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    1-Oct-20 Summary Downtime Detail Downtime Downtime % Waktu (Menit) Total Proses

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    Ade Ade
    The document summarizes downtime at a factory over two days. On the first day, the total downtime was 160 minutes or 100% of the time. The largest sources of downtime were preparation activities at 28% and issues with the bottom process at 38%. The second day saw 165 minutes or 100% of downtime. The largest sources on the second day were issues with the microperforation process at 18% and problems with both the preparation and bottom processes at 27%.

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    1-Oct-20 Summary Downtime Detail Downtime Downtime % Waktu (Menit) Total Proses

    Uploaded by

    Ade Ade
    40 views14 pages
    The document summarizes downtime at a factory over two days. On the first day, the total downtime was 160 minutes or 100% of the time. The largest sources of downtime were preparation activities at 28% and issues with the bottom process at 38%. The second day saw 165 minutes or 100% of downtime. The largest sources on the second day were issues with the microperforation process at 18% and problems with both the preparation and bottom processes at 27%.

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    Original Title

    RESUME

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    The document summarizes downtime at a factory over two days. On the first day, the total downtime was 160 minutes or 100% of the time. The largest sources of downtime were preparation activities at 28% and issues with the bottom process at 38%. The second day saw 165 minutes or 100% of downtime. The largest sources on the second day were issues with the microperforation process at 18% and problems with both the preparation and bottom processes at 27%.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    40 views14 pages

    1-Oct-20 Summary Downtime Detail Downtime Downtime % Waktu (Menit) Total Proses

    Uploaded by

    Ade Ade
    The document summarizes downtime at a factory over two days. On the first day, the total downtime was 160 minutes or 100% of the time. The largest sources of downtime were preparation activities at 28% and issues with the bottom process at 38%. The second day saw 165 minutes or 100% of downtime. The largest sources on the second day were issues with the microperforation process at 18% and problems with both the preparation and bottom processes at 27%.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
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    of 14

    1-Oct-20

    Summary Downtime Detail Downtime DOWNTIME


    %
    Waktu (Menit) TOTAL
    Proses Bahan jelek
    Setting Kantong
    Persiapan 45 45 28%
    Bahan telat
    Printmark
    UNWINDER 0 0%
    MICROPERFORASI pembersihan/kalibrasi 30 30 19%
    CUTTING trouble hole puncher
    opener
    perbaikan roll feeding 0 0%
    belt putus/longgar
    angin cutting kurang/mbulet
    PREFOLDING bahan nyangkut di folding strip/grabber 0 0%
    WING/OPENER wing patah/set oopening/ganti timng belt 25 25 16%
    VALVE bahan miring/nyangkut/tidak lengket/press roll 0%
    tidak motong
    0
    welding/preheating/rotary connection
    belt putus/longgar
    FORMING ukuran kantong tidak sesuai/kantong nyangkut 0 0%
    COVER Press roll longgar/tidak lengket
    welding/hidrolik
    0 0%
    bahan miring/nyangkut
    belt putus/longgar/shaft aus/tidak motong
    BOTTOM Press roll longgar
    belt putus/longgar 15
    welding 38%
    60
    ganti bearing 45
    bahan miring/nyangkut
    tidak motong/lengket
    STACKER belt/pulley putus 0%
    0
    perbaikan sensor
    Main machine stell belt lepas 0%
    0
    trouble rantai magnet
    Listrik machine not referenced/servo drive 0%
    0
    heater/ssr
    Spare part kosong bearing 0 0%

    Total 160 100%

    UNIT TOTAL DOWNTIME (menit) PROSENTASE


    Proses 1726 41.6%
    UNWINDER 0 0.0%
    DOWNTIME MESIN STARKON HX

    41.6%
    MICROPERFORASI 30 DOWNTIME
    0.7% MESIN STARKON HX
    CUTTING 150 3.6%
    PREFOLDING 15 41.6% 0.4%
    WING/OPENER 135 3.3%
    VALVE 245 5.9%

    22.6%

    10.9%
    7.4%
    5.9%
    0.0% 3.6% 3.3% 0.0% 3.0% 0.0%
    0.7% 0.4% 0.7%
    es R SI NG G ER E
    NG ER R ne tri
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    Pr IN O TT LD PE VA M CO TT AC ac Lis os
    RF CU O O R
    BO ST tk
    NW PE EF G/ FO n
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    U PR IN ai
    RO W M ar
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    2-Oct-20
    DOWNTIME
    %
    Waktu (Menit) TOTAL

