TATA STU aA, STRUCTURA Oran Tata Structura Rectangular, Square and Circular Steel Hollow SectionsSea! ete ee com Sten Contents Tala Steel ~ Tubes Division Advantages of Tata Structura Stee! Hollow Sections ‘Acchitactural Infrastructural Industrial General Engineering General Technical Specifications and Tolerances Section Properties- Tata Structura Square Hollow Sections Produot Range Availability - Tata Structura Square Hollow Sections Section Properties - Tate Structura Rectangular Hollow Sections Product Range Availability - Tata Structura Rectangular Hollow Sections Section Properties - Tate Structura Circular Hollow Sections Product Range Availability - Tata Structura Circular Hollow Sections Fabrication anc Connection Details Contact Details "1 12 13 4Tata Steel - Tubes Division ‘Te Tubes Division of Tata Ste! cameinto being in 1985 aller he merger of ‘ne erste oan Tube Company win ata Stee. The Dison manutctes comnmercial nd precision lubesat ts wo plans, namely, the Senda Tubes Planta the Precision Ties Plant. The Tubes Sratoyic Business Unt of ‘ea Stel toca she largest mafaturor of a varity osteo bes in nda wi an anneal prosuction capacity of around 400,000 tones anc major ‘expansion plans on the anil to manvlactue higher sis. The SBU has ts ‘slants svale in amshetpur and nas a network a ales ofc angst country withthe narkeling headquarters in Kotkata to rove bette ‘ssomer sevice, Twa Stuctura~ Ste! Hollow Section production process begins with he ‘siting ol wide Stee Hot Foled Cots the with equi forthe production i customer specie sectan cimensions. Ths tcl then a tough te HR.COLSTAP ‘Aun.our convevon 9 PACKING & BUNDLING Quality Control ‘milla is shaped ino ound ube ty a series ott ols The converging ‘tp edges of hs rourd tube are squeezed logethr and welded wing high ‘requeney infucton welsng. mmetatly ter is exeral excess weld be is removed, The ube then passes hou 2 5 of shaping ois where & ls hhaped ino its oa form eter Square, Pectagle or Circle ands eacty 8206 othe requredcmenson.Cuting ithe equce length ané bundling are the fina! steps in this fully automatic manulactuting process. Presrly Tala Stuctre Rectangular & Squire Ste! Hallow Sections can be ‘supplies to 84928 uta a raximu of 250 x250 rn for square sections ‘and 300x200 nr for ctangular sections, Cea Sections can be suid 10151161 upto a maxinum NB oF 300 mn. Homer, with epansion plans, “ta Stel wl beable ta augment the sizer or al sections. The Process — => counccumearcr | ‘The quality of ou products cortrolied during the manulctring ross, starts wit siting the stip edges, canines with speed, temperature contol ding he ‘igh frequency induction welding andi flowed by non desructiv eddy curenttesing decly ater welding. Ose dt an atening tests ware conducted ‘Tiss al within our SO 9000 quality management system. os of Tata Structura Steel Hollow Sections ‘aa Stactura See Hollow Sectons marulacured by Toa Ste! command several eo-econamic advantages over Canvertional Stee! Sections, Teraw material use or manutacturing hese see! olow sections comes fam Ta Stes state-of the-art Hot Srp Mi, whch manufaclues Ho Role ‘Sos, compara to Pe bet in the wart 2 Theexcelent distribution ofmateral around th ai ofthese sie! hollow secions allows for remarae sheng qualities and thus ars des 25 egadsappticationtechlogy 3. Due to their high torsional rigidity and compressive srengih, they behave moe elficently han Convertionai Steel Sections. 