WEL-1200 Operation Manual

瑋禮企業股份有限公司
TEL:886-4-23599850,23599851
FAX:886-4-23596625,23594485
E-MAIL: welead@ms17.hinet.net Web-site:www.welead.com
WORLDLY INDUSTRIAL CO., LTD.
Extraction coating laminating machine
OPERATION PANEL
Model :WEL Series
Address : No. 2, 7th Road, Taichung Industrial Park,
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TEL:886-4-23599850,23599851
FAX:886-4-23596625,23594485
Taichung City, Taiwan, R.O.C.

TEL : ( 04 ) 23599850 ·23599851
FAX : ( 04 ) 23596625 ·23584485
DIAGRAM OF MACHINE (Right)
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DIAGRAM OF MACHINE (Left)
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內容
CONTENTS
1. MAIN CONTROL STATION……………………………………………………… 4

1.1 MAIN ELECTRIC CONTROL BOX OPERATION
4
PANEL……………………
2. UNWIND UNIT………………………………………………………………… 7
2.1 UNWINDER CONTROL BOX OPERTION PANEL……………………………… 7
2.2 UNWINDER CONTROL BOX OPERATION PANEL…………………………… 9
3. ANCHOR COATING (AC) UNIT………………………………………………… 11
3.1 AC UNIT AND CONTROL BOX…………………………………………… 11
4. EXTRUSION UNIT……………………………………………………………… 17
4.1 EXTRUSION UNIT ……………………………………………………… 17
5. LAMINATING UNIT…………………………………………………………… 18
5.1 COOLING ROLLER………………………………………………………… 18
5.2 LAMINATING CONTROL BOX……………………………………………… 20
6. SANDWICH UNWINDER UNIT…………………………………………………… 22
6.1 SANDWICH UNWINDER CONTROL BOX OPERATION
22
PANEL………………
6.2 SANDWICH UNWINDER CONTROL BOX OPERATION
24
PANEL………………
7. OUTFFED UNIT………………………………………………………………… 26
7.1 OUTFFED UNIT AND POWDER SPRAYER PANEL………………………… 26
7.2 OUTFFED UNIT AND POWDER SPRAYER PANEL………………………… 27
8. REWINDER UNIT……………………………………………………………… 28
8.1 REWINDER CONTROL BOX FRONT OPERATION
28
PANEL……………………
8.2 REWINDER CONTROL BOX FRONT OPERATION
30
PANEL……………………
9. ELECTRIC CONTROL BOX……………………………………………………… 32
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9.1 ELECTRIC CONTROL BOX………………………………………………… 32
1. MAIN CONTROL STATION

1.1 MAIN ELECTRIC CONTROL BOX OPERATION PANEL
1 2 3 4 5 6 7 8
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NO. 名稱 NAME 說明 DESCRIPTIONS

1 控制電源指示燈電源開始啟動後此燈亮起
Power lamp Main power on indicator lamp.
2 押機啟動按下此鈕，押出機啟動
Extrusion stare Push the button , T-die of extrusion will stare.
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3 火車母後退押出機退回原位
Train reverse T-die extruder back to previous section.
4 人機介面監視操控版機械操作調控的畫面
PLC touch screen Whole machine touch screen type operation
panel (for setting the tension & other
parameter).
5 緊急停止按鈕緊急時壓下此按鈕,全機立刻停止運轉
Emergency stop In danger, push this button, machine will stop
at once.
6 連動按鈕整台機器互相串聯,同時運轉
Synchronized model action Synchronized mode push button.
7 主機啟動主機開始運轉
Main start Main start push button.
8 加速主機馬達加速
Speed up Push this button slightly, the impression rubber
roller will move a little up.
9 電源開關控制電源的開與關
Power on/off Star or stop for total mechanical energy.
10 押機停止按下此鈕，押出機停止
Extrusion stop Push the button , T-die of extrusion will stop.
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11 押出機停止鈕緊急時壓下此按鈕,押出機立刻停止運轉
Stop In danger, push this button,T-die extruder will
stop at once.
12 火車母前進押出機移至到冷卻裝置前
Train reverse T-die extruder come closed to cooling unit.
13 單動按鈕只有主機運轉
Single model action Single mode push button (only printing cylinder
is moving).
14 主機啟動主機開始運轉
Main start Main start push button.
15 減速主機馬達減速
Speed down Push this button, the impression rubber roller
will move downward.
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2. UNWIND UNIT
2.1 UNWINDER CONTROL BOX OPERATION PANEL
1 2 3
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1 接料輪壓力錶指示接料輪之壓力
Splice roller pressure Indicate the pressure for auto splicing.
gauge
2 張力控制器控制接料張力
Tension controller Control the splice tension.
3 接料輪壓力調整調整接料輪之壓力
Pressure regulator Adjust the pressure of splicing roller
4 放料馬達運轉開關壓下此按鈕時,給料馬達即開始運轉
Unwind switch On/off for unwind controller.
5 A 軸指示燈可作 AB 軸之切換
A-shaft Push this button, will change the unwind from A to
B & B to A.
6 主機停止按鈕壓下此按鈕時主機即停止運轉
Main stop button Push this button, for stop the machine.
7 主機啟動按鈕壓下此按鈕時主機即開始運轉
Main start button Push this button, the main motor will ready for
running.
8 齊邊器開關齊邊器之電源開關
E.P.C. Switch Power on/off for EPC.
9 齊邊器邊緣位置控制器
E.P.C. controller Edge position controller, used to control the edge
position of film.
10 逆轉按鈕旋轉馬達,控制材料定位之修正
Reverse button Turns unwinder shaft clockwise.
11 正轉按鈕旋轉馬達,控制印刷材料旋轉至定位
Forward button Turns unwinder shaft countclockwise.
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12 接料取消按鈕壓下此按鈕時即取消接料
Splice Stop button Not splice.
13 B 軸指示燈可作 AB 軸之切換
B-shaft lamp Push this button, A-shaft will change to B, or B to
A.
2. UNWIND UNIT
2.2 UNWINDER CONTROL BOX OPERATION PANEL
14 15 16 17
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14. 接料按此鈕使接料軸就定位
Splice button Push button, the shaft will get ready for splicing.
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15. 預備接料按鈕壓下此按鈕後,等待中的收料軸即開始準備接料

Pre-splice button Push the button will let shaft get ready for pre-
splicing with pre-driving system.
16. 放料圓週設定放料要設定圓週才能有預備力
Unwinder Unwinder supply need circumference setting ,has
circumference setting preparation strength.
17. 緊急停止危急時,按此鈕以停止機台運作
Emergency stop button Push button will stop the machine operation.
18. 工具箱放置工具
Tool box For store the tools.
19. 氣壓風源收料氣壓軸之空氣源接頭
Air connector Air is supplied by this connector.
20. 風槍氣壓軸充氣用
Air gun Fill air into rewind air shaft.
21. 固定式底座安裝收料台
Fixed base The base is fixed and support whole rewind unit.
22. 移動式給料台由 EPC 控制驅動器,使底座作左右移動
Unwind base The base will move right/leftward automatically
follow action of film with E.P.C. controller.
23. 氣壓軸心放置收料原料
Air shaft For hold the paper core onto the air shaft tightly.
24. 給料臂用於安裝給料軸
Arm of air shaft Support air shaft and make rotate.
3. ANCHOR COATING (AC) UNIT

