Professional Documents
Culture Documents
47529561-MO 230 (1) Compressed
47529561-MO 230 (1) Compressed
AXIAL-FLOW® 8230
AXIAL-FLOW® 9230
Tier 4a
Combine
PIN YDG222001 and above
OPERATOR’S MANUAL
1 GENERAL INFORMATION
Note to the owner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Engine tampering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Electro-Magnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Machine orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Selective Catalytic Reduction (SCR) exhaust treatment - Product overview. . . . . . . . . . . . . . . 1-7
2 SAFETY INFORMATION
Safety alert symbol and signal word definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety signs or informational decals - Safety signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
General safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Wheels and tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Transport on public roads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Fire prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Battery safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Instructional seat safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Operator presence system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Power Take Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Warning lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Seat belt precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Reverse Alarm and Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Personal protective equipment (PPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Do Not Operate hang tag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Hazardous chemicals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Electrical storm safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Utility safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Mounting and dismounting precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Operating the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Connecting a header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Hydraulic system safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Working at heights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Proposition 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Lift cylinder lockout – Lift cylinder lockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Safety signs – Right-hand side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Safety signs – Left-hand side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
Safety signs – Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39
Safety signs – Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
Safety signs – Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-53
Selective Catalytic Reduction (SCR) exhaust treatment - Safety signs . . . . . . . . . . . . . . . . . . . 2-56
3 CONTROLS/INSTRUMENTS
ACCESS TO OPERATOR'S PLATFORM
Access to operator's platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Cab layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Emergency exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
OPERATOR'S SEAT
Operator seat – Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Seat belt – Operator’s seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
INSTRUCTOR'S SEAT
Instructional seat – Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Seat belt – Instructional seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
FORWARD CONTROLS
Steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Foot controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
OVERHEAD CONTROLS
Overhead controls – Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
Overhead controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53
Sun screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
Heating, Ventilation, Air Conditioning (HVAC) controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62
Interior lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63
Communication equipment – Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-64
Printer – Accessory mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-66
LIGHTING
Lighting and mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-67
FRAME
Engine platform access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-71
Side shields - Open/Close . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-75
Service platforms and shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-79
Rotor module – Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-81
Grain tank – Covers/extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-82
Grain tank - Access/Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-85
Jack – Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-87
4 OPERATING INSTRUCTIONS
COMMISSIONING THE UNIT
Before driving the combine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Transmission unlock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
RECOVERY TRANSPORT
Towing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
6 WORKING OPERATIONS
WORKING
Introduction to harvesting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Performance indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Losses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Initial crop settings - AFX Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Initial crop settings – Small tube rotor 40E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Initial crop settings – Small tube rotor 36E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Kill-Stall diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Crop setup values – Crop condition adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
MONITOR OPERATION
AFS PRO 700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Home screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Toolbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39
Combine info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49
Run screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51
Screen layout setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53
Automatic Crop Settings (ACS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-64
Cleanout control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-69
Data management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-71
Camera - Configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-73
CALIBRATIONS
Calibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-74
Header calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-77
Tire Radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-78
Multi-Function Handle (MFH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-80
Concave opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-81
Upper Sieve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-82
Lower Sieve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-83
Self-leveling Shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-84
Multi-Function Handle (MFH) – Neutral switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-85
CVT Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-86
Feeder engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-87
Residue distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-88
Unload spout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-89
Folding unload tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-90
Windrow door – Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-91
Counter knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-92
Chopper speed shift – Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-93
Distance calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-95
Calibration error list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-96
HEADER CONNECTION
Connecting a header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-111
Header Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-113
Row Header Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-113
Platform Header Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-116
FEEDING
Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-120
Rock trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-122
Feeder cradle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-124
Feeder drum – Adjust lower stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-126
Feeder chain – Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-127
Feeder chain – Link removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-128
Reel speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-129
Feeder reverse system - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-131
Feedrate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-132
THRESHING
Rotor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-136
Rotor cage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-142
Module – Position overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-145
Rotor cage – Position adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-146
Threshing and separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-149
Suggested start up configurations for major crops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-152
Rotor overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-153
Rotor De-slug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-154
CLEANING
Cleaning – Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-155
Sieves - Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-158
Sieves – Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-161
Cleaning fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-165
GRAIN HANDLING
Returns system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-166
Grain storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-169
Clean grain elevator drive – Change speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-175
Unloading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-176
Folding unload tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-179
RESIDUE HANDLING
Residue handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-182
Discharge deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-183
Straw chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-184
Straw chopper – Standard chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-185
Knife replacement – Standard cut counter knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-186
Straw chopper – Magnacut chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-188
Knife replacement – Magnacut counter knife . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-189
Knife replacement – Chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-192
Shear bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-194
In cab residue mode control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-195
Windrow door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-199
Chaff pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-200
Horizontal Disc Spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-201
Vertical impeller spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-203
Vertical spreader – Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-203
Center divider – Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-207
Center divider – Impeller clearance adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-208
Windrow chute. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-210
Residue handling – Vertical impeller spreader configuration . . . . . . . . . . . . . . . . . . . . 6-211
Residue handling – Horizontal disc spreader configuration . . . . . . . . . . . . . . . . . . . . . 6-212
Straw chopper – Service step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-213
7 MAINTENANCE
GENERAL INFORMATION
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Torque specifications for hydraulic fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Standard torque data for O-ring Face Seal (ORFS) fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Torque specifications for hardware - Minimum tightening torques for normal assembly 7-6
Chain wear tables - roller chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Service screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Diesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Biodiesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Organic Acid Technology (OAT) coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
MAINTENANCE CHART
Lubrication schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Engine oil – Recommended operating temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
EVERY 50 HOURS
Tire pressure – Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Drain water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
Cab fresh air filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43
Cab recirculated air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Feeder drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46
Chain tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46
AS REQUIRED MAINTENANCE
Machine cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-99
Machine cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-100
Air cleaner - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-106
Rubber track - Alignment – Adjustment procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-107
Rotary Air Screen (RAS) – Externally aspirated inlet screen . . . . . . . . . . . . . . . . . . . . . . . . 7-108
Windshield washer reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-109
Fuel system bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-110
Roof lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-113
Clean fresh air intake screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-117
STORAGE
Post-season . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-118
Preseason service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-119
8 TROUBLESHOOTING
ALARM(S)
Display alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
SYMPTOM(S)
Fuse and relay box - General specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
9 SPECIFICATIONS
Biodiesel fuel - Biodiesel fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Tire care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Drive tire – Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Dual drive wheel - Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Single drive wheel - Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Temporary transport - Single wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
Steering axle – Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
Powered rear axle – Hose routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
Spindle height position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
Tread width - Rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
Rear axle – Oscillation stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
Tire combinations and tread positions – AF7230/8230/9230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-31
1 - GENERAL INFORMATION###_1_###
Note to the owner
This manual contains information concerning the adjustment and maintenance of your new equipment. You have
purchased a dependable machine, but only by proper care and operation can you expect to receive the performance
and long service built into this equipment. Please have all operators read this manual carefully and keep it available
for ready reference.
Your CASE IH dealer will instruct you in the general operation of your new equipment. (Refer to the 'Delivery Report' at
the back of this manual.) Your dealer's staff of factory-trained service technicians will be glad to answer any questions
that may arise regarding the operation of your machine.
CASE IH Max Service is also available. Call 1-877-4CASEIH (1-877-422-7344) or email maxservice.na@cnh.com.
Your CASE IH dealer carries a complete line of genuine CASE IH service parts. These parts are manufactured and
carefully inspected to ensure high quality and accurate fitting of any necessary replacement parts. Be prepared to
give your dealer the model and product identification number of your new equipment when ordering parts. Locate
these numbers now and record them below. Refer to the 'General Information' section of this manual for the location
of the model and product identification numbers of your machine.
Date Purchased
This is the safety alert symbol. It is used with and without signal words to alert you to potential
personal injury hazards. Obey all safety messages that follow this symbol to avoid possible
death or injury.
WARNING
Illustrations in this manual may show protective shielding open or removed to better illustrate a par-
ticular feature or adjustment.
Replace all shields before operating the machine.
Failure to comply could result in death or serious injury.
W0012A
Improvements
CNH America LLC is continually striving to improve its products. We reserve the right to make improvements or
changes when it becomes practical and possible to do so, without incurring any obligation to make changes or addi-
tions to the equipment sold previously.
1-1
1 - GENERAL INFORMATION
Intended use
The CASE IH combine harvesters are designed as self-propelled units and powered by an on-board diesel engine.
The machines are intended to be used for agricultural purposes on cultivated land to harvest cereal crops, small seed
crops, maize, soybeans, etc., by cutting or picking up from a swath, threshing and separating the grain from the straw,
and temporarily storing it until it is unloaded into vehicles for transport.
The harvesting speed and performance may depend on a number of limitative parameters, such as weather and
terrain conditions, crop variety, and maturity. Though the machine is designed to perform in most crops and con-
ditions, there may be a number of combinations of the above parameters, for which there is severe degradation of
performance of the machine or systems thereof. If you notice degradation of performance, contact your CASE IH
dealer for assistance. They may have useful information for improvements, or a kit may be available to enhance the
performance.
Prohibited usage
No parts or attachments should be fitted to this machine, which have not been released by CASE IH. They might
affect machine operation, safety of the user or other people, stability, or wear characteristics of the machine.
NOTICE: DO NOT use this machine for any purpose or in any manner other than as described in the manual, decals,
or other product safety information provided with the machine. These materials define the machine's intended use.
Do not use your machine for another purpose than intended by the manufacturer (a list of combinable crops can be
found further on in this manual) and within its limits.
Do not use the machine for pulling anything but the header trailer. Though engine and transmission are strong and
robust, the frame is not designed for pulling heavy loads.
1-2
1 - GENERAL INFORMATION
Engine tampering
ATTENTION: The fuel system and engine on your machine are designed and built to government emissions stan-
dards. Tampering by dealers, customers, operators and users is strictly prohibited by law. Failure to comply could
result in government fines, rework charges, invalid warranty, legal action and possible confiscation of the machine
until rework to original condition is completed. Engine service and/or repairs must be done by a certified technician
only!
Failure to comply with these rules will render the CASE IH warranty null and void.
1-3
1 - GENERAL INFORMATION
Product identification
The Product Identification Number (PIN) of the combine and the engine can be found at the following locations:
Base Unit
The combine PIN plate (1) is located below the right side
operator’s platform, it can be viewed by looking over the
right front tire or track.
NHIL12AF00514AA 1
84129927 2
Engine
On a plate on the valve cover.
93094738 3
1-4
1 - GENERAL INFORMATION
86063483 4
1-5
1 - GENERAL INFORMATION
Machine orientation
To determine "left-hand" (LH) and "right-hand" (RH) stand at the rear of the machine and face the normal direction of
travel.
NOTE: The arrow indicates the normal direction of travel.
NHIL12AF02754AA 1 NHIL12AF02758AA 2
Left-hand side Right-hand side
NHPH12AF03454AA 3 NHPH12AF03455AA 4
Front Rear
1-6
1 - GENERAL INFORMATION
During cold engine operation at low engine coolant and ambient air temperatures, water vapor will be visible from the
exhaust. This water vapor will resemble steam or light white smoke, and will dissipate as the engine and machine
components warm. This water vapor is considered normal.
NOTE: After engine shutdown, the SCR system will perform a purge cycle, which permits the supply module to con-
tinue to run for up to 70 seconds. This is considered normal and requires no action from the operator.
DEF/AdBlue® has a typical shelf life of 6-12 months. Refer to the SHELF LIFE table below. In order for DEF/AdBlue®
to remain in a useable condition, storage requirements must be met.
• Store between -11 °C (12 °F) and 30 °C (86 °F).
• Use only an approved DEF/AdBlue® container. Contact your dealer to obtain proper storage container(s).
• Keep container tightly closed.
• Keep container in a cool, well-ventilated area.
• Keep away from heat and direct sunlight.
1-7
1 - GENERAL INFORMATION
Thawing
• Your CASE IH machine is equipped with an internal tank heater to thaw frozen DEF/AdBlue®. Your machine will
still function until the DEF/AdBlue® begins to flow. The SCR system will then function normally.
NOTE: You may notice a slight reduction in engine torque in high demand situations until the DEF/AdBlue® is fully
thawed.
• Do not heat DEF/AdBlue® for long periods of time at temperatures above 30 °C (86 °F). This causes the solution
to decompose, which very slowly decreases the expected shelf life.
NOTICE: Do not use an anti-gelling or freeze point improver in your DEF/AdBlue®. The 32.5 % solution is specifically
designed to provide the optimum NOx reduction properties. Any further blending or adjusting of the DEF/AdBlue®
mixture will lessen its ability to perform correctly and may cause damage to the SCR components.
Shelf life
Constant ambient storage temperature Minimum shelf life
Less than or equal to 10 °C (50 °F) 36 months
Less than or equal to 25 °C (77 °F) ¹ 18 months
Less than or equal to 30 °C (86 °F) 12 months
Less than or equal to 35 °C (95 °F) 6 months
Greater than 35 °C (95 °F) -²
¹ To prevent decomposition of DEF/AdBlue®, prolonged transportation or storage above 25 °C (77 °F) should
be avoided.
² Significant loss of shelf life: check every batch before use. See your CASE IH dealer for more information
on testing.
NOTE: The main factors taken into account to define the shelf life in the table above are the ambient storage tempera-
ture and the initial alkalinity of DEF/AdBlue®. The difference in evaporation between vented and non-vented storage
containers is an additional factor.
NOTE: The information in this table is for reference only and has been provided by the International Organization for
Standardization, Document number ISO 22241-3 Diesel engines - NOx reduction agent AUS 32 - Part 3: Handling,
transportation and storage.
NOTE: DEF/AdBlue® that remains in the tank of the machine after the season does not require any special precau-
tions unless storage exceeds the shelf life table above.
Disposal
• Dispose of DEF/AdBlue® and any filter accumulations in accordance with all applicable Federal, State, and local
laws governing waste disposal.
1-8
1 - GENERAL INFORMATION
Coverage
The model year, class of diesel engine, and emission application determination for your engine are identified on the
Emission Control Information Label. This label is affixed to one of the following areas of the engine: the top of en-
gine's rocker arm cover, the right-hand side of the oil pan, and the right-hand side of the engine front gear cover.
The warranty period begins on the date the new equipment is sold to the first retail purchaser. The presence of the
emission control label is the indication that the engine conforms to the applicable standards. Any emission control
system parts which are proven defective during normal use will be repaired or replaced during the warranty period.
The engine owner has responsibility to perform all the required maintenance listed in the Owner's Manual. CASE IH
will not deny an emission warranty claim solely because no record of maintenance exists; however, a claim may be
denied if failure to perform maintenance resulted in the failure of a warranted part.
It is recommended that replacement parts used for maintenance or repairs be CASE IH Service Parts to maintain the
quality originally designed into your emission certified engine. The use of non- CASE IH parts does not invalidate the
warranty on other components unless the use of such parts causes damage to warranted parts.
The manufacturer is liable for damages to other engine components caused by the failure of any warranted emission
control system part. CASE IH is not responsible for failures resulting from improper repair or the use of parts that are
not genuine CASE IH or CASE IH approved parts.
Component coverage
New engines certified for sale and registered will have the following items covered by the emission warranty, depend-
ing on the emission level of the engine, if the items were first installed on the new engine as original equipment:
Air induction system • Diesel Exhaust Fluid (DEF) tank and dispensing sys-
tems
• Intake manifold
Exhaust Gas Recirculation Systems (EGR)
• Turbocharger system (includes exhaust manifold)
• Charge air cooler • EGR valve assembly
• EGR cooler
Positive Crankcase Ventilation (PCV) system (if
applicable) Cold Start Enrichment Systems
• PCV valve Electronic Control Units, Sensors, Solenoids, and Wiring
• Oil fill cap harnesses used in above systems
1-9
1 - GENERAL INFORMATION
• Normal maintenance costs, including but not limited to: lubricants, coolants, fluids, fuel, filters, and associated labor.
Lubricants, filters, and coolants may qualify for warranty reimbursement if they require replacement as a DIRECT
RESULT of a defect in material or workmanship.
• Claims involving the inspection or reconditioning of units after storage or prior use.
• Repairs arising from service performed by agents not approved by CASE IH.
• Repairs arising from any unauthorized modification to the product or the use of non- CASE IH parts, implements
or attachments.
• Removal, replacement, or installation of non- CASE IH optional equipment, attachments or components.
• Premiums charged for overtime labor costs or out of shop expenses.
• Economic loss including lost profits, crop loss, equipment rental, or other expense.
• Unauthorized modification or updating machines without a warrantable failure.
• Any and all costs of dealer shop supplies incurred with repairs, including but not limited to: solvents, cleaners,
anti-seize lubricants, loctite, sealant, adhesive, oil-dry, shop towels, etc.
• Failure of the machine, its implements or attachments caused by improper field application or loading.
• Any and all costs for coolant, fuel, or lube (oil) analysis including supplies and lab recommendations.
• Cost associated with cleaning of machine in preparation for servicing.
1-10
2 - SAFETY INFORMATION
2 - SAFETY INFORMATION###_2_###
Safety alert symbol and signal word definition
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
2-1
2 - SAFETY INFORMATION
84011345 1
2-2
2 - SAFETY INFORMATION
Safety rules
General recommendations
Most farm machinery accidents can be avoided by the 5. The machine has only one operator station and this
observance of a few simple safety precautions. is the cab of your machine, which is a one man op-
erated machine. Never permit anyone other than the
WARNING operator to ride on the machine, never permit anyone
to ride on or in an attachment. Do not allow riders on
Misuse hazard!
the machine; do not allow people standing on the lad-
Multiple sensors on your machine control
der and the platform next to the cab when harvesting.
safety functions. For example, a sensor in
Your view to the left will be obstructed and a rider risks
the operator's seat automatically disengages
to fall from the machine during unforeseen or abrupt
the drive to the attachment when the operator
movements of the machine. There is no need for other
leaves the seat. To ensure a safe operating
people on or around the machine during normal oper-
mode, DO NOT disconnect or bypass these
ation.
sensors. Repair all inoperable sensors.
Failure to comply could result in death or se- 6. The instructional seat is installed in order to allow a
rious injury. trainer or a trainee to be seated in a safe way while
W0014A
teaching a new Operator. It can be used also by
1. Read this manual thoroughly before starting off, oper- dealer personnel when monitoring the function of the
ating, servicing, refuelling, storing or carrying out any machine during harvest. In all other circumstances,
other operation on the machine. A few minutes read- you shall not allow occupants on the seat, nor during
ing will save you time and hassle later. Lack of knowl- transfer between the fields, nor during operation in
edge can lead to accidents. the field. You will be hindered and the view to the left
for unloading will be seriously obstructed.
2. Your machine was designed with safety very much in
mind. However, there is no real substitute for caution 7. When the instructional seat is occupied, the following
and attention in preventing accidents. Once an acci- precautions must be followed:
dent has happened it is too late to think about what
• The machine should be driven only at slow speeds
you should have done! and over level ground.
3. The machine must be operated only by responsible
• Avoid driving on highways or public roads.
persons who have been adequately trained and au-
thorized to use the machine. All persons who will • Avoid quick starts or stops.
be operating this machine shall possess a valid local • Avoid sharp turns.
vehicle operating permit and/or other applicable local
age work permits. • Always wear correctly adjusted seat belts.
4. The machine may only be used by a skilled operator • Keep doors closed at all times.
familiar with all the controls and harvesting techniques 8. No-one should be standing on the ladders or plat-
on cultivated land with slopes up to maximum 26 % ( forms when the machine is moving.
15 °) uphill and downhill.
9. Before starting the machine, always make sure that
Raised equipment, full tanks and other loads will there are no persons, pets or obstacles nearby. Warn
change the center of gravity of the machine. The bystanders by sounding the horn several times.
machine can tip or roll over when near ditches and 10. Take the necessary precautions (e.g. assistance)
embankments or uneven surfaces. to always be aware of the possible presence of by-
The table lists the "MAXIMUM %" sideways driving that standers and pets, certainly when manoeuvring in
is permitted [provided good even ground and sufficient confined areas, such as the farm yard and sheds.
tire adherence conditions exist]. Be conscious about the fact that the audible revers-
ing alarm may not be sufficient. Children may not
Traction tire Overall width Side slope know the meaning of such an alarm or people may
710/70R42 3.5 m 35 % ( 19 °) not react fast enough to go to a safe area.
800/70R32 3.7 m 35 % ( 19 °)
11. Keep bystanders and pets away from the machine
800/75R32 3.7 m 35 % ( 19 °)
during harvest. Ask bystanders to leave the field.
900/60R32 3.8 m 40 % ( 22 °) There is the risk for bystanders to be overrun by the
900/60R38 3.9 m 40 % ( 22 °) machine or to be caught by the intake and feeding
900/65R32 4.0 m 40 % ( 22 °) components.
1050/50R32 4.2 m 40 % ( 22 °) 12. Keep children away from and off the machine at all
Tracks 24 in 3.5 m 35 % ( 19 °) times.
Tracks 30 in 3.8 m 40 % ( 22 °)
2-3
2 - SAFETY INFORMATION
13. A person or pet within the operating area of a ma- 18. Always face the machine and use the steps and grab
chine can be struck or crushed by the machine or its handles provided when getting on or off the machine,
equipment. DO NOT allow anyone to enter the work maintaining a three-point contact.
area. Do not use controls or accessories as hand holds.
14. CAUTION 19. Dirty or slippery steps, ladders and platforms can
cause falls. Make sure these surfaces remain clean
Tip-over hazard! and clear of debris.
To maintain safe stability and track-
ing characteristics during braking, 20. Do not jump off the machine unless explicitly told to
refer to SPECIFICATIONS - Counter- do so.
weights before installing counterbal- 21. Never step on the cab roof.
ances (rear-mounted counterweights).
Always make sure the quantity of counter- 22. DO NOT use the machine or attachment as a lift,
balances corresponds to the attachment ladder or platform for working at heights.
installed on the machine. 23. Never step on places on the machine which are not
Failure to comply could result in minor or foreseen with anti-slip strips.
moderate injury.
C0005A 24. Never enter the grain tank while the machine engine
is running. Remain outside the grain tank in a stable
When installing any attachment other than those of- position and use a wooden clearing club if the grain
fered by CASE IH, ensure that traffic regulations (e.g. tank unloading auger becomes clogged. Take utmost
no obstruction of the headlights and signal plates) care not to be pulled into the grain tank in case un-
and the stability of the machine (counterweights) are plugging is required.
still met. In case of doubt, contact your CASE IH
dealer. 25. Before working on the machine, disengage all drives,
stop the engine and remove the ignition key. Wait for
15. Read all the safety decals adhered to the machine the rotating parts to run down. Never work around
and follow the instructions. Replace any damaged the machine with loose clothing, jewelry, watches,
or missing decals immediately and place orders for long hair and other loose or hanging items that might
these with your local CASE IH dealer. Keep the catch in any of the parts.
safety decals free from dirt or grime.
26. Keep hands away from moving parts of the machine.
16. Always keep a first aid kit at hand.
27. Do not alter the relief valve setting of the hydraulic
17. Never alter the position of or remove the fire extin- systems (i.e. hydrostatic steering, hydraulic lift, re-
guisher. Ensure to replace it by a similar type of fire mote control valves, etc.).
extinguisher or have it checked or refilled after every
usage and/or date of expiry. 28. Never operate the machine under the influence of
alcohol, drugs or while otherwise impaired.
Use caution when operating the machine on slopes. Hydraulic oil or diesel fuel leaking under pressure can
Raised equipment, full tanks and other loads will change penetrate the skin, causing serious injury or infection.
the center of gravity of the machine. The machine can
• DO NOT use your hand to check for leaks. Use a piece
tip or roll over when near ditches and embankments or of cardboard or paper.
uneven surfaces.
• Stop engine, remove key and relieve the pressure be-
Never permit anyone to ride in the machine that is not fore connecting or disconnecting fluid lines.
seated in the instructional seat with the seat belt fastened.
• Make sure all components are in good condition and
tighten all connections before starting the engine or
Never permit anyone to ride on any of the machine access
pressurizing the system.
platforms or ladders while the machine is in motion.
• If hydraulic fluid or diesel fuel penetrates the skin, seek
Never operate the machine under the influence of alcohol, medical attention immediately.
drugs, or while otherwise impaired.
• Continuous long term contact with hydraulic fluid may
Pay attention to overhead power lines and hanging obsta- cause skin cancer. Avoid long term contact and wash
cles. High voltage lines may require significant clearance the skin promptly with soap and water.
for safety.
2-4
2 - SAFETY INFORMATION
Keep clear of moving parts. Loose clothing, jewelry, Raised equipment and/or loads can fall unexpectedly and
watches, long hair, and other loose or hanging items can crush persons underneath. Never allow anyone to enter
become entangled in moving parts. the area underneath raised equipment during operation.
Wear protective equipment when appropriate. Never operate engine in enclosed spaces as harmful ex-
haust gases may build up.
DO NOT attempt to remove material from any part of the
machine while it is being operated or components are in Before starting the machine, be sure that all controls are
motion. in neutral or park lock position.
