--.:~,
\ m u m when the concentrations of the two
metalloid elements are about the same. A
similar behavior was observed on alloying the
v / i / / / metal elements [69]. The initial rise in TB is
10 15 20 25 30
B ---.-~.
best explained by the increased tendency of
Fig. 30. Permeability of the Co-B-Si system after heat glass formation by alloying the third element.
treatment to maximize Pe (-- " --) shown together As shown in Fig. 2, Tx is increased, and the
with T c (°C) ( ) (1 kHz; 10 mOe) [41]. ease of amorphous alloy formation is also
161

more, the improved atomic packing when a


700
mixture of metalloid elements is used may
well result in a decrease in the activation
volume of the defects. This can also cause
a reduction in TB.
600 Thus, as has been illustrated in the two
examples above, the composition of the alloy
can affect the properties and the thermal
500
behavior of the amorphous alloy, not only
through a direct chemical or physical effect
0
, J i i
10
,i, ~"~0 b u t also through the structural short-range
X
order.
Fig. 32. D e p e n d e n c e o f embrittling t e m p e r a t u r e TB
o n the m e t a l l o i d c o m p o s i t i o n of the F e s 0 P 2 0 _ x M x
alloys [ 75 ].
5. A P P L I C A T I O N A N D A L L O Y D E S I G N

700
5.1. High permeability alloys
For application in electronic devices such
as tape recorder heads or current leak detec-
tors, an alloy has to have a high permeability
,~ 600 over a wide frequency range, at least above
104 up to 1 kHz. At present, there is little
choice b u t to use zero-magnetostriction
Be
500
alloys for this purpose. They contain a high
concentration of cobalt and are therefore
10 20 expensive. However, the special merit of
X amorphous alloys is their mechanical prop-
Fig. 33. D e p e n d e n c e o f T B on t h e m e t a l l o i d composi- erties. For the tape recorder head application,
tion o f the F e s 0 B 2 0 _ x M x alloys [75 ].
C o - F e - B - S i alloys are quite well suited
improved. This increase in the glass-forming because of their excellent wear resistance, as
t e n d e n c y results in a higher density of defects shown in Fig. 34 [77]. Other combinations
in the alloy and thus an increase in ductility. of metalloid elements result in less effective
However, if the concentrations of the t w o wear resistance. The superiority of the Si-B
metalloid elements b e c o m e comparable, the combination is due to its high value of Tx
CSRO b e t w e e n them starts to provide resis- and high hardness. The surface of a tape re-
tance to the flow of atoms, or defects, just corder head can be heated significantly
as in ordered crystalline alloys. A metalloid locally during use so that, if the composition
element probably has no other metalloid is inappropriate, embrittlement or even partial
as a nearest neighbour [ 7 6 ] , b u t the composi-
tion of the metalloid in the second nearest-
neighbour shell can be quite important for ~ f ol
the stability of the alloy. If the metalloid 30 o~PerrnaUoy Core
a t o m prefers to have like atoms there, it
signals a t e n d e n c y to phase separation. If
~ 2o
unlike atoms are preferred, the mixture of
metalloids will provide a more stable amor-
phous state. The composition dependence of N lo
Tx indicates that the latter case m a y be more Fe~oP13C?
AmorphOUS
~
likely. In either case, however, mechanical MnZn Ferr ire
deformation must disturb the CSRO b e t w e e n
metalloids, and it costs additional energy of 50 100 150 200 300
Test time, h
deformation. Therefore the mixture of Fig. 34. Tape recorder head wear of various materials
metalloid elements, and also often metal in use at 19 era s - 1 w i t h 7 - F e 2 0 3 tape and a back
elements, results in a reduction in TB. Further- tension o f 300 gf [77 ].
162