3.1 AC UNIT AND CONTROL BOX
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1 2 3 4 5
6 7 8
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1 AC 壓輪壓力婊顯示 AC 壓輪壓力值
AC roller pressure Indicate the pressure of AC roller

gauge
2 AC 壓輪壓力調整調整 AC 壓輪的壓力
AC roller pressure Adjust the pressure of AC roller.
adjustment
3 出料張力錶顯示出料輪之壓力值
Outfeed tension Air pressure gauge for outfeed press roll.
gauge
4 AC 溫度控制控制和顯示熱風箱的溫度
AC electric heating Control and indicate the temperature of heating

oven.
switch
5 AC 電熱開關開啟並選擇一段或二段
AC temperature Start 2-step heating.
control
6 啟動啟動 AC 主機
Start Push this button down, the AC main motor will start
to running.
7 停止停止 AC 主機
Stop Push this button down, the AC main motor will stop
running.
8 AC 風箱開關開啟或關畢風箱門
AC blower switch AC blower door to open/close.
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10

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9 AC 壓輪上升壓下此按鈕後套, AC 壓輪即上升
AC roller up Push this button, the vertical AC roller will move

forward.
10 AC 壓輪下降壓下此按鈕後, AC 壓輪即下降
AC roller down Push this button, the vertical AC roller will move
reward.
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11
12
13
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11 刮刀壓力錶指示刮刀之壓力
Scrape pressure Indicate the pressure of Scrape.
gauge
12 刮刀壓力調整調整刮刀之壓力
Scrape pressure Adjust the pressure of Scrape.
regulator
13 刮刀上下刮刀上下移動
Scrape up/down Scrape will move up/down.
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4. EXTRUSION UNIT
4.1 EXTRUSION UNIT
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1 熱熔模頭請參考說明書
T-die extruder Please see detail for more information
5. LAMINATING UNIT
5.1 COOLING ROLLER
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2 4
5
3
6
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1 膠輪調整鈕調整膠輪
Expend roller Adjust expend laminating film.
adjustment
2 冷卻輪冷卻原料
Cooling steel roller Decrease temperature of laminating film.
3 冷卻輪入水口冷卻輪的入水口
Hose and connecter Hose and connecter for cooling assembly.
4 展開膠輪將原料展開
Expend roller Expend laminating film.
5 貼合輪貼合第一放及第二放料之原料
Silicon roller Control film steady when laminating.

6 冷卻輔助鋼輪冷卻原料
Auxiliary cooling steel Decrease temperature of laminating film.
roller
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5. LAMINATING UNIT
5.2 LAMINATING CONTROL BOX
8 9 10 11
12 13 14 15
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8 接料輪壓力錶壓力顯示
Splice roller pressure Indicate the pressure of splice roller.
gauge
9 入料輪壓力錶顯示入料輪之壓力值
Infeed roller pressure Air pressure gauge for infeed roller pressure.
gauge
10 冷卻輪輔助壓輪壓力錶顯示輔助冷卻壓輪之壓力。
Auxiliary cooling Indicate the pressure of auxiliary cooling
impression roller impression roller.
pressure gauge
11 冷卻鋼輪壓力錶表明冷卻鋼輪壓力。
Cooling steel roller Indicate the pressure of cooling roller.
pressure gauge
12 接料輪壓力調整調整至 3-4kg
Splicing roller pressure Adjust the pressure of splice roller.
adjustment
13 入料輪壓力調整調整引入輪之壓力
Infeed roller pressure Air pressure regulator for infeed roller pressure.
adjustment
14 冷卻輔助鋼輪壓力調整調整輔助冷卻鋼輪壓力。
Auxiliary cooling steel Adjust the pressure of auxiliary cooling roller.
roller pressure
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adjustment
15 貼合輪壓力調整調整貼合輪壓力
Laminating roller Adjust the laminating roller pressure.
pressure adjustment
6. SANDWICH UNWINDER UNIT

6.1 SANDWICH UNWINDER CONTROL BOX OPERATION PANEL
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1
2
3
4
5
6
7
8
9
10
11

1 A軸可作 A,B 軸之切換按鈕
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A-shaft Push the button, A-shaft will be rotated to supply

position.
2 預備接料按後接料座會緩緩下降
Pre-splice Push button the shaft will get ready for pre-splicing.
3 正轉旋轉馬達,控制印刷材料旋轉至定位
Forward Turns unwind shaft counterclockwise.
4 B 軸指示燈可作 A,B 軸之切換按鈕

B-shaft Push the button, B-shaft will be rotated to supply film
position.
5 張力復歸回到剛開始的啟始值
TENSION RESET To go back to begin number.
6 逆轉手動寸動方式
Reverse Push the button, the unwind shaft will rotate in
reverse direction.
7 接料接料壓輪下壓後緩緩上升復歸
Splice Push button the shaft will get ready for splicing.
8 接料取消接料動作未完成前之復歸
Splicing Cancel Cancel pre-splicing.
9 張力控制器運轉時切換至 AUTO,附操作說明書

Tension controller Set and control unwind tension of film.
10 充氣風槍氣壓軸充氣用
Air gun Fill air into rewind air shaft.
11 風源接頭風槍之風源
Air connector Air is supplied to this connector.
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7. OUTFFED UNIT
7.1 OUTFFED UNIT AND POWDER SPRAYER PANEL
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1 出料壓輪壓力錶指示引出輪之壓力值
Outfeed pressure roller Air pressure indicator for outfeed pressure roll.
gauge
2 出料壓輪壓力調整調整引出輪之壓力
Outfeed roll pressure Air pressure regulator for outfeed press roll.
adjustment
3 噴粉機控設備請參考說明書
Powder sprayer device Please see detail for more detail.
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7. OUTFFED UNIT
7.2 OUTFFED UNIT AND POWDER SPRAYER PANEL
4
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4 噴粉機控設備請參考說明書
Powder sprayer Please see detail for more detail.
device
8. REWINDER UNIT
8.1 REWINDER CONTROL BOX FRONT OPERATION PANEL
1 2 3
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4 5 6 7 8 9 10 11 12 13 14 15

1 接料輪壓力錶壓力顯示錶
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Splice roller pressure Indicate the pressure of splice roller.

gauge
2 張力控制器運轉時切換至 AUTO,附操作說明書
Tension controller Set and control unwind tension of film.
3 接料輪壓力調整調整至 3-4kg

Splice roller pressure Adjust the pressure of splice roller.
adjuster
4 A軸可作 A,B 軸之切換按鈕
A-shaft Push the button, A-shaft will be rotated to supply
position.
5 接料取消接料動作未完成前之復歸
Splicing Cancel Cancel pre-splicing.
6 正轉旋轉馬達,控制印刷材料旋轉至定位
Forward Turns unwind shaft counterclockwise.
7 逆轉手動寸動方式
Reverse Push the button, the unwind shaft will rotate in
reverse direction.
8 主機啟動按鈕啟動後可作加減速之功能
Main start Push this button, the main motor will start to rotate.
9 主機停止按鈕主機馬達停止轉動
Main stop Push the button, the main motor will stop.
10 加速主機馬達加速
Speed up Main motor speed up.
11 減速主機馬達減速
Speed down Main motor speed down.
12 出料壓輪關控制出料輪之開或關
Outfeed roll pressure Closed the outfeed press roll.

close
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13 出料壓輪開控制出料輪之開或關
Outfeed roll pressure Open the outfeed press roll.