Make sure all guards and shields are in good condition Start the engine only from the operator’s seat. If the
and properly installed before operating the machine. safety start switch is bypassed, the engine can start with
Never operate the machine with shields removed. Al- the transmission in gear. Do not connect or short across
ways close access doors or panels before operating the terminals on the starter solenoid. Attach jumper cables
machine. as described in the manual. Starting in gear may cause
death or serious injury.
Dirty or slippery steps, ladders, walkways, and platforms
can cause falls. Make sure these surfaces remain clean Always keep windows, mirrors, all lighting, and Slow Mov-
and clear of debris. ing Vehicle (SMV) emblem clean to provide the best pos-
sible visibility while operating the machine.
A person or pet within the operating area of a machine can
be struck or crushed by the machine or its equipment. DO Operate controls only when seated in the operator’s seat,
NOT allow anyone to enter the work area. except for those controls expressly intended for use from
other locations.
2-5
2 - SAFETY INFORMATION
Before leaving the machine: 1. Bring the engine to low idle speed.
1. Park machine on a firm level surface. 2. Disengage all drive systems.
2. Put all controls in neutral or park lock position. 3. WARNING
3. Engage park brake, use wheel chocks if required. Some components may continue to run
4. Lower all hydraulic equipment – Implements, header, down after disengaging drive systems.
etc. Make sure all drive systems are fully disen-
gaged.
5. Turn off engine and remove key. Failure to comply could result in death or
serious injury.
When, due to exceptional circumstances, you would W0113A
Maintenance Safety
WARNING
Risk of harm during maintenance of the machine!
Before you start servicing the machine, attach a DO NOT OPERATE warning tag to the machine in a
visible area.
Failure to comply could result in death or serious injury.
W1242A
Maintenance safety
1. Follow the maintenance schedule with regard to the 6. Always use suitable jack stands when carrying out
machine servicing intervals. maintenance on the traction or the steering axle.
A. Remember that the machine requires minor atten- Only jack up or lift the machine at the points indicated
tion from time to time. in this manual.
B. Also remember that the time taken on mainte- 7. Keep the machine, particularly the brakes and steer-
nance will greatly extend the life of the machine. ing, maintained in a reliable and satisfactory condi-
tion to ensure your safety and compliance with legal
C. Take the necessary precautions not to spill any oil, requirements.
fuel, grease or coolant. Regularly check the efficiency of the brakes and re-
2. Service the machine on a firm level surface. place the brake pads before they are totally worn out.
3. DO NOT attempt to remove material from any part of 8. Stop the engine, remove the key and switch off the
the machine, clean, lubricate or carry out any adjust- battery switch before disconnecting or connecting
ments on the machine while it is in motion or while the electrical connections.
engine is running. 9. Any leakage of hydraulic oil or fuel under pressure
4. Keep hands, feet and/or garments away from mov- may cause severe harm, so always use a shield, gog-
ing parts. Check that all rotating parts are correctly gles and gloves when tracing oil or fuel leaks
guarded. DO NOT use your hand to check for leaks. Use a
piece of cardboard or paper.
5. Never work under the attachment without first ensur-
ing that the straw elevator hydraulic cylinder safety
latch is engaged or that it is securely supported.
A. Raised equipment and/or loads can fall unexpect-
edly and crush persons underneath.
B. Never allow anyone to enter the area underneath
raised equipment during operation.
C. Unsupported hydraulic cylinders can lose pres-
sure and drop the equipment causing a crushing
hazard.
D. Do not leave equipment in a raised position while
parked or during service, unless securely sup-
ported. ZICON10DIA001 1
2-6
2 - SAFETY INFORMATION
10. Never construct flexible hose assemblies from hoses • Replace or repair damaged guards immediately.
which have been previously used as part of a hose
• Never operate the machine with shields removed.
assembly.
16. Jack-up or lift the machine only at the jack or lift points
11. Never weld to the piping.
indicated in this manual.
12. When flexible hoses or pipings are damaged, replace
17. The air conditioning system contains gases that are
them immediately.
harmful to the environment when released into the
13. Always replace worn or frayed belts before they fail. atmosphere. Service, repair or recharging must be
performed only by a trained service technician.
14. Disconnect the alternator wires and the battery ca-
bles before carrying out any electrical welding on the 18. Adhere to all recommendations that are mentioned
machine. In addition, attach the earth cable of the in this manual such as service intervals, torques, lu-
electric welder as close as possible to the area to be bricants, etc.
welded.
19. Replace damaged or worn tubes, hoses, electrical
15. Remove all tools from the machine after carrying out wiring, etc.
any lubrication, maintenance or repair work.
20. Engine, transmission, exhaust components and hy-
• Keep area used for servicing the machine clean draulic lines may become hot during operation. Take
and dry. care when servicing such components. Allow sur-
faces to cool before handling or disconnecting hot
• Clean up spilled fluids.
components. Wear protective equipment when ap-
• Also, make sure that all components have been propriate.
securely tightened and all guards properly fitted.
• Make sure tires are correctly inflated. Do not exceed • Hot tires can explode. Explosions can be caused by
recommended load or pressure. Follow the proper tire heat generated from welding, heating the rim or from
inflation chart listed in this manual. external fire.
• Wheels and tires are very heavy. Handle with care • Never weld on a wheel. Welding can cause stresses
and ensure, when stored, that they cannot topple over. that will cause a rim to crack or break unexpectedly.
Handling without the correct equipment may cause in- Tires can separate explosively during welding.
jury or death.
• Always have a qualified tire mechanic service tires and
• Never work on the tires unless you have the special rims. If a tire has lost all pressure take the tire and rim to
tools and the necessary experience. Incorrect fitting a tire shop or a CASE IH dealer for service. Explosive
could be a serious safety hazard. If in doubt, call in separation of the tire can cause serious injury.
qualified personnel.
• Replace damaged tires and rims.
• The life and performance of the tires depend largely
upon maintaining the correct pressure. Keep the tires
inflated to the correct pressures.
Comply with local laws and regulations. Lift implements and attachments high enough above
ground to prevent accidental contact with road.
Use appropriate lighting to meet local regulations.
When transporting equipment or machine on a transport
Make sure Slow Moving Vehicle (SMV) emblem, if re- trailer, make sure it is properly secured. Be sure the
quired, is visible. SMV on the equipment or machine is covered while being
transported on a trailer.
Make sure brake pedal latch is engaged. Brake pedals
must be locked together for road travel. Be aware of overhead structures or power lines and make
sure the machine and/or attachments can pass safely un-
Use safety chains for trailed equipment when provided der.
with machine or equipment.
2-7
2 - SAFETY INFORMATION
Travel speed should be such that complete control and Pull over to allow faster traffic to pass.
machine stability is maintained at all times.
Follow correct towing procedure for equipment with or
Slow down and signal before turning. without brakes.
2-8
2 - SAFETY INFORMATION
Fire prevention
Fire and explosion prevention
Fuel or oil leaked or spills on hot surfaces or electrical belts, gears, cleaning fan, etc. More frequent cleaning
components can cause a fire. of your machine may be necessary depending on the
operating environment and conditions.
Crop materials, trash, debris, bird nests, or flammable
material can ignite on hot surfaces. Inspect the electrical system for loose connections or
frayed insulation. Repair or replace loose or damaged
Always have a fire extinguisher on or near the machine. parts.
Make sure the fire extinguisher(s) is maintained and ser- Do not store oily rags or other flammable material on the
viced according to the manufacturer’s instructions. machine.
At least once each day and at the end of the day remove Do not weld or flame cut any items that contain flammable
all trash and debris from the machine especially around material. Clean items thoroughly with nonflammable sol-
hot components such as engine, transmission, exhaust, vents before welding or flame-cutting.
battery, etc. More frequent cleaning of your machine may
be necessary depending on the operating environment Do not expose the machine to flames, burning brush, or
and conditions. explosives.
At least once each day, remove debris accumulation Promptly investigate any unusual smells or odors that
around moving components such as bearings, pulleys, may occur during operation of the machine.
2-9
2 - SAFETY INFORMATION
Fire extinguisher
DANGER
Fire hazard!
Always have a fire extinguisher on or near the machine. Keep the fire extinguisher in good condition
through routine maintenance and service according to the manufacturer's instructions.
Failure to comply will result in death or serious injury.
D0006A
Fire extinguisher
The combine can be equipped with two fire extinguishers.
One is located on the engine platform (1).
NHIL13AF01478AA 1
NHIL12AF03011AA 2
1. Unscrew the pressure gauge from the valve. To use the extinguisher proceed as follows:
2. The needle will go from the green area to '0' in the red 1. Remove the safety pin.
area. 2. Aim nozzle at base of fire.
3. Screw the pressure gauge on to the valve. The needle 3. Press on the handle.
will go from '0' in the red field to the green field.
4. If the needle remains in the '0' of the red field, the The extinguisher can be used on:
extinguisher has a leakage. The extinguisher has to • 'A' class fires = dry fires
be repaired by a recognized extinguisher dealer.
• 'B' class fires = liquid fires
NOTE: Once the extinguisher is discharged, no matter for
how long, it must be recharged. • 'C' class fires = gas fires
2-10
2 - SAFETY INFORMATION
Fire Sources
• The possibility of accidental fires is ever present • Your best defense against potential fires on your ma-
during harvest. The three ingredients needed for a chine is to know how to minimize the potential through
fire; combustible materials, oxygen, and an ignition proper adjustment, operation, maintenance and clean-
source. These are always present during the harvest- ing of the machine. This section will provide information
ing process. on operating practices to minimize the potential to start
a fire.
• By nature, mature crops are dry and dirty, and are
sources of considerable debris that can accumulate on
harvesting equipment.
2-11
2 - SAFETY INFORMATION
Battery safety
WARNING
Explosive gas!
Batteries emit explosive hydrogen gas and other fumes while charging. Ventilate the charging area.
Keep the battery away from sparks, open flames, and other ignition sources. Never charge a frozen
battery.
Failure to comply could result in death or serious injury.
W0005A
WARNING
Hazardous chemicals!
Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation
and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash
hands after handling.
Failure to comply could result in death or serious injury.
W0006A
Failure to comply to the following messages could result • Antidote: INTERNAL - Drink large quantities of water
in death or serious injury. or milk. DO NOT induce vomiting. Seek medical
attention immediately.
• Always wear eye protection when working with batter-
ies. • Antidote: EYES - Flush with water for 15 minutes and
seek medical attention immediately.
• Ventilate when charging or using in an enclosed area.
• BATTERIES PRODUCE EXPLOSIVE GASES. Keep
• When using auxiliary batteries or connecting jumper ca-
sparks, flame, cigars and cigarettes away. Ventilate
bles to start the engine, use the procedure shown in the
when charging or using in enclosed area.
operator’s manual. Do not short across terminals.
• When working around storage batteries, remember that
• Follow manufacturer’s instructions when storing and
all of the exposed metal parts are “live”. Never lay
handling batteries.
a metal object across the terminals because a spark,
• Keep out of reach of children and other unauthorized short circuit, explosion or personal injury may result.
persons.
• Battery posts, terminals and related accessories con-
• DO NOT make sparks or use an open flame near the tain lead and lead compounds. Wash hands after han-
battery. dling.
• When disconnecting battery terminals, remove the
Negative (-) cable first; then remove the Positive (+).
When connecting cables, connect the Positive (+) first,
then connect the Negative (-).
• Disconnect the battery (both terminals) before welding
on any part of the machine. Failure to do so may cause
damage to sensitive electrical components.
• BATTERY ACID CAUSES SEVERE BURNS. Batter-
ies contain sulfuric acid. Avoid contact with skin, eyes
or clothing. Always wear eye protection when working
near batteries. Wash hands after handling. KEEP OUT
OF REACH OF CHILDREN.
• Antidote: EXTERNAL - flush with water. ZICON10DIA003 1
Passengers are not permitted to ride on the machine. The instructional seat is to be used only when training a
new operator or when a service technician is diagnosing
a problem.
2-12
2 - SAFETY INFORMATION
When required for the purposes of training or diagnostics, • Avoid driving on highways or public roads.
only one person may accompany the operator and that
• Avoid quick starts or stops.
person must be seated in the instructional seat.
• Avoid sharp turns.
When the instructional seat is occupied, the following
• Always wear correctly adjusted seat belts.
precautions must be followed:
• Keep door closed at all times.
• Machine should be driven only at slow speeds and over
level ground.
PTO-driven machinery can cause death or serious injury. When doing stationary PTO work, keep clear of all moving
Before working on or near the PTO shaft or servicing or parts and make sure appropriate guards are in place.
clearing the driven machine, put the feeder drive switch
in the off position, stop the engine, and remove the key.
Warning lights
Reflectors and warning lights
2-13
2 - SAFETY INFORMATION
Air conditioning
Air-conditioning system
The air-conditioning system is under high pressure. Do Service, repair, or recharging must be performed only by
not disconnect any lines. The release of high pressure a trained service technician.
can cause serious injury.
2-14
2 - SAFETY INFORMATION
NHIL13AF01477AA 1
Attach a DO NOT OPERATE (TAG) to the machine in an area that is clearly visible whenever the machine is not
operating properly and/or requires service.
Complete the tag information for the "REASON" the tag is attached by describing the malfunction or service required.
Validate the reason for attaching the tag by signing your name in the designated area on the tag.
The tag should only be removed by the person who signed and attached the tag, after validating the repairs or services
have been completed.
Hazardous chemicals
Hazardous chemicals
If you are exposed to or come in contact with hazardous formation indicates the associated risks and will help you
chemicals you can be seriously injured. The fluids, lu- service the machine safely. Follow the information in the
bricants, paints, adhesives, coolant, etc. required for the MSDS, on manufacturer containers, as well as the infor-
function of your machine can be hazardous. They may mation in this manual when servicing the machine.
be attractive and harmful to domestic animals as well as
humans. Dispose of all fluids, filters, and containers in an environ-
mentally safe manner according to local laws and regula-
Material Safety Data Sheets (MSDS) provide information tions. Check with local environmental and recycling cen-
about the chemical substances within a product, safe ters or your dealer for correct disposal information.
handling and storage procedures, first aid measures and
procedures to be taken in the event of a spill or accidental Store fluids and filters in accordance with local laws and
release. MSDS are available from your dealer. regulations. Use only appropriate containers for the stor-
age of chemicals or petrochemical substances.
Before you service your machine check the MSDS for
each lubricant, fluid, etc. used in this machine. This in- Keep out of reach or children or other unauthorized per-
sons.
2-15
2 - SAFETY INFORMATION
Do not operate machine during an electrical storm. If an electrical storm should strike during operation, re-
main in the cab. Do not leave the cab or operator’s plat-
If you are on the ground during an electrical storm, stay form. Do not make contact with the ground or objects
away from machinery and equipment. Seek shelter in a outside the machine.
permanent, protected structure.
Utility safety
Utility safety
Make sure the machine has sufficient clearance to pass • Stop the machine movement immediately.
in all directions. Pay special attention to overhead power
• Apply the park brake, stop the engine, and remove the
lines and hanging obstacles. High voltage lines may re- key.
quire significant clearance for safety. Contact local au-
thorities or utilities to obtain safe clearance distances from • Check if you can safely leave the cab or your actual po-
high voltage power lines. sition without contact with electrical wires. If not, stay
in your position and call for help. If you can leave your
Retract raised or extended components, if necessary. position without touching lines, jump clear of the ma-
Remove or lower radio antennas or other accessories. chine to make sure you do not make contact with the
Should a contact between the machine and an electric ground and the machine at the same time.
power source occur, the following precautions must be
• Do not permit anyone to touch the machine until power
taken: has been shut off to the power lines.
Mount and dismount the machine only at designated lo- Maintain a three-point contact with steps, ladders, and
cations that have hand-holds, steps, or ladders. hand-holds.
Do not jump off the machine. Never mount or dismount from a moving machine.
Make sure steps, ladders, and platforms remain clean Do not use the steering wheel or other controls or acces-
and clear of debris and foreign substances. Injury may sories as hand-holds when entering or exiting the cab or
result from slippery surfaces. operator’s platform.
1. Before operating the machine ensure that all safety 3. For safety's sake never leave the operator's platform
guards are properly fitted and secured. without first disengaging the machine drive mecha-
nism, lowering the header, stopping the engine and
2. When operating the machine, always remain seated
removing the ignition key.
in the operator's seat. Operate controls only when
seated in the operator’s seat, except for those controls 4. Never climb on or off the machine when it is in motion
expressly intended for use from other locations. as there is a risk of being run over.
2-16
2 - SAFETY INFORMATION
5. Use extreme caution when operating close to the edge When people approach the machine, warn them not to
of a ditch, a canal or a steep bank. touch the machine but to ask the electric power supply
company to shut off the power to the lines.
6. Never attempt to carry out any adjustments on the
machine while it is in motion or while the engine is 8. Never apply the differential lock when turning. When
running. engaged, the differential lock will prevent the ma-
7. Danger of death by electrocution! chine from turning.
9. Ensure the engine is shut off and wait until the ma-
Pay special attention to the overhead power lines.
chine has completely stopped before opening any of
Make sure the machine has sufficient clearance to
the guards.
pass in all directions (also with raised or opened ma-
THERE ARE ROTATING PARTS UNDER THE
chine components). Also think of the radio aerial(s)
GUARDS WHICH MAY CONTINUE ROTATING
or any other accessory or parts which may have been
AFTER THE MACHINE HAS BEEN STOPPED.
added afterwards.
Look and listen for evidence of rotating parts before
High voltage lines may require significant clearance for opening any of the guards.
safety. Contact local authorities or utilities to obtain
10. Do not operate machine during a thunderstorm.
safe clearance distances from high voltage power lines.
If you are on the ground during a thunderstorm, stay
Should a contact between the machine and an electric away from machinery and equipment. Seek shelter
power line occur, then the following precautions must in a permanent, protected structure.
be taken: Stop the machine movement immediately, If a lightning from a thunderstorm should strike during
stop the engine and apply the parking brake. operation, remain in the cab. Do not leave the cab or
Check if you can safely leave the cab or your actual po- operator’s platform. Do not make contact with the
sition without direct contact with electric wires. If not, ground or objects outside the machine.
stay in your position and call for help. If you can leave 11. Dust can cause ''farmer's lung'' disease. It may also
your position without touching the lines, jump off the last contain harmful spraying residues. Keep the cab
step or support position to ensure that there is NO con- door and window closed during operation. Wear a
tact between any part of your body, the machine and dust mask when cleaning the air filters or accumu-
the ground at the same time. Never touch the machine lated dust in the machine.
afterwards until power to the lines has been shut off.
2-17
2 - SAFETY INFORMATION
12. Avoid changing direction abruptly, especially when 15. Keep people away from the machine during harvest.
reversing, to avoid dangerous pitching of the ma- Ask bystanders to leave the field. There is not only
chine. Lower the attachment if the machine tends the risk to be overrun by the machine, but objects
to lift at the rear. ejected by the residue chopper and spreader at the
rear of the machine may cause harm. Stones may
13. Always operate the machine at a safe speed in ac-
be thrown further than the chopped straw.
cordance with the ground conditions.
On uneven ground, proceed with the utmost caution 16. Pay the necessary attention while operating next to
to ensure proper stability. public roads or footpaths. Residue can get projected
outside the field and hit unprotected people like bik-
14. When operating on gradients, never drive too fast,
ers or pedestrians. Wait to cut the edge of the field
especially when turning.
till it is clear of bystanders.
Connecting a header
Connecting a header
1. When coupling an attachment to the base unit, never PTO. driven machinery can cause serious injury or
allow anyone to stand between the machine and the death.
attachment.
4. Never attempt to remove crop or residues from a
2. Make sure that no one is standing in front of the ma- plugged attachment while the machine is running.
chine when detaching an attachment.
• Such carelessness could cost life or limb
3. Before operating the attachment, make sure that there
• In the event of a blockage, and if reversing the sys-
is no one on or near the machine. tem is not successful, always disengage the thresh-
Prior to engaging the PTO, always make sure there ing mechanism, switch off the engine and apply the
are no persons or obstacles nearby. Warn bystanders parking brake before clearing the blockage.
by sounding the horn three times. Entanglement in
• Never use your hand to check for suspected leaks • Kinked, crushed, flattened, hard blistered, heat
under pressure. Use a piece of cardboard or wood cracked, charred, twisted, soft or loose covered
for this purpose. hoses.
• If injured by leaking fluid, seek medical attention im- • Corroded or damaged fittings.
mediately. • Leaking ports.
2-18
2 - SAFETY INFORMATION
• Excessive dirt and debris around hoses and/or fit- speed and a loose hose can whip around with great
tings. force.
• Damaged or missing hose retaining clamps, guards, • Hydraulic fluid can reach high temperatures. Allow fluid
shields, etc. to cool before servicing the system.
• DO NOT stand on or use a hose as a step. DO NOT • Escaping fluid under pressure may form a mist or fine
pull or apply external forces to the hose. The hose may spray which can flash or explode upon contact with an
fail and cause injury. ignition source.
• Keep all persons away from the working area. Mecha- • Vibration can reduce hose service life. Make sure all
nisms controlled by fluid power can become hazardous retaining clamps and/or devices are secured.
if a hose fails. Lifted mechanisms can fall to the ground,
• Environmental conditions can cause hose and fittings
machine steering may fail, etc. to deteriorate. Inspect hydraulic hoses periodically.
• Stay clear of a pressurized hose assembly that has Replace worn or damaged hoses and fittings.
blown apart. Hose fittings can be thrown off at high
Flexible hose assemblies must not be constructed from Before removing hydraulic accumulators for servicing, the
hoses which have been previously used as part of a hose liquid pressure in the accumulator must be reduced to
assembly. zero.
Do not weld hydraulic piping. Pressure check on hydraulic accumulators shall be car-
ried out by method recommended by the accumulator
When flexible hoses or piping are damaged, replace them manufacturer.
immediately.
Care must be taken not to exceed the maximum allow-
It is forbidden to modify a hydraulic accumulator by ma- able pressure of the accumulator. After any check of ad-
chining, welding or any other means. justment there must be no leakage of gas.
Working at heights
Working at heights
When the normal use and maintenance of the machine • Do not stand on surfaces which are not designated as
requires working at heights: steps or platforms.
• Correctly use installed steps, ladders, and railings. Do not use the machine as a lift, ladder, or platform for
• Never use ladders, steps, or railings while the machine working at heights.
is moving.
2-19
2 - SAFETY INFORMATION
• Become acquainted with and ensure that you understand the relative legislation applicable to your country.
• Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, antifreeze, cleaning
agents, etc., with regard to their effect on man and nature and how to safely store, use, and dispose of these
substances.
• Agricultural consultants will, in many cases, be able to help you as well.
Helpful hints
• Avoid filling tanks using cans or inappropriate pressurized fuel delivery systems that may cause considerable
spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of them contain substances that may be
harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when draining off used engine coolant mixtures, engine, gearbox and hydraulic oils, brake fluids, etc.
Do not mix drained brake fluids or fuels with lubricants. Store them safely until they can be disposed of in a proper
way to comply with local legislation and available resources.
• Modern coolant mixtures, i.e. antifreeze and other additives, should be replaced every two years. They should not
be allowed to get into the soil, but should be collected and disposed of properly.
• Do not open the air-conditioning system yourself. It contains gases that should not be released into the atmosphere.
Your CASE IH dealer or air conditioning specialist has a special extractor for this purpose and will have to recharge
the system properly.
• Repair any leaks or defects in the engine cooling or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding as penetrating weld splatter may burn a hole or weaken them, allowing the loss of
oils, coolant, etc.
2-20
2 - SAFETY INFORMATION
Proposition 65
CALIFORNIA
PROPOSITION 65 WARNING
Illustrations
WARNING
Illustrations in this manual may show protective shielding open or removed to better illustrate a par-
ticular feature or adjustment.
Replace all shields before operating the machine.
Failure to comply could result in death or serious injury.
W0012A
NOTE: Some of the illustrations in this Manual have been obtained by photographing prototypes. Standard production
machines may differ in some details.
2-21
2 - SAFETY INFORMATION
86094054 1
NHIL12AF01015AA 2
Place the lift cylinder lockout (1) over the cylinder rod (2).
86094054 3
2-22
2 - SAFETY INFORMATION
NOTICE: Do not use header lift cylinder lockout as a support for the header when traveling along public roads other-
wise damage may occur to the cylinder.
When not in use, the lift cylinder lockout (1) must be stored
with stop latch (2) secured in storage hole (3).
50030334 4
2-23
2 - SAFETY INFORMATION
Keep safety signs clean and legible. Clean safety signs with a soft cloth, water, and a gentle detergent. Do not use
solvent, gasoline, or other harsh chemicals. Solvents, gasoline, and other harsh chemicals may damage or remove
safety signs.
Replace all safety signs that are damaged, missing, painted over, or illegible. If a safety sign is on a part that is
replaced, make sure the safety sign is installed on the new part. See your dealer for replacement safety signs.
Safety signs that display the “Read Operator’s Manual” symbol are intended to direct
the operator to the operator’s manual for further information regarding maintenance,
adjustments, or procedures for particular areas of the machine. When a safety sign
displays this symbol, refer to the appropriate page of the operator’s manual.
NHIL12AF02743AA 1
2-24
2 - SAFETY INFORMATION
84574722 2
(1) In the middle of the grain tank cross auger clean out
doors
NHIL12AF02536AA 3
84439462A 4
NHIL12AF01479AA 5
2-25
2 - SAFETY INFORMATION
DANGER
Electrocution hazard
Avoid contact with electrical power lines.