4 The higher stengih eight ran cou result in upto 30% savings inst! 5. Thesmodh, un 1 oie o! hese sections minimises cst accumulation ad lactate easy on-sit faticaton 6. Te Srucura Stel Hollow Sections tiny about significant enhancement in he aesthetic apes! of sructues Internal Corrosion - a case study Two of te orignal Tubewrighs erected in 1954 at Stanford Bridge, Che'sea, were replaced in 1975, taken down ard the used sections were cut and despatched te the Corty Works of British Steet for examination ‘Sample No, 1 of he 1387 mm od. CHS was cut lengthwise to expose the neal surtaces for eaminaon Lite evidence ‘Sample 1 ‘finteral comsion was found ofe than a discolovaton ofthe surface caused by the cnygen and moisture inthe entrapped ar, much of te ern mil scale was stl visible. A ligt rust inte cete of he sample develope ate he ibe was {et open for easton, ‘Sample No, of the 139.7 mm 9.4: CHS incorporating an ifermede aoged jen was examined andthe conaton of tte rtema ange fce, which ha been close an thus heey ealedby welding oe CHS, mas til comparatively igh with tho oigral making-of lines clea vsble Te stove ieport is from Bish See Publication No. TD 247/10E/94 ted ~ CORROSION THE CASE fr Sample 2 STRUCTURAL HOLLOW secTosArchitectural ApplicationsInfrastructural suoyooyddyIndustrialng I” General Engineeria General Technical Specifications and Tolerances (AMER) We 10} 20/30 | 40 {9 60 | 70 | 80} 90} 100) 110) 120) 130; 140) 150) 160) 170/180) 200| 210) 220} 230} 240) 250 | 300} 350 ai wc || | [sol 33 a || [31 [20] 25[ 9] || 8 [a] ORWEREALCOW NG LERSTNESSAVRLUESATUNS MOE) Steel Minimum Minimum | Axial Stress in Bending Stress ‘Shear Bearing Equivalent Grade Yield Stress us Tension in Ten. or Compn. Stress Stress ‘Stress vas} a0 | 0] 75 [me [a8 Section ory Tyre RHS/SHS 1s: 432 wera | 20) sn] 12 | zl rer Sues aoc eran OTe Geemc eet rr) Identification vsT 210 ¥ST 240 Machasical Propartios aU etc) cor side Cr aa Se Ty Cee a =n) 330 a 6 +/4% with ‘8 misimum of +/-050'mm {OD upto and Ine) 43.3 +04-08nm, (ver 48.3 mm +11.0% 20 10 2 7 6.0 m + 0.05 m Customized length ranging from 6 m to 11 m may be supplied. ‘Minimum 1 : 200th of any length measured along the centre line (mil straightened condition) unless otherwise specifically aranged ‘Maximum 2 mm + 0.5 mm /m length ~ measured relative verical shift of any adjacent comer ofthe section, measured by keeping one side on flat sulace. Plain ended - Mechanically sheared, mil - cut finish without further machining, Black without any surlace treatmert of oiling or vamishing Sulphur content 0.05% max, phosphons content; 0.05% max, equivalent carbon percentage wel within specified weldatity limits with matching physical properties. For corrsion resistant see! in Cu-tearng vary, rete othe \WRS section of tis brochure aa Stuctua Stel Hollow Sections are weldable with sandard M.S. Electrodes without any pre-heatin, Bundled by sealing meta strap, and each bundle i labelled for sie, measurement, Loto, ete. Approximate weight ofeach bundle is 1.5 Mt (+/-500Kg), ‘Marking of “TATA STRUCTURA" emblem on surface punched/stencile/sticker pasted on all Steel Hollow Sections ‘Standard BIS mark i aso put on the sections Teta Structura Hollow Sections in customized size, grade, length, surface finish and end finish may be delivered as per agreed supoly conditions,Properties of Tata Structura (Square Hollow Sections) 1308 on xn ansans so0x100 asxsta5 seeise ssn Wwe 20 253 28 30 38 4 405 "8 169 198 180 2m 20. 275 3a 355 22 3a 40. 3a an 48 622 455 5% an eit * Fr avstaily of seantoxness oeaoe eerie aga & 148 12 139 338 ae 434 74 aie 378 845 ar 107 W747 1399 15 2580 aia 268 4355 4922 B52 7903 203 wort sti 12788 186.49 s8i87 21588 20S 27110 aur 6.80 an2s8 6249 700.11 ara onar2 531 1419.00 42174 roar ome 250079 38336 2994.99 587.19 (6793.08 367200 791365 84229 025.78 oa 039 036. 121 ue 18 182 09 039 036. 