    45 45 27%

    0 0%
    0 0%

    0 0%

    0 0%
    0 0%
    30
    18%
    30

    45 45 27%

    45
    45 27%

    0%

    0%

    0%
    0

    0%
    0

    0%
    0

    0 0%

    165 100%

    RKON HX
    RKON HX

    22.6%

    9%

    0.0% 3.0% 0.0%


    0.7% k
    OM KE
    R ne tri on
    g
    hi Lis os
    TT AC ac
    BO ST m rtk
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    M ar
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    1-Oct-20
    Summary Downtime Detail Downtime DOWNTIME
    %
    Waktu (Menit) TOTAL
    Proses Bahan jelek 30
    Setting Kantong 45
    persiapan 50 125 34%
    Bahan telat
    Printmark
    UNWINDER 0 0%
    MICROPERFORASI pembersihan 0 0%
    CUTTING cutting fabrik tumpul
    perbaikan plong
    0 0%
    folding
    press roll longgar
    Transport unit/opening perbaikan slider
    perbaikan succer/stamp 60
    pining stamp /magnet 120 180 49%
    border wide
    kantong miring/hand over
    VALVE perbaikan vacum valve/preheating
    ganti belt 0 0%
    press roll valve/tidak motong/tidak lengket
    FORMING ukuran kantong tidak sesuai/kantong nyangkut 0 0%
    COVER vaccum/heater/tidak lengket 30
    kalibrasi cutting
    30 8%
    press roll longgar
    belt putus/longgar/mbulet
    BOTTOM belt putus/longgar/mbulet
    welding/tidak lengket 0 0%
    vacumm
    STACKER belt putus /nyangkut 0 0%
    Main machine stell belt lepas 30 30 8%
    Listrik motor pompa rusak/mesin macet/sensor trouble 0 0%
    Spare part kosong 0 0%
    Pneumatic Trouble selenoid
    0 0%
    Trouble air pressure
    Total 365 100%

    UNIT TOTAL DOWNTIME (menit) PROSENTASE


    Proses 10220 72.0% DOWNTIME STRAKON 60
    UNWINDER 0 0.0%
    MICROPERFORASI 0 0.0% 72.0%
    CUTTING 55 0.4%
    Transport unit/opening 1755 12.4%
    72.0%

    VALVE 350 2.5%

    12.4%
    0.0% 0.0% 4.9% 0.0% 0.0% 0.0%
    2.5% 1.9% 2.1% 3.6%
    I 0.4% 0.3% c
    es ER AS G in
    g
    LV
    E G ER M
    KE
    R ne tri
    k
    on
    g
    ati
    os ND
    IN en IN V TO hi Lis
    Pr I OR TT op VA RM CO T AC ac os um
    W RF CU BO ST m tk e
    UN PE it/ FO n pa
    r Pn
    un ai
    CRO rt M ar
    e
    I po Sp
    M s
    an
    Tr
    2-Oct-20
    DOWNTIME
    %
    Waktu (Menit) TOTAL

    20 20 4%

    0 0%
    0 0%

    0 0%

    450 450 85%

    0 0%

    0 0%
    60

    60 11%

    0 0%

    0 0%
    0 0%
    0 0%
    0 0%

    0 0%

    530 100%

    DOWNTIME STRAKON 60

    2.0%
    2.0%

    12.4%
    0.0% 0.0% 4.9% 0.0% 0.0% 0.0%
    2.5% 1.9% 2.1% 3.6%
    I 0.4% 0.3% c
    es ER AS G in
    g
    LV
    E G ER M
    KE
    R ne tri
    k
    on
    g
    ati
    ND
    IN en IN V TO hi Lis
    I OR TT op VA RM CO T AC ac os um
    W RF CU BO ST m tk e
    UN PE it/ FO n pa
    r Pn
    un ai
    CRO rt M ar
    e
    I po Sp
    M s
    an
    Tr
    RESUME TROUBLE MESIN STARKON HX
    BULAN 1-30 Sept 2020
    NO PROBLEM
    Bahan jelek
    Setting Kantong
    1 Proses
    Persiapan
    Bahan telat
    trouble hole puncher
    2 Unit cutting fabric opener
    ` perbaikan roll feeding
    3 Unit prefolding bahan nyangkut di folding strip