surface crystallization can occur, contributing meability requirement is less severe, and it
to the flaking-off of the surface. is possible to use Fe-Ni-base alloys which
In choosing the composition, it is most are less expensive than cobalt-base alloys.
important to make Tc significantly below In particular the Deltamax-type crystalline
Tx, so that it is possible to anneal above alloys (FesoNis0) could be replaced by iron-
Tc. As shown in Figs. 30 and 31, in cobalt- base amorphous alloys which m a y be lower in
base alloys Tc is above T~ unless the metal- cost, are easier to handle and have higher
loid content is more than about 25%. The permeabilities.
addition of chromium, m o l y b d e n u m , vana-
dium or tungsten reduces Tc drastically 5. 2. High magnetic induction alloys
[5, 78] and it was found that this increases Pe The requirement for a power transformer
m o r e effectively than increasing the metalloid core material is that it has a high msgnetic
c o n t e n t does. The value of pe after annealing flux density, in addition to low magnetic
exceeds 2 X 105 as shown in Fig. 35 [42]. losses. When a material with a low saturation
The favorable effect o f m o l y b d e n u m is known induction is used for a core, we need a larger
[ 7 9 ] , but the reason for it is unclear. core and therefore a larger copper winding,
Probably the most disturbing problem with which means a higher production cost and a
the use o f the amorphous alloys as high per- higher resistivity loss. At present, the room
meability materials is the aging effect. This is temperature saturation induction B s above
particularly severe in the tape recorder head 17 kG has been reported only for F e - B - C
application. One of the solutions is, as men- alloys [80] while other iron-base alloys have
tioned earlier, to reduce Tc. This, however, values of Bs around 16 kG [64]. The F e - B - C
has the undesirable consequence of lowering alloys, however, are difficult to produce, and
the r o o m temperature magnetization. An- the alloys with a low concentration of iron
other solution is to try to design a composi- (below 82%) show a slight aging effect even at
tion and heat t r e a t m e n t which reduce the room temperature. To improve these deficien-
short-range diffusivity. Unfortunately, very cies, silicon is added [81]. The F e - B - C - S i
little work reported to date aids in attempt- system is stable and easy to produce and has
ing such a design. A systematic study of the very low values of magnetic loss.
after-effect is awaited. F e - B - S i alloys have slightly lower values of
For other applications such as magnetic saturation magnetization; nevertheless t h e y
shielding and small transformers the per- are much superior to other iron-base alloys
in terms of stability and ease o f production
[64]. They may well be the best alloys for

,,~fle
mass production of devices when all the prac-
tical factors are considered.
There are still a n u m b e r of problems to be
overcome before these alloys can be used in
power transformers, particularly because the
technology of grain-orientated Si-Fe is very
advanced and heavily invested in; it is there-
fore not easy for any new materials to replace
it. One problem is the stacking factor. Because
of the uneveness of the surfaces, the stacking
factor of the as-quenched amorphous ribbons
hardly reaches 85%. Here, however, a know-
ledge of annealing behavior may be of great
help. For instance, h o t rolling at temperatures
slightly below Tg followed by cooling under
tensile stress could improve both the surface
0 5 0 ~ 4 , ~ 0 2
'/,, quality and the magnetic properties. Since the
Fig. 35. Permeability of zero-magnetostriction market for power transformers is huge and the
(~ks= 0) (Co,FeJVI)TsSisB14 after heat t r e a t m e n t s cost of energy is steadily increasing, research
[ 4 2 ] : o, M ~ V ; A , M =- C r ; O , M o ; " , M ~ W. in this field is expected to become more active.
163

5. 3. Corrosion-resistan t alloys cations such as variable-delay lines [83] or


Corrosion-resistant magnetic alloys would stress sensors [84]. A high yield stress and a
be of great value in some applications, such as low acoustic loss [85] are further advantages
in high gradient magnetic separation. Amor- in this application. Factors to be considered
phous alloys containing chromium and phos- in designing alloys for such applications are,
phorus are much superior to magnetic stain- in addition to the magnetostriction and per-
less steels which are at present used as a par- meability for magnetization rotation which
ticle-collecting material for magnetic separa- determine the magnetomechanical coupling
tion [ 8 2 ] . It is found that the ribbon shape of factor, the embrittlement and aging effects.
the sample is advantageous for this application Si-B-base alloys with high concentrations of
because of the large field gradient near the metalloids are again preferred for these reasons.
edge of the ribbon [82]. For applications in
electronic devices, n o t only a higher magneti-
zation b u t also a high permeability is required.
As shown in Fig. 35, the cobalt-base alloys ACKNOWLEDGMENTS
with chromium or m o l y b d e n u m have very
high permeabilities. Although similar research Part of this research was supported by the
on alloys containing both phosphorus and Electric Power Research Institute under Con-
chromium or m o l y b d e n u m is incomplete, tract RP-932-1. One of the authors (T.E.)
it appears to be possible to develop highly acknowledges the hospitality of the Max-
corrosion-resistant high permeability alloys. Planck-Institut fiir Metallforschung during his
Such alloys with excellent mechanical proper- sabbatical leave.
ties may prove to be valuable for use in various
devices. The addition of chromium or molyb-
denum, however, significantly reduces the sat-
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