121 116 1s 143 140 136 151 148 1a 132 190 137 132 233 220 228 2 279 278 an ant 07 ane 336 352 248 an 3a 440 28 516 513 ‘03 520 5a 574 716 mt oa 870 280 50 ast an 273 903 18 138 151 210 251 284 378 430 oar 422 ‘86 54 760 855 1029 1oae 1e3t tae wear ea2 208 2509 2338 2178 3189 sat 4:00 ra 227 t Specification: 1S: 4923 YST 310 Grade 268 296 330 645 7at v5 1343 1587 1368 1600 1875 283 318 8199Product Range AvailabilityProperties of Tata Structura (Rectangular Hollow Sections) sans axe wae) sxe mae ‘roxio 2x0 ox sax 0x18 swoxza0 2295 2896 3363 4379 1039.45 96.00 300219 o nos For avast of seortcanass ease retro 999811 Section Properties 41773 89 25016 37383 47280 57785 40190 5253 625.90 aha 491.25 69.28 70:15 2939 e299 26 9.29 11538 vias ire 307.05 a2 anise oer 7083 9 213848 2528.39 561950 owe1.20 eora.1s owas Bras.02 ones 1521508 YST 310 Grade zara 3214 4650 auto e0e9 us 11381 108 ina 701 be9.98 085 951 1015 116024 Specification: Is : 4923[ i-EE Specification: Xi: 4923 ries Product Range Availability Inscates presen cle scion dorcel slease contin arab ek eon i cesignSpecification: X18: 1161 Y Properties of Tata Structura (Circular Hollow Sections) YST 310 Grade 20 ome 2 osr ose oe 8 na 2m 121 1s = ono ast oe an vat 1 7s a7 as 20 138 78 1a 101 er an 13 10 128 et 20 198 se Tt 190 B ar a0 2a 1089 361 21 12 Pr an 373 an 24a 16 26) 254 335 ea? 305 vai 2 wea an aot ao tae 742 300 12 4 an 92 800 at 12 2m) 321 rr 1070 aa v6 40 ant 3s ‘ar 370 is 299 408 323 ne 7.16 208 © ea a0 sot Be (185 2082 asa 200 ry) os re Pr) 1020 18 781 3 eat 70 aan stor amo 2a 2 im mie soe a0 2s a ar asi 7023 ae ag © 09 4m nn a) 636 268 ac am 3% v7 1080 2331 2 30 75280 13203 300 a2 to 1a aD a mao “0 a9 ne ee 21450 a6 ‘9 3000 “20 an 1 1097 2D 9 0 et an $0 1799280 argo an 19 8-270 7260 58 154 4p om tr ra ser rr a 195878 1 om aa ir 220590 rat mo 218 em ar S308 ams‘ 7a som sm 572 259989 70 2m om mi ‘worst 73 331 19708 aut : 2220 com = HBO aw aa oa 718697 ast nat 99.2 an $998 7aec08 na a ae wos row 88M we rat 1120 st Not ea wa 58 e527 76 v2 20 ae wee “For aalabily fszshhicknes laos eer tooage 13, o—49D. ¥ Specification: x x Is: 1161 t ¥ Product Range: Circular Hollow Sections (CHS) Well Thickne Product Range Availability HE - recep oteThe wold seam ‘can be omit witout atecting the behawou fhe jit POSSIBLE REINFORCEMENTS In certan cases ero js ae refered for improved joint iii, “ala Stucura Stel Hallow Secions canbe cu ~By meas of aheaw duty cculavtand saw = By flame cutig: ether manual or automatic (© Tepa ofthe cut canbe marke deci on te surce Of te seclon or on ample ate shop ayo © For section icinesses of Sm and above, ecpes ray be cham fr propa welting panetraton BewoIne ‘© Axi coldbendig of Ta Stacia Ste! Holow Secens 1s possible by using 2 intealmencel andthe oie "ruse azapet to te shape ana siz le section {© Tree rot pencing machine maybe acaped tend by slow multe os, thounh ial ard enor metod ‘© Thicke or aoe sections are ecommente to be oe- heed ina normalising umice bere bending in hot condition or beter fomation Fabrication and Connection Details GAP JOINTS This atangement ote the simplest and most econcnical and the joints ‘ne sufiienty stong, dining member aliments should beat > 30% wih respec to he oe: BOLTED KNEE JOINTS we A Toe 8 These ate simple and exonarical arangements fring goed srength an rig, WELDED KNEE JOINTS @ 8 G:@ i) This simple inenentive and quite satisfactory, ithe connections ar no aly laced (Type A) ‘When he sections ctr in sizes, or fr adtional strength tfening plates may be vsed (Type) Thickress of sitiesing plate 2x thickness ol Tala Stuctr Reslanguar Square See Hollow Sections used or 6 mm, whichever is maximum. o—Fabrication and Connection Details Type COLUMN BASES Typek Wen patti flowed and cal Toes Typed ; hon dasign ascunplons spec an efctehirgo In particular plng, hs rst be implemented