open

14 B軸可作 A,B 軸之切換按鈕
B-shaft Push the button, B-shaft will be rotated to supply
film position.
15 出料馬達運轉開關壓下此按鈕時,出料馬達即開始運轉
Unwind switch On/off for unwind controller.
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8. REWINDER UNIT
8.2 REWINDER CONTROL BOX FRONT OPERATION PANEL
16 17 18
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19 20 21

16 緊急停止按鈕緊急時壓下此按鈕,全機立刻停止運轉
EM. Stop button Push button will stop the machine immediately.
17 預備接料按鈕壓下此按鈕後,等待中的收料軸即開始準備接料
Pre-splice button Push button will let shaft get ready for pre-splicing
with pre-driving system.
18 接料按鈕壓下此按鈕後,等待中的收料軸即開始接料
Splice button Push button will let shaft get ready for splicing.
19 充氣風槍氣壓軸充氣用
Air supply gun For fill air into rewind air shaft.
20 氣壓軸風源提供收料氣壓軸必要的壓縮空氣
Air resource Supplied air to air gun.
21 工具箱置放工具
Tool box Space to store everyday use tool.
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9. ELECTRIC CONTROL BOX

9.1 ELECTRIC CONTROL BOX
1 1
1 2 3 4 5 6 7 8 9 0 1
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1 1 1 15 16 17 1 1 2 2 2 2
2 3 4 (1) (1) (1) 8 9 0 1 2 3
(2) (2) (2)
(3) (3) (3)

1 壓出機 RPM 顯示壓出機 RPM
RPM for extruder Indicate electric current for extruder unit.
2 壓出機電流錶顯示壓出機電流
Extruder electric current Indicate electric current for extruder unit.
meter
3 貼合電流錶顯示貼合機電流
Laminating electric Indicate electric current for lamination unit.
current meter
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4 貼合輪轉速錶顯示貼合機轉速錶
Laminating roller PRM Indicate electric current for lamination unit.
meter
5 1~7 區 TIDE 電流錶顯示電流為 T-die(區域 1~7)
Area 1~7 T-die electric Indicate electric current for T-die Area 1~7.
current
6 頸部溫度控制控制頸部溫度
Connector section Control connector section temperature.
temperature control
7 轉接頭溫度控制控制轉接頭溫度
Connector temperature Control connector temperature.
control
8 頸部電流錶顯示頸部電流
Connector section Indicate connector section electric current.
electric current meter
9 轉接頭電流錶顯示轉接頭電流
Connector electric Indicate connector electric current.
current meter
10 1~5 區料管電流錶顯示料管電流 (區域 1~5)
Area 1~5 electric current Indicate electric current (Area 1~5).
meter
11 1~5 區料管溫度控制控制料管溫度(區域 1~5)
Area 1~5 temperature Control temperature (Area 1~5).
control
12 1~7 區 TIDE 溫度控制控制溫度為 TIDE (區域 1~7)
Tide temperature control Control temperature for TIDE Area 1~7.
(1st~7st zone)

13 NO1~NO7 T 帶電熱加熱器開關(開/關) 為 T-IDE NO1~NO7
NO1~NO7 T-IDE Heater switch ON/OFF for T-IDE NO1~NO7.
OFF/ON
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14 定時開關設定機器運行的時間
Timing switch Setting the mechanic running time.
15 (1)嘴唇電流錶顯示嘴唇電流
Lip-electric current Indicate Lip-electric current.
meter
(2)嘴唇電壓調整調整嘴唇電壓
Lip-electric pressure Adjustment Lip-electric pressure.
adjustment
(3)咀唇電熱咀唇電熱開關
Die lip OFF/ON Switch ON/OFF for Die lip.
16 (1)9 區 TIDE 電流錶顯示 9 區 TIDE 電流
Tide amp meter (9th Indicate TIDE the 9th zone current.
zone)
(2)9 區 TIDE 溫度控制控制溫度為 TIDE 區域 9
Tide temperature Control temperature for TIDE 9th zone.
control(9th zone)
(3)NO9 T 帶電熱 NO9 T 帶電熱開關
NO9 T-DIE OFF/ON Switch ON/OFF for TIDE NO9.
17 (1)8 區 TIDE 電流錶顯示 8 區 TIDE 電流
Tide amp meter (8th Indicate TIDE the 8th zone current.
zone)
(2)8 區 TIDE 溫度控制控制溫度為 TIDE 區域 8
Tide temperature Control temperature for TIDE 8th zone.
control(8th zone)
(3)NO8 T 帶電熱 NO8 T 帶電熱開關
NO8 T-DIE OFF/ON Switch ON/OFF for TIDE NO8.
43
TEL:886-4-23599850,23599851
FAX:886-4-23596625,23594485

18 頸部電熱頸部電熱開關
Neck OFF/ON Switch ON/OFF for neck.
19 模頭壓力錶顯示模頭壓力
Deckle rod pressure Indicate pressure for deckle rod.
gauge
20 模頭溫度錶顯示模頭溫度
Deckle rod temperature Indicate temperature for deckle rod.
meter
21 轉接電熱轉接電熱開關
Adaptor OFF/ON Switch ON/OFF for adaptor.
22 1~5 區料管風車開關 NO8 料管風車開關
Area-1~5 blower switch Switch ON/OFF for blower Area 1~5.
OFF/ON
23 1~5 區料管電熱 NO8 料管電熱開關
NO1~NO5 screw heat Switch ON/OFF for screw heat NO1~NO5.
OFF/ON
44
LE3000u
LPC EPC CPC Web guiding system + Watch EPC Web Guide System
MANUAL
EPC-u
LE3000
Position Watch Dog
Security Management
Independent wiring necessary

Separated form power lines.
Independent wiring necessary

Separated from power lines.
SR17
EA10K25-150
PHEIKUAN ELECTRONIC CO.,LTD.

LE3000u
ITEM NAME ITEM NO DESCRIPTION PAGE
EPC Web Guide System LE3000 Cover 0
EPC-u Type Sensor SR17A Simple instruction 1
More benefits from SR17-1 2
Controller CS12-1S1D Controller Panel 1 5
Controller CS12-1S1D Controller Panel 2 6
Controller CS12-1S1D System Setup 1 7
Controller CS12-1S1D Alarm and Security Management 8
Controller CS12-1S1D System Setup 2 9
Controller CS12-1S1D Watch Dog for web position 10
EPC-u Type Sensor SR17 Electrical and Dimensions 11
Controller CS12-1S1D Electrical and Dimensions 12
Actuator EA10K-50/100/150/200mm-12/25 Electrical and Position Process Unit 13
Actuator EA10K-50/100/150/200mm-12/25 Specification & Dimensions 14
Controller CS12-1S1D Wiring &Terminals of controller 15
Controller CS12-1S1D Dimensions of controller 16
Accessory Keypad/Micro adjuster/Cable Accessories 17
Install System How to install the Web Guide System 18
EPC-u Type Sensor SR17 Mode classification and application 19
Explanation of Error Message System Error message and trouble shooting 20
Certificate of test -1 SR17 CE 21
FACTORY DEFAULT-1 CS12-1S1D 21
Certificate of test -2 SR17 CE 22
FACTORY DEFAULT-2 CS12-1S1D 22
Certificate of test -1 CS12 CE 23
Certificate of test -2 CS12 CE 24

EPC-u Type Sensor EPC Web Guide System
SR17A Simple instruction
TOAD (Transparency–Opaque Auto Detector )

