Doc No CH/SMS/09

Punjab General Industries Private Issue No. 00

Limited Faridabad Issue 01/02/2021
Date
Rev. No. 00
Grade Wise Liquids Temperature & Ca- Rev.
01/02/2021
Si /Al Wire/Sulphur Wire Chart Date
Page No. Page 1 of 4

Ca-SI feed
Fe si-ca wire Fe si-ca wire
Sr no GRADE LIQ. TEMP°C Sr no GRADE LIQ. TEMP°C
( in meter) ( in meter)
1 SAE 1008 1525°C 30-40 21 SAE 4340 1491°C 30-40
2 SAE 1010 1525°C 30-40 22 SAE 5140 1497°C 30-40
3 SAE 1016 1507°C 30-40 23 SAE 6150 1494°C 30-40
4 SAE 1018 1520°C 30-40 24 SAE 8620 1513°C 30-40
5 SAE 1020 1508°C 30-40 25 SAE 8622 1516°C 30-40
6 SAE 1026 1504°C 30-40 26 SAE 8625 1521°C 30-40
7 SAE 1030 1500°C 30-40 27 SAE 8640 1501°C 30-40
8 SAE 1035 1505°C 30-40 28 SAE 52100 1451°C ----
9 SAE 1040 1500°C 30-40 29 AISI 403 1503°C
10 SAE 1045 1496°C 30-40 30 AISI 410 1495°C 30-40
11 SAE 1137M 1500°C ---- 31 AISI 420 1500°C 30-40
12 SAE 1140 1498°C --- 32 AISI 416 1504°C 30-40
13 SAE 1141 1492°C ---- 33 AISI 430 1510°C 30-40
14 SAE 1524 1507°C 30-40 34 F5 1514°C 30-40
15 SAE 1541 1497°C 30-40 35 F 11 1515°C 30-40
16 SAE 4037B 1501°C 40-60 36 F 22 1513°C 30-40
17 SAE 4130 1507°C 30-40 37 F 91 1500°C 30-40
18 SAE 4140 1497°C 30-40 38
19 SAE 4142 1494°C 30-40
20 SAE 4320 1490°C 30-40
Remark –
 opening aluminum at LRF - 0.060 ± 0.010, (during tapping time add al-notch bar -8-10 kg+ at LRF Al wire added
60 ± 10.0. METER + Also before V.D in low carbon grade (c < 0.25) maintained Al % -0.045 ± 0.005, M.C Grade Al%
- 0.040 ± 0.005
 In SS Grade/ free cutting /semi free cutting grade opening Al At LRF 0.025 ± 0.005 , (During tapping time add
al notch bar – 8 - 10 kg.) if any requirement of aluminum from customer side change the opening aluminum.
 Lifting time heat maintain Al% – minimum value as per planning + 0.005, Sulphur – minimum value as per
planning +0.005
 Above parameter decided as L.M Quantity -18.00 ± 1.00 MT
 Ca-Si wire maintain 1.65 ± 0.10 meter per MT of steel.
 Distribution: CCM

Sign
Designation HOD M.R
Date: 23 March 2021 PREPARED BY APPROVED BY
Page 1 of 4
 Doc No CH/SMS/09
Punjab General Industries Private Issue No. 00
Limited Faridabad Issue 01/02/2021
Date
Rev. No. 00
Grade Wise Liquids Temperature & Ca- Rev.
01/02/2021
Si /Al Wire/Sulphur Wire Chart Date
Page No. Page 2 of 4

Sr No Fe Si-ca wire Sr No LIQ. Fe Si-ca wire

GRADE LIQ. TEMP°C GRADE
( in meter) TEMP°C ( in meter)
1 EN1A 1516°C ---- 17 EN42 1470°C 30-40
2 EN3 1512°C 30-40 18 EN43 1493°C 30-40
3 EN5 1505°C 30-40 19 EN45/A 1466°C° 30-40
4 EN8 1502°C 30-40 20 EN47 1493°C 30-40
5 EN8D 1496°C 30-40 21 EN353 1512°C 30-40
6 EN8M 1491°C ----- 22 EN354 1510°C 30-40
7 EN9 1490°C 30-40 23 27C15 1505°C 30-40
8 EN14A 1502°C 30-40 24 37C15 1498°C 30-40
9 EN16 1505°C 30-40 25 25C8 1508°C 30-40
10 EN18 1499°C 30-40 26 30C8 1508°C 30-40
11 EN19 1500°C 30-40 27 35C8 1505°C 30-40
12 EN24 1498°C 30-40 28 40C8 1498°C 30-40
13 EN31 1451°C 30-40 29 45C8 1496°C 30-40
14 EN32 1517°C 30-40 30 50C8 1488°C 30-40
15 EN35 1507°C 30-40 31 55C8 1486°C 30-40
16 EN40 1485°C 30-40 32 C 15 1522°C 30-40