by means o an ave ot ther device imparting tora a5 stown (ype AB Type) Jointing: Workshop & Site Practice ‘WELDING “Technique in principles simi oc hat of convention sections Fallow leva BIS code of pace and design conditions, © Blectodes: ow hyerogen electrodes are suggest foruse © Butt wold: The haat hickness of he sear: 2) Wal thiciess othe section wher joining members are of equal hicknass.b) Val thiknose of hina action, thicnesses are oferen Baling sip may be povided to ens total oot penetaion in case of hiker section desi sie. (© Filet welds: Vatoss types may be povided. Size ofthe filet is guided by he that hickness a5 explained above (© NOTE: All fee ends of Tata Stuctura Stel Hollow Sectons should be sealed prop by welding, o proven interrl comasion (© Normal M.S. etecrodes of reputed ands ae recemmented Moise frm electrode shouldbe removed by beking bore welding © Sequance: ges are tobe lack wete o maintain uniform 2p curing welding to minimise residual sess: ~ Tansrrep weld bore lbngtsinal ene ~ Fillet weld ollowig but weld Starting trom insie to cutarts, d isa requted, (ype A) maybe riba wt small moment can be trade as show (Type 8) (Iype C| to minimise the thickness o ase plate. Suite ride of Tata Srucura Rectangular & Square Stee! Hollow Sections’ sides tater be avoid. Tess lr can rest upon te column as shown (Fg A) or can te bold at face of the eolumn 35 shown (Fg, Bf the feimer case th siserepancy in fabrication canbe accomrda HINGED COLUMN BASES Fer large ail loads, the colum base should be still as shown TRUSS TO COLUMN CONNECTIONS Fig.AFabrication and Connection Details Type COLUMN BASES Typek Wren patti d isa requted, (ype A) maybe floes and colurnbase with rail moverent canbe trade as show (Type 8) HINGED COLUMN BASES hon sign assumptions specify an etfs chor mst be implemented by neans of an ade mas stown (ype AB Type Pele Suet ew cM acetate ‘WELDING “Technique in principles simi oc hat of convention sections Follow relevant BIS code of pace and design condos, © Blectodes: ow hyerogen elecrades are suppested for use, © Butt wold: The throat hickness of be sear: 3) Wal thekess othe section whe joining members are ‘equal thickness. b) Wal thiskness of thinner scion, thicnesses are oferen Baling sip may be provided to ens ttl oot penetration incase of hiker seston desi sie. (© Filet welds: Vatiosslypss may be povided. Size ofthe filet is guided by he that hickness as explained above (© NOTE All fee ends of Tata Stuctura Stel Hollow Sectons should be sealed propa by welding, o proven intrrel comaion © Normal M.S. elecroces of ested ands ae recemmented. Moise frm electrode shouldbe reroved by beking bore welding. © Sequance: ges are tbe lack wee o maintain unform (2p curing neaing to minimise esdual sess: ~ Tansrrep weld boro ongtsinal ene ~ Fillet eld lowing but weld Stang rom inside a twats, jana ice ‘edo Fer large ail loads, the eblum base should be still as shown (Oype C| to minimise the thicness of baseplate. Stifener plates atthe rmigileo Tata Stucura Rectangular & Square Stee Hollow Sections’ sides tutor be avoid TRUSS TO COLUMN CONNECTIONS Pack late Fig.A Foe Tess lr can rest upon te cole a8 shown Fig. A) or can be bod at eof te ent 35 shown (FB). the frm case the crepancy in fabricate canbe accommodated by oviirg sh he same can be adjusted by pacing plate,Contact Details H. RAJESH AND COMPANY (BUSINESS DEVELOPMENT PARTNER) TATA RHS/ SHS PIPES RAJESH VALIA UO Ream td SAN We Ree PACE Mobile ; 98811 - 53383 MUMBAI OFFICE : Patent et aac Sea oe ao (ae eee eens Leese OP dey EMI eel 7 Ug Rens reat) PUNE OFFICE : aN eel a ee eC Mee rea a Tathawade, Tal. Mulshi, Pune - 411 033. Phones : (020) 65305747 / 64107354 / 64108512 Fax : (020) 2293 2450