The sensors can be applied to all kinds of film Initial setting
(pattern) materials without any setting for the auto Indicates sensor grade (Material setting)
sensing “A” model [applicable in strong light
ambience]. Therefore:
1. Initial setting performed during installation is
enough for long-term use. |
2. When the sensor signal is abnormal, initial
setting must be performed again to correct
internal data.
3. The only requirement for maintenance is regular
cleaning of dust and grease on the infrared
windows.
4. All internal data retention are over 40 years.
Indicates / Select Select insensitive zone
Sensitization MODE (tolerance) [operate with +/-]
Initial (Environment) setting for the SR17A sensor : 1. 0.05mm

1. Remove materials completely from the sensing area. 2. 0.10mm
2. Clean the infrared windows. 3. 0.15mm ＊
3. Press | to implement initial (environment) setting.(2 seconds.) 4. 0.20mm
4. The process is now complete for “A” mode. 5. 0.90mm
Default setting : 0.15mm
＊ Appears indicating Sensor’s need for continuous material
setting (N, F, T are non-auto sensing modes.)
5. Bring materials completely into the sensing area. Sensing area

6. Press | to implement material setting. Infrared windows
(2 seconds). should be kept clean
7. The process is now complete for N, F, T modes.
2 Initial setting 4 Material setting (For N.F.T modes only).
1 Remove materials from 3 Materials into the sensing

the sensing area. area.
＊Indicates that an error has occurred during the

setting process or the sensor is damaged.
Grade 3 Configuration Grades 4-9 configuration

Grade indication: (insensitive zone limited to 0.90mm) (selectable insensitive zone
0.05mm ~0.90mm)
Sensing mode: Auto sensing model (TOAD) N, F ,T are non-auto

sensing modes
Insensitive zone :
(tolerance)
0.05mm 0.10mm 0.15mm 0.20mm 0.90mm +/-
MANUAL 1 2 D2004/6/1-43926 8988110 1/26

EPC Web Guide System
More benefits from SR17-1
Unwind and Rewind Smoothly
Sensor SR17 is provided with conditions of high speed, high precision

and high stability. It enables TOAD having the powerful function, making
it available for automatic application in omni directional materials.
If the lace patterns of processed materials vary in such a changes quickly.
The effects of precision and stability at material processing speed
ranging from stay-still 00M up to 900M/min are incomparable.
Sensor SR17A is the most

OP
Trans P film applicable when the precision is
paren
cy 95 % fixed at 4.
Precision
Sensing mode A (TOAD)
2/26 MANUAL 2 1 D2004/6/1-43926 5239723

Sensor sr17 is provided with conditions of high speed, high precision

and high stability. It enables TOAD having the powerful function, making
it available for automatic application in omni directional materials.
If the processed materials are such diversified in rolls...
The effects of precision and stability at material processing speed
ranging from stay-still 00M up to 900M/min are all the same superior.
OP
Trans P film Sensor SR17A is applicable
paren
cy 9 5% whichever the precision is
chosen from 1 to 5.
Laser
Polym film
Trans er pap
paren er
cy 0~9 Precision
5%
Trans
par
Trans ent film gla
paren s
cy 95% s
Copp Sensing mode A (TOAD)

Trans er foil
paren
cy 0%
Trans Grid
paren
cy 85
%
Coat
Trans
pare
60%~9 ncy
5%
MANUAL 3 1 D2004/6/1-43926 8101749 3/26

If the processed materials are as opaque as copper foil, polymer paper,

etc...
The effects of precision and stability at material processing speed ranging
from stay-still 00M up to 900M/min go beyond imagination.
※The Strong recommendation

is to Choose sensor SR17N
Trans
p arenc
y: 0%
Coppe Choosing sensor

r foil
sensing mode “N”
Decuple stabilizing
and powerful resistance to the
dust and ambient temperature.
Sensor SR17N is applicable whichever

precision is chosen from 1 to 5.
Coppe
r foil
Trans
paren
c y: 0%
Precision
Polym
er pap
er
Trans
paren
c y: 0%
4/26 MANUAL 4 1 D2004/6/1-43926 4619735

Controller EPC Web Guide System
CS12-1S1D Controller Panel 1
Watch dog is started

1 2 3 4 P 5 6 7 8
GAIN
SR18 Sensor only

- + LPC signal gain
AUTO RETURN
Running Actuator automatic return
MANU
to positioning
Left Right
( 0.5mm each time pressed lightly ) (0.5mm each time pressed lightly)
2.Position of actuator 3.Position fixed 4.LPC SR18 only 6.Internal temperature

1.Sensor connection normal when watch dog of controller
is started 5.Fans started
9.Watch dog is
7.Actuator
EPCu G80% 42℃ started
Full length
L150 0 5 0.0mm M050 | 02 |

8.LS1 10.Range for
LS2 watch dog
SYS GO - + LIMIT
F1.System setting F6. Starts or Release watch dog

F2.Setting of actuator’s position F4,5.Setting of watch dog range
F1 F2 F3 F4 F5 F6
Manager option
R EXIT
Slave
Reset button Alarm Buzzer Exit button
1.Connection of sensor : LPC, EPC and EPCu indicate normal connection of

sensor while XXX indicates that the sensor is
disconnected.
2.Position of actuator : Indicates present position of the display machine.
3.Position of Watch dog : When the function of range monitoring (F6) is initiated,
values are promptly updated and memories are stored.
4.LPC signal gain : Only for use with SR18 LPC/EPC SENSOR.
5.Fans started : When internal temperature of the controller reaches
45。C, the double fans start to work to dispel heat. When
。
temperature drops down to 43 C, double fans switch
off.
6.Internal temperature of controller : Indicates internal temperature of controller.
7.Total length of actuator : The system will read data about the total length of the
actuator as it starts to operate. Since the data is
determined by the signal point of the internal LS2 of
actuator, be careful handing LS2, S1 (LS1 is zero point
signal available for rectification.)
MANUAL 5 1 D2004/6/1-43926 441400 5/26

CS12-1S1D Controller Panel 2
8.LS2 LS1 : Limit switches of actuator, which provides a guarantee of

operation safety (LS2) as well as data about the actuator’s
length and confirmation of the position of the zero point (LS1).
9.Indication of border : “| |”indicates that the actuator’s border limit (Watch Dog)
function has been enabled while ”. .” indicates that Watch
Dog has been released.
10.Setting of watch dog range : -/+ sets the range of actuator’s displacement, i. e. 01mm ~
20mm, on the right and left with tolerance value of +/- 0.5mm
F1.System Setting : sets actuator’s response speed, alarm function, EPCu

sensor’s direction, administrator’s password, etc. For
details please refer to the section of “System Setting -1 “.
F2.Setting of actuator’s position : 1. Sets fast-return position (tolerance 0.5mm) and stores it
after execution.
2. Return to zero point when necessary for rectification of
the actuator’s position.
F4,5.Setting of range : -/+ sets the range of actuator’s displacement, i. e. 01mm ~
20mm on the right or left, with an error value +/-0.5mm
*This function is available only for manual mode.*
F6.Starts watch dog : “| |”indicates actuator watch dog is enabled while “. .”
( WATCH DOG ) indicates release of the watch dog (Disabled).
＊This function requires auto mode and is initiated only

when the Sensor’s signal is exactly in the web. Upon
refresh, the value of the position will be viewed as
reference point for watch dog by the system and stored.
For example, M050 |03| indicates that the position of
the machine is 50mm and only +/- 3mm
displacement is permitted (Tolerance +/-0.5mm ), beyond
which the system will provide some information and
methods.
For detailed explanation please refer to the section of
“ System Setting-1”
＊The watch dog can be disabled at any time*
Administrator’s option : F1 F2 F3 may be controlled by password. For detailed explanation please

refer to the section of “system setting –1”
Reset button : 1. As a hidden button, the key can be pressed when the system needs to re-read
data about the actuator’s full length.
2. When the system failures shut down because of operations failure, the pressing
the key will refresh data after trouble – shooting.
Exit button : This key can be used to exit after entering “system Setting”.
6/26 MANUAL 6 1 D2004/6/1-43926 5467602