Failure to comply will result in death or serious injury
47376427
Quantity: 1
47376427_B 6
NHIL12AF01479AA 7
84012893_B 8
NHIL12AF01482AA 9
2-26
2 - SAFETY INFORMATION
84012892 10
NHIL12AF01482AA 11
87413244 12
83118300 13
2-27
2 - SAFETY INFORMATION
84004735 14
NHPE12AF00041AA 15
87479097 16
NHPE12AF00030AA 17
2-28
2 - SAFETY INFORMATION
87699716 18
NHPE12AF00018AA 19
84004734_B 20
NHIL13AF01396AA 21
2-29
2 - SAFETY INFORMATION
84004734A 22
NHPE12AF00031AA 23
84011345 24
NHPE12AF00032AA 25
2-30
2 - SAFETY INFORMATION
84014117 26
NHPE12AF00038AA 27
NHIL12AF02740AA 1
2-31
2 - SAFETY INFORMATION
Instructional seat
To be used for training or diagnostic purposes only
Extra riders, especially children, are NOT permitted
on the machine
Failure to comply could result in death or serious
injury
84282118
Quantity: 1
84282118_A 2
NHIL12AF03352AA 3
84574722 4
NHIL12AF02533AA 5
2-32
2 - SAFETY INFORMATION
87479097 6
NHPE12AF00044AA 7
Hot surface
Use appropriate protective equipment when handling
87282352
87282352 8
NHPE12AF00056AA 9
2-33
2 - SAFETY INFORMATION
84005363 10
NHPE12AF00016AA 11
86729633 12
NHPE12AF00056AA 13
2-34
2 - SAFETY INFORMATION
84548463_A 14
NHPE12AF00056AA 15
84011345 16
NHPE12AF00036AA 17
2-35
2 - SAFETY INFORMATION
84004733_A 18
NHIL12AF02538AA 19
84004732_C 20
NHIL12AF02538AA 21
2-36
2 - SAFETY INFORMATION
84004731_B 22
NHIL12AF02538AA 23
84004735 24
NHPE12AF00048AA 25
2-37
2 - SAFETY INFORMATION
84004742A 26
83117524 27
87413244 28
NHPE12AF00048AA 29
2-38
2 - SAFETY INFORMATION
84432904A 30
83117523 31
NHIL12AF02945FA 1
2-39
2 - SAFETY INFORMATION
84004740 2
NHPE12AF00017AA 3
84432904A 4
NHPE12AF00017AA 5
2-40
2 - SAFETY INFORMATION
87395659 6
NHIL12AF00060AA 7
84011345 8
NHPE12AF00042AA 9
2-41
2 - SAFETY INFORMATION
Jack up point.
84078384
Quantity: 2
84078384 10
NHPE12AF00020AA 11
NHPE12AF00020AA 12
2-42
2 - SAFETY INFORMATION
Tie-down eye.
84100296
Quantity: 6
84100296 13
NHPE12AF00019AA 14
NHPE12AF00020AA 15
NHIL12AF00020AA 16
2-43
2 - SAFETY INFORMATION
NHPH12AF03455AA 1
2-44
2 - SAFETY INFORMATION
84011345 2
83117494 3
NHIL12AF00926AA 4
2-45
2 - SAFETY INFORMATION
Explosion hazard
Do not use Ether starting fluid
Serious engine damage, explosion, death, or serious
personal injury could occur.
84203074
Quantity: 1
84203074_A 5
NHIL12AF00926AA 6
84012596 7
NHIL12AF00926AA 8
2-46
2 - SAFETY INFORMATION
84004739 9
NHIL12AF00059AA 10
(5) On the right-hand spreader shield
Machines with Horizontal Disc Spreader
NHIL12AF02535AA 11
83119061 12
2-47
2 - SAFETY INFORMATION
84004739 9
NHPE12AF00051AA 13
(11) On the left-hand spreader shield
Machines with Horizontal Disc Spreader
NHIL12AF02534AA 14
2-48
2 - SAFETY INFORMATION
87757489 15
NHPE12AF00028AA 16
83117516 17
2-49
2 - SAFETY INFORMATION
Jack up point.
84439510
Quantity: 2
84439510 18
83119135 19
83119133 20
2-50
2 - SAFETY INFORMATION
87479091 21
83117487 22
00449973_ 23
NHPE12AF00029AA 24
2-51
2 - SAFETY INFORMATION
47468276_A 25
NHPH12AF03458AA 26
(1) On the upper right-hand side of the residue spreader
NHPH12AF03456AA 27
2-52
2 - SAFETY INFORMATION
NHPE12AF00027AA 1
84574722 2
NHIL12AF00928AA 3
2-53
2 - SAFETY INFORMATION
84004732_C 4
NHIL12AF02508AA 5
Hot surface
Use appropriate protective equipment when handling
84004742
84004742A 6
NHIL12AF03353AA 7
2-54
2 - SAFETY INFORMATION
84432904A 8
NHIL12AF02507AA 9
NHPH12AF03257AA 10
NHIL12AF02570AA 11
2-55
2 - SAFETY INFORMATION
Following is a listing of safety signs and locations. Read and understand them before operating the machine.
84284896_C 1
The DEF/ADBLUE® decal (1) is located near the
DEF/ADBLUE® tank filler neck on the engine platform.
83117490 2
2-56
3 - CONTROLS/INSTRUMENTS
3 - CONTROLS/INSTRUMENTS###_3_###
ACCESS TO OPERATOR'S PLATFORM
CAUTION
Fall hazard!
When entering or exiting the cab, never use the control levers as handholds. Always mount and dis-
mount the machine in a safe way. Maintain a three-point contact with steps, ladders, and/or handholds.
Failure to comply could result in minor or moderate injury.
C0075B
DANGER
Crushing hazard!
When working while on top of the feeder house, the machine must NOT be running, as contact with
the feeder angle sensor could result in unexpected feeder movement.
Failure to comply will result in death or serious injury.
D0067B
DANGER
Crushing hazard!
Always do the following before entering the area below the header: Disengage the threshing mecha-
nism, lift the header to its maximum height, apply the parking brake, and stop the engine. Place the
header safety latch over the cylinder rod.
Failure to comply will result in death or serious injury.
D0012A
NHPH12AF03454AA 1
3-1
3 - CONTROLS/INSTRUMENTS
NHIL12AF03028AA 3
A. Unhook the safety chains (1) between the cab and the
handrail
B. Use the step (2) and the provided hand rails (3) to
move to the feeder from the operator deck through the
opening between the handrail and the cab.
NHIL12AF02945FA 4
NHIL12AF03030AA 5 NHIL12AF01483AA 6
3-2
3 - CONTROLS/INSTRUMENTS
NHIL12AF02945FA 7
NHIL12AF03031AA 8 NHIL12AF01484AA 9
3-3
3 - CONTROLS/INSTRUMENTS
Cab layout
NHIL12AF02468AA 1
(1) Steering column, refer to 3-15 (4) Start console, refer to 3-19
(2) AFS Pro 700 operator display, refer to 6-20 (5) Operator seat, refer to 3-6
(3) Right-hand console, refer to 3-31 (6) Instructional seat, refer to 3-12
3-4
3 - CONTROLS/INSTRUMENTS
Emergency exit
The emergency exit is found on the right-hand side of the
operator's seat, opposite to the door that gives access to
the cab.
NHIL12AF01025AA 1
NHIL12AF01024AA 2
Step over or around the right hand console and leave the
cab.
NHIL12AF03032AA 3
3-5
3 - CONTROLS/INSTRUMENTS
OPERATOR'S SEAT
NHIL12AF02602AA 1 NHIL12AF02601AA 2
Your machine is equipped with an operator presence system to prevent the use of some functions when the operator
is not in the operator’s seat. Some of those functions are:
• Feeder
• Unloading
• Ground drive
• The parking brake will be applied when ground speed is zero
• Autoguidance
Right–hand console fore/aft adjustment
1. • Lift the lever to move the right–hand console front
or back.
• Release the handle to lock the right–hand console
in place.
NHIL12AF02061AA 3
NHIL12AF02064AA 4
3-6
3 - CONTROLS/INSTRUMENTS
NHIL12AF02065AA 5
Fore/Aft:
5. The operator’s seat can be adjusted forward or rear-
ward.
• Pull UP on the lever and slide the seat to the desired
position.
• Release the lever to lock the seat in position.
NHIL12AF02063AA 7
Height adjustment:
6. The seat can be raised or lowered by;
• Pushing the top of the button to increase air pres-
sure and raise the seat.
• Pushing the bottom of the button to decrease the air
pressure and lower the seat.
NOTE: The key switch must be in the ON position to raise
the seat.
NHIL12AF02477AA 8
3-7
3 - CONTROLS/INSTRUMENTS
NHIL12AF02762AA 10
Lumbar adjuster:
9. Adjust the lumbar support for personal back comfort.
• Turn the knob to adjust the height of the lumbar sup-
port.
NHIL12AF02079AA 11
NHIL12AF02474AA 12
3-8
3 - CONTROLS/INSTRUMENTS
Backrest:
11. To adjust the backrest, lift the control and tilt the back-
rest to the desired position. Release the control to
hold the backrest in the selected position.
NHIL12AF02473AA 13
NHIL12AF02595AA 14
Left armrest:
13. The armrest can be tilted up for easier access to the
operator’s seat.
• The angle of the armrest is also adjustable by turn-
ing the adjustment knob (A).
NHIL12AF02477AA 15
3-9
3 - CONTROLS/INSTRUMENTS
NHIL12AF02219AA 16
NHIL12AF02220AA 17
3-10
3 - CONTROLS/INSTRUMENTS
WARNING
Fall hazard!
The instructional seat shall only be used when training a new operator or when a service technician
is diagnosing a problem. Do not permit others, especially children, to ride in the seat. Keep the cab
door(s) closed. Wear a seat belt at all times.
Failure to comply could result in death or serious injury.
W0301A
3-11
3 - CONTROLS/INSTRUMENTS
INSTRUCTOR'S SEAT
NHIL12AF02055AA 2
NHIL12AF01244AA 3
3-12
3 - CONTROLS/INSTRUMENTS
NHIL12AF02057AA 4
The lid of the cooler can open with the seat bottom.
1. Open the seat bottom
2. unfold the hook and loop strap (1)
NHIL12AF02058AA 5
3. Pass the strap through the slot in the lid of the cooler.
4. Attach the loose part of the hook and loop strap to itself
(1).
When the seat bottom is opened the lid of the cooler will
open with it.
NHIL12AF02059AA 6
NHIL12AF02060AA 7
3-13
3 - CONTROLS/INSTRUMENTS
WARNING
Fall hazard!
The instructional seat shall only be used when training a new operator or when a service technician
is diagnosing a problem. Do not permit others, especially children, to ride in the seat. Keep the cab
door(s) closed. Wear a seat belt at all times.
Failure to comply could result in death or serious injury.
W0301A
3-14
3 - CONTROLS/INSTRUMENTS
FORWARD CONTROLS
Steering column
NHIL12AF01031AA 1 NHIL12AF02082AA 2
NHIL12AF02591AA 3 NHIL12AF02592AA 4
NHPH12AF02590AA 5
3-15
3 - CONTROLS/INSTRUMENTS
NHIL12AF02588AA 7
3-16
3 - CONTROLS/INSTRUMENTS
Foot controls
NHIL12AF02073AA 1
3-17
3 - CONTROLS/INSTRUMENTS
NHIL12AF01030AA 3
Press this pedal to lock the drive wheels together for extra
traction. Release the pedal to unlock the drive wheels.
Keep the pedal depressed until the machine has passed NHIL12AF01028AA 4
the obstacle.
DO NOT keep the drive axle locked during a turn, this will
make your combine very difficult to steer.
NOTICE: Do not make turns with differential lock pedal depressed. It may be necessary to slow down the combine
to allow engagement of the differential lock.
3-18
3 - CONTROLS/INSTRUMENTS
Start console
The start console is located to the right and to the rear of
the operator's seat.
1. The key switch has three positions:
• Off
• Contact/On
• Engine start
2. 12 V Accessories outlet
3. 12 V auxiliary power port.
4. Audio in jack, if equipped.
5. Wait to start light.
NHIL12AF01232AA 1
NOTE: When the key switch is moved to the 'contact' position, the backup alarm will sound for one second and the
beacon lights (if equipped) will be activated for 2.5 seconds.
3-19
3 - CONTROLS/INSTRUMENTS
NHIL12AF01015AA 1
Your machine is equipped with an operator presence system to prevent the use of some functions when the
operator is not in the operator’s seat.
If the operator leaves the seat while the MFH is in the forward or reverse position and combine is in motion:
• The ground drive speed will be reduced to zero
• The parking brake will be applied after the combine has reached zero ground speed
3-20
3 - CONTROLS/INSTRUMENTS
Neutral position
The neutral position is located in the center of the MFH
slot. Moving the MFH toward the neutral position de-
creases the ground travel speed. Moving the MFH into
the neutral position will stop all ground travel. The MFH
must also be in the NEUTRAL position to start the engine.
NHIL12AF01239AA 2
Forward travel
Move the MFH forward from the NEUTRAL position to
start forward ground travel. Moving the MFH farther for-
ward in the slot increases the forward travel speed.
NHIL12AF01240AA 3
Reverse travel
Move the MFH toward the right and then rearward from
the neutral position to start reverse ground travel. Moving
the MFH farther rearward in the slot increases the reverse
travel speed.
NHIL12AF01238AA 4
NOTE: Moving the MFH when the parking brake is on will not activate the ground drive system. A prompt will appear
on the display to turn off parking brake.
NOTE: To warn other people, an audible alarm will sound as long as the combine is in reverse driving mode.
3-21
3 - CONTROLS/INSTRUMENTS
NHIL12AF02092AA 5
NHIL12AF02091AA 6
3-22
3 - CONTROLS/INSTRUMENTS
Shift button
Shift button (1)
The shift button located on the back of the MFH, when
used with buttons on the front, allows operation of
secondary features:
• Header Tilt Left/Right + Shift;
• Will adjust the Nudge or Edge Guidance Offset when
AFS AccuGuide™ System is enabled.
• Reel Fore/Aft + Shift;
• Controls varifeed knife position.
• Draper head fore/aft tilt.
NOTE: Header/Knife Fore–Aft configuration must be
set to YES in the Pro 700 for this function to activate
(Toolbox>Head 2>Header/knife Fore-Aft)
• Reel Raise/Lower + Shift;
• Increases/decreases ground pressure on pickup
headers, flexible draper headers, or flexible auger
headers equipped with hydraulic floatation
• Will fold or unfold a foldable corn header.
• Will fold or unfold the optional draper transport
wheels. 20090390 1
3-23
3 - CONTROLS/INSTRUMENTS
Unload tube
Road travel
Make sure you remove the locking pin (1) before swinging
the unload tube out into the unloading position.
Make sure you install the locking pin (1) before any road
transport.
NHIL12AF03019AA 1
3-24
3 - CONTROLS/INSTRUMENTS
During unloading:
Pressing the shift + unload tube swing out (A) or swing
in (B) switch:
• Will manually control the spout from 10 - 40 % of ex-
tension.
NHIL12AF01015AA 1
20090413 2
Automatic function
NOTE: Folding unload tube must be in unfolded position
for automatic function.
3-25
3 - CONTROLS/INSTRUMENTS
NHIS12AF01228AA 5
Truck transport
• Install lock out pin (1) when the unloading tube is re-
tracted.
NHIL12AF03019AA 6
Quick stop
Quick stop button (1)
One pulse on the yellow quick stop button will
• Stop the feeder/header drive
• Stop the unloading auger
• Will retract the chopper counter knives
NHIL12AF01015AA 1
3-26
3 - CONTROLS/INSTRUMENTS
Feedrate control
Feed rate control button (1)
The Feed rate control system will:
• Control the ground speed of the combine depending on
crop flow into the combine
NHIL12AF01015AA 1
AFS Accuguide™
Your machine is equipped with an operator presence system to prevent the use of some functions when the
operator is not in the operator’s seat.
If the AFS Accuguide™ system is engaged and the operator leaves the seat:
• The AFS Accuguide™ system will be disengaged.
• The ground drive speed will be reduced to zero.
• The parking brake will be applied after the combine has reached zero ground speed.
AFS Accuguide™ (1) if installed
• The AFS AccuGuide™ system is engaged by pressing
the AFS AccuGuide ™ engage button for at least two
seconds.
• For further information, refer to the separate AFS Ac-
cuGuide™ System software guide.
NHIL12AF01015AA 1
The set point selected is the last one operated in. If there
was no prior set points used, the default is set point #1.
3-27
3 - CONTROLS/INSTRUMENTS
Header controls
Header position switch (1)
This is a four position switch which operates as follows:
• Lower:
• Press the minus (-) side of the switch (2) to lower the
header.
• Raise:
• Press the plus (+) side of the switch (3) to raise the
header.
NOTE: The Raise/Lower rate speed can be adjusted in
the Pro 700 (Toolbox>Head 2>HHC Raise rate or HHC
1
lower rate). The range is 10–250 in increments of 10, 10 NHIL12AF01015AA
NHIL12AF01015AB 2
Lateral tilt
• Tilt Left:
• Press the left side of the switch (4) to tilt the header
counterclockwise (lower the left side of the header).
NOTE: Pressing and holding the shift button then press-
ing the tilt left side of the header control switch will ac-
tivate the "nudge left" function when using auto-guid-
ance, if equipped.
• Tilt Right
• Press the right side of the switch (5) to tilt the header
clockwise (lower the right side of the header).
NHIL12AF01015AB 3
NOTE: Pressing and holding the shift button then press-
ing the tilt right side of the header control switch will ac-
tivate the "nudge right" function when using auto-guid-
ance, if equipped.
3-28
3 - CONTROLS/INSTRUMENTS
Reel position
Reel position switch (1)
This is a four position switch which operates heads as
follows:
NOTE: For alternate operations refer to 3-23.
NHIL12AF01015AA 1
Reel raise-lower
• Lower, Press the minus (-) side of the switch (2) to lower
the reel.
• For pickup heads equipped with hydraulic wind guard
hold down;
pressing the minus (-) side of the switch will lower the
hold down.
• Raise, Press the plus (+) side of the switch (3) to raise
the reel.
• For pickup heads equipped with hydraulic wind guard
hold down;
pressing the plus (+) side of the switch will raise the NHIL12AF01015AC 2
hold down.
Reel Fore-Aft
• Forward (4)
• Press the left arrow (<) side of the switch to move the
reel forward (if equipped with the reel fore/aft option).
NOTE: Reel Fore-Aft must be set to YES in the
Pro 700 for this function to activate (Toolbox>Head
2>Reel Fore-Aft)
• Aft (5)
• Press the right arrow (>) side of the switch to move
the reel to the rear.
• For corn heads equipped with hydraulic stripper (deck) NHIL12AF01015AC 3
plates:
• Press Reel Aft to decrease the stripper plate opening.
• Press Reel Fore to increase the stripper plate open-
ing.
3-29
3 - CONTROLS/INSTRUMENTS
NHIL12AF01015AA 1
To stop the grain tank cross augers while the unload tube
drive is still running:
• Press and release the switch (2) NHIL12AF01015AA 2
• Press and release the switch (2) again to restart the
grain tank cross augers.
3-30
3 - CONTROLS/INSTRUMENTS
Right-hand console
NHPH12AF01012AA 1
3-31
3 - CONTROLS/INSTRUMENTS
Your machine is equipped with an operator presence system to prevent the use of some functions when the
operator is not in the operator’s seat.
If the feeding system is engaged and the operator leaves the seat:
• The feeding system will be disengaged.
• The ground drive speed will be reduced to zero.
• The parking brake will be applied after the combine has reached zero ground speed.
Feeder Switch (2):
• This is a three position switch.
• To engage the feeder/header drive, the feeder speed
must be less than 50 RPM and the operator must be
seated and the SEPARATOR must be engaged.
• Lift and push the feeder clutch switch forward to the ON
position to engage the feeder/header drives and reel
drive.
• If the feeder clutch switch is left on, the separator
switch is turned off, and the operator is seated, en-
gaging the separator will not engage the feeder. It
must be turned off then back to on. NHIL12AF01032AB 2
3-32
3 - CONTROLS/INSTRUMENTS
Reel drive
Auto Reel Speed Selector Switch (1):
• Press the top of switch for the ON position.
• The reel speed will automatically increase or de-
crease with the combine ground speed.
• The Indicator light (2) will remain illuminated while
Auto Reel speed is engaged.
• Press the bottom of switch for the OFF position.
• The reel speed is controlled manually, using the po-
tentiometer control. See 6-129 for additional informa-
tion.
NHIL12AF01006AA 1
3-33
3 - CONTROLS/INSTRUMENTS
Threshing
Rotor speed control switch (1):
Increase:
• Press the top of switch (A) to increase the speed of the
rotor.
• During rotor deslug operation, pressing the plus (+)
portion of the switch will rotate the rotor forward in it’s
normal direction of operation.
Decrease:
• Press the bottom of switch (B) to decrease the speed
of the rotor.
NHIL12AF01007AA 1
• During rotor deslug operation, pressing the minus (–)
portion of the switch will rotate the rotor backwards
from it’s normal direction of operation.
Module to rotor clearance control switch (1):
• Increase:
• Press the top of switch (A) to increase the module to
rotor clearance.
• Decrease:
• Press the bottom of switch (B) to decrease the mod-
ule to rotor clearance.
NHIL12AF01007AA 2
NHIL12AF01007AA 3
3-34
3 - CONTROLS/INSTRUMENTS
Cleaning
Cleaning fan speed control switch (1):
• Increase:
• Press the plus (+) portion of switch to increase the
speed of the cleaning fan.
• Decrease:
• Press the minus (-) portion of switch to decrease the
speed of the cleaning fan.
NOTE: When the fan speed switch is pressed a popup
dialogue box will appear displaying the fan speed.
NHIL12AF01009AA 1
NHIL12AF01009AA 2
NHIL12AF01009AA 3
3-35
3 - CONTROLS/INSTRUMENTS
Gear selector
Gearshift selector switch (1-2-N-3-4) (1) :
• Turn the selector to pick a gear.
• The parking brake will automatically engage and the
hydrostatic system will be disabled.
• Shifting gears is only possible when the multi- func-
tion lever is in the neutral position, and the combine is
stopped.
200904211 1
Throttle
Throttle control lever (1)
Push the lever forward:
• Increases engine speed.
• Pushing the throttle lever all the way forward (A) will
increase engine speed to high idle, 2100 RPM.
3-36
3 - CONTROLS/INSTRUMENTS
Residue
Chopper counter knife position switch (1):
• Press the top of the switch (A) to engage the counter
knives.
• Press the bottom of the switch (B) to disengage the
counter knives.
NOTE: The chopper counter knife has five predefined po-
sitions.
NHIL12AF01010AA 1
NHIL12AF01010AA 2
NHIL12AF01010AA 3
NHIL12AF01010AA 4
3-37
3 - CONTROLS/INSTRUMENTS
NHIL12AF01010AA 5
Parking brake
Pressing the top of the switch (A) will:
• Apply the parking brake.
• Turn on the indicator (1).
Ground drive
Powered Rear Axle (PRA) switch (1) (if equipped):
• Press the top of the switch (A) to engage the PRA.
• The Indicator light (2) will remain illuminated while the
PRA is engaged.
• Press the bottom of the switch (B) to disengage the
PRA.
• Optional power guide two speed axle:
• Press the top of the switch to toggle between high
and low speed PRA.
• An indicator light (3) will illuminate when the two
speed axle is in the high range. NHIL12AF01008AA 1
3-38
3 - CONTROLS/INSTRUMENTS
Power/Economy – if equipped
Power/Economy setting
Controls engine speed in fourth gear road mode
• Power Mode
• Maintains 2100 RPM high idle engine speed
• Economy Mode
• Maintains 1900 RPM high idle engine speed on 7230
• Maintains 1700 RPM high idle engine speed on 8230,
9230
3-39
3 - CONTROLS/INSTRUMENTS
Header controls
Auto/Man Header/Feeder Drive Switch (1) :
• Press the top of the switch for the ON position.
• The Indicator light (2) will be illuminated while in the
automatic mode.
• The header speed will automatically increase or de-
crease with the combine ground speed.
• Press the bottom of the switch for the OFF position.
• In manual mode the header speed will not be affected
by the ground speed control. See 6-100 for additional
information.
NHIL12AF01005AA 1
NHIL12AF01005AA 2
NHIL12AF01005AA 4
3-40
3 - CONTROLS/INSTRUMENTS
Your CASE IH combine is equipped with a warning system to inform the operator of the DEF/AdBlue® level, system
malfunctions, and engine power loss that may result from the SCR system for reducing exhaust emissions.
Warning symbols
NHPH12AF02943AA 1
3-41
3 - CONTROLS/INSTRUMENTS
ZEIL10CX0587A0B 2
ZEIL10CX0589A0B 3
ZEIL10CX0590A0B 4
ZEIL10CX0591A0B 5
3-42
3 - CONTROLS/INSTRUMENTS
ZEIL10CX0592A0B 6
ZEIL10CX0594A0B 7
ZEIL10CX0595A0B 8
ZEIL10CX0596A0B 9
3-43
3 - CONTROLS/INSTRUMENTS
ZEIL10CX0598A0B 10
ZEIL10CX0599A0B 11
ZEIL10CX0600A0B 12
ZEIL10CX0601A0B 13
3-44
3 - CONTROLS/INSTRUMENTS
For DEF/AdBlue® quality and SCR system technical faults, failures which can cause engine power loss:
• To fully reset the system, the component/failure causing the fault must be repaired or replaced.