    4 microperforasi kotor dan kalibrasi ulang


    5 unit opening wing patah/set oopening/ganti timng belt
    bahan miring/nyangkut/tidak lengket
    6 Unit valve tidak motong
    belt putus/longgar
    7 forming ukuran kantong tidak sesuai/kantong nyangkut

    Press roll longgar


    welding
    8 Unit Cover
    bahan miring/nyangkut
    belt putus/longgar/shaft aus
    Press roll longgar
    belt putus/longgar
    9 Unit Bottom
    welding
    bahan miring/nyangkut
    stell belt lepas
    10 Unit main machine

    11 Listrik machine not referenced/servo drive fault


    DAMPAK PROSENTASE

    -Produksi tidak lancar/mesin sering berhenti 41.6%

    3.6%
    -cutting fabrik macet
    -kantong nyangkut/mesin stop 0.4%

    -AP kantong tidak sesuai spek 0.7%


    -kantong tidak membuka 3.3%
    -mesin stop
    -kantong tidak sesuai spek 5.9%
    -valve tidak lengket/nyangkut
    -kantong tidak sesuai spesifikasi
    7.4%

    -cover idak lengket/nyangkut


    10.9%
    -cover patch miring

    -bottom tidak lengket/nyangkut


    -bottom patch miring
    22.6%

    -mesin stop 3.0%

    -mesin tidak bisa start 0.7%


    PERBAIKAN

    -Perbaikan proses produksi dari unit sebelumnya (loom, laminasi & printing)

    -setting regulator
    -setting hole puncher
    -setting roll feeding

    -pembersihan bahan/setting folding strip

    -pembersihan dan kalibrasi ulang


    -penggantian wing
    -setting ulang parameter welding
    -kalibrasi cutting
    -penggantian flat belt
    -setting
    -setting cutting & titik hisap
    ulang forming

    -penggantian/setting press roll


    -setting cutting & titik hisap
    -penggnatian flat belt

    -penggantian/setting press roll


    -setting cutting & titik hisap
    -penggnatian flat belt

    -perbaikan steel belt


    -perbaikan pendingin kabinet, pembersihan servo dan inverter
    -setting mechanical yang longgar
    -pelumasan mesin
    RESUME TROUBLE MESIN STARKON 60
    BULAN 1-30 Sept 2020
    NO PROBLEM
    Bahan jelek
    Setting Kantong
    1 Proses persiapan
    Bahan telat
    Printmark
    folding
    2 Unit cutting fabric

    3 Unit microperforasi kotor dan kalibrasi ulang


    perbaikan slider
    perbaikan succer/stamp
    4 unit transport/opening pining stamp /magnet
    border wide
    kantong miring/hand over
    perbaikan vacum valve
    press roll valve/tidak motong
    5 Unit valve

    ukuran kantong tidak sesuai/kantong nyangkut


    6 forming

    vaccum/heater/tidak lengket
    kalibrasi cutting
    7 Unit cover
    press roll longgar

    belt putus/longgar/mbulet
    8 Unit Bottom
    welding/tidak lengket
    trouble air pressure
    9 Unit pneumatic

    stell belt lepas


    10
    Unit main machine
    DAMPAK PROSENTASE

    -Produksi tidak lancar/mesin sering berhenti 72.02%

    -mesin berhenti/fabrik nyangkut 0.39%

    -AP kantong tidak sesuai spek 0.0%

    -mesin sering handover/berhenti 12.37%

    -valve tidak lengket


    2.47%
    -mesin stop

    0.32%
    -kantong tidak sesuai spesifikasi

    4.86%
    - cover tidak motong
    -cover tidak lengket

    -bottom tidak lengket 1.94%

    -mesin stop/ suhu welding turun


    3.56%

    2.1%
    -mesin stop
    PERBAIKAN

    -Perbaikan proses produksi dari unit sebelumnya (loom,


    laminasi & printing)

    -Perbaikan folding

    -pembersihan dan kalibrasi ulang

    -setting ulang posisi slider


    -perbaikan lubricator
    -penggantian succer yang rusak
    -pembersihan selenoid valve
    -setting ulang rantai magnet & puffer
    -perbaikan pin magnet
    -Perbaikan titik hisap
    -penggantian press roll
    -perbaikan posisi press roll

    -setting ulang forming

    -Perbaikan posisi titik hisap


    -setting press roll
    -kalibrasi cutting

    -Penggantian belt
    -perbaikan posisi titik hisap
    -setting press roll
    -pembersihan & penggantian air filter regulator

    -pengencangan stell belt

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