CS12-1S1D System Setup 1
EPCu G80% 42℃
L150 0 5 0.0mm M050 | 02 |
SYS GO - + LIMIT
System setting
F1
Flow chart for system setting:

1.ACTUATOR START CURVE
2.ACTUATOR SPEED
F1 F2
-
F3
+
F4
3.FINE-TUNING STABILIZER Down UP Change Value
4.RY2 OUT- WITH ACTUATOR LIMIT SW

F1 F2 F3 F4
5.RY2 OUT-WHEN OVER BORDER Enable Disable
6.PAUSE - WHEN OVER BORDER EXIT WITH SAVE OR DISCARD?

Save Discard
7.CLEAR OCCUR-IN BORDER F3 F4
*In case of unusual information the system
will demand storage
Press F4 to Discard and the information will
8.INCH SHIFT 0.5mm
be restored.
9.EPC-u SENSOR INVERT

EXIT
10.CHANGE MANU DIRECTION Slave
11.SECURITY Exit from system setting
NEW PASSWORD : # # # #
VERSION Ver 1-1
英文字幕
MANUAL 7 1 D2004/6/1-43926 9420674 7/26

CS12-1S1D Alarm and Security Management
F1 System
1. ACTUATOR START CURVE : Cooperation of sensor signal intensity and motor
startup speed under auto mode, the setup default
value(6)
2. ACTUATOR SPEED : Intensity of motor output under in auto mode, the
setup default value (6)
3. FINE-TUNING STABILIZER : Fine-tuning stabilizer have to match up the sensor
SR17 tolerance “1” or tolerance “2”.
4. RY2 OUT WITH ACTUATOR SW : Signal output by Relay2 and S2 occurs when
actuator LS1 or LS2 limit switches is touched.
5. RY2 OUT – WHEN OVER BORDER : Signal output by Relay2 and S2 occurs when
actuator position exceeds its preset limits ( Watch
dog range ) during auto mode.
6. PAUES – WHEN OVER BORDER : Actuator will be temporarily suspended when the
actuator position exceeds its preset limits ( Watch
dog rang ) during auto range.
7. CLEAR OCCCUR – IN BORDER : During auto mode, once the actuator has exceeds
its preset limits, and the alarm has been activated,
but the actuator has subsequently returned within
its limits, the alarm and signal output will be
de-activated.
8. INCH SHIFT 0.5mm
9. EPC-u INVERT : U Type EPC sensor SR17 must be in its properly
adjusted direction in order to coordinate with the
system.
As for the LPC/EPC sensor SR18, the system will
automatically determine its direction on completion
of auto setting.
10. CHANGE MANU DIRECTION : During manual mode, this function may be adjusted
to give the operator smoother, more sensitive
command and coordination of the machine.
11. SECURITY : Upon enabled this function, password control takes
effect. F1 F2 F3 can be entered only with password.
＊ New password : # # # #. Remember the new password you entered, which will go into effect
after item 10 is enabled.
The setup default value is “ 1234 ” . F1 F2 F3 system management can be entered only with the
password after exit from this screen and enabled item 10.
＊ In case of loss of password, press lightly on terminals 18# and 22# ( on the back of controller ).
The system will relinquish password control for a while and permit users to enter it for password
change or disabled security ( item 10 ).,
8/26 MANUAL 8 1 D2004/6/1-43926 8428614

CS12-1S1D System Setup 2
SYS GO - + LIMIT
Setting of actuator’s position

F2
L024mm Sets actuator’s return positioning point
GO - + ORG
F1 F3 F4 F6
Startup Original position
F2 GO
Setting of actuator’s original point and return positioning value :
1. Press F6 key (zero set point) and the actuator move back to the zero set point L000mm, while
while symbol ”[“ appears on the main screen. The position of the zero set point is determined
by LS1.
2. By pressing F3 or F4 the return positioning point of actuator can be adjusted promptly. Also
the value of the return positioning point can be stored only if F1 is pressed for star up.
MANUAL 9 1 D2004/6/1-43926 88877 9/26

CS12-1S1D Watch Dog for web position
ONE TOUCH
Watchdog
The Importance of LPC/EPC Web Position Monitoring (Watch dog)

The CS12 controller and EA10K actuator series provide the function of position monitoring required
by these industries. By using them, you can obtain the positions of materials through a ONE TOUCH
operation, while enabling or disabling the monitoring function at the same time. With the function of
position monitoring enabled, the CS12 controller provides control signals for the following conditions
from which the Administrator can choose:
3 Options:
1. In case of abnormal shifting (beyond the set range), the normal open contact of Relay 2 is
closed for status manipulation by the electrical system.
2. In case of abnormal shifting (beyond the set range), operation of the EPC Actuator is stopped
automatically.
3. When the machine returns to the preset range, the contact output and alarm of Relay 2 are
released automatically and monitoring mode resumes.
The CS12 controller produces an alarm sound for abnormal shifting only if the monitoring
function is enabled, without above 3 functions being set.
Application examples and task assignments for EPC Application examples and task assignment for EPC
position management (Watchdog), slitting machines position management (Watchdog) for coating
and bag-maker machines: machines and laminator machines:
System electrical operator: System electrical operator:
Relay 2 is connected by an electrical operator to the Relay 2 is connected by an electrical operator to the
control system of the machine for emergency control system of the machine for emergency
shutdown, alarm output and production recording. shutdown, alarm output and production recording.
Production line supervisor: Production line supervisor:

1. Set the shifting value +/-3mm (depending on the 1. Set the shifting value +/-3mm.
ability of material to curl). 2. With the 4th system item "ˇ", Relay 2 function is
2. With the 4th system item "ˇ", Relay 2 function is enabled.
enabled. 3. With the 5th system item "ㄨ", alarm messages are
3. With the 5th system item "ˇ", EPC is halted produced without stopping the EPC actuator when
automatically when station shifting exceeds +/-3mm, station shifting exceeds +/-3mm.
so that loss can be reduced during material slitting. 4. With the 6th system item "ˇ", the alarm is released
4. With the 6th system item "ˇ", the alarm is released automatically from the Controller when the station
automatically from the Controller when the station returns to its normal position.
returns to its normal position. 5. Return to main controller screen and run the
5. Return to the main controller screen and run the sensor’s line or edge tracing so that the
sensor’s line or edge tracing, so that printing printing line or material edge is in the normal
line or material edge is in the normal position. position.
User: User:
1. Run line or edge tracing so that printing line or 1. Run line or edge tracing so that printing line
material edge is in normal position. or material edge is in the normal position
2. Press F6 to locate a correct position for the 2. Press F6 to locate a correct position for controller
Controller ( while displaying position data such as (while displaying position data such as 075 = 75mm).
3. System begins to operate.
075 = 75mm ).
3. System begins to operate.
10/26 MANUAL 10 1 D2004/6/1-43926 4149526