• Switching off the engine will reset the system and the engine will restart at full power.
• If the same failure is re-detected within 40 h of engine operation, the last active engine power loss level will be
activated.
• If the same failure is detected three consecutive times within 40 h of engine operation, maximum engine power loss
will remain active after engine restart until the system is repaired.
• Please contact your authorized CASE IH dealer for service.
Emergency re-start
NOTE: Emergency re-starts are only enabled after the engine has been commanded to low idle.
If full power loss is experienced, it may be impossible for the machine to move under its own power. Emergency
re-starts are available to provide the capability to move the machine.
• Allows 30 s of operation without power loss.
• After 30 s, the engine is automatically reduced to low idle speed.
• There is no limit to the number of emergency re-starts.
3-45
3 - CONTROLS/INSTRUMENTS
NHIL12AF01013AA 1
Fully to the rear
NHIL12AF01018AA 2
NHIL12AF02747AA 3
3-46
3 - CONTROLS/INSTRUMENTS
Armrest - Overview
The right-hand armrest (1) opens to reveal a small storage
area for pens, keys, and other small objects.
NHIL12AF02584AA 1
3-47
3 - CONTROLS/INSTRUMENTS
REARWARD CONTROLS
Rear window
The cab rear window can be opened for easy cleaning
and removal of debris.
NOTE: Raise the seat high enough so that the backrest
supports the rear window while cleaning.
NOTE: Make sure the sunscreen is fully retracted before
opening the rear window.
NOTE: It is also recommended that the rear window be
opened only with cab doors closed to prevent a cross draft
from blowing dust into cab
NHIL12AF02610AA 1
To open the rear cab window turn the latch (1) counter clockwise and pivot the window in and down.
It is recommended to open the window no more than 45 degrees and hold window in that position until the dust can
be cleaned from the exterior surface of the window.
This position also helps to prevent material from the front of the grain tank window from falling into cab when
cleaning the grain tank window.
NHIL12AF02611AA 2 NHIL12AF02612AA 3
3-48
3 - CONTROLS/INSTRUMENTS
NHPH12AF02748AA 1
NHIL12AF01236AA 2
NHIL12AF02525AA 3
3-49
3 - CONTROLS/INSTRUMENTS
Deluxe cab
Three trays for light storage are provided.
• Right-hand side (1)
• Middle (2)
• Left-hand side (3)
NHIL12AF02470AA 4
NHIL12AF02469AA 5
NHIL12AF02894AA 6
3-50
3 - CONTROLS/INSTRUMENTS
Luxury cab
Three pockets are provided for storage
• Right-hand side (1)
• Middle (2)
• Left-hand side (3)
NHIL12AF02752AA 7
NHIL12AF02528AA 8 NHIL12AF02751AA 9
NHIL12AF01237AA 10
NHIL12AF02750AA 11
3-51
3 - CONTROLS/INSTRUMENTS
OVERHEAD CONTROLS
Left-hand side
(1) Storage pocket
NHIL12AF01022AA 2
NHIL12AF01023AA 3
3-52
3 - CONTROLS/INSTRUMENTS
Overhead controls
NHIS12AF01228AA 1
• Press and hold the top of the switch (A) to fold the tube
into the storage position.
• Press and hold the bottom of the switch (B) to unfold
the tube into the unloading position.
NOTE: The rear ladder must be up and the unload tube in
the transport cradle to fold and unfold the unloading tube.
NHIL12AF02848AA 2
3-53
3 - CONTROLS/INSTRUMENTS
NHIL12AF02850AA 4
3-54
3 - CONTROLS/INSTRUMENTS
NHIL12AF02851AA 6
3-55
3 - CONTROLS/INSTRUMENTS
NHPH12AF02875AA 9
NHIL12AF02854AA 10
NHIL12AF02855AA 11
(12) Spare.
(13) Heated mirror switch (if equipped).
• Press the top of the switch (A) to turn the heat on.
• Press the bottom of the switch (B) to turn the heat off.
NHIL12AF02856AA 12
3-56
3 - CONTROLS/INSTRUMENTS
NHIL12AF02896AA 13
Sun screens
Your combine is equipped with retractable sunscreens:
A. Front windshield.
B. Left-hand door, if equipped.
C. Rear window, if equipped.
NHIL12AF02524AA 1
(A)
NHIL12AF02523AA 2 NHIL12AF02522AA 3
(B) (C)
3-57
3 - CONTROLS/INSTRUMENTS
NHIL12AF01020AA 1
(1) Blower speed control knob (4) Air Conditioning (AC) compressor (snowflake)
(2) Defog mode button enabled button
(3) Auto mode button (5) Temperature control knob
NOTE: At startup in AUTO mode, if the temperature setting is more than 10 °F above the cab air temperature, the
blower will run at the minimum speed until the outlet air temperature is above 55 °F .
3-58
3 - CONTROLS/INSTRUMENTS
3-59
3 - CONTROLS/INSTRUMENTS
3-60
3 - CONTROLS/INSTRUMENTS
Operation
When the key switch is turned on the HVAC system will start with the settings saved when the key switch was turned
off except for Defog setting which is always reset to off.
NHIL12AF02941AA 6
3-61
3 - CONTROLS/INSTRUMENTS
Radio
A radio, if equipped, is located to the left of the switch
console.
NHIL12AF02069AA 1
The manual for the radio is stored in the drawer below the
operator’s seat.
NHIL12AF01481AA 2
NHIL12AF02439AA 3
NHIL12AF01025AA 4
3-62
3 - CONTROLS/INSTRUMENTS
Interior lamps
Dome lamp
The dome lamp (1) is located in the center of the cab
headliner.
The lamp is controlled by a three position switch built
into the lamp lens.
Rocking the lens of the lamp controls the function of the
lamp.
The three position switch operates as follows:
• Left–hand side pressed (A)
• The lamp will operate by the left-hand cab door
switch. The lamp will be ON when the cab door is
open and will be OFF when the cab door is closed. NHIL12AF02083AA 1
NHIL12AF02069AA 2
3-63
3 - CONTROLS/INSTRUMENTS
NHIL13AF00485AA 1
Remove the fir tree plugs (2) to access the weld nuts by
turning them counter clockwise.
NHIL12AF02051AA 2
NHIL13AF00961AA 3
NHIL13AF00965AA 4
3-64
3 - CONTROLS/INSTRUMENTS
NHIL13AF00487AA 5
NHSC12AF01024AA 7
NHIL13AF00550AA 8
3-65
3 - CONTROLS/INSTRUMENTS
A. Empty
B. Battery positive unswitched power.
C. Ground
NHIL13AF00489AA 9
NHIL13AF00488AA 10
NHIL12AF02049AA 1
3-66
3 - CONTROLS/INSTRUMENTS
LIGHTING
NHPH12AF03454AA 1
3-67
3 - CONTROLS/INSTRUMENTS
NHPH12AF03455AA 2
NOTE: Check with local and regional authorities to determine if beacon light use is required or prohibited for road use.
Grain tank light (1).
56063222 3
3-68
3 - CONTROLS/INSTRUMENTS
50030112 4
50030114 5
86063141 6
3-69
3 - CONTROLS/INSTRUMENTS
86063142 7
Other components
12 V DC socket (1) (Left–hand operator platform). Live at
all times.
NHIL12AF03030AA 8
86082218 9
NHIL12AF00056AA 10
3-70
3 - CONTROLS/INSTRUMENTS
10041654 11
20030137 12
FRAME
86085218 1
3-71
3 - CONTROLS/INSTRUMENTS
Next release locking pin (1) behind cover (2), pull the top
of the base unit toward you, then down to the fully lowered
position. The locking pin will re-engage when the ladder
is fully extended.
86082230 2
83082217 3
NOTICE: Rear ladder must be in the raised position during travel on public roads. Severe equipment damage will
result if the ladder is left in the lowered position during travel.
NOTE: Lowering the ladder while the threshing and/or unloading system is engaged will cause these functions to
stop.
NOTE: It is not possible to start the threshing and/or unloading systems while the ladder is in the fully lowered position.
NOTE: The spreader and the windrow chute must be in NOTE: Road mode will not engage if the rear ladder is in
the fully lowered position to lower the rear ladder. the lowered position.
WARNING
Hot surface possible!
Wait for all components to cool before per-
forming any operation.
Failure to comply could result in death or se-
rious injury.
W0251A
86063509 4
3-72
3 - CONTROLS/INSTRUMENTS
86082212 5
86082227 6
The top engine covers are hinged toward the front of the
combine. Each engine cover is held open by a gas strut
(1).
86082231 7
Open the rear cover (1). A hand hold (2) is provided to lift
the cover.
86082227 8
3-73
3 - CONTROLS/INSTRUMENTS
86082212 9
NOTE: If your machine is equipped with powered grain tank covers, the rear extension panel can contact the front
engine cover if it is open and the grain tank covers are opened.
3-74
3 - CONTROLS/INSTRUMENTS
NHIL12AF02739AA 1
NHIL12AF02743AA 2
NOTICE: Use caution when opening the panels when winds are in excess of 48 km/h (30 mph). Panels and/or at-
tachments may be damaged due to excessive wind loads.
All the panel latch locations are identified by a V (1) on the
panel.
86085215 3
3-75
3 - CONTROLS/INSTRUMENTS
86082214 4
86082215 5
• Type B is a wire lock pin (1) that goes through the ex-
isting panel latch.
93094788 6
10041646 7
3-76
3 - CONTROLS/INSTRUMENTS
2. To open the right rear panel that opens out and to one
side. Pull the latch handle (1) to release. A second
release (2) is located on the engine deck, push down
on it to release the latch. An integrated door prop (3)
is provided which engages as the door is opened.
86082224 8
83094729 9
86082224 10
3-77
3 - CONTROLS/INSTRUMENTS
93094788 11
3-78
3 - CONTROLS/INSTRUMENTS
83114838 1
Unhook the rubber catch (1) from the door. Swing door
open towards the tool box.
500303411 2
NHIL12CR01539AA 3
NHIL13AF01395AA 4
3-79
3 - CONTROLS/INSTRUMENTS
NHIL13AF01404AA 5
10034682 6
3-80
3 - CONTROLS/INSTRUMENTS
83114838 1
86094053 2
86094051 3
3-81
3 - CONTROLS/INSTRUMENTS
10030021 1
10034681 2
10034681 3
10034681 4
3-82
3 - CONTROLS/INSTRUMENTS
10030370 5
The auto lock prevents the rear extension panel from clos-
ing when the prop rods are in the storage position.
10034682 6
Make sure the grain tank is empty before closing the pow-
ered extensions.
NOTICE: Damage may occur if the grain tank powered
extensions are closed with grain in the grain tank. The
bubble up auger raises and lowers with the powered ex-
tensions, sufficient clearance may not be available if grain
is left in the grain tank.
NOTICE: Damage may occur if powered grain tank exten-
sions are left in any position other then fully open or fully
closed.
NOTE: The powered grain tank extensions/covers will not
operate if the rear ladder is down or if the unload tube is
out of its saddle.
3-83
3 - CONTROLS/INSTRUMENTS
Make sure the grain tank is empty before closing the cov-
ers.
NOTICE: The bubble up auger raises and lowers with the
covers. Damage may occur if the grain tank covers are
closed with grain in the grain tank.
NOTICE: Damage may occur if powered grain tank covers
are left in any position other then fully open or fully closed.
NOTE: The powered grain tank extensions/covers will not
operate if the rear ladder is down or if the unload tube is NHIL12AF02743AA 7
out of its saddle.
83119143 8
3-84
3 - CONTROLS/INSTRUMENTS
WARNING
Fall hazard!
Do not climb into the grain tank from the front end of the machine, behind the cab. This direction of
entry does NOT provide non-slip steps and/or handrails.
Failure to comply could result in death or serious injury.
W0202A
86082227 1
86063509 2
3-85
3 - CONTROLS/INSTRUMENTS
NHIL12AF02760AA 3
3-86
3 - CONTROLS/INSTRUMENTS
Jack – Locations
DANGER
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply will result in death or serious injury.
D0076A
Jack locations
NOTICE: Units equipped with a Powered Rear Axle (PRA)
must have all four tires off of the ground if the engine is to
be run at all.
Front axle
Pockets (1) are provided to prevent the bottle jack from
sliding.
83119128 1
83119131 2
83119137 3
3-87
3 - CONTROLS/INSTRUMENTS
Raise the axle high enough to place cribbing (1) under the
axle and enable lowering the axle on to the cribbing while
still providing tire to ground clearance.
83119134 4
Rear axle
Place the jack towards the outer end of the center tube
(1).
2831191351 5
Raise the axle high enough to place cribbing (1) under the
axle and enable lowering the axle on to the cribbing while
still providing tire to ground clearance.
83119133 6
3-88
4 - OPERATING INSTRUCTIONS
4 - OPERATING INSTRUCTIONS###_4_###
COMMISSIONING THE UNIT
Tracks
This CASE IH combine can be equipped with Quadtrac While track durability is a function of many factors and
rubber tracks on the front axle. The optional 610 mm conditions, the following are some guidelines that will
(24 in) or 762 mm (30 in) rubber track supplied with this provide for more positive track life:
combine are the same type as the 91.44 cm (36 in) wide, 1. Operate within the guidelines in this combine Opera-
Armorlug ED, rubber track available on the Quadtrac trac- tor's Manual .
tor. While both the tractor and combine are capable of
travel speeds in excess of 32 km/h (20 mph), the com- 2. Precondition tracks per 4-9.
bine weight and weight balance does put a higher load 3. Do not road the combine with grain in the grain tank.
on the combine tracks as compared to tracks on a Quad-
trac tractor. 4. Roading the combine with the header attached will
increase the possibility of track overheating and tread
Roading this combine for extended periods can lead lug blowouts.
to the rubber track overheating and suffering tread lug 5. Continuously roading the combine for longer than 45
blowouts. minutes will increase the possibility of track overheat-
ing and tread lug blowouts.
Tread lug blowouts are not warrantable by either
Goodyear Engineered Products or by CASE IH.
4-1
4 - OPERATING INSTRUCTIONS
Transmission unlock
Mechanical track tension adjustments are not required. Tracks are automatically tensioned whenever a PFC hydraulic
function is operated. If track tension must be relieved for any reason, refer to your CASE IH dealer. Do not operate a
combine with tracks that are not properly tensioned.
To prevent over speeding of the combine when transport
wheels are installed on Track-Ready combines:
• Track-Ready combines will be shipped to the dealers
with the ground drive transmission in first gear.
• A tag on the steering wheel alerts drivers.
47425286 1
NHIL12AF01239AA 1
4-2
4 - OPERATING INSTRUCTIONS
NHIL12AF01030AA 2
4. Insert the key into the switch and turn the key to the
'contact' position, check for any alarm or fault mes-
sages on the display.
NOTE: If the cold start pre-heater is active, a tone will
sound and the LED (1) will light when the key is turned on.
The tone will change pitch when pre-heater has reached
working temperature. Wait for the pitch change before
attempting to start the engine.
NHIL12AF01025AA 3
4-3
4 - OPERATING INSTRUCTIONS
4-4
4 - OPERATING INSTRUCTIONS
NHIL12AF01012AA 1
NHIL12AF01025AA 2
NOTE: When selecting another gear during driving, the system will wait until the multifunction handle is in the neutral
position and the combine is stopped completely, then complete the shift.
Driving
Proceed as follows:
1. Ensure that the Multi-Function Handle (MFH) is in the
neutral position.
NHIL12AF01239AA 1
4-5
4 - OPERATING INSTRUCTIONS
NHIL12AF01011AA 2
NHIL12AF01008AA 3
4. Push the MFH part way to the right and gently forward
to drive forward or pull handle gently backwards for
reverse driving.
5. Familiarize yourself with the different steering and driv-
ing characteristics.
NOTE: When driving the combine in reverse, an audible
alarm will automatically warn bystanders.
NOTICE: The combine rear end swings out when chang-
ing direction. Take care when turning.
NHIL12AF01016AA 4
4-6
4 - OPERATING INSTRUCTIONS
Road travel
DANGER
Tip-over hazard! The weight of crop in the grain tank raises the machine's center of gravity.
The grain tank must be empty when traveling on public roads.
Failure to comply will result in death or serious injury.
D0011A
WARNING
Driving hazard!
When traveling on public roads, only use the headlights and hazard warning lights. DO NOT use the
work lights. An oncoming vehicle may confuse the rear work lights with the headlights.
Failure to comply could result in death or serious injury.
W0211A
WARNING
Loss of control hazard!
Brake pedals shall be locked together for road travel. This ensures uniform brake application and
maximum stopping ability.
Failure to comply could result in death or serious injury.
W0308A
Road travel
• Comply with state and local laws governing highway
safety regulations.
• Maintain complete control of the combine.
• Connect the brake pedal together with the brake latch.
Make sure that the combine brake pedal linkage is cor-
rectly adjusted. Make certain the latch is fully engaged.
• Keep to the right as far as possible.
• Make sure that the Slow Moving Vehicle (SMV) symbol
can be seen.
• Turn the extremity warning lamps on.
• Extremity warning lamps (1) can be slid in and out of a
tube located behind the left hand deck and under the
right hand deck.
• Make sure extremity warning lamps are unfolded to
full width operating position.
• Extremity warning lamps must be positioned within
400 mm (16 in) of the outer edge of the combine
when header is removed.
• The outer edge of combine is usually the outer edge
of the tire. If tires are changed, such as removing
a dual tire for road transport, readjust the warning
lamps to within 400 mm (16 in) of outer edge of the
1
combine NHPH12AF03454AA
4-7
4 - OPERATING INSTRUCTIONS
NHPH12AF03429AA 3 NHPH12AF03426AA 4
4-8
4 - OPERATING INSTRUCTIONS
Track conditioning
PRECONDITIONING RUBBER TRACKS
23085227 1
(1) Drive Wheel (4) Idler Wheels Conditioning may need to be done more than once if the
(2) Belt Traction Lugs (5) Roller Wheels combine is roaded for extended distances. After initial
(3) Belt Drive Lugs (6) Undercarriage conditioning, the combine should be operated in normal
operations to further condition the tracks.
New rubber tracks must be preconditioned before initial
The track conditioning process should be closely moni-
use and before roading the combine on clean hard roads
tored for the first 150 hours of service. After a reason-
to reduce accelerated belt scuffing.
able amount of field time the drive lug contact areas will
New tracks should be preconditioned with dirt or some surface-harden and become more resistant to heat and
other non-caustic particulate material. This is done by scuffing.
spreading a thin layer of the material over the entire un-
If accelerated scuffing should occur with high heat on the
dercarriage engaging surface of the belts and driving the
drive lugs, see Track Alignment and Track Rotation sec-
combine slowly for a brief time. The silica present in dirt
tion of this manual or contact your dealer for service.
or similar material will act as a lubricant and help the track
conditioning process.
4-9
4 - OPERATING INSTRUCTIONS
83076475 1
73074583 2
5. Remove cotter pin (1) and screw on nut (2) until the
park brake piston is completely pulled backward to re-
lease the pressure on the brake disc.
ZDA3107A 3
4-10
4 - OPERATING INSTRUCTIONS
DANGER
Unexpected movement!
Make sure parking brake is applied. Secure machine with wheel chocks.
Failure to comply will result in death or serious injury.
D0013A
86094054 1
ZDA5578A 2
4-11
4 - OPERATING INSTRUCTIONS
ZDA5752A 3
ZDA3104A 4
NOTE: If the bolt does not turn easily in the gearbox, move nut (1) (Figure 3) until the bolt turns easily into the gearbox.
NOTE: Manually positioning the transmission into a gear
will not permit travel if the gear position sensor is faulty.
4-12
5 - TRANSPORT OPERATIONS
5 - TRANSPORT OPERATIONS###_5_###
PREPARING FOR ROAD TRANSPORT
NHPH12AF03435AA 1
83119130 2
83119129 3
5-1
5 - TRANSPORT OPERATIONS
At the front:
2. Use the slot (1) and/or the tube (2) on the left and right
feeder house lift cylinder mount.
10030372 4
83119138 5
10030372 6
83119140 7
5-2
5 - TRANSPORT OPERATIONS
10034697 8
83119139 9
NHIL12AF03019AA 10
5-3
5 - TRANSPORT OPERATIONS
Attaching a trailer
A swing-away hitch is available on the AXIAL-FLOW com-
bines.
50030365 1
Unload tube
• Install lock out pin (1) when the unloading tube is re-
tracted.
NHIL12AF03019AA 2
5-4
5 - TRANSPORT OPERATIONS
RECOVERY TRANSPORT
WARNING
Loss of control hazard!
Towing is a procedure that has the potential for risk to the user. The manufacturer's warranty does
not apply to incidents or accidents that occur during towing. Where possible, carry out the repairs at
the site.
Failure to comply could result in death or serious injury.
W1244A
Towing the combine is not recommended. If the engine is not able to run while being towed, steering the combine
will be extremely difficult. If it must be towed the following steps must be taken to ensure no harm to the operator or
machine will occur.
Towing a combine with a running engine:
1. Move the multi function handle (1) into the neutral po-
sition.
NHIL12AF01239AA 1
NHIL12AF01008AA 2
5-5
5 - TRANSPORT OPERATIONS
NHIL12AF01011AA 3
DANGER
Run-over hazard!
Be aware that the parking brake does not op-
erate when it is manually disengaged. When
parked, chock wheels to prevent machine
movement. Repair parking brake as soon as
possible.
Failure to comply will result in death or serious
injury.
D0096A
5-6
5 - TRANSPORT OPERATIONS
NHIL12AF01239AA 5
NHIL12AF01011AA 6
DANGER
Run-over hazard!
Be aware that the parking brake does not op-
erate when it is manually disengaged. When
parked, chock wheels to prevent machine
movement. Repair parking brake as soon as
possible.
Failure to comply will result in death or serious
injury.
D0096A
5-7
5 - TRANSPORT OPERATIONS
5-8
6 - WORKING OPERATIONS
6 - WORKING OPERATIONS###_6_###
WORKING
Introduction to harvesting
NOTICE: If the combine is to be first used in a specialty seed or edible seed crop, it is suggested that the combine
be operated in a non-sensitive crop to remove paint and other contaminants from various grain contact areas. This
same precaution should be used when the combine has been in operation, then sits idle long enough for rust to form
on the grain contact areas. Also, if a non-sensitive crop has been used to remove paint and or rust the combine will
have to be sanitized of rouge seeds before being used in the specialty seed or edible seed harvest.
NHIL12AF02755AA 1
Cutting
Feeding
Once the header has cut and gathered the material, it 1. First to control the position of the header in relation-
is delivered to the feeder house for transporting to the ship to the ground. This permits the header to remain
transition cone. The function of the feeder house is two in the most optimal position for harvesting.
fold:
2. Secondly to deliver a uniform mat of material to the
transition cone of the combine. The uniformity of
the mat being delivered starts with a properly oper-
6-1
6 - WORKING OPERATIONS
Threshing
The threshing and separating functions of AXIAL-FLOW Threshing area adjustments properly made will assist
combines are performed in the rotor cage area. Material you in obtaining maximum combine performance. Rotor
is fed from the feeder to the impeller area of the rotor and speeds and concave clearances must be matched to the
flows rearward through the machine. The two most im- crop and field conditions for the most efficient and pro-
portant components in the threshing and separating pro- ductive operation. One common mistake is running the
cesses are the rotor and the rotor concaves. rotor too slow and the concave set too open for the crop.
This results in slow movement of the material, inefficient
The rotor threshes the grain and assists in the rearward threshing and separation, and a loss in machine capacity.
travel of the material through the machine. The earlier the
grain is threshed out of the heads, the more opportunity With the AXIAL-FLOW concept, kernel damage is greatly
the grain has to separate from the material. decreased and is not affected by rotor speed and concave
settings nearly as much as conventional combines are by
The function of the rotor concaves is two fold. First, the cylinder speed and concave adjustment. AXIAL-FLOW
concaves must hold the material long enough to ensure combines give you a broader range of settings. AXIAL-
complete threshing. Second, the rotor concaves must FLOW combines can thresh very well with wider concave
have enough open area to permit the grain to sepa- clearance than previous models, due to increased con-
rate into the cleaning system once the grain has been cave wrap.
threshed. Concaves with excessive open area for the
given crop will result in too much residue being dropped
onto the cleaning system.
Cleaning
The cleaning activity of the AXIAL-FLOW combine is the yield the maximum grain savings, clean grain tank sam-
final separation of the grain from the material that has ple and reduced tailings return.
been distributed through the rotor concaves. Material is
separated by the upper and lower sieves to remove un- On units with self-leveling cleaning shoe, an electrical ac-
wanted foreign material. Chaff and other unwanted ma- tuator ensures that the cleaning shoe automatically re-
terial is suspended by air and discharged out of the rear mains horizontal in the transverse axis of the machine,
of the combine. Adjustments required for this function even when operating on side slopes up to 12 %. This in-
are the speed of the cleaning fan (controlling air velocity) novation increases the capacity of the cleaning shoe con-
and the adjustments of both the upper and lower sieves. siderably by allowing the material to distribute evenly over
Too much air movement over light crops will contribute to the full width of the grain pan and sieves.
cleaning system losses.
