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FIR No:

Bureau Veritas FIELD INSPECTION REPORT JSL/KAN/OGC/92091/FIR/150


(India) Private Limited
BVIL REF: IND.A.4.20.0177 R1 BVIL Date: 12/01/2021

Project: South Grid Debottlenecking Phase II Project Manufacturer: M/s. Jindal Saw Ltd.
Supply Intended For: OQ Gas Network (OGC) Order No/ LOA No: OGC-21-2019-LOA-92091
Inspection Ordered By: M/s. Jindal Saw Ltd. Place with: OQ Gas Network (OGC) to Jindal Saw Ltd.
Supplier: M/s. Jindal Saw Ltd. Supply / Item: Bare LSAW Pipes
Performing Office (PO): BV – Gandhidham Contracting Office (CO): BV – Ahmedabad
Drawing No: -N.A.- Rev.: -N.A.- ITP No. : Q-OGC-2020S Rev. : C Dated : 03/07/2020

A] Measuring Instruments Used (including satisfactory verification of suitability)


 Please refer Plant Calibration Record Report No. JSLM/ICR/J1/21/0002 Rev.0 Dated 03.01.2021
 Please refer Lab Calibration Record Report No. JSLM/LAB/CALIBRATION LIST/2021/02 Rev.0 Dated 08.01.2021

Quantity Offered: Quantity Accepted: Quantity Rejected:


As per “Today’s Qty” of Table – 1 As per “Today’s Qty” of Table – 1 Nil

TABLE – 1: LOA Status (Cumulative Qty is accepted qty from Final Visual & Dimensional Inspection)
Ordered
Ordered Previous Today’s Cumulative Balance
Qty
Qty Qty Qty Qty Qty
combined
Sr. %
Item Description In
No. In Meters In Meters Completed
In In Meters
(No's of (No's of In Meters
Meters Meters (No's of
Pipe) Pipe)
Pipe)
PART 36" Pipe, 22.23mm WT, API 5L
24 24 0.000 24.860 24.860 NIL 100.00%*
A/014 Gr. X65MS / L450MS, PSL2, SAWL

PART 32" Pipe, 22.23mm WT, API 5L


48 48 0.000 0.000 0.000 48.000 0.00%
A/016 Gr. X65MS / L450MS, PSL2, SAWL
* - Completed % finalize after satisfactory test result of lab testing.

TABLE – 2: Production Status of Item mentioned in Table – 1 (36” OD X 22.23 MM WT)


Inspection Stage Previous Qty Today’s Qty Cumulative Qty
Plates Received at Plant 10 8 18
Plate Auto UT 8 0 16
Pipe Forming 6 5 11
Tack Welding 6 5 11
ID Welding 6 5 11
OD Welding 6 5 11
Cold Expansion 6 5 11
Hydro Test 6 5 11
Magnetic Particle Inspection 6 5 11
Final Auto Weld UT 6 5 11
End X-Ray 6 5 11
Repair Required 0 0 0
Repair Pipe Accepted 0 0 0
Pipes Accepted from Final Visual & Dimensional Inspection (No’s of Pipe) 3 2 5
Pipes Accepted from Final Visual & Dimensional Inspection (Meters) 37.395 24.860 62.255
Pipes Released (No’s of Pipe) 0 0 0
Pipes Released (Meters) 0.000 0.000 0.000
Pipe Rejected (No's of Pipe) 0 0 0

TABLE – 2: Production Status of Item mentioned in Table – 1 (32” OD X 19.05 MM WT)


Inspection Stage Previous Qty Today’s Qty Cumulative Qty
Plates Received at Plant 2717 15 2732
Plate Auto UT 2715 1 2716
Pipe Forming 2715 0 2715
Tack Welding 2715 0 2715
ID Welding 2715 0 2715
OD Welding 2715 0 2715
Cold Expansion 2715 0 2715
Hydro Test 2715 0 2715

Format FIR r5 – 19th Aug 2015 Page 1 of 3


FIR No:
Bureau Veritas FIELD INSPECTION REPORT JSL/KAN/OGC/92091/FIR/150
(India) Private Limited
BVIL REF: IND.A.4.20.0177 R1 BVIL Date: 12/01/2021

TABLE – 2: Production Status of Item mentioned in Table – 1 (32” OD X 19.05 MM WT)


Inspection Stage Previous Qty Today’s Qty Cumulative Qty
Magnetic Particle Inspection 2714 0 2714
Final Auto Weld UT 2714 0 2714
End X-Ray 2713 0 2713
Repair Required 27 0 27
Repair Pipe Accepted 27 0 27
Pipes Accepted from Final Visual & Dimensional Inspection (No’s of Pipe) 2710 0 2710
Pipes Accepted from Final Visual & Dimensional Inspection (Meters) 33621.950 0.000 33621.950
Pipes Released (No’s of Pipe) 0 0 0
Pipes Released (Meters) 0.000 0.000 0.000
Pipe Rejected (No's of Pipe) 0 0 0

B] Details of Inspection Carried out :