SR17 Electrical and Dimensions
Application : Edge detection

Power : DC12V ~16V 300mA
Gap : 30mm
Light source : Semi-conductor infrared light source (Maintenance free)
Sensitivity adjustment : Automatic setting
Insensitive strip : + / - 0.05 , 0.10 , 0.15 , 0.20 ,0.90 /mm
Input/output signal : Digital serial transmission, effective distance Max:10 meters of cable
Transmission Protocol : PKnet
Transmission line : 9 PIN D SUB including noise shielding
Casting material : Aluminum die cast.
Operation temperature : 0。C ~ + 50。 C
Storage temperature : -5。C ~ + 60。C
Light interference Resistance : sunshine above 10,000Lux,fluorescent lamplight above 3,000Lux
Weight : 550g (excluding holder base)
Wear ability parts : None
Maintenance : Keep the glass lens clean and tixed the sensor firm and free from
shaking. Do not subject to heavy impact.
Suggestion :
Dust can be removed through preset air holes to reduce radiant heat in the environment
1. Air flow : 10L/Max
2. Standard value of filtration : Below 10um
3. Relative humidity : Below 50%
4. Related equipment-combination of filter, oil-water separator and pressure control
valve.
1/2PT
1/2PT Pressure control valve
60 80
Breeze 40 100
20 120 Air Compressor

0 140
150
Air flow:10L/Max
Filter
Standard of filtration:below 10um
MANUAL 11 1 D2004/6/1-43926 1115077 11/26

CS12-1S1D Electrical and Dimensions
Power : AC100V~240V 50 / 60 Hz Switching Power

Power Consumption : 25VA ~100VA
Motor output : PWM DC24V output
Output protection : In the following cases the system will turn off automatically :
1. Output short circuit
2. Motor power lines + / - opposite connection
3. Obstruction of machine’s movement, unable to move smoothly.
4. Temperature reaches 75。C
Input/output signal : Sensor signal ---- Serial transmission PKnet protocol.
Position data ---- Serial transmission PKnet protocol.
Limit switch ---- I / O H / L.
Heat dissipation fan : Twin fans turn on at 45。C and off at 42。C.
I/O Signal : Hi = +5V ~ + 24V Low = < 0.7V
Fuse : 3A / 250V
Casing : Aluminum die cast
Motor cable : 0.3mm 2 x 10 C MAX : 20 meters long, independent wiring is
required, and must be separated from AC power lines.
e
ac
erf
270
int
n
tio
EPC Controller
CS-12E
era
185
INVERT
Economical
Option
Op
(side view)
260
Imbed type ce
rfa
177
te
Bore a hole in
ion
e rat
Op
Option
132
(vertical view)
Ø4.5x4
189
199
257.5 135.5
269.5
12/26 MANUAL 12 1 D2004/6/1-43926 8674678

Actuator EPC Web Guide System
EA10K-50/100/150/200mm-12/25 Electrical and Position Process Unit
Position data processing unit
Position data processing unit :
Application:
The unit takes charge of tasks such as independent calculation, transmission
and storage of position data, mileage record, etc. Contents of information
also include customer name, bar code, manufacturing date, shipment date,
historical mileage and so on.
Electrical characteristics:
Power : DC12V / 50mA
Encoder : close type magnetic induction A.B phase signal
generator.
Coding length : 250mm Max
Coding resolution : 0.5mm
Zero set point : LS1=“L”
Total length : LS2=“L”
Mileage record : 5million kilometers.
Data storage : over 50 years.
Data transmission : PKnet serial transmission protocol.
Transmission distance : 20 meters Max, must be kept separate from power
lines (such as AC110V ~ 480V).
EMI : within 20cm of the signal generator, keep intensity of EMI
lower than 5000 Gs.
*Do not dismantle components and parts without approval, so as to

maintain reliability of data as well as safety of the system*
Position data processing unit
The location of the

rectification brush
must be kept dry.
Relative humidity or oil
Signal generator gas should not
surpass 60%.
within 20cm of the signal generator, keep
intensity of EMI lower than 5000 Gs.
MANUAL 13 1 D2004/6/1-43926 9537607 13/26

Actuator EPC Web Guide System
EA10K-50/100/150/200mm-12/25 Specification & Dimensions
Electrical characteristics : M
GND
Driving power : DC motor 24V Release
Ball screw precision : 0.05mm 1 2 3 LS1
Thread pitch : 4mm 4 5 6 7

LS2
NC
9 GND
8 10
+12V 100mA DATE1 DATE2

DC POWER
SOURCE
95
Location of full length Zero point
70
LS1 Limit sw
57 LS2 Limit sw Nonadjustable
Adjustable
2x 13.5
13
60
4x 11 80 Data processing unit

105
Item No : EA10K-150-SP 13
Stroke : 180mm~120mm
(Default 150mm)
Weight : 7.5 Kg
30
SP Speed Force Stroke 33

12 12mm/Sec 240 Kg 150mm 123 95 Encoder
25 25mm/Sec 150 Kg 150mm Stroke 150 = min435 ~ max585 120
Stroke 180 = min435 ~ max615 201
min636 ~ max816
Data processing unit
13
Item No : EA10K - 100 - SP

Stroke : 100mm~90mm
(Default 100mm)
30
Weight : 6.8 Kg 33
95 Encoder
SP Speed Force Stroke 123 120
12 12mm/Sec 240 Kg 100mm min334 ~ max434 (Stroke 100) 171
25 25mm/Sec 150 Kg 100mm min506 ~ max606
Data processing unit
13
Item No : EA10K - 50 - SP
Stroke : 50mm (Fixed 50mm)
30
Weight : 6.5 Kg
SP Speed Force Stroke 33
95
12 12mm/Sec 240 Kg 50 mm Encoder
123
120
25 25mm/Sec 150 Kg 50 mm min284 ~ max334 (Stroke 50) 171
min455 ~ max505
14/26 MANUAL 14 1 D2004/6/1-43926 8961276

CS12-1S1D Wiring &Terminals of controller
24 NC
23 NC
CS12-1S1D POWER ERR M/S OUT1 OUT2 OUT3 OUT4
22 Temporary
release of LOGIC SIGNAL OUTPUT
WITH Ry1 Ry2
password control RS-232
NOTE: S1 S2
21 Actuator limit VCC
switch LS2
NPN OUT
position of length 12V 10mA
20 Actuator limit
switch. LS1
Position of zero
point 24
19 NC 23 KEYPAD
18 Ground 22 UNLOCK
17 Output +12V DC 21 LS2
100mA 20 LS1 Remote
16 External 19 LSC keypad
Auto/Manual 18 GND With sensor
Symbol "Ì” will 17 +12 VDC EPC-u
appear on LCD 16 AUTO/MANU model:SR17.
during use 15 MANU
15 External manual 14 MANU
switch ”Right” 13 SENSOR-B*
14 External manual 12 OFF OUT*
switch ”Left” 11 AUTO LED
13 NC 10 CENTER LED*
12 NC 9 RETURN
11 Indication of 8 S2
external 7 ACTUATOR SENSOR
S1
operation 6 GND
10 NC 5 +12 VDC 3 2 1
9 External 4
7
10
6
9
5
8
4
Sensor input
Ry2 LPC SR18
returning to 3
position 2 EPC-u SR17
Ry1
8 NPN Logic signal 1
output Ry1 Ry2 CON PHEI KUAN
synchronized MAX 24V 1A Electronic Co.,Ltd.
* NOT AVAILABLE FOR THIS VERSION. Taiwan Taipei
with RY2
7 NPN Logic signal 4 Relay 2 contact output, used for general EA10 K series
information, can be set by the system.
output actuators installed with
3 Relay 2 contact output, used for general
synchronized information, can be set by the system. the function of position
with RY1 2 Relay 1 contact output, used for emergency counter.
6 Ground system shut down, can be set by the system
5 Output +12V DC 1 Relay 1 contact output, used for emergency
system shut down, can be set by the system.
100mA
MANUAL 15 1 D2004/6/1-43926 8914374 15/26