NOTE: If the separator is shut off while the combine is on
Only through experimentation will an operator find the cor- unlevel ground, the self leveling cleaning shoe will stay in
rect combination of upper and lower sieve settings that that position until the separator is restarted.
Grain handling
The clean grain is channeled into the grain tank by the The grain tank is emptied by the grain tank unloading
clean grain cross auger, grain elevator, and bubble-up augers and the unloading tube auger .
auger .
Residue handling
The residue handling system consists of a discharge The straw can then be either windrowed or spread us-
beater or optional straw chopper to either discharge the ing the spreader. In addition to spreading the straw, the
straw from the combine or chop and discharge the straw. spreader also spreads the chaff discharged from the up-
per sieve.
6-2
6 - WORKING OPERATIONS
Performance indicators
Performance indicators
There are four indicators, which will tell you how well the • Losses
combine is performing. These four indicators are:
By correctly reading these indicators and being familiar
• Grain tank sample with the combine, you can make the necessary adjust-
• Distribution of material on the grain pan and upper ments to correct any problem and improve the overall
sieve combine performance.
• Type and amount of returns
A large amount of foreign material in the grain tank could Excessive returns will contribute to grain damage due to
indicate the crop is being over threshed. The first step to the additional pass(es) the grain must take through the
correct this problem is to decrease the concave clearance returns system.
to help the crop move through the threshing operation
quicker. This reduces or eliminates the material break Plugged concaves can cause grain damage because the
up caused by over-threshing. Then increase the cleaning free grain cannot get out of the concave area.
fan speed or close the upper sieve if the foreign material
is larger than the grain. Loose elevator chains can also cause grain damage. It is
important to maintain the proper tension on these chains.
Cracked or damaged grain can be caused by a concave
setting that is too close to the rotor. Increase the concave Unthreshed material in the grain tank can be caused by
clearance and then reduce the rotor speed to correct the under-threshing or the lower sieve that is opened too
problem. wide. Increase the rotor speed and reduce the concave
clearance as needed to correct the problem. Reduce
Bunch feeding can cause grain damage in the feeder also the lower sieve opening slightly to obtain a cleaner
house. An incorrect feeder chain tension can also cause grain tank sample.
grain damage.
The distribution of material on the grain pan affects the If there is some grain on the rear third of the upper sieve,
distribution of material on the sieve. The distribution on returns will be increased and there is a possibility that
the grain pan should be level to slightly higher directly grain will ride out the back of the combine. Open the
under the rotor and taper slightly towards both sides. upper sieve to allow more of the grain to fall onto the lower
sieve.
On AXIAL-FLOW models in conditions of moderate to
high crop throughputs, the presieve will appear sub- If the material on the upper sieve is broken into small
merged in grain and chaff. This mat of material will pieces, the crop is being over threshed. This can plug
progressively reduce, the further rearward on the sieve the upper sieve and cause high losses. Decrease the
one looks. concave clearance and/or increase rotor speed to de-
crease the time the crop mat is threshed. If this increases
Presence of chaff with entrained grain on one portion the over threshing of material then increase the concave
(side-to-side) of the chaffer while the other side is clean clearance and/or reduce rotor speed.
indicates an imbalance in rotor distribution.
NOTE: The crop must move through the threshing area
This is cured by: as quickly as possible to achieve the lowest amount of
returns and reduce over threshed material. Decreasing
1. Adjusting the sieve offset parameter, refer to cleaning the concave clearance gives the rotor more traction to
setup in 6-25. move and thresh the crop material.
2. Moving concave hanger frame left or right. The correct
direction being shifting the concaves in the direction of Unthreshed heads indicate the rotor speed should be
the side that has the pile of material. increased and/or the concave clearance should be re-
duced. Unthreshed heads can also be caused by worn
3. Replacing concave modules on the heavy distribution rasp bars and worn concaves.
side with modules that have less open area.
6-3
6 - WORKING OPERATIONS
Return sample
Seed loss
New standards have been written for reduced field When checking loss it is important to determine the
losses, improved grain quality and simplified machine source of the loss before making adjustments.
operation. The AXIAL-FLOW® Combine has performed
in harvesting conditions previously thought to be too Checking losses where the separator empties without
adverse for successful combine operation. With minimal considering whether they originate from preharvest
field losses as his goal, the AXIAL-FLOW® operator causes, header causes or the separator can lead to
has more latitude to adjust for maximum combine effi- unnecessary or erroneous adjustments.
ciency. Understanding crop flow and functions previously
discussed makes adjustment for field losses easier. A The formula below has three major areas of loss:
spontaneous adjustment, without thorough analysis and
diagnosis of specific reason for crop loss could lead the Pre-harvest Loss + Header Loss + Separator Loss = Total
operator away from the correct machine adjustment. A Loss
universal harvesting rule is to set your combine to manual
When measuring losses, take a full cut with the header at
specifications first, then adjust. See Initial Crop Settings
your regular operating speed without using the spreaders.
in this manual. Make only one adjustment at a time, then
Stop the combine in an area of the field that represents
reevaluate.
an average of the field. Do not use rows that are near the
When adjusting a combine, it is important to note that no edges of the field and do not make your measurements
combine will save every seed. combines can be operated near the end of the field. Allow the combine to clear after
at speeds and settings which range from almost zero loss stopping and back up a distance equal to its length. You
to extremely heavy losses. Each operator must deter- can then check all loss points without starting and stop-
mine what loss to accept for the field condition and time ping again.
available for harvest. He must adjust the combine and NOTICE: Be sure machine is shut down and all moving
travel speed accordingly. Losses should be checked in components completely stopped before starting evalua-
several spots and averaged to eliminate the effects of any tion.
uneven feeding.
This is loss that is present before you harvest the crop. To determine the amount of pre-harvest losses, look in the
This loss is kernels or seeds on the ground due to unharvested crop for kernels, seeds, seed heads, ears of
weather, insect damage and other adversity. These corn, etc. on the ground that the header would be unable
losses cannot be recovered no matter how efficient the to gather. To measure the amount of loss in bushels, refer
combine is. to the Seed Loss Tables.
6-4
6 - WORKING OPERATIONS
Losses
Header Losses
20092297 1
Header loss is due to cutting too high, reel shatter, snap- To determine whether the separator loss is due to the rotor
ping roll loss, etc. This can be measured by comparing or cleaning system, fully open the lower and upper sieves.
the kernels on the ground in area (B) to area (A). The dif-
NOTE: This procedure will cause a poor sample due to
ference would be due to header losses. If a more precise
excessive trash in the grain sample during the test. If sep-
measurement is required, refer to the seed loss tables
arator loss remains high, it is due to rotor losses. If sepa-
and determine seed loss the same as you did for pre-har-
rator loss decreases, the loss is due to improper cleaning
vest losses, then subtract the pre-harvest loss to obtain
system adjustments.
the header loss.
Sieve settings are essentially the same with an AXIAL-
Loss in area (B) - loss in area (A) = header loss
FLOW combine as in the past with conventional com-
To reduce header losses, make sure the header is ad- bines. Too heavy tailings could result in cleaning shoe
justed properly as explained in the Header Operator's losses.
Manual.
There are three basic adjustments for the cleaning sys-
tem. These are, 1; opening and closing the upper sieve,
Separator Losses 2; opening and closing the lower sieve and 3; cleaning
fan RPM changes. The main air blast is directed to the
This is loss from the rotor and cleaning system such as pre-cleaning sieve on the front of the upper sieve. Air
unthreshed heads, etc. which are a result of improper speed should be sufficient to lift material and suspend it
adjustments or lack of proper attachments. To obtain this in the air, letting heavier particles (grain) down. If under
loss, check Area (C) which is windrowed directly behind blown, material will ride on the upper sieve and grain will
the separator. The grain in this area would be all losses. be sloughed off the end of the sieve. If overblown, grain
Subtract the pre-harvest (area (A)) and the header losses will be picked up and blown beyond the end of the upper
(area (B)) from this measurement to determine the sepa- sieve.
rator loss. For a more precise measurement, refer to the
Seed Loss Tables to obtain the amount of loss in bushels The need for cleaning shoe adjustments can be easily de-
or pounds per acre for your machine. termined by monitoring grain tank samples, tailings and
losses on the ground. If tailings are excessive, open the
Before making adjustments, make sure there are no cleaning shoe slightly. If grain tank sample is trashy, close
grain leaks due to missing bolts, cleanout doors open, the shoe and/or increase the fan speed. Too wide of an
etc. If separator loss is high, it is necessary to determine upper sieve opening can add to excessive tailings. Tail-
whether the loss is from the rotor or cleaning system. ings can be monitored with the Tailings Monitor, Watch
Your Monitor.
6-5
6 - WORKING OPERATIONS
An overloaded lower sieve and high tailings can also be With the introduction of the Cross Flow fan to the cleaning
the result of the fan speed setting too low instead of a system, improved air flow uniformity has allowed the fan
too open upper sieve setting. It is important to remember to be operated at higher speeds without concern for blow-
that the air velocity through the upper sieve will change ing grain out the back. Consult the tables for suggested
by changing the sieve opening (with constant fan speed). fan speeds.
Therefore the more the upper sieve is opened, the faster
the fan speed should be set in order to continue to lift For side hill operations, chaffer dividers are available.
the lighter chaff material and blow it out the rear. This is
handy to remember when more capacity is desired from
the cleaning system.
Seeds lost per square foot to equal one pound per acre gathered directly behind separator
Cutting width Uniform
6.1 m
6.9 m
7.6 m
9.1 m
10.7 m 12.2 m
13.7 m spread loss
Crop (20 ft) (22.5 ft) (25 ft) (30 ft) (35 ft) (40 ft) (45 ft) (2)
Red clover 24 27 30 36 42 48 54 6.2
Rye grass 25 28 31 37 44 50 56 6.4
1. The number of seeds per square foot that can be NOTE: The figures are approximate and can vary with
spread evenly over an acre to equal a loss of one seed size and seed variety.
bushel per acre.
NOTE: Seeds are gathered directly behind the separator.
2. The number of seeds per square foot that can be No spreading device, such as a straw spreader is used.
spread evenly over an acre to equal a loss of one
pound per acre.
6-6
6 - WORKING OPERATIONS
NOTE: Values can be adjusted to reflect the depth of the due to corn head and no spreading device such as
collection box. EX. if the box is 2 ft x the width of the straw spreader was used.
separator, then loss will be 2 x given value of the table. 2. Uniform loss in number of seeds per square foot that
can be spread evenly over an acre to equal loss of one
1. The figures are approximate and can vary with kernel
bushel per acre at 80,000 kernels per bushel.
size and seed corn variety. Kernels were gathered
directly behind separator and do not include row loss
1. Find out the weight of the crop in pounds per bushel Example:
and the number of seeds in a pound. This will allow
you to figure the total number of seeds in a bushel (by The weight of a particular variety of wheat is 60 lb per
multiplying the two previous figures together.) bushel and contains 15,246 seeds per pound. This is
equal to 914,760 seeds per bushel. Dividing this by
2. Divide this number by 43,560 (number of square feet
43,560 equals 21. This is the number of seeds per
in an acre) to determine the number of seeds per
square foot if the grain were spread evenly over an entire
square foot if the bushel of seed were spread evenly
acre, for a one bushel per acre loss. If the yield is 50
over one acre.
bushels, the loss is 2 percent. Combine losses of less
3. To figure the percent loss, divide the loss in bushels than 3 percent of total yield in most crops are considered
per acre by the yield per acre and multiply by 100. acceptable.
6-7
6 - WORKING OPERATIONS
Corn
Dry (< 20%) 350 25 mm
1 LW (**) LSW 8 56 4 Slow Slow
RPM (1 in)
High moisture 400 25 mm
1 RB (***) LSW 8 56 4 Slow Slow
(> 20%) RPM (1 in)
Rice
California 850 15 mm
3 LW/RB LSW 72 0 0 Mid Mid
RPM (0.6 in)
Delta 850 15 mm
3 LW/RB LSW 72 0 0 Slow Mid
RPM (0.6 in)
Stripper 950 8 mm
3 RB RB 72 0 0 Mid Mid
RPM (0.3 in)
Australia 950 15 mm
3 LW LSW 72 0 0 Mid Mid
RPM (0.6 in)
6-8
6 - WORKING OPERATIONS
• (1) Hard thresh Kit 87748389. • (**) RB modules can also be applied in dry corn.
NOTE: The hard thresh kit is used in the front module • (***) The standard factory fit round bar configuration for
positions. corn contains one LW module in the first right-hand side
module position.
• (*) Not suggested for dry/bridle straw conditions or for
bailing straw.
6-9
6 - WORKING OPERATIONS
Cleaning
Cleaning shoe configuration
Crop Fan Speed Pre Sieve Upper Sieve Lower Sieve
RPM Type Clearance Type Clearance Type Clearance
850 - 5 mm 15 mm 13 mm
Barley 1-1/8 grain 1-1/8 Closz 1-1/8 grain
950 RPM (0.2 in) (0.6 in) (0.5 in)
900 - 10 mm 18 mm 15 mm
Corn-Dry 1-5/8 Closz 1-5/8 Corn 1-5/8 Closz
1050 RPM (0.4 in) (0.7 in) (0.6 in)
980 - 10 mm 18 mm 15 mm
Corn-High Moist. 1-5/8 Closz 1-5/8 Corn 1-5/8 Closz
1150 RPM (0.4 in) (0.7 in) (0.6 in)
900 - 8 mm 15 mm 15 mm
Soybeans 1-5/8 Closz 1-5/8 Corn 1-5/8 Closz
1000 RPM (0.3 in) (0.6 in) (0.6 in)
900 - 10 mm 15 mm 8 mm
Wheat 1-1/8 grain 1-1/8 Closz 1-1/8 grain
1050 RPM (0.4 in) (0.6 in) (0.3 in)
900 - 10 mm 15 mm 13 mm
Wheat – Australia 1-1/8 grain 1-1/8 Closz 1-1/8 grain
1050 RPM (0.4 in) (0.6 in) (0.5 in)
3 mm 5 mm 5 mm
Rapeseed/Canola 600 RPM 1-1/8 grain 1-1/8 Closz 1-1/8 grain
(0.1 in) (0.2 in) (0.2 in)
850 - 8 mm 15 mm 13 mm
Rice 1-5/8 Closz 1-5/8 Closz 1-5/8 Closz
950 RPM (0.3 in) (0.6 in) (0.5 in)
850 - 10 mm 15 mm 13 mm
Rice – Australia 1-1/8 grain 1-1/8 Closz 1-1/8 grain
950 RPM (0.4 in) (0.6 in) (0.5 in)
950 - 8 mm 18 mm 15 mm
Maize/Milo 1-1/8 grain 1-1/8 Closz 1-1/8 grain
1000 RPM (0.3 in) (0.7 in) (0.6 in)
8 mm 14 mm 9 mm
Lentil Beans 880 RPM 1-1/8 grain 1-1/8 Closz 1-1/8 grain
(0.3 in) (0.6 in) (0.4 in)
Lentil beans/ 8 mm 16 mm 11 mm
850 RPM 1-1/8 grain 1-1/8 Closz 1-1/8 grain
tough threshing (0.3 in) (0.6 in) (0.4 in)
8 mm 13 mm 10 mm
Pinto Beans 950 RPM 1-1/8 grain 1-1/8 Closz 1-1/8 grain
(0.3 in) (0.5 in) (0.4 in)
8 mm 13 mm 10 mm
Rye 900 RPM 1-1/8 grain 1-1/8 Closz 1-1/8 grain
(0.3 in) (0.5 in) (0.4 in)
850 - 8 mm 15 mm 10 mm
Oats 1-1/8 grain 1-1/8 Closz 1-1/8 grain
900 RPM (0.3 in) (0.6 in) (0.4 in)
5 mm 13 mm 10 mm
Popcorn 900 RPM 1-1/8 grain 1-1/8 Closz 1-1/8 grain
(0.2 in) (0.5 in) (0.4 in)
8 mm 13 mm 5 mm
Rye Grass 400 RPM 1-1/8 grain 1-1/8 Closz 1-1/8 grain
(0.3 in) (0.5 in) (0.2 in)
8 mm 10 mm 5 mm
Bent Grass 420 RPM 1-1/8 grain 1-1/8 Closz 1-1/8 grain
(0.3 in) (0.4 in) (0.2 in)
8 mm 5 mm 5 mm
Blue Grass 450 RPM 1-1/8 grain 1-1/8 Closz 1-1/8 grain
(0.3 in) (0.2 in) (0.2 in)
8 mm 18 mm 8 mm
Brome Grass 620 RPM 1-1/8 grain 1-1/8 Closz 1-1/8 grain
(0.3 in) (0.7 in) (0.3 in)
8 mm 10 mm 5 mm
Crested Wheat 480 RPM 1-1/8 grain 1-1/8 Closz 1-1/8 grain
(0.3 in) (0.4 in) (0.2 in)
8 mm 10 mm 3 mm
White Clover 480 RPM 1-1/8 grain 1-1/8 Closz 1-1/8 grain
(0.3 in) (0.4 in) (0.1 in)
8 mm 18 mm 15 mm
Sunflower 800 RPM 1-1/8 grain 1-1/8 Closz 1-1/8 grain
(0.3 in) (0.7 in) (0.6 in)
5 mm
Alfalfa 480 RPM 1-1/8 grain 0 1-1/8 Closz 1-1/8 grain 0
(0.2 in)
5 mm 5 mm
Flax 600 RPM 1-1/8 grain 0 1-1/8 Closz 1-1/8 grain
(0.2 in) (0.2 in)
10 mm
Mustard 780 RPM 1-1/8 grain 0 1-1/8 Closz 1-1/8 grain 0
(0.4 in)
10 mm 13 mm 10 mm
Peas- Black Eye 880 RPM 1-1/8 grain 1-1/8 Closz 1-1/8 grain
(0.4 in) (0.5 in) (0.4 in)
6-10
6 - WORKING OPERATIONS
NOTE: Multiple sieve listings indicates suitable perfor- NOTE: 10 mm round hole bottom sieves can be used for
mance with either type. Choose based upon your crop milo/maize/sorghum and some small beans.
mix
NOTE: 16 mm round hole bottom sieves can be used for
NOTE: 1-1/8 Petersen top sieves can be used for soybeans, milo, popcorn and other similar sized seeds.
grasses, various small seeds or for harvesting hybrid
seed which require an exceptionally clean sample. NOTE: 18 mm round hole bottom sieves can be used for
large beans and some commercial corn.
NOTE: 2.5 mm round hole bottom sieves can be used for
speciality crops such as alfalfa.
6-11
6 - WORKING OPERATIONS
Corn
Dry (< 20%) 350 25 mm
1 LW (*) LSW 8 24 8 Slow Slow
RPM (1.0 in)
Wet (> 20%) 400 25 mm
1 RB (**) LSW 8 24 8 Slow Slow
RPM (1.0 in)
Key:
LW = Large Wire LSW = Large Skip Wire
SW = Small Wire RB = Round Bar
6-12
6 - WORKING OPERATIONS
Corn
Dry (< 20%) 1000 10 mm 17 mm 15 mm
1 5/8 closz 1 5/8 corn 1 5/8 closz **
RPM (0.4 in) (0.7 in) (0.6 in)
Wet (>20%) 1100 7 mm 18 mm 15 mm
1 5/8 closz 1 5/8 corn 1 5/8 closz **
RPM (0.3 in) (0.7 in) (0.6 in)
Canola 600 RPM 1 1/8 grain 3 mm 1 1/8 closz 14 mm 1 1/8 grain 6 mm **
(0.1 in) (0.6 in) (0.2 in)
NOTE: **: Shoe Tilt: In certain threshing conditions, it NOTE: 2.5 mm round hole bottom sieves can be used for
is recommended to address cleaning shoe distribution by speciality crops such as alfalfa.
tilting the cleaning shoe in order to optimize cleaning per-
formance. If distribution correction is determined to be NOTE: 10 mm round hole bottom sieves can be used for
necessary, adjust the sieve offset until distribution is pos- milo/maize/sorghum and some small beans.
itively effected. Crop/threshing conditions will dictate how NOTE: 16 mm round hole bottom sieves can be used for
much shoe tilt is required. soybeans, milo, popcorn and other similar sized seeds.
NOTE: Multiple sieve listings indicates suitable perfor- NOTE: 18 mm round hole bottom sieves can be used for
mance with either type. Choose based upon your crop large beans and some commercial corn.
mix
NOTE: 1-1/8 Petersen top sieves can be used for
grasses, various small seeds or for harvesting hybrid
seed which require an exceptionally clean sample.
6-13
6 - WORKING OPERATIONS
Corn
Dry (< 20%) 350 25 mm
1 LW (*) LSW 8 22 6 Slow Slow
RPM (1 in)
Wet (> 20%) 400 25 mm
1 RB (**) LSW 8 22 6 Slow Slow
RPM (1 in)
Key:
LW = Large Wire LSW = Large Skip Wire
SW = Small Wire RB = Round Bar
NOTE: (*) RB concaves can also be applied in dry corn NOTE: (**) The standard factory fit round bar configura-
tion for corn contains one LW module in the first right-hand
side module position.
6-14
6 - WORKING OPERATIONS
Corn
Dry (< 20%) 1000 10 mm 17 mm 15 mm
1 5/8 closz 1 5/8 corn 1 5/8 closz **
RPM (0.4 in) (0.7 in) (0.6 in)
Wet (>20%) 1100 7 mm 18 mm 15 mm
1 5/8 closz 1 5/8 corn 1 5/8 closz **
RPM (0.3 in) (0.7 in) (0.6 in)
Canola 600 RPM 1 1/8 grain 3 mm 1 1/8 closz 14 mm 1 1/8 grain 6 mm **
(0.1 in) (0.6 in) (0.2 in)
NOTE: **: Shoe Tilt: In certain threshing conditions, it NOTE: 2.5 mm round hole bottom sieves can be used for
is recommended to address cleaning shoe distribution by speciality crops such as alfalfa.
tilting the cleaning shoe in order to optimize cleaning per-
formance. If distribution correction is determined to be NOTE: 10 mm round hole bottom sieves can be used for
necessary, adjust the sieve offset until distribution is pos- milo/maize/sorghum and some small beans.
itively effected. Crop/threshing conditions will dictate how NOTE: 16 mm round hole bottom sieves can be used for
much shoe tilt is required. soybeans, milo, popcorn and other similar sized seeds.
NOTE: Multiple sieve listings indicates suitable perfor- NOTE: 18 mm round hole bottom sieves can be used for
mance with either type. Choose based upon your crop large beans and some commercial corn.
mix
NOTE: 1-1/8 Petersen top sieves can be used for
grasses, various small seeds or for harvesting hybrid
seed which require an exceptionally clean sample.
6-15
6 - WORKING OPERATIONS
Kill-Stall diagnosis
This procedure allows you to inspect the inside of your 7. Agitate the crop material inside the rotor grate area.
Combine as if it were in operation. Because the machine If there are loose kernels near the rear of the grate
must be stopped for inspection, there will be some major area, this probably indicates excessive rotor losses.
differences between the conditions inspected and those On the other hand, relatively few kernels near the
that exist during operation. Even with these obvious lim- front of the grate area would suggest a reserve of
itations the procedure can be an extremely useful diag- separating capacity.
nostic tool. To perform a 'kill-stall' follow this procedure: 8. Check the distribution of material on the grain pan
and upper sieve. The load distribution on the upper
1. Select a relatively level area of the field where the
sieve should be inspected from the rear as well as
crop is reasonably uniform and representative. Use
the left hand inspection area.
the highest transmission gear in which you can
achieve the normal operating speed, i. e. use sec- 9. Lower the tailings auger trough door. Inspect the
ond gear if possible. load and load distribution on the lower sieve. Check
the type and amount of material in the tailings auger
2. While operating the combine in a normal, steady
trough.
manner, execute Steps A, B, and C in rapid se-
quence. 10. Make sure crop material flow is proper in the header,
feeder house and elevator.
A. Use your right hand, move the engine speed con-
trol to the slow idle position. 11. Using all the information available, proceed with ad-
justments or corrections as listed in the troubleshoot-
B. Use your left hand, move the multifunction handle
ing charts.
to the fastest forward position.
12. Replace shields, close the tailings auger trough door,
C. Apply both brake pedals with the pedals locked
close the trim doors and recheck to be sure the ma-
together.
chine is ready to be restarted safely.
NOTE: Do not turn off the key switch until after the
13. To restart a combine after a 'kill-stall'
'kill-stall'.
A. Start the engine and allow it to warm up enough
NOTE: Although this may appear to be abusive to to run normally and evenly
the combine, it really only uses the brakes to stop
the separator quickly. Without the external braking B. Move the engine speed control to the low idle
effort, the momentum of the rotor would continue to position.
drive the separator to a coasting stop. In a successful 14. Execute Step A and then Step B as quickly as pos-
'kill-stall' the combine must stop within ten feet. sible in sequence:
3. Immediately after making the 'kill-stall'; A. Move the separator switch to the ON position.
A. Move the separator drive and feeder clutch B. Move the engine speed control to the forward or
switches to the OFF position full-speed position to get all components up to
B. Return the multifunction handle to the stop posi- speed and then reduce engine speed to 1/2 throt-
tion tle so the machine can clean itself out.