For MPQT & Regular production of Pipes (Size: 36” OD X 22.23 MM WT). :-
 Reviewed x -ray film (MPQT Pipe 100% RT Film review and RP both end RT film review) and reports as per ITP Sr.No.
9.3- Found satisfactory.
 Witnessed visual inspection of inside for excessive area and outside pipes as per ITP Sr.No. 10.1- No injures surface
defect observed.
 Witnessed pipe inspection for the dents as per ITP Sr.No. 10.2- Found satisfactory.
 Witnessed radial offset of plate edges as per ITP Sr.No. 10.3- Found satisfactory.
 Witnessed misalignment of weld bead as per ITP Sr.No. 10.4- Found within acceptable limit.
 Witnessed height of weld bead (inside for excessive area & outside) as per ITP Sr.No. 10.5- Found within acceptable
limit.
 Witnessed pipe inspection for the hard spot as per ITP Sr.No. 10.6- No hard spot observed.
 Witnessed visual inspection free from cracks, sweats and leaks as per ITP Sr.No. 10.7- pipe found free from cracks and
leaks.
 Witnessed visual inspection for lamination as per ITP Sr.No. 10.8- Found satisfactory.
 Witnessed weld inspection for undercuts as per ITP Sr.No. 10. 9- Found satisfactory.
 Witnessed other surface imperfections as per ITP Sr.No. 10. 10- Found satisfactory.
 Witnessed visual inspection for arc burns as per ITP Sr.No. 10. 11- Found satisfactory.
 Witnessed wall thickness pipe as per ITP Sr.No. 11.1- Found within acceptable limit.
 Witnessed pipe length as per ITP Sr.No. 11.2- Found within acceptable limit.
 Witnessed straightness of pipe as per ITP Sr.No. 11.3- Found within acceptable limit.
 Witnessed visual pipe inspection for no jointers as per ITP Sr.No. 11.4- Found satisfactory.
 Witnessed inside diameter at pipe ends as per ITP Sr.No. 11.5- Found within acceptable limit.
 Witnessed outside diameter at pipe body as per ITP Sr.No. 11.6- Found within acceptable limit.
 Witnessed out of roundness at pipe end inside diameter as per ITP Sr.No. 11.7- Found within acceptable limit.
 Witnessed out of roundness at pipe body outside diameter as per ITP Sr.No. 11.8- Found within acceptable limit.
 Witnessed peaking and flat sports at end at pipe ends in the vicinity of weld as per ITP Sr.No. 11.9- Found acceptable
limit.
 Witnessed weight of pipes as per ITP Sr.No. 11.10- Found Satisfactory.
 Witnessed bevel angle and root face as per ITP Sr.No. 12.1- Found within acceptable limit.
 Witnessed end Squareness as per ITP Sr.No. 12.2- Found within acceptable limit.
 Witnessed inside and outside weld bead grinding as per ITP Sr.No. 12.3- Found within acceptable limit.

 Selected MPQT pipes L121A01935, L121A01936 and L121A01938.

For Regular Production of Pipe Size: 32” OD X 19.05 MM WT.:-

 Reviewed raw material test certificates for plates – Found meeting the requirements except below point incorporate in
RMTC. (Continuous casting method not specified)
 Witnessed visual & dimensional inspection of incoming plats as per ITP Sr. No. 2.1 – Found within tolerance.
 Witnessed visual & dimensional inspection of incoming plats before plate ultrasonic testing as per ITP Sr. No. 2.3 –
Found within tolerance.
 Witnessed plate auto UT calibration as per ITP Sr.No. 2.4 – Found satisfactory.
 Random Witnessed Automatic Ultrasonic testing of Plate as per ITP Sr. No. 2.4 – No significant indications were
observed during test.

Format FIR r5 – 19th Aug 2015 Page 2 of 3


FIR No:
Bureau Veritas FIELD INSPECTION REPORT JSL/KAN/OGC/92091/FIR/150
(India) Private Limited
BVIL REF: IND.A.4.20.0177 R1 BVIL Date: 12/01/2021

B] Details of Inspection Carried out :

Identification: Nil
Remark: Photographs not attached due to USB access not permitted to JSL premises.
RMTC review for 22.23mm WT – Inclusion report Thickness Wrong and Continuous cast method not specified
RMTC review for 19.05mm WT – Continuous cast method not specified
RMTC review for 14.27mm WT – Continuous cast method not specified, HIC Control sample Heat No. are wrong in Main MTC
and HIC report.

Attending Inspectors: Nimesh Patel - Day Shift & Mohit Solanki – Night Shift
Category: (1) Accepted, (2) Conditionally Accepted, (3) Re-Inspection Required, (4) Rejected, (5) Advice / Instruction from Client Required.
Inspection Date(s):
ANY NON Yes
11/01/2021
CONFORMITY
FOUND? No

Complete
Inspection Place(s):
ORDER
JCO – I, Jindal Saw Ltd, Kaushikkumar Patel
STATUS
Nanakapaya, Mundra Balance Supplier’s Signature & Date Date: 12.01.2021
Telephone No. Mobile No. +91-9687000073
`

Format FIR r5 – 19th Aug 2015 Page 3 of 3

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