CS12-1S1D Dimensions of controller
185
175
13 258 6
131.5
5
270
Power Input
I. Figure of openings on machine walls II. Figure of controller installation
260
177
Plate thickness must smaller than 20
298.5
280.5 9
21.87
45.07
5
218.03
123.74
80
230.07
Ø4.5x4
189
199
257.5 135.5
269.5
16/26 MANUAL 16 1 D2004/6/1-43926 8140571

Accessory EPC Web Guide System
Keypad/Micro adjuster/Cable Accessories
Remote Keypad (shield interference immunity) – Option

Application: Link with EPC Web guide system , only combined with sensor
SR17. 9 PIN D-SUB connector
Weight: 95g
7.5
99
AUT POWE
EP
O R
15
C
REMOTE
KEYPAD
AUT
O
MAN
4.5 U SETU
P
98.5
55
MODE SENSITIVI
85
L TY
TOLERAN GROU
CE P
MODEL:PD
17PHEI TAIWA
KUAN N
5
5.5 34.2 25
Micro adjuster–Standard
application: Hold on sensor of SR17
material: aluminium alloy, anodization
Weight: 560g
ø42
M6X1
65
□25.6
10 45
8
10
102
20
45
27
66
ø8
7 70 16
25.5 93
7PIN motor cable -Standard D-SUB cable -Standard

Metal round plug UL #2464 STYLE 28A WG D-SUB
1.8m ( option ) connector suitable for global standard
3m ( default ) 1.8m ( option )
5m ( option ) 3m ( default )
10m ( option ) 5m ( option )
10m ( option )
20m ( option )
MANUAL 17 1 D2004/6/1-43926 3498941 17/26

Install EPC Web Guide System
System How to install the Web Guide System
Installation information : Examples of installation positions

1.Please notice the relationship of the HOLDER
Station – sensor – holder - roller A - LPC SENSOR
E03-3
HOLDER E03-2
roller B, and machine. SR18
2.The unwind sensor must close to 1

Unwind
roller A as possible.
3.The holder must be fixed firmly for Station
keeping the accuracy. Roller A
Roller B
4.Roller A and roller B : ACTUATOR MACHINE
Linear Ball Bearing
Suggest to use the high frictional
coefficient material for roller B such
as rubber or cork or PU. U TYPE
2 Unwind EPC SENSOR
HOLDER E03-2
SR17A
5.Note the phenomenon of air flow
fluctuation when line velocity Station
exceeds 150m. It is suggested that V Roller A
type air discharging grooves be Roller B
engraved on rollers to ensure Bearing Steel Wheel ACTUATOR MACHINE
effective EPC servo positioning.

HOLDER HOLDER E03-3
Moves as web rewinding
6.The optimum station is using the E03-3
station moves
linear ball bearing or bearing steel LPC SENSOR
SR18
wheel of which the frictional
Rewind
coefficient will influence directly the
accuracy and loading of the station. 3 Station
Roller A
Roller B
MACHINE No obstacle in ACTUATOR

this 20cm area
HOLDER E03-2
Moves as web rewinding
U TYPE Station moves
EPC SENSOR
SR17A Rewind
4 Station
Roller A
Roller B
MACHINE ACTUATOR
Central Pivot HOLDER E03-2

Roller A
5 Unwind
U TYPE
Rewind
Supporter EPC SENSOR
SR17A
Actuator
Roller B
MACHINE
18/26 MANUAL 18 1 D2004/6/1-43926 4878964

SR17 Mode classification and application
TOAD (Transparency – Opaque Auto Detector)
SR17
MODE-A : * Setting of sensitivity is required only one time when where necessary (setting of
environment (Initial) )
* Transparency of material can be detected and modified automatically (TOAD).
* When graphic irregularity appears in the printing corresponding optimized values
will be detected by automatic adjustment of the sense system to guarantee the
stability of EPC positioning.
* Applicable to materials with complicated and easily changeable transparency.
MODE-N : * During setting of sensitivity, be sure to complete the following two steps setting of
the environment (Initial) and the setting of material.
* Enhanced resistance to dust and temperature with set values immune from
variation of materials.
* Applicable to any material with stable transparency (transparent film, mesh,
non-woven , fabric, paper, etc.).
MODE-F : * For the setting of sensitivity the following two steps must be completed setting of
the environment (Initial) and setting of the material.
* Enhanced resistance to dust and temperature. Definite edge position and
reinforced environmental resistance will be achieved upon completion of setting.
* Applicable only to semi-transparent and opaque materials in dust-filled
environments.
MODE-T : * Setting of sensitivity the following two steps must be completed in setting of the
environment (Initial) and the setting of the material.
* Quick response and sharp performance curve.
* Applicable in environments with good material conditions and mechanical features.
* Applicable only to materials with stable transparency (transparent film, mesh,
non-woven , fabrics, paper, etc. ).
Meaning of sensor grade:
1- For manufacturing, 2- For demo, 3- A5 class, 4- A class, 5- N5 class,
6- N class, 7- NP class, 8- F class, 9- FP class
GRADE
1 2 3 4 5 6 7 8 9
FEATURE
MODE
FACTORY DEMO SR17-A5 SR17-A SR17-N5 SR17-N SR17-NP SR17-F SR17-FP
MODE “A” “A5” are
Automatic sensing and
adjustment itself by materials
Remote setting provided
5-section selection of
Limited only Limited only
insensitive zone
(tolerance) to +/- 0.90mm to +/- 0.90mm
Must be set according to
specific materials
9 Groups of data memory
Powerful penetration into rough

,
edges, Enhanced. Resistance to
dust and temperature. .
Mode selectable A A A、N A、N A、N A、N、F、T A、N、F、T
MANUAL 19 1 D2004/6/1-43926 4716555 19/26

Explanation of Error Mess EPC Web Guide System
System Error message and trouble shooting
Error message:
System off on account of the temperature being too high…
The system itself will turn off and send alarm information if the internal
。
temperature of controller exceeds 75 C. Excessively high temperature
may have been caused by “bad strain”, “loose screws on the actuator”,
“horizontal tilt of the material platform”, ”impeded track glide” or “curing
of the material in waves”, all of which result in long-tem hunting of the
material platform from continuous hunting , as the situation will also
cause damage to the actuator, as well as bad quality to products made of
the material.
When the sensor disconnects, shut down and check the system…
When sensor is disconnected or failed, the LCD screen will Display “XXX”.
Error message will show up itself if the sensor setting is performed at the
time.
Setting fails. Pease adjust focal distance or angle and try again…
During LPC setting, the error message will appear in the absence of
correct information about printing color or film polish. If so, pay attention
to the collocation of “focal distance” and “Front/Back Tilt Angle”. The face
side is not allowed to tilt. Keep material from sliding. There are
ever-changing collocations of printing color and polish from various
materials. Some of them may prove to be difficult to obtain. Coordination
of adjustment of “Focal distance“ and “angle” is necessary to achieve the
best color difference data.
System shut down on account of motor line “short circuit”…
System shut down on account of motor +/- lines in reverse connection…

In these two cases the device can be restarted only after repair of lines
between the controller and motor or clearing away of carbon deposit in the
motor.
Movement of machine impeded >> Please check for 1. carbons deposit in the
motor, 2. cable in bad, condition in
reverse connection or pathway hindered,
the latter being a serious error…
Please deal with error messages arising from impeded movement of the
machine according to trips mentioned above.
20/26 MANUAL 20 1 D2004/6/1-43926 6742411

FACTORY DEFAULT-1 EPC Web Guide System
CS12-1S1D
一、SYSTEM：
6 1. ACTUATOR START CURVE

FACTORY DEFAULT：6
▲ ▼ - +
6 2. ACUATOR SPEED
FACTORY DEFAULT： 6
▲ ▼ - +
ˇ3. FINE-TUNING STABILIZER

FACTORY DEFAULT：ˇ
▲ ▼ ˇ X
X 4. RY2 OUT-WITH ACTUATOR LIMIT SW

FACTORY DEFAULT：X
▲ ▼ ˇ X
X 5. RY2 OUT-WHEN OVER BORDER

FACTORY DEFAULT：X
▲ ▼ ˇ X
X 6. PAUSE-WHEN OVER BORDER

FACTORY DEFAULT：X
▲ ▼ ˇ X
ˇ7. CLEAR OCCUR-IN BORDER

▲ ▼ ˇ X
ˇ8. INCH SHIFT 0.5mm

▲ ▼ ˇ X
X 9. EPC-u SENSOR INVERT

FACTORY DEFAULT：X
▲ ▼ ˇ X
X 10. CHANGE MANU DIRECTION

FACTORY DEFAULT：X
▲ ▼ ˇ X
MANUAL 21 1 D2004/6/1-43926 1005473 21/26

Certificate of test -1 EPC Web Guide System
SR17 CE
22/26 MANUAL 21 1 D2004/6/1-43926 4384322

SR17 CE
MANUAL 22 1 D2004/6/1-43926 2792281 23/26

FACTORY DEFAULT-2 EPC Web Guide System
CS12-1S1D
X 11. SECURITY
FACTORY DEFAULT ：X
▲ ▼ ˇ X
12. NEW PASSWORD： # # # #

FACTORY DEFAULT：1,2,3,4
▲ ▼ 1 2 3 4
13. VERSION Ver 1-1

FACTORY DEFAULT： NONE
x 14. 英文字幕
FACTORY DEFAULT：X
▲ ▼ ˇ X
二、GO：
L075 Set actuator’s return positioning point

FACTORY DEFAULT：
GO - + ORG
THE DEFAULT IS HALF OF
ACTUATOR STROKE
EX.STROKE : 150mm
POSITION : 75mm
STROKE : 100mm
POSITION : 50mm
24/26 MANUAL 22 1 D2004/6/1-43926 9261836

CS12 CE
MANUAL 23 1 D2004/6/1-43926 2349592 25/26

CS12 CE
26/26 MANUAL 24 1 D2004/6/1-43926 7073197

飛管電子股份有限公司
E-mail:pheikuan@ms5.hinet.net
http://www.pheikuan.com.tw
TEL:886-2-29620335
FAX:886-2-29535681
地址: 台北縣板橋市國泰街75巷28弄90號1F

WEL-1200 Operation Manual

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WEL-1200 Operation Manual

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瑋禮企業股份有限公司

WORLDLY INDUSTRIAL CO., LTD.

Extraction coating laminating machine

Address : No. 2, 7th Road, Taichung Industrial Park,

Taichung City, Taiwan, R.O.C.

DIAGRAM OF MACHINE (Right)

DIAGRAM OF MACHINE (Left)

1. MAIN CONTROL STATION……………………………………………………… 4

9.1 ELECTRIC CONTROL BOX………………………………………………… 32

1. MAIN CONTROL STATION

NO. 名稱 NAME 說明 DESCRIPTIONS

NO. 名稱 NAME 說明 DESCRIPTIONS

NO. 名稱 NAME 說明 DESCRIPTIONS

NO. 名稱 NAME 說明 DESCRIPTIONS

15. 預備接料按鈕 壓下此按鈕後,等待中的收料軸即開始準備接料

3. ANCHOR COATING (AC) UNIT

NO. 名稱 NAME 說明 DESCRIPTIONS

AC roller pressure Indicate the pressure of AC roller

AC electric heating Control and indicate the temperature of heating

AC temperature Start 2-step heating.

AC blower switch AC blower door to open/close.

3. ANCHOR COATING (AC) UNIT

NO. 名稱 NAME 說明 DESCRIPTIONS

9 AC 壓輪上升 壓下此按鈕後套, AC 壓輪即上升

AC roller up Push this button, the vertical AC roller will move

3. ANCHOR COATING (AC) UNIT

NO. 名稱 NAME 說明 DESCRIPTIONS

NO. 名稱 NAME 說明 DESCRIPTIONS

NO. 名稱 NAME 說明 DESCRIPTIONS

Expend roller Adjust expend laminating film.

Cooling steel roller Decrease temperature of laminating film.

Expend roller Expend laminating film.

Silicon roller Control film steady when laminating.

NO. 名稱 NAME 說明 DESCRIPTIONS

6. SANDWICH UNWINDER UNIT

NO. 名稱 NAME 說明 DESCRIPTIONS

A-shaft Push the button, A-shaft will be rotated to supply

4 B 軸指示燈 可作 A,B 軸之切換按鈕

9 張力控制器 運轉時切換至 AUTO,附操作說明書

NO. 名稱 NAME 說明 DESCRIPTIONS

NO. 名稱 NAME 說明 DESCRIPTIONS

NO. 名稱 NAME 說明 DESCRIPTIONS

Splice roller pressure Indicate the pressure of splice roller.

3 接料輪壓力調整 調整至 3-4kg

Outfeed roll pressure Closed the outfeed press roll.

Outfeed roll pressure Open the outfeed press roll.

NO. 名稱 NAME 說明 DESCRIPTIONS

NO. 名稱 NAME 說明 DESCRIPTIONS

9. ELECTRIC CONTROL BOX

NO. 名稱 NAME 說明 DESCRIPTIONS

NO. 名稱 NAME 說明 DESCRIPTIONS

NO. 名稱 NAME 說明 DESCRIPTIONS

Independent wiring necessary

Independent wiring necessary

PHEIKUAN ELECTRONIC CO.,LTD.

EPC Web Guide System LE3000 Cover 0

EPC-u Type Sensor SR17A Simple instruction 1

More benefits from SR17-1 2

More benefits from SR17-2 3

More benefits from SR17-3 4

Controller CS12-1S1D Controller Panel 1 5

Controller CS12-1S1D Controller Panel 2 6

15. 預備接料按鈕壓下此按鈕後,等待中的收料軸即開始準備接料

9 AC 壓輪上升壓下此按鈕後套, AC 壓輪即上升

4 B 軸指示燈可作 A,B 軸之切換按鈕

9 張力控制器運轉時切換至 AUTO,附操作說明書

3 接料輪壓力調整調整至 3-4kg