C. Start the engine and allow it to cool to a safe 15. If the rotor is choked you will have to use the appro-
shutdown temperature. priate procedure to clear it.
D. Stop the engine 16. When the separator has operated long enough to be
cleared, return the engine speed control to the low
E. Set the parking brake idle position, activate the feeder clutch switch and
F. Remove the key from the switch immediately return the engine to full speed. Resume
harvesting.
NOTICE: Never use the 'kill-stall' procedure when
operating conditions are such that restarting the rotor Be sure to use the uniform spread column and select the
might be difficult. crop you are harvesting. The number shown in this col-
4. Open the left-hand front trim doors and remove the umn is the number of seeds per square foot to equal one
left-hand side shields from the concave and grate bushel per acre loss. This number is divided into the num-
areas. ber of kernels you found to come up with the bushel per
acre pre-harvest loss.
5. Inspect the concaves for indications of plugging or
other problems.
6. Check the material in the grain pan for signs of in-
complete threshing, kernel damage or other abnor-
mal conditions.
6-16
6 - WORKING OPERATIONS
6-17
6 - WORKING OPERATIONS
G. Sieve Overloading
1. Increase cleaning fan speed
2. Open lower sieve, close upper sieve
3. Reduce rotor speed
4. Increase module clearance to reduce separation
5. Incorrect module type, allowing excess separation
– change modules to type more suitable to crop or
condition
H. Stems / Small Bits of Cob in Sample
1. Close lower sieve
2. Decrease Rotor Speed
3. Close upper sieve
4. Increase fan speed
5. Increase module clearance
I. Excessive Rotor Power Consumption
1. Increase Rotor Speed
2. Increase module clearance
3. Remove straight separator bars
4. Adjust cage vanes to fast position
5. Decrease Forward Travel Speed
J. Distribution Heavy on Right Side
1. Verify cleaning system is level;
• Adjust sieve offset
• Or recalibrate cleaning system if necessary
2. Reduce module clearance and rotor speed
3. Adjust the module to rotor pinch point toward the pile
of grain (will thresh more on left)
4. Add Filler to Right front module or install less open
Module on number one right hand position
K. Distribution Heavy on Left Side
1. Verify cleaning system is level;
• Adjust sieve offset
• Or recalibrate cleaning system if necessary
2. Increase module clearance and rotor speed
3. Add Filler to Left front module or install less open
Module on number one left hand position
4. Adjust the module to rotor pinch point toward the pile
of grain (will thresh more on right)
L. Rotor Blockage
1. Increase rotor speed
2. Adjust head and feeder for optimum feeding
3. Beater/chopper drive belt slipping – check belt ten-
sion and tighten if necessary
4. Adjust cage vanes to faster position
6-18
6 - WORKING OPERATIONS
M. Excessive Tailings
1. Identify whether tailings is clean grain or unthreshed
grain. If unthreshed grain, refer to item (D) above
(Unthreshed heads or pods in sample)
2. Open lower sieve slightly, and clean thoroughly if
blocked
3. Reduce cleaning fan speed
6-19
6 - WORKING OPERATIONS
MONITOR OPERATION
NHIL12AF02537AA 1
Navigation
The navigation is done by touching the required field/item
on the monitor screen.
23119145 2
6-20
6 - WORKING OPERATIONS
Keypads
Alphanumeric and numeric keypads are part of the frame-
work on the AFS Pro 700 monitor and are available to any
application on the display.
Keypad access
Whenever a keypad is needed, to enter a name or a
value, the keypad is displayed automatically by touching
the screen on a field where entry is required.
Keypad selections
Touch the display on the required button in the screen to
select the desired character or number.
• Select “DEL ALL” (1) to clear the current entry in the
keypad.
• Select “DEL” (2) to clear the previous character or
number.
⇑” (3) to toggle between uppercase and lower-
• Select “⇑
case or to return to the letter screen when in numeric
screen.
• Select “123” (4) to choose the numeric/special charac-
ter screen.
NHPH12AF03289AA 4
• Touch the “ENTER” - button (5), to save the name or the
value.
The keypad will disappear and the field will display the
newly created name or value.
• Touch the X (6) to exit without saving changes.
6-21
6 - WORKING OPERATIONS
ZEIL06CX0128A0A 5
Pop‐‐up lists
Pop‐up lists are part of the framework on the AFS Pro
700 monitor and are available to any application on the
display.
NHPH12AF03290AA 6
6-22
6 - WORKING OPERATIONS
NHPH12AF03291AA 7
Scrolling lists
If more entries are present than can be displayed on one
screen, a scroll bar is added to indicate the presence of
additional entries.
NHPH12AF03292AA 8
6-23
6 - WORKING OPERATIONS
Home screen
AFS Pro 700 (TOUCH SCREEN) DISPLAY
The AFS Pro 700 monitor will switch on when the key is
switched on.
The vehicle creates the home page for the display. The
content of the home page varies with the vehicle in which
the AFS Pro 700 monitor is resident.
NHIL12AF02909AA 2
Status area
• Travel speed indication (1).
• Parking brake indicator (2)
• Guidance icon (3) (if installed).
• Shaft speed monitors (4).
• Fuel level indicator (5).
• DEF/ADBLUE® level (6).
• Alarm/Error icon indicator area (7).
• Light status icon area (8).
• Reel speed, AHHC, and feeder status area (9)
• Engine coolant temperature indication (10). NHPH12AF02943AA 3
NOTE: The Alarm/Error area and indicator area (7), icons can appear in different colors according to the level of
severity:
Red: High priority White: Low priority
Yellow: Mid priority Grey: an ignored alarm
6-24
6 - WORKING OPERATIONS
Toolbox
Select ”Toolbox” from the home page to access screens for customizing the Run screens, etc. (the "Toolbox” pro-
for setting display preferences and operator preferences, vides the shared tools used by other applications).
1. Display setup
Select Back>Toolbox>Display
Adapt the display as follows: touching the numbers on the screen and enter to con-
firm.
• Touch the field on the screen that needs to be adapted.
• A new pop‐up window appears in which you can enter/ NOTE: Some of the sub‐menus and/or fields can vary
adapt the desired entry by using the touch screen. depending on the selected interface level.
• For numerical values, a new pop‐up screen appears NOTE: The interface level needs to be set to “Advanced”
with a numeric keypad, enter the required value by in order to write data to the memory stick.
2. Operator setup
Select Back>Toolbox>Oper
6-25
6 - WORKING OPERATIONS
NHPH12AF03297AA 4
Select “New“ and a keypad screen will appear. Add the NHPH12AF03298AA 5
current layout name through the alphanumeric keypad.
Select “Enter” to confirm the new layout name.
By selecting the field “Run Layout”, a new pop‐up window
appears in which you can choose either one of the six run
screens or one of the two summary data windows that
should be adapted.
NHPH12AF03299AA 6
6-26
6 - WORKING OPERATIONS
NHPH12AF03300AA 7
NHPH12AF03301AA 8
4. Video
Select Back>Toolbox>Video
NHPH12AF00778AA 10
6-27
6 - WORKING OPERATIONS
5. Combine Setup
Select Back>Toolbox> Comb
NHPH12AF03302AA 11
6. Engine setup
Select Back>Toolbox>Engine
7. Electrical setup
Select Back>Toolbox>Electr
NHPH12AF03304AA 13
6-28
6 - WORKING OPERATIONS
8. Hydraulics setup
Select Back>Toolbox>Hydraul
NHPH12AF03305AA 14
9. Driveline setup
Select Back>Toolbox>Drive
6-29
6 - WORKING OPERATIONS
• Varifeed
Header Sub Type
• None No shift functions 17 - 35 ft Varifeed
• Cutting type 2000 40 ft Varifeed/Flex
(when using a grain header, choose: Platform) 3000 46 - 52 ft Varifeed
(when using a corn header choose: Row)
• Frame Type (Rigid/Flex Header/Foldable)
• Header Width
• Target Work Width (for grain or draper header)
• Row Spacing (corn heads only)
• Total rows (corn heads only)
• Rows in use (corn heads only)
• Width adjust step
• Header Center Offset
• AutoCut Width (Installed/Not installed) NHPH12AF03308AA 17
NHPH12AF03309AA 18
NOTE: The last 2 items are read-only if GPS is installed and AutoCut width is set to installed.
NOTE: The other items in the Header setup 1 sub‐menu can only be viewed.
6-30
6 - WORKING OPERATIONS
NHPH12AF03312AA 21
NHPH12AF03313AA 22
6-31
6 - WORKING OPERATIONS
NHPH12AF03315AA 24
6-32
6 - WORKING OPERATIONS
NHPH12AF03317AA 26
NHPH12AF03318AA 27
NHIL13AF11544AA 28
6-33
6 - WORKING OPERATIONS
NHPH12AF03462AA 29
NHPH12AF03320AA 30
NHPH12AF03321AA 31
6-34
6 - WORKING OPERATIONS
NHPH12AF03324AA 34
6-35
6 - WORKING OPERATIONS
21. Marks
Select Back>Toolbox>Marks
NHPE12AF00749AA 35
NHPH12AF03330AA 36
NHPH12AF03328AA 37
6-36
6 - WORKING OPERATIONS
NHPH12AF03331AA 39
NHPH12AF03332AA 40
NHPH12AF03333AA 41
6-37
6 - WORKING OPERATIONS
26. Activate
In this sub-menu the operator can set the following items:
• After entering the activation code, DGPS Row guidance
functions becomes available.
NHPH12AF03334AA 42
27. Unload
In this sub-menu the operator can set the following items:
• Pivoting unload spout (Yes/No)
• Folding unload tube (Yes/No)
NHIL12AF03647AA 43
6-38
6 - WORKING OPERATIONS
Diagnostics
Select the ”Diagnostics” icon on the home page to access
screens for checking software revisions, for checking con-
troller status, and for checking and clearing fault codes.
NOTE: Diagnostic menus are mostly intended for service
technicians and/or dealers.
1. Version
In this sub-menu the operator can see the following
software items:
• Part number and version
• Framework
• BSP
• Combine Axial Flow
• Precision Farming
• Display Defaults
• Yield Monitor
• Printer NHPH12AF03335AA 1
• Trip Computer
• Autoguidance
• Variety zone
2. CAN status
In this sub-menu the operator can see the following
controller information:
• UCM1
• UCM2
• ICP
• ATC
• RHM
• ECU
• HBR 1
• HBR 2 NHPH12AF03339AA 2
• Yield
• GPS (If installed)
• HGS (If installed)
• DCU
• NAV II (if installed)
6-39
6 - WORKING OPERATIONS
3. Fault Archive
In this sub-menu the operator can check or clear the fault
archive.
NHPH12AF03338AA 4
4. Settings
In this sub‐menu the operator can select:
• Group
NOTE: Group must be selected before parameter.
• Parameter
NOTE: The selected parameter may be viewed in the
graph screen.
• Schematic IO Name
• Connector and pin assignment
• Electrical component name
NOTE: Find below the list of groups which can be se-
lected.
6-40
6 - WORKING OPERATIONS
5. Graph
In this sub‐menu, the operator can see graphs for several
functions.
The graph displayed is the one for the selected group and
parameter in the ”Settings” sub‐menu.
NHPH12AF03344AA 6
6. Resource Status
In this sub‐menu, the operator can see the card memory
status in percentage.
NHPH12AF03345AA 7
7. GPS Status
In this sub-menu, the operator can view GPS data (only
when a GPS is installed).
NHPH12AF03336AA 8
6-41
6 - WORKING OPERATIONS
8. GPS 2
The GPS constellation map displays the position of the
satellites.
NHPH12AF03337AA 9
NHPH12AF03346AA 10
10. Yield
11. RowGuide
The RowGuide screen in diagnostics is available for trou-
bleshooting the sensor and system performance.
6-42
6 - WORKING OPERATIONS
12. Safety
In this sub-menu, the operator can read safety precau-
tions regarding autoguidance. This sub‐menu is only
available if a NAV controller is installed.
Message:
6-43
6 - WORKING OPERATIONS
Combine info
Select Back>Combine Info from the home page to see
different info screens.
1. Combine Totals
In this sub‐menu, the operator can view or reset the
following items:
• Area
• Fuel used, total
• Distance, total
• Time, total
• Fuel used, road
• Time, road
• Fuel time, road
• Distance, road NHPH12AF03348AA 1
• Weight counter
• Flow, average wet
• Bushel counter
NOTE: All the items mentioned above are resetable.
When a resetable field is selected, the operator can
choose to either reset the selected value or all resettable
values.
2. Engine Info
The items in the ”Engine info” sub‐menu can only be
viewed.
NOTE: North America and Europe only:
Scroll down to view the Selective Catalytic Reduction
(SCR) related info.
NHPH12AF03385AA 3
6-44
6 - WORKING OPERATIONS
3. Electrical Info
The items in the ”Electrical info” sub‐menu can only be
viewed.
NHPH12AF03349AA 4
4. Hydraulics Info
The items in the ”Hydraulics info” sub‐menu can only be
viewed.
NHPH12AF03350AA 5
5. Driveline Info
The items in the ”Driveline info” sub‐menu can only be
viewed.
NHPH12AF03374AA 6
6-45
6 - WORKING OPERATIONS
6. Header Info
The items in the ”Header info” sub‐menu can only be
viewed.
NHPH12AF03375AA 7
7. Feeder Info
The items in the ”Feeder info” sub‐menu can only be
viewed.
NHPH12AF03376AA 8
8. Threshing Info
The items in the ”Threshing info” sub‐menu can only be
viewed.
NHPH12AF03377AA 9
6-46
6 - WORKING OPERATIONS
9. Cleaning Info
The items in the ”Cleaning info” sub‐menu can only be
viewed.
NHPH12AF03378AA 10
NHPH12AF03379AA 11
NHPH12AF03421AA 12
6-47
6 - WORKING OPERATIONS
NHPH12AF03381AA 13
NHPH12AF03382AA 14
14. HVAC
The items in the ”HVAC info” sub‐menu can only be
viewed.
NHPH12AF03383AA 15
NHPH12AF03646AA 16
6-48
6 - WORKING OPERATIONS
Performance
Select "Performance" from the home screen area to see
different info screens:
1. Profile setup
In this sub-menu the operator can set the following items:
• Grower (only in advanced mode)
• Farm (only in advanced mode)
• Field
• Task
• Crop Type
• Tag
NHPH12AF03386AA 1
2. Summary Data 1
In this sub-menu the operator can set the following
items when configured under the Toolbox -Run Layout
sub-menu:
• Summary Grower (only in advanced mode)
• Summary Crop
• Summary Tag
• Summary Farm (only in advanced mode)
• Summary Field
• Summary Task
NOTE: The other items in the Summary Data 1 sub-menu
NHPH12AF03387AA 2
are related to the input of the “Summary Field” under the
Toolbox - Run Layout sub-menu.
6-49
6 - WORKING OPERATIONS
3. Summary Data 2
NOTE: The items in the Summary Data 2 sub-menu are
related to the input of the “Summary Field” under the Tool-
box - Run Layout sub-menu.
NHPH12AF03388AA 3
This icon is displayed in the monitor when the area counter is active. This requires that the
profile above has been set-up correctly and that the area counter is activated by setting the area
counter on “On” in the Run screens.
The area counter in summary 1 (field counter) is active as soon as the header is lowered under
its set maximum working height, and stops counting while the headland procedure is active.
When the combine is switched into road mode, the summary data 2 (road counter) will be
activated if the profile has been set up correctly.
6-50
6 - WORKING OPERATIONS
Run screens
Select Back>Run Screens from the home page to enter
one of the six run screens that contain various information.
NOTE: The AFS Pro 700 monitor always starts up in "Run
1" screen.
NOTE: Information on all the different run screens will be
the result of the input given in the "Run layout" screen
located under "Toolbox".
NHIL12AF02909AA 1
NHPH12AF03389AA 2
NHPH12AF03390AA 3
6-51
6 - WORKING OPERATIONS
NHPH12AF03392AA 5
6-52
6 - WORKING OPERATIONS
23119145 1
6-53
6 - WORKING OPERATIONS
Tool Box Diagnostics Combine Info Performance Run Data Management Calibrations
Screens
Display Setup Version Combine Totals Profile Setup Run 1 Import Calibrations
Operator Setup CAN Status Engine Info Summary Data 1 Run 2 Filter List • Header
Run screen layout Fault Archive Electrical Info Summary Data 2 Run 3 Delete
Combine Setup Settings Hydraulics Info Run 4 Map • Tire radius
Engine Setup Graph Driveline Info Run 5 Apply Calibration • Multifunction handle
Electrical Setup Resource status Header Info Run 6 (MFH)
Hydraulics Setup GPS status Feeder Info • Concave opening
Driveline Setup GPS status 2 Threshing Info • Upper sieve
Header Setup 1 RDI Cleaning Info
• Lower sieve
Header Setup 2 Row Guidance Grain Info
Feeder Setup Safety Residue Info • Ground speed Hydrostat
Threshing Setup RPM Info • Self leveling sieve
Cleaning Setup Loss Info
• MFH neutral switch
Grain Setup
Residue Setup • CVT Rotor
Service Setup • Feeder engagement
GPS Setup • Rear wheel position
Marks
• Residue distribution
Yield Setup
NAV Controller • Unload spout
Row Guidance • Folding unload tube
Print
• Chopper counter knives
Activate
• Distance
• Steering valves
Area
Crop Setup
Moisture
Yield
NAV Calibration
6-54
6 - WORKING OPERATIONS
Refer to the following list for the items available for display
on the Run screens and the Summary Data screens.
Area - Displays the accumulated area har- Boost pressure - Displays engine boost pres-
vested for the current task in acres (ac) or hectares (ha). sure as a numerical value psi or bar.
Used with Precision Farming.
Charge Filter
6-55
6 - WORKING OPERATIONS
Coolant temp - Displays the current engine Engine Load, Average. Displays a numerical
temperature in degrees Fahrenheit (°F) or Centigrade value as percent %.
(°C).
Edge Distance.
Engine speed - Displays an RPM numerical
value for the current engine speed as revolutions per
minute.
6-56
6 - WORKING OPERATIONS
Engine speed (graph) - Displays a 900 - Flow-I-W - (instant Wet Flow) - Used with
2300 RPM range bar graph representation of the engine Yield Monitoring.
speed.
Fan speed - Displays the current cleaning fan Flow-I-W - (bushel) (instant Wet Flow) - Used
speed RPM as a numerical value per minute. with Yield Monitoring.
Flow-I-D - (Instant Dry Flow) - Used with Yield Fuel rate - Displays rate fuel usage (units as
Monitoring. gal/h or l/h)
Flow-I-D - (bushel) (Instant Dry Flow) - Used Fuel Rate-A - (Average Fuel Rate) - Displays
with Yield Monitoring. current fuel usage. (Units as gallons per hour or Liters
per hour)
6-57
6 - WORKING OPERATIONS
Fuel temp - Displays the current fuel tempera- Heading - Used with GPS.
ture in degrees Fahrenheit (°F) or centigrade (°C).
Gearbox Temp - Displays the gearbox temper- HHC Raise Rate - Displays the header raise
ature. rate in mm/sec.
GPS Status - Displays current status of GPS hydraulic motor temp - Displays the tempera-
system. ture of the hydrostatic propulsion motor in °F or °C.
Grower - Used with Precision Farming.
6-58
6 - WORKING OPERATIONS
Reel distance
Moisture Mode - Interactive field which allows the user to Reel speed - Displays reel rotation speed RPM
change from automatic (moisture sensor) reading to the as a numerical value.
manual (operator defined fixed value) moisture value.
Reservoir Filter
Moisture-I - Displays the percent % of instan-
taneous moisture reading for current active load.
Operator - Displays an editable window which allows user Rotor loss, Average - Displays average rotor
selection of Select (name on file), Edit Name (of current loss between left and right side.
displayed name), or New (key in entry of new name).
6-59
6 - WORKING OPERATIONS
Tailings sensitivity
Sieve loss.
Spreader Speed - Displays the chaff spreader Threshing hours - Displays the amount of
speed in RPM. hours the thresher has operated.
Steering angle - Displays a numerical value in Time Road - Displays time in Road Mode.
degrees for the angle of the wheel relative to the rear axle.
6-60
6 - WORKING OPERATIONS
Work Condition - Displays the current selected work con- Yield-I-D - Used with Yield Monitoring.
dition. A work condition is a user defined field used to
describe the field or crop conditions for Automatic Crop
Settings. A work condition must be set to allow operation
of the Automatic Crop Settings feature. Select window to
select other work condition, edit existing condition or cre- Yield-I-D (bushel) - Used with Yield Monitor-
ate new. ing.
Work Rate Average - Used with Yield Monitor- Yield-I-W (bushel) - Used with Yield Monitor-
ing. ing.
6-61
6 - WORKING OPERATIONS
6-62
6 - WORKING OPERATIONS
Road Time - Displays time in Road Mode. Yield-A-D (Average Dry Yield) - Used with
Yield Monitoring.
6-63
6 - WORKING OPERATIONS
General Information
The Automatic Crop Settings (ACS) system allows the combine operator to preset machine settings for different crop
types or conditions. These settings, saved under a 'Work Condition' label, can later be recalled instantly as needed.
For each crop type, up to 40 unique work conditions can be created.
NHPH12AF03393AA 1
20090399A 2
6-64
6 - WORKING OPERATIONS
20090399A 3
Choose a Run Screen (1) for the ACS controls. Select any
three boxes, then select 'Crop Type (2), 'Work Condition
(3),' and 'ACS Save (4) in individual boxes.
20090400A 4
6-65
6 - WORKING OPERATIONS
NHIL12AF01017AA 5
NHIL12AF01015AA 6
NHPH12AF02943AA 7
The available parameters in Harvest mode are: The available parameters in Headland mode are:
• Fan speed • Fan speed
• Upper sieve opening • Upper sieve opening
• Lower sieve opening • Lower sieve opening
• Rotor speed
• Concave opening
• Residue spreader speed
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6 - WORKING OPERATIONS
ACS set up
1. From the Main page, select the ACS icon (1).
NHIL12AF02909AA 8
NHPH12AF03394AA 9
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6 - WORKING OPERATIONS
6-68
6 - WORKING OPERATIONS
NHIL12AF02935AA 11
NHIL12AF02936AA 12
NHIL12AF02939AA 13
Cleanout control
Cleanout control
The clean out function of the ACS system allows you to
clean crop material out of the threshing and cleaning sys-
tems with a single setting change.
6-69
6 - WORKING OPERATIONS
6-70
6 - WORKING OPERATIONS
Data management
Select "Data Management" from the home page to see
different info screens:
1. Import
In this sub-menu the operator can import info and/or
settings made in another Combine with AFS Pro 700
monitor:
• Data Type
• Crop Calibration
• Crop Setup
• Current Layout
• Tag
• Work Condition
• Vehicle Name
NHPH12AF03403AA 1
2. Filter List
In this sub-menu the operator can filter the crop list.
NOTE: The list contains a large quantity of crops. Use
this menu to select / unselect the crops as required.
NHPH12AF03404AA 2
3. Delete
In this sub-menu the operator can delete different "Data
Types"
• Boundary
• Current Layout
• Farm
• Field
• Field Mark Setup
• GPS data
• Grower
• Info NHPH12AF03405AA 3
• Obstacles
• Operator
• Swath
• Tag
• Task
• Work Condition
6-71
6 - WORKING OPERATIONS
4. Map Management
This sub-menu enables the operator to view or delete
boundaries, obstacles and swaths for a selected field.
NHPH12AF03406AA 4
5. Apply Calibration
This sub-menu enables the operator to apply yield cali-
bration results to previous fields.
NHPH12AF03407AA 5
6-72
6 - WORKING OPERATIONS
Camera - Configure
Your combine can be equipped with up to three video
cameras that will be displayed on the AFS Pro700 dis-
play.
6-73
6 - WORKING OPERATIONS
CALIBRATIONS
Calibrations
WARNING
Run-over hazard!
Equipment moves automatically during calibration. ALWAYS make sure work area is clear of other
persons and sound the horn before calibrating the equipment.
Failure to comply could result in death or serious injury.
W1245A
6-74
6 - WORKING OPERATIONS
1. Calibration
This sub-menu contains multiple procedures mainly re-
lated to calibrations:
NOTE: The content of the calibration selection list can
vary depending on machine options and the selected in-
terface level (Basic / Advanced) under "Toolbox - Operator
Setup".
• Header
• Multifunctional handle (MFH)
• Concave opening
• Upper sieve
• Lower sieve NHPH13AF01547AA 1
• Self-levelling sieve
• Ground speed hydrostat
• MFH neutral switch
• CVT rotor
• Feeder engagement
• Folding unload tube (if equipped)
• Pivoting spout (if equipped)
• Chopper counter knives (if equipped)
• Chopper speed shift (If equipped with in cab residue
mode option) NHPH13AF01548AA 2
2. Area Setup
In this sub-menu, operator can do manual correction of
the area of the current selected field.
NHIL12AF02932AA 3
6-75
6 - WORKING OPERATIONS
3. Crop Setup
Depending on the crop type, the "Manual Moisture" value
and the "Crop Trade Moisture" value can be adapted.
NHPH12AF03409AA 4
NHPH12AF03410AA 5
NHPH12AF03411AA 6
NHPH12AF03412AA 7
6-76
6 - WORKING OPERATIONS
Header calibration
WARNING
Run-over hazard!