Remark –
 opening aluminum at LRF -0.060 ± 0.010, (during tapping time add al-notch bar -8-10 kg +
LRF Al wire added 80 ± 10.0. METER + Also before V.D in low carbon grade (c<0.25)
maintained Al % -0.045 ± 0.005, M.C Grade Al%-0.040 ± 0.005.
 In SS Grade/ free cutting /semi free cutting grade opening Al At LRF 0.025 ± 0.005 ,
(During tapping time add al notch bar – 8 - 10 kg.) if any requirement of aluminum from
customer side change the opening aluminum.
 Lifting time heat maintain Al% – minimum value as per planning +.005, Sulphur –
minimum value as per planning +0.005
 Above parameter decided as L.M Quantity -18.00 ± 1.00 MT
 Ca-Si wire maintains 1.65 ± 0.20 meter per MT of steel.
 Distribution: CCM

Sign
Designation HOD M.R
Date: 23 March 2021 PREPARED BY APPROVED BY
Page 2 of 4
 Doc No CH/SMS/09
Punjab General Industries Private Issue No. 00
Limited Faridabad Issue 01/02/2021
Date
Rev. No. 00
Grade Wise Liquids Temperature & Ca- Rev.
01/02/2021
Si /Al Wire/Sulphur Wire Chart Date
Page No. Page 3 of 4

Sr no Fe si-ca wire Sr no Fe si-ca wire

GRADE LIQ. TEMP°C GRADE LIQ. TEMP°C
( in meter ( in meter
1 C 20 1515°C 30-40 17 FE 510 1501°C 30-40
2 C 30 1505°C 30-40 18 FE 410 1507°C 30-40
3 C 35 1503°C 30-40 19 A 105 1540°C 30-40
4 C 40 145°C 30-40 20 34Cr4 1504°C 30-40
5 C 45 1494°C 30-40 21 40Cr4 1496°C 30-40
6 C 50 1488°C 30-40 22 41Cr4 1496°C 30-40
7 C 60 1485 30-40 23 40CrMo4 1496°C 30-40
8 C70S6 1480 30-40 24 42CrMo4 1497°C 30-40
9 CF 53 1490°C 30-40 25 51CrMoV4 1490°C 30-40
10 CK35 1504°C 30-40 26 50CrV4 1482°C 30-40
11 CK40 1500°C 30-40 27 55Si7 1472°C 30-40
12 CK45 1495°C 30-40 28 65Si7 1488 30-40
13 CL -I 1520°C 30-40 29 815M17 1512°C 30-40
14 CL-II 1515°C 30-40 30 25MoCr4 1510°C 30-40
15 CL-III 1508°C °C 30-40 31 16MnCr5 1515°C 30-40
16
CL-IV 1496°C 30-40 32 20MnCr5 1512°C
30-40
Remark - opening aluminium at LRF -0.060 ±0.010, (during tapping time add al-notch bar -8-10 kg+ at LRF Al wire added
80+/-10.0. METER + Also before V.D in low carbon grade (c < 0.25 ) maintained Al % - 0.045 ± 0.005, M.C Grade Al%-
0.040 ± 0.005,
In SS Grade/ free cutting /semi free cutting grade opening Al At LRF 0.025 ± 0.005 , (During tapping time add al notch
bar – 8 - 10 kg.) if any requirement of aluminium from customer side change the opening aluminium.
Lifting time heat maintain Al% – minimum value as per planning + 0.005, Sulphur – minimum value as per planning
+0.005
Above parameter decided as L.M Quantity -18 ± 1.00 MT
Ca-Si wire maintain 1.65 ± 0.20 meter per MT of steel.

Sign
Designation HOD M.R
Date: 23 March 2021 PREPARED BY APPROVED BY
Page 3 of 4
 Doc No CH/SMS/09
Punjab General Industries Private Issue No. 00
Limited Faridabad Issue 01/02/2021
Date
Rev. No. 00
Grade Wise Liquids Temperature & Ca- Rev.
01/02/2021
Si /Al Wire/Sulphur Wire Chart Date
Page No. Page 4 of 4

Sr no
GRADE LIQ. TEMP°C Fe si-ca wire ( in meter}
1 38XC 1492°C 30-40
2 27MNCRB5 1506 60-70
3 SA1036B 1504 30-40
4 SUP9 1486 30-40
5 SUP11A 1485 30-40
6 15B30 1507 30-40

Remark - opening aluminum at LRF -0.060 ± 0.010, (during tapping time add al-notch bar -8-10 kg+ at
LRF Al wire added 80 ± 10.0. METER + Also before V.D in low carbon grade (c<0.25) maintained Al
% -0.045 ± 0.005, M.C Grade Al%-0.040 ± 0.005,
In SS Grade/ free cutting /semi free cutting grade opening Al at LRF 0.025 ± 0.005, (During tapping
time add al notch bar-8-10 kg.) if any requirement of aluminum from customer side change the
opening aluminum.
Lifting time heat maintain Al% – minimum value as per planning +0.005, Sulphur – minimum value
as per planning + 0.005
Above parameter decided as L.M Quantity - 30.00 ± 3.00 MT
Ca-Si wire maintains 1.30 ± 0.10 meter per MT of steel.

Distribution : CCM

Sign
Designation HOD M.R
Date: 23 March 2021 PREPARED BY APPROVED BY
Page 4 of 4