Equipment moves automatically during calibration. ALWAYS make sure work area is clear of other
persons and sound the horn before calibrating the equipment.
Failure to comply could result in death or serious injury.
W1245A
NHPH12AF02910AA 2
NHIL12AF02911AA 3
6-77
6 - WORKING OPERATIONS
Tire Radius
To calibrate, proceed as follows:
1. Mark off a distance of 122 m (400 ft) in a straight line
ahead of the combine.
2. Select the Tire Radius calibration window (1).
NHPH12AF02910AA 1
NOTE: You will need some extra distance to accelerate and stop the combine.
NOTE: For correct calibration, do not move the multifunction handle between the two markers.
3. Drive the combine forward. Press ENTER as the 0
foot marker is passed.
20063185 2
6-78
6 - WORKING OPERATIONS
20063206 3
20063208 4
6-79
6 - WORKING OPERATIONS
NHPH12AF02910AA 1
NHIL12AF01240AA 2
NHIL12AF02914AA 3
6-80
6 - WORKING OPERATIONS
Concave opening
WARNING
Run-over hazard!
Equipment moves automatically during calibration. ALWAYS make sure work area is clear of other
persons and sound the horn before calibrating the equipment.
Failure to comply could result in death or serious injury.
W1245A
6-81
6 - WORKING OPERATIONS
Upper Sieve
WARNING
Run-over hazard!
Equipment moves automatically during calibration. ALWAYS make sure work area is clear of other
persons and sound the horn before calibrating the equipment.
Failure to comply could result in death or serious injury.
W1245A
NHIL12AF02919AA 2
20063191 3
6-82
6 - WORKING OPERATIONS
Lower Sieve
WARNING
Run-over hazard!
Equipment moves automatically during calibration. ALWAYS make sure work area is clear of other
persons and sound the horn before calibrating the equipment.
Failure to comply could result in death or serious injury.
W1245A
NHIL12AF02920AA 2
20063193 3
6-83
6 - WORKING OPERATIONS
Self-leveling Shoe
WARNING
Run-over hazard!
Equipment moves automatically during calibration. ALWAYS make sure work area is clear of other
persons and sound the horn before calibrating the equipment.
Failure to comply could result in death or serious injury.
W1245A
NHPH12AF02910AA 1
NHIL12AF02921AA 2
20063197 3
6-84
6 - WORKING OPERATIONS
NHPH12AF02910AA 1
NHIL12AF02924AA 2
6-85
6 - WORKING OPERATIONS
CVT Rotor
WARNING
Run-over hazard!
Equipment moves automatically during calibration. ALWAYS make sure work area is clear of other
persons and sound the horn before calibrating the equipment.
Failure to comply could result in death or serious injury.
W1245A
6-86
6 - WORKING OPERATIONS
Feeder engagement
WARNING
Run-over hazard!
Equipment moves automatically during calibration. ALWAYS make sure work area is clear of other
persons and sound the horn before calibrating the equipment.
Failure to comply could result in death or serious injury.
W1245A
6-87
6 - WORKING OPERATIONS
Residue distribution
WARNING
Hazard to bystanders!
Equipment moves automatically during calibration. ALWAYS make sure work area is clear of other
persons and sound the horn before calibrating the equipment.
Failure to comply could result in death or serious injury.
W0010A
NHIL12AF03634AA 1
NHIL12AF03635AA 2
6-88
6 - WORKING OPERATIONS
Unload spout
WARNING
Hazard to bystanders!
Equipment moves automatically during calibration. ALWAYS make sure work area is clear of other
persons and sound the horn before calibrating the equipment.
Failure to comply could result in death or serious injury.
W0010A
NHPH12AF03470AA 1
6-89
6 - WORKING OPERATIONS
NHPH12AF02910AA 1
NHIL12AF02929AA 2
6-90
6 - WORKING OPERATIONS
6-91
6 - WORKING OPERATIONS
Counter knives
WARNING
Hazard to bystanders!
Equipment moves automatically during calibration. ALWAYS make sure work area is clear of other
persons and sound the horn before calibrating the equipment.
Failure to comply could result in death or serious injury.
W0010A
NHPH12AF02910AA 1
NHIL12AF02930AA 2
6-92
6 - WORKING OPERATIONS
NHIL13AF01447AA 3 NHIL13AF01448AA 4
6-93
6 - WORKING OPERATIONS
6. Press OK
• “Position chopper speed shift collar with 1 mm
clearance to low speed end stop using the remote
switches, then press OK” will be displayed.
7. Use the remote switches (2) to position the chopper
speed shift collar (A) towards the low speed stop,
leave a 1 mm (0.04 in) clearance (C)
• For fine movement press and release the button in
less than one second
NOTE: Pressing a button for less than a second will
result in a short pulse to the actuator.
• For course movement press and hold the button for
more than one second.
NOTE: Pressing a button for more than one second
will keep the actuator on until the button is released.
8. Press OK
9. A screen will appear when calibration is complete.
6-94
6 - WORKING OPERATIONS
Distance calibration
WARNING
Hazard to bystanders!
Equipment moves automatically during calibration. ALWAYS make sure work area is clear of other
persons and sound the horn before calibrating the equipment.
Failure to comply could result in death or serious injury.
W0010A
NOTE: At any time, press the Escape key to terminate the calibration.
To calibrate, proceed as follows:
1. Lay out a straight course at least 100 - 150 m (300 -
500 ft) long.
2. Navigate to the calibration screen
• Back>Calibrations>Distance calibration
NOTE: Depending on your machine options, you may
need to scroll to the second screen of calibrations.
3. Drive the combine at a constant harvest speed to-
wards the beginning of the course.
4. Press the start button (B) as the combine reaches the
beginning of the marked course. NHPH12AF03471AA 1
NHPH12AF03259AA 2
6-95
6 - WORKING OPERATIONS
6-96
6 - WORKING OPERATIONS
6-97
6 - WORKING OPERATIONS
6-98
6 - WORKING OPERATIONS
6-99
6 - WORKING OPERATIONS
NHIL12AF01015AA 1
NHPH12AF03311AA 2
NHIL12AF01015AA 3
NHPH12AF03311AA 4
6-100
6 - WORKING OPERATIONS
When the feeder gets close to the top of it’s travel, the
speed the header raises starts to slow down. The closer
the header gets to the top, the slower the speed of the
header. This is to avoid a sudden mechanical stop.
The actual ground height position value on the display is
shown relative to the calibrated minimum feeder position
(header fully on the ground).
20063500A 5
6-101
6 - WORKING OPERATIONS
If there was no prior set point used, the default is set point
#1.
6-102
6 - WORKING OPERATIONS
The Height Sensitivity control sets the gain of the HHC If the operator actuates the RAISE or LOWER switch, the
system for the raise and lower movements. system will go transition from AHHC to Manual mode.
For a given correction between the ground height sensors To return to AHHC mode, the operator momentarily
and the active set point, the higher the sensitivity setting, presses the RESUME switch.
the quicker the raise or lower speed will reach maximum.
See 'Height and Tilt Sensitivity' for setting information. If the ground height sensor(s) are detected by the com-
bine, and one of them would have a signal error, the op-
The actual ground height position value on the display is erator will notified by the appropriate error on the display.
shown relative to the calibrated minimum feeder position
(header fully on the ground).
The Tilt Sensitivity control sets the gain of the HHC sys- Tilt switches. When the switch is released the system will
tem for the clockwise/counter clockwise tilt movements. go back into AHHC mode. This allows the operator to
temporarily clear obstacles.
Only the outer (Left/Right) sensor values are used to de-
termine whether the cutter bar is parallel to the ground. Note: The actual ground height position display value is
The higher the sensitivity setting, the quicker the clock- shown relative to the calibrated minimum feeder position
wise/counter clockwise movements will be made. See (header fully on the ground).
'Height and Tilt Sensitivity' for setting information.
6-103
6 - WORKING OPERATIONS
NOTE: If Autotilt is enabled and header sensors are present, the header will automatically tilt if an obstacle is encoun-
tered. The system will automatically reposition the header after the obstacle is cleared.. Refer to 6-116 or 6-113 to
enable this setting.
RTC
The operator can fine adjust the working height with the
INCREASE (1) and DECREASE (2) switches.
6-104
6 - WORKING OPERATIONS
RTC
If Auto–Height Override is set to enabled: • The HHC system will transition to Pressure Override
control when the header is lighter (ground contact) by
• If the header has ground height sensors and these sen-
the Pressure Override Threshold setting amount.
sors come in contact with the ground:
• The HHC system will raise or lower the header to
• The HHC system will transition to ground mode after
maintain the PRESSURE FLOAT OVERRIDE setting
the ground sensors have been compressed approx-
as long as the header is in contact with the ground.
imately 25 %.
• Once the header is no longer in contact with the ground,
• The HHC system will transition back to RTC mode
the height system will return to RTC mode and the
when the sensors are at Max position (fully ex-
feeder position to the working height.
tended).
If the operator actuates the RAISE or LOWER switch dur-
If the combine has a header without ground height
ing RTC operation, the system will go into Manual mode.
sensors and the header comes in contact with the
To return to RTC mode, the operator momentarily presses
ground:
the RESUME switch.
6-105
6 - WORKING OPERATIONS
If the ground height decreases, the feeder is raised to lift the header to maintain the ground height at the active set
point.
If the ground height increases, the feeder is lowered to lower the header to maintain the ground height at the active
set point.
The AHHC icon (1) is displayed when active.
• The height system will maintain the header height rela-
tive to the ground sensors as specified by the active set
point.
• To operate in auto-height the header must be equipped
with ground height sensors.
• If the header does not have ground height sensors, ei-
ther RTC or Pressure Float modes can be selected.
• If the header is off the ground, RTC mode will be
selected automatically.
• If the header is on the ground, Pressure Float mode
will be automatically be selected. NHPH12AF03473AA 1
Special settings:
Height/Tilt Response (Normal/High):
• At certain times terrain conditions are such that an op-
erator may want to have a very high response rate for
Height and Tilt operations. Setting the Height/Tilt Re-
sponse to (High) will give the extra boost needed for
these conditions.
6-106
6 - WORKING OPERATIONS
Once the cutter bar has been positioned, the operator ac-
tuates the SET #1 switch (1).
6-107
6 - WORKING OPERATIONS
HHC Mode
When the RESUME switch is momentarily actuated, the
HHC system toggles between setpoint #1 and setpoint #2.
The operator can fine tune the active set point with the
INCREASE (1) and DECREASE (2) switch.
6-108
6 - WORKING OPERATIONS
6-109
6 - WORKING OPERATIONS
Lateral tilt
There are three modes for controlling the header tilt: Header tilt control is only possible if the combine is
equipped with a lateral tilt system and the engine is
• Manual
running.
• Auto
• Center
Manual mode
In Manual Mode, when the operator actuates the LEFT
TILT switch (1) the header Tilt Left solenoid is energized
until the switch is released. Likewise, when the operator
actuates the RIGHT TILT switch (2) the header Tilt Right
solenoid is energized until the switch is released. The
speed the header tilts is 3 ° to 4 ° per second.
NHIL12AF01015AA 1
6-110
6 - WORKING OPERATIONS
HEADER CONNECTION
Connecting a header
NOTICE: When attaching a folding corn head, the standard 5 degree tilt cylinders ( 140 mm (5.51 in) stroke) must be
replaced with the 3 degree tilt cylinders ( 84 mm (3.30 in) stroke) included with the corn head to prevent header PTO
shaft damage.
To attach the header to the combine, proceed as follows:
1. Make sure that the top of the feeder house cradle
where the header will sit (1), is clean.
83076475 1
86085335 2
83076475 3
6-111
6 - WORKING OPERATIONS
50041633 4
50041633 5
50041634 6
6-112
6 - WORKING OPERATIONS
Header Setup
When changing the header, perform the header calibra- changeable. The rest of the information will need to be
tions described in 6-77 prior to performing the header entered manually as described here.
setup.
If the header is not recognized, it will need to be manually
If the header is equipped with a header recognition sen- set up. Proper header setup is important for correct oper-
sor and is recognized by the combine, some of the infor- ation of the combine as well as with the Precision Farming
mation for the corresponding header will be shown in the System.
header configuration screen and these fields will be un-
23119145 1
NHPH12AF03307AA 2
6-113
6 - WORKING OPERATIONS
NHPH12AF03307AA 4
NHPH12AF03308AA 5
NHPH12AF03310AA 7
6-114
6 - WORKING OPERATIONS
NHPH12AF03310AA 8
17. Select Auto Header Lift (1). Auto Header Lift will au-
tomatically lift the header when the combine is driv-
ing backwards. A pop up window will allow setting
the Auto Header Lift to Yes (installed) or No (not in-
stalled).
18. Select HHC Raise Rate (2). A bar graph will pop up.
Set the HHC header raise speed.
19. Select HHC Lower Rate (3). A bar graph will pop up.
Set the HHC header lower speed.
20. Select the Number of Header Height Sensors (4). A
bar graph will pop up. Set the number of header
height sensors.
NHPH12AF03311AA 9
21. Select HHC Height Sensitivity (5). A bar graph will
pop up. Set the HHC header height response sensi-
tivity.
22. Select the Deck Plates window (1). A pop up window
will give the following choices:
• Mechanical
• Hydraulic
• None
23. Select the Header Lateral Tilt (2). A pop up window
will allow setting the lateral tilt to Yes (installed) or No
(not installed). Select Yes.
NHPH12AF03313AA 10
6-115
6 - WORKING OPERATIONS
23119145 1
6-116
6 - WORKING OPERATIONS
NHPH12AF03308AA 3
NOTE: When using platform type headers, there is typically an edge that overlaps with the previous pass. Tracking
this edge provides an accurate map of the work being performed. The Overlap Mode addresses how this feature is
controlled.
13. Select the Head 2 tab (1).
14. Select the Number of Header Height Sensors (2). A
bar graph will pop up. Set the number of header
height sensors.
15. Select Header Pressure Float (3). A pop up win-
dow will allow setting the HHC pressure compensa-
tion mode to Yes (installed) or No (not installed).
16. Select Ride Control (4). Ride Control will dampen
header bouncing during transport. A pop up window
will allow setting the Ride Control to On or Off.
NHPH12AF03310AA 5
6-117
6 - WORKING OPERATIONS
17. Select Auto Header Lift (1). Auto Header Lift will au-
tomatically lift the header when the combine is driv-
ing backwards. A pop up window will allow setting
the Auto Header Lift to Yes (installed) or No (not in-
stalled).
18. Select HHC Raise Rate (2). A bar graph will pop up.
Set the HHC header raise speed.
19. Select HHC Lower Rate (3). A bar graph will pop up.
Set the HHC header lower speed.
20. Select HHC Height Sensitivity (4). A bar graph will
pop up. Set the HHC header height response sensi-
tivity.
NHPH12AF03311AA 6
21. Select HHC Tilt Sensitivity (5). A bar graph will pop
up. Set the HHC header tilt response sensitivity.
22. Select the Reel Speed Minimum (6). A bar graph will
pop up. Set the minimum reel speed.
23. Select the Auto Reel Speed Slope (1). A bar graph
will pop up. Set the reel speed offset as determined
using the following guidelines.
For example:
• If the Auto reel speed offset (E) = 0 mph and the ground
speed (B) = 4 mph: This means that the tip speed of the
reel= 1.1 - 4 mph (about 32.2 RPM).
• The higher the auto reel speed offset setpoint, the
higher the tip speed of the reel in relation with the
ground speed.
20031155 8
6-118
6 - WORKING OPERATIONS
6-119
6 - WORKING OPERATIONS
FEEDING
Feeder
The feeder drive has very specific operating requirements and must operate in one of five modes at all times.
Modes of operation
Off
Place the feeder control switch (1) into the center detent
position, the feeder should not be powered and should be
at rest.
NHIL12AF01012AA 1
Feeder engagement
The feeder may be engaged at any time once the sepa-
rator is operating and the feeder speed is below 50 RPM.
Place the feeder control switch (1) into the forward de-
tent position, the feeder will achieve the requested speed
within 5 seconds.
NHIL12AF01032AB 2
Feeder operating
The feeder speed will be maintained per two different
modes:
Manual operation
With the auto speed switch (1) in the off position. The
feeder speed is set by the operator to a specific speed by
pressing the top or bottom of the Feeder/header speed
adjustment switch (2). The speed may vary due to engine
speed.
NHIL12AF01005AA 3
6-120
6 - WORKING OPERATIONS
Auto operation
Auto Operation matches feeder and header speed to
ground speed. The feeder ratio to ground speed is set by
the operator to a specific ratio.
NOTE: Auto Feeder speed does not work when a draper head is detected. Feeder speed will be fixed at 570 RPM.
Feeder reverser
The feeder reverser permits the operator to rotate the
feeder and header in reverse to free a stalled feeder chain
or header. The feeder drive motor provides all driving
force. Refer to 6-131 for further information.
NHIL12AF01032AB 6
Feeder cutoff
The feeder will automatically stop if the feeder speed sen-
sor indicates excessive slippage of the overload clutch.
Feeder cutoff can be enabled or disabled.
NOTICE: Damage to the feeder slip clutch could result if
cutoff is disabled.
6-121
6 - WORKING OPERATIONS
Rock trap
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
1. Open the rock trap door and empty the sump using the
handle (1).
2. Close the door and secure the handle in the closed
position.
10031270 1
10031271 2
4. Loosen the lower nuts (2) until the rock trap door starts
to open, then tighten the nuts (2) until the rock trap
door closes making first contact with the feeder house
floor evenly across the width of the door.
10031271 3
6-122
6 - WORKING OPERATIONS
10031271 4
10031271 5
6-123
6 - WORKING OPERATIONS
Feeder cradle
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
The angle of the front cradle can be adjusted to maintain proper header attachment angle for different tire sizes.
NOTICE: This adjustment must be made without a header attached to the combine.
1. Loosen the seven nuts (1) on each side of the feeder.
2. Rotate the cradle around pins (2).
50041640 1
6-124
6 - WORKING OPERATIONS
50032073A 2
50041640 3
6-125
6 - WORKING OPERATIONS
10032077 1
10032076 2
6-126
6 - WORKING OPERATIONS
83094056 1
20092351A 2
NHIL12AF03024AA 3
6-127
6 - WORKING OPERATIONS
NHIL12AF03021AA 1
NHIL12AF03022AA 2
6-128
6 - WORKING OPERATIONS
Reel speed
There are two states for controlling the header reel speed:
Manual and Auto. In Auto, the minimum reel speed is set
on the Run screen (1).
20063500A 1
Manual
To select manual press the bottom of switch (1) The lamp
next to the switch is turned off. With the separator and
feeder engaged, reel speed is controlled by rotating knob
(A) clockwise to increase reel speed or counterclockwise
to decrease speed. Reel speed range is 0 - 80 RPM.
NHIL12AF01006AA 2
Automatic
The reel to ground speed synchronization system is an
automatic system which, if switched on with the top of the
reel speed synchronization engagement switch (1) cre-
ates a linear relationship of the reel speed with the ground
speed. The lamp next to the switch is turned on. The
amount of speed offset between the reel and the ground
speed (auto reel speed offset) can be increased or de-
creased with the reel speed control (A). The relationship
of reel rotational speed to linear speed, neglecting the off-
set, is approximately 5 RPM/km/h ( 8 RPM/mph). As with
manual control, the separator and feeder must also be en-
gaged prior to reel operation.
NHIL12AF01006AA 3
6-129
6 - WORKING OPERATIONS
20031155 4
This graph shows the relationship of the various setting.
A= Reel speed (km/h or mph) D= Auto reel speed slope, change in reel speed to a
corresponding change in ground speed, factory set to
1.1).
B= Ground speed (km/h or mph) E= Auto reel speed offset
C= Minimum reel speed
For example:
If the Auto reel speed offset (E) = 0 mph and the ground
speed (B) = 4 mph: This means that the tip speed of the
reel = 1.1 x 4 mph (about 32.3 RPM).
NOTE: The higher the auto reel speed offset setpoint, the higher the tip speed of the reel in relation with the ground
speed.
To obtain a proper reel synchro control, proceed as 5. Engage the separator and feeder.
follows: 6. Engage the reel automatic mode with the respective
1. Using the Display, enable the reel min. adjustment rocker switch.
bar. 7. Adjust the reel offset as desired.
2. Access this adjustment bar from a Run screen. 8. Increase ground speed and observe the reel speed
3. Modify the reel min. by pressing the bar, then using vary as a function of ground speed within the reel min.
the up and down arrows. Press the bar again to enter speed value. Modify the reel speed limit as desired.
the value.
4. Set the reel offset to minimum (full counterclockwise).
6-130
6 - WORKING OPERATIONS
NHIL12AF01032AB 1
NHIL12AF01005AA 2
6-131
6 - WORKING OPERATIONS
Feedrate control
The Feed rate control system allows the combine forward
ground speed to be adjusted automatically based on the
crop load.
NHIL12AF01015AA 1
NHPH13AF01355AA 2
6-132
6 - WORKING OPERATIONS
NHPH13AF01355AA 4
6-133
6 - WORKING OPERATIONS
6-134
6 - WORKING OPERATIONS
Set-point calibration
This is the status where the operator "shows" the con-
troller, its "Set-point" that has to be followed. The set-point
is actually the feed-rate signal level that the controller has
to follow in order to guarantee the optimal machine per-
formance.
6-135
6 - WORKING OPERATIONS
THRESHING
Rotor
The rotor is the primary part of the threshing and separating system. It is located inside the rotor cage and is supported
by a large bearing in the front, and the rotor drive gearbox at the rear. The rotor gearbox through which the rotor is
driven has three speed ranges to provide for optimum driving torque. The rotor gearbox is driven by a CVT drive
which provides for a variable speed adjustments within a working range.
The rotor drive gearbox provides for three different speed
ranges and neutral. The ranges are shifted by means
of a shift lever (1) that is mounted below and forward of
the PTO gearbox. The ranges are changed by means of
shift collars inside the transmission, so the rotor MUST be
stopped when changing ranges. The gearbox is powered
from the Power Plus drive unit.
86071523 1
NOTICE: Rotor must be stopped before attempting to shift rotor gearbox range.
The rotor drive will be the most efficient when operated
around the midpoint of the RPM range. This will provide
as close to a direct drive from the engine to the rotor
gearbox as possible.
• Range 1 220 - 450 RPM
• Range 2 420 - 780 RPM
• Range 3 730 - 1180 RPM
The rotor is one solid unit that has three distinct areas:
• The auger section (1).
• The threshing section (2).
• The separation section (3).
50041641 2
6-136
6 - WORKING OPERATIONS
TRANSITION CONE
The transition cone is located directly behind the feeder
house or rock trap, and in front of the rotor cage. The
transition cone surrounds the constant pitch auger flights
on the front of the rotor. It acts as a distribution area for
the crop as it starts to rotate. The cone contains fixed
directional vanes that work in conjunction with the auger
flights to perform three important functions.
FEEDING
Impellers
The rotor uses constant pitch augers (1) to intake or
gather material from the feeder house and accelerate the
crop toward the threshing chamber. The design allows
the crop material to flow smoothly into the cage, resulting
in less cone and impeller wear. The combination of the
graduated impeller flighting design and rasp bar mounting
locations promote improved material flow through the
rotor cage in difficult to thresh crops (such as rice, green
stem soybeans).
The rotor has four main components that allow it to be setup for use in a variety of crops and conditions. The rasp
bars are positioned in a helical pattern around the entire rotor. This forces the material to move through the machine
aggressively. This is ideal for tough, wet conditions. Each type of rotor component works differently.
6-137
6 - WORKING OPERATIONS
NOTICE: When changing rasp bars or straight separator bars, always install them in pairs spaced an equal distance
from each other on opposite sides of the rotor to ensure proper rotor balance. Torque the mounting bolts to 130 -
143 Nm (96 - 105 lb ft).
Non-spiked rasp bar
This part is used as a primary threshing element. The
non-spiked rasp bar is used to thresh the crop. It is also
used as a secondary separating element and provides
positive crop movement. These can be interchanged with
straight separator bars or spiked rasp bars on the rear of
the rotor.
10030180 5
6-138
6 - WORKING OPERATIONS
56063614 9
56063616 10
6-139
6 - WORKING OPERATIONS
56063615 11
56063619 12
56063618 13
NOTE: The straight separator bars are designed with a self locking feature. To install a straight separator bar, position
the bar over the mount and towards the front of the vehicle until the straight separator bar rests on the rotor, then slide
the bar toward the rear of the rotor until the bolt hole aligns. On some installations, it may be necessary to tap the
bar in place with a soft hammer to achieve bolt hole alignment. Insert the M12 bolt and torque to 130 - 143 Nm (95 -
105 lb ft).
6-140
6 - WORKING OPERATIONS
56063617 14
6-141
6 - WORKING OPERATIONS
Rotor cage
NHPH12AF03445AA 1
After the crop material leaves the transition cone, it enters the front portion of the rotor cage area. The cage contains
eight rotor modules. The first four which are adjustable for proper threshing, and the second four which have a fixed
clearance in the separation area. The Modules are designated and marked as right and left. A module wraps around
the rotor approximately 90 ° each, providing a total module wrap of approximately 180 °. Any module may be placed
in any location with respect to the side it is designed to fit. The modules are attached to module carriers. The front
carrier SHOULD contain two left and two right threshing modules, and the rear carrier MAY contain a combination of
two left and two right threshing and/or separating modules.
The modules are used to hold the crop material in the rotor cage long enough to be thoroughly threshed. The modules
must also have enough capacity or open area to allow the threshed grain to freely pass out of the threshing cage on
to the cleaning system. Different types of modules are available to change how long the material is held in the cage
to effectively complete the threshing process.
As a general rule, all properly threshed grain should be allowed to escape from the rotor cage as early as possible.
This can be fine tuned by running different combinations of modules on the same machine. It is essential that the
proper set or combination of modules be used for the crop being harvested.
6-142
6 - WORKING OPERATIONS
NHPH12AF03418AA 2
Module Types
Small Wire (SW)
3/16 in wire thickness with approximately 1/4 in spacing
between the wires. This is most commonly used in small
grain type crops.
NHPH12AF03419AA 3
NHPH12AF03415AA 4
NHPH12AF03417AA 5
6-143
6 - WORKING OPERATIONS
NHPH12AF03416AA 6
NHPH12AF03414AA 7
Solid Modules
May be used in very easy threshing and separating crop
to prevent excess trash from over loading the cleaning
system.
NHPH12AF03418AA 8
6-144
6 - WORKING OPERATIONS
NHIL12AF01007AA 1
NHIL12AF00091AA 2
The placement of the modules in relationship to the rotor is critical. The modules have three major adjustments that
must be checked during preseason inspections.
1. Module levelness
• The module assembly must be set parallel to the
rotor. If the modules are not level, most threshing
will occur at the closest module. Check clearance
at front of #1 and rear of #3, clearance should be
the same.
2. Module Position, (pinch point)
• The pinch point effects the way the grain and chaff
lay on the cleaning system, and can be adjusted.
Refer to Adjust – Position adjustment for adjust-
ment procedure. Refer to either 6-8, 6-14, or 6-12
for settings.
3. Module Zero
• The rotor should be as close to the modules as pos-
sible with out making contact.
The modules are supported at the bottom on dowel bolts and on top by two bolts that connect to an adjustable frame.
The modules are easily removed, by removing the bolts at the adjustable frame and pulling the modules out.
6-145
6 - WORKING OPERATIONS
6-146
6 - WORKING OPERATIONS
Leveling
1. Shift the rotor gear-case to the neutral position (1).
86071523 1
2. Remove the left hand and right hand rotor access pan-
els. 3-81
3. Set the module clearance to value (A) (see table be-
low column A) ensuring that measurement is taken be-
tween the end plate of the left hand side module and
the rotor tube.
4. Value (A) is measured both at the front of left hand side
modules (2), and the rear of left hand side modules (3)
to ensure the module frame is level with the rotor. If
both measurements are not within 1 mm of each other,
adjust the turnbuckle (1) on the module adjustment
linkage to make them so.
93094786 2
93094785 3
6-147
6 - WORKING OPERATIONS
NHIL13AF00638AA 5
93094786 6
66063561 7
6-148
6 - WORKING OPERATIONS
Once the grain has been threshed, it must be separated section. The more that can be separated here, the more
from the Material Other than Grain (MOG) that came into material the machine can handle. Separation in an AX-
the combine with it. This function begins to occur as soon IAL-FLOW combine occurs due to the centrifugal force
as the crop enters the rotor cage. About 90 % of the created by the spinning rotor. The heavy particles (grain)
grain will be separated in the threshing area of the ro- will be thrown out of the rotor cage openings onto the
tor cage. This is a secondary function of the threshing shaker pan, which lies under the rotor.
Separator modules
Grain that does not separate in the threshing area will be The modules may be removed by removing the bolts on
separated in the rear half of the rotor cage. This is the the outside, (right or left), and pulled off the center sup-
separation area. The modules provide agitation and rel- port. The grates are nonadjustable and are normally as-
atively large openings for any grain left in the crop mate- sociated with the Skip Wire, Slotted, Solid and Round bar
rial. They are in a set of four, (same units as described modules.
in the threshing section), and are rigidly bolted into place.
One of the most important aspects of running an AX- is greatly aided by the deep relief area between rasp
IAL-FLOW combine correctly is to have the proper con- bars which gives crop to crop threshing.
trol of the crop speed through the machine. Crop speed 2. The relaxed setting allows for faster rotor speed with
is controlled completely by the rotor and rotor cage as- lower risk to grain damage as compared to a conven-
semblies. As a general rule, the crop material will travel tional cylinder with tight, critical concave setting.
through the machine at about half the rotor speed.
3. The relaxed clearance and high rotor speed with lower
Four basic adjustments for crop speed control are risk to damage, allows for more capacity.
available to the operator once the machine is properly
4. Keeping the combine at full capacity minimizes loss
equipped for the crop to be harvested.
and damage because of the crop on crop threshing
1. Rotor Speed effect.
2. Concave Clearance Prior conventional combine owners tend to be conserva-
3. Cage Vane Position tive on rotor speed when operating their AXIAL-FLOW
combine because of prior experiences. Slower rotor
4. Number of straight separator bars
speeds will effect damage, slow ground travel, and
The most common mistake is running the rotor speed too reduce capacity. This occurs because the material is
slow. The rotor in an AXIAL-FLOW combine can be run staying in the cage too long. The crop flow is reduced
faster than a conventional cylinder for the following rea- and rolling or roping of the crop can occur. This is sig-
sons: naled by a rumbling noise. The horsepower required to
run the machine is also increased when this occurs. A
1. Multiple passes over the modules allow for a more faster rotor speed will require less horsepower because
relaxed and/or less sensitive concave setting. This the rotor momentum helps move the crop. Separation is
also increased because centrifugal force is increased.
The single easiest way to increase or decrease crop uncertainty exists, or the machine does not have a grain
speed is by changing the rotor speed. scan monitor, stop and check the ground. Rotor Speed
provides for machine capacity and separation.
This is accomplished by pushing the rotor INCREASE/
DECREASE switch in the RHC. This adjustment can be A second way to change crop speed is to adjust the con-
made on the go. cave clearance.
When adjusting, use increments of 20 - 30 RPM at a time The more relaxed, or open the modules are, the slower
until the desired result is accomplished. This will prevent the material will flow through the machine.
missing the correct operating speed for the crop condition.
This occurs because the rotor does not have as much
If the grain scan monitor is set properly, the effect of the traction against the material.
rotor speed change can be observed on the monitor. If
6-149
6 - WORKING OPERATIONS
The crop mat will become thicker. A closed concave concave clearance range will be somewhere between
setting produces faster crop movement and a thinner mat these extremes, and compared to a conventional ma-
of material. The extreme ends of concave adjustment for chine, the range is very wide. Concave clearance
a given crop will produce similar results. Usually, over provides for threshing ability, keeping the modules clean
threshing, cleaning system overload, excessive power and controlling the material.
requirements, and grain damage occur. The acceptable
86063609 1
Due to the threshing and separating nature of the AXIAL-FLOW Combine, machine settings, and operating conditions
can affect the quality of straw for baling. The following guidelines are to help you obtain the best straw possible from
your AXIAL-FLOW Combine. Each field condition must be looked at closely to identify which options will give you
satisfactory results.
Standard rotor • Solid grates in the No. 3 and 4 positions may be used
if seed loss is not an issue.
• Do not use spiked rasp bars, except in crops requiring
additional separation. Operating conditions
Other equipment • Harvest during damp, tough conditions such as early
morning or late evening.
• Use small wire module or at least one at the No. 1L and
1R position. • Cut more of the stem than usual.
6-150
6 - WORKING OPERATIONS
Combine settings • Retract the straw chopper stationary knives and shift
chopper to slow speed.
• Use slower than normal rotor speeds.
• Install and/or raise windrow chute to highest position
• Relax the concave setting while maintaining threshing to improve windrow formation and reduce drying time if
and separating. straw is wet.
• Adjust the vanes over the separator modules to the fast NOTICE: Care should be exercised to avoid compromis-
or forward position. ing acceptable grain loss and combine performance.
• Adjust the vanes over the threshing modules to the mid
or fast position.
Two cover plate kits are available. These kits may be ob-
tained through Service Parts. The kit for the front (thresh- 66074499 2
ing) portion of the cage consists of two plates (1). The kit
for the rear (separating) portion consists of four plates (2).
However, two rear plate kits can be installed, for a total of
eight plates.
6-151
6 - WORKING OPERATIONS
6-152
6 - WORKING OPERATIONS
Rotor overview
SYSTEMS OPERATION
The entire rotor drive system consists of a PTO and 3 speed rotor gearbox, Power Plus drive, hydraulic pump and
hydraulic motor.
A rotor calibration process will let the controller learn the amount of current required to activate the ring to frame clutch,
engine to ring clutch and pump solenoids. The automatic calibration process will be initiated by the operator using
the operator display and MUST be done once a season.
How should the rotor drive system operate?
The rotor drive has very specific operating requirements
and must operate in one of four modes at all times. The
system is in control of all rotor operations, maintaining
speed, monitoring, trouble shooting and warnings.
MODES OF OPERATION
Off
The operator will have placed the separator control switch
(1) into the OFF (center detent) position, the rotor should
not be powered and should be at rest.
Rotor Engagement
When the operator places the separator control switch into
the forward detent position, the rotor will be started by
activating an acceleration mode to start and bring the rotor
up to the requested speed. The threshing system can
be engaged at any engine speed but should normally be
engaged at low idle 1000 RPM. NHIL12AF01032AB 1
Rotor Operating
The rotor speed will be maintained in a ratio to the engine
speed, it will not be maintained at the requested speed.
Rotor De-Slug
The rotor De-slug is used by the operator to rotate the
rotor in forward and reverse to free a stalled rotor. All
driving force is provided by the rotor drive motor. Refer
to 6-154 for the De-slug procedure.
NOTICE: Rotor De-Slug is to be used when the rotor has
been stalled by crop material only. Using this feature
when the rotor has been stalled by a non-compressible
object such as a stone may cause severe damage to the
threshing components.
6-153
6 - WORKING OPERATIONS
Rotor De-slug
The rotor De-slug is used by the operator to rotate the
rotor in forward and reverse to free a stalled rotor. All
driving force is provided by the rotor drive motor.
NOTICE: Rotor De-Slug is to be used when the rotor has
been stalled by crop material only. Using this feature
when the rotor has been stalled by a non-compressible
object such as a stone may cause severe damage to the
threshing components.
NOTICE: If the operator is in doubt that the slug has been cleared and the rotor drive is in 3rd gear, the rotor drive
should be down shifted before attempting to re-engage the rotor.
NOTE: After de-slugging the rotor, it is recommended to check the bolts and nuts on the rotor cage vanes.
6-154
6 - WORKING OPERATIONS
CLEANING
Cleaning – Overview
NOTICE: To adjust the sieves to the desired clearance, always move the lever(s) (or if electrical by using the switch
from the cab) from the closed position to the desired opening.
Presieve
Adjust the opening of the pre-cleaning sieve, according to
the grain size, with the lever (1) on the right-hand side at
the back of the shaker shoe.
NOTE: Adjusting the pre-cleaning sieve is always manual.
10030011 1
NHIL12AF01009AA 2
23092312 3
6-155
6 - WORKING OPERATIONS
Sieve Position
The upper sieve is fitted in the lower position (1).
23092316 4
Sieve Types
Peterson slat
This sieve is recommended for grasses and various small
seeds. The sieve opens towards the ground and uses a
fin and hole design for air draft control. The sieve helps
to remove straw and stems.
23119088 5
6-156
6 - WORKING OPERATIONS
Grain slat
This sieve is recommended for small grains, rice, flax or
small seed. The sieve opening can be adjusted for clean-
ing in low volume small crops and trashy conditions. Be-
cause of the smaller total opening, this sieve has a lower
capacity than other sieves.
23119089 6
Closz slat
This sieve is recommended for higher volume small
grains, rice, flax or small seed or less trashy conditions.
23119090 7
Corn slat
This sieve is recommended for corn and most other
large seed crops. This sieve uses more air and has a
greater opening, even when closed, than other sieves for
increased capacity. Because of the increased opening,
the sieve opening does not have to be adjusted as wide
as on other sieves. Less plugging with cobs and trash
will occur with this sieve.
6-157
6 - WORKING OPERATIONS
Sieves - Removal
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
Presieve
1. Remove two bolts (1) securing rear of the presieve.
23092313 1
23092314 2
Upper Sieve
1. Open lower access plate (1) by retracting latch pins
(2).
50021797 3
6-158
6 - WORKING OPERATIONS
23092315 4
23092316 5
23092317 6
Lower Sieve
1. Open lower access plate (1) by retracting latch pins
(2).
2. Disconnect remote sieve control brackets as de-
scribed in upper sieve.
50021797 7
6-159
6 - WORKING OPERATIONS
23092318 8
6-160
6 - WORKING OPERATIONS
Sieves – Installation
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
Presieve
Proceed as follows:
1. Place the presieve on supports (1) on both sides of the
shaker shoe and slide the presieve completely forward
into its place.
23092314 1
10030011 2
23092319 3
6-161
6 - WORKING OPERATIONS
23092320 4
23092321 5
10030011 6
23092313 7
6-162
6 - WORKING OPERATIONS
23092322 8
Lower Sieve
1. Install the lower sieve and bolts on both sides (1). Ad-
just the shaker shoe position by hand if the grain loss
sensor prevents the installation of the sieve.
23092318 9
23092315 10
6-163
6 - WORKING OPERATIONS
Upper Sieve
1. Install the upper sieves.
23092317 11
23092316 12
23092315 13
6-164
6 - WORKING OPERATIONS
Cleaning fan
The cleaning fan speed is adjusted electrically from the
right hand console (1) and can be read from the display
monitor.
Adjust speed to suit the nature of the crop, chaff load and
moisture content. An insufficient air blast will reduce the
'clean area' of the top sieve causing a dirty sample or grain
loss (grain will shake over the end of the shaker shoe).
NOTICE: Do not remove or modify the cleaning fan guards as changes may influence the airflow in an unfavorable
way.
The cage around the cleaning fan can be opened for
cleaning.
1. Rotate lever (1), located on either side of the cage,
down.
2. Slide the levers away from the center of the combine.
3. Lower the cage door.
4. Clean out any debris.
NHIL12CR01537AA 2
NHIL12CR01537AA 3
6-165
6 - WORKING OPERATIONS
GRAIN HANDLING
Returns system
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
10030013 1
6-166
6 - WORKING OPERATIONS
This slip clutch is factory-set and does not need any ad-
justment.
10041662 3
6-167
6 - WORKING OPERATIONS
6-168
6 - WORKING OPERATIONS
Grain storage
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
Manual extensions
The bubble-up tube (1) must be raised to the up position
for field use and latched as shown (2).
10034686 1
10034688 2
NOTE: The tube is counter balanced with a spring to ease lifting of tube.
6-169
6 - WORKING OPERATIONS
10030019 3
NHIL13AF01401AA 4
76074567 5
NHIL13AF01399AA 6
6-170
6 - WORKING OPERATIONS
10030020 7
10034676 8
10030024 9
6-171
6 - WORKING OPERATIONS
50030166 10
10034676 11
ZDA2439B 12
6-172
6 - WORKING OPERATIONS
ZDA2440A 13
NHIL12AF02610AA 14
20030021 15
6-173
6 - WORKING OPERATIONS
10030371 16
When the grain reaches the lower level sensor (1) the
grain tank warning will be displayed on the operator dis-
play.
NOTE: The lower level sensor can be used for "up and that it is time to turn around and continue harvesting back
back" operation. When the lower sensor is adjusted to to the unloading location.
approximately half of the tank, the operator will be alerted
6-174
6 - WORKING OPERATIONS
83072904 1
83119127 2
6-175
6 - WORKING OPERATIONS
Unloading
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
NHPE12AF00006AA 1
This will disengage the cover from the support (2). Posi-
tion the other end of the cover in the desired hole in sup-
port. Re-engage handle (1) in the desired support holes.
NOTE: The handle side of the cover should be even with
or higher than the opposite side to prevent grain crackage.
NHPE12AF00008AA 2
To clean out the grain tank open both trough end covers
(1) on the right-hand end of each grain tank cross auger.
NHPE12AF00033AA 3
6-176
6 - WORKING OPERATIONS
NHIL12AF02533AA 4
83114832 5
6-177
6 - WORKING OPERATIONS
83119149 6
83119150 7
6-178
6 - WORKING OPERATIONS
NHIL12AF02746AA 1
NHIL12AF02761AA 2
Transport lock
Secure the folding unload tube:
1. Remove the cotter pin (1).
2. Remove the transport lock pin (2) from the holder.
NHIL12AF03643FA 3
NHIL12AF02746AA 4
6-179
6 - WORKING OPERATIONS
4. Insert the transport lock pin (1) into the pivot plates
• 95 ° Folding unload tube (A)
• 135 ° Folding unload tube (B)
5. Insert the cotter pin (2)
95 ° Folding unload tube (A) 135 ° Folding unload tube (B)
NHIL12AF03641FA 5 NHIL12AF03644FA 6
NHIL12AF03640FA 7 NHIL12AF03642FA 8
6-180
6 - WORKING OPERATIONS
NHIL12AF03645FA 10
6-181
6 - WORKING OPERATIONS
RESIDUE HANDLING
Residue handling
General Information
The residue handling system consists of the following
components:
Chaff pan
• Directs chaff into the spreader when raised, or allows
windrowing chaff when lowered.
Spreader
• Horizontal disc spreader (if equipped):
• Consists of two horizontal hydraulically driven discs
used to spread residue behind the combine.
• Vertical impeller spreader (if equipped):
• Consists of a hydraulically driven counter-rotating
dual impeller spreader with a center divider used to
adjust the spread width and distribution.
Windrow chute
• The optional windrow chute improves windrow forma-
tion to improve bale-ability and decrease drying time in
wet straw conditions.
6-182
6 - WORKING OPERATIONS
Discharge deflector
A fixed discharge deflector is mounted on the right hand
side of the discharge beater.
This directs material flow from the right hand side towards
the center and left hand side of the residue system.
86076479 1
860764811 3
NHIL12AF01007AA 4
6-183
6 - WORKING OPERATIONS
Straw chopper
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
WARNING
Sharp object hazard!
Use care handling sharp components. Always wear appropriate Personal Protective Equipment (PPE),
including heavy gloves.
Failure to comply could result in death or serious injury.
W1246A
WARNING
Avoid injury!
Replaced damaged knives, knife hardware, or discs immediately to prevent an accident. This includes
cracked or severely deformed knives.
Failure to comply could result in death or serious injury.
W0411A
NOTICE: Do not operate the combine with broken or damaged knives on the rotating components; this is unsafe and
the imbalance may cause secondary damage to the combine.
The optional straw chopper is available in three
configurations;
1. Standard cut 28 blade
2. Magnacut fine cut 40 blade
3. Magnacut extra fine cut 120 blade
6-184
6 - WORKING OPERATIONS
86076478 1
Counter knives
Counter knives are available to further assist in the
chopping process.
• The counter knife adjust handle (1) can be used to vary
the height of the counter knives.
• With the handle down, the knives are fully engaged.
• With the handle up, the knives are disengaged
• Make sure the handle is locked into one of the adjust-
ment notches (2).
• Adjust as needed to get desired cutting of the straw.
• The knives must be disengaged (handle up) in corn. 50041643 2
WARNING
Sharp object hazard!
Use care handling sharp components. Always wear appropriate Personal Protective Equipment (PPE),
including heavy gloves.
Failure to comply could result in death or serious injury.
W1246A
WARNING
Avoid injury!
Replace damaged knives, knife hardware, or discs immediately to prevent an accident. This includes
cracked or severely deformed knives.
Failure to comply could result in death or serious injury.
W0411B
6-185
6 - WORKING OPERATIONS
NOTICE: Do not operate the combine with broken or damaged knives on the rotating components; this is unsafe and
the imbalance may cause secondary damage to the combine.
Standard cut 28 blade chopper
Straw chopper speed adjustment:
• Squeeze the plates (1) together to allow the collar to
slide. Make sure collar is locked in place (uses detent
balls).
• Slide out (away from the combine) for low speed
• Slide in (towards the combine) for high speed.
WARNING
Sharp object hazard!
Use care handling sharp components. Always wear appropriate Personal Protective Equipment (PPE),
including heavy gloves.
Failure to comply could result in death or serious injury.
W1246A
6-186
6 - WORKING OPERATIONS
66072873 1
To replace blades:
1. Remove the four nuts and bolts (1) from the counter
knife bar assembly.
2. Remove the knife holder assembly from the counter
knife bar assembly.
NOTE: The knife holder assembly can be rotated 180 °
and reinserted to the unused sharp side without removing
any blades.
NHIL12AF02532AA 2
NHIL12AF02531AA 3
NHIL12AF02532AA 4
6-187
6 - WORKING OPERATIONS
WARNING
Sharp object hazard!
Use care handling sharp components. Always wear appropriate Personal Protective Equipment (PPE),
including heavy gloves.
Failure to comply could result in death or serious injury.
W1246A
WARNING
Avoid injury!
Replaced damaged knives, knife hardware, or discs immediately to prevent an accident. This includes
cracked or severely deformed knives.
Failure to comply could result in death or serious injury.
W0411A
NOTICE: Do not operate the combine with broken or damaged knives on the rotating components; this is unsafe and
the imbalance may cause secondary damage to the combine.
Magnacut chopper
The optional Magnacut straw chopper is available in two
configurations;
1. Fine cut 40 blade
2. Extra fine cut 120 blade
6-188
6 - WORKING OPERATIONS
chine.
6-189
6 - WORKING OPERATIONS
WARNING
Sharp object hazard!
Use care handling sharp components. Always wear appropriate Personal Protective Equipment (PPE),
including heavy gloves.
Failure to comply could result in death or serious injury.
W1246A
23118309 1
23119057 2
23119058 3
6-190
6 - WORKING OPERATIONS
23118307 4
23118308 5
5. Align the carriage bolt (1) into the blade holder rear
slot (2).
6. Tighten the hardware.
• Front 10 mm bolt, torque to 54 - 72 N·m (40 - 53 lb
ft).
• Rear 8 mm bolt, torque to 19 - 25 N·m (168 - 221 lb
in)
NOTE: Each blade has it’s own carriage bolt.
23118307 6
23118311 7
6-191
6 - WORKING OPERATIONS
WARNING
Sharp object hazard!
Use care handling sharp components. Always wear appropriate Personal Protective Equipment (PPE),
including heavy gloves.
Failure to comply could result in death or serious injury.
W1246A
NOTICE: knives are aligned along the width of the chopper rotor in paired vertical rows. Replacement or reversal of a
single knife in a vertical row requires all knives in that row to be replaced or reversed. Do not combine procedures by
replacing some knives and reversing others. When reversing knives the beveled knife edge is always facing outward
from the mounting bracket.
66072976 1
6-192
6 - WORKING OPERATIONS
1. Remove two flange head bolts (1) and flange nuts (2). Flange head Torque
2. Replace or reverse all knives of opposing pair sets. bolts
Magnacut 12 mm x 45 mm 114 - 136 N·m
3. Install knives with beveled edges (3) facing outward
extra fine cut CL10.9 (84 - 100 lb ft)
from the mounting bracket (4) as shown.
4. Secure with two flange head bolts (1) and flange nuts
(120 blade)
(2). Magnacut 16 mm x 50 mm 271 - 311 N·m
fine cut (40 CL10.9 (200 - 229 lb ft)
NOTE: When tightening the hardware pull the knife
away from the tube. blade)
Standard cut 12 mm x 30 mm 114 - 136 N·m
5. Tighten all hardware according to the chart on the CL10.9 (84 - 100 lb ft)
right. (28 blade)
NOTE: When replacing knives purchased in a service parts kit, use all knives from a single kit on opposing pair sets.
Do not mix knives from other kits. Knives are matched based on weight.
6-193
6 - WORKING OPERATIONS
Shear bar
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
(74 lb ft).
86076478 2
6-194
6 - WORKING OPERATIONS
Operation
The in cab chop to swath option is useful when you want
to spread residue when creating headlands for erosion
control then switch to windrowing the field or to eliminate
driving over windrows on the headland, but also desire to
NHPH13AF01381AA 1
windrow the remaining field.
6-195
6 - WORKING OPERATIONS
NHIL13AF01378AA 2
Example
NHIL13AF01240FA 3
6-196
6 - WORKING OPERATIONS
Troubleshooting
If the chopper fails to shift:
1. The actuator is retracted to the original position 3. Engage the separator momentarily, approximately two
seconds.
2. The operator will receive a notification on the display,
“chopper failed to shift” 4. Turn off the separator switch.
The operator must: • Turn off the separator as soon as the chopper be-
gins rotating (approximately 2 s).
• The system will detect chopper speed and verify that • If shift failure occurs again, then:
the separator switch is in the disengaged position.
• Repeat steps 3 and 4 or
• When chopper speed is zero (0) for five seconds, the
• Turn off the engine, remove the key and inspect the
operator may again attempt to shift to the desired posi-
chopper clutch. If no issues are found move the actua-
tion.
tor with the remote buttons.
• If shift is successful continue normal operation.
If the actuator will not return to the original position the NOTICE: Leave a 1 mm gap between collar and pulley
operator will receive a notification on the display. as described in 6-93.
A. Turn off the engine NOTE: If the actuator stalls, it must first be reversed
B. Remove the key (moved in the opposite direction) before it will move in
the desired direction.
C. Inspect the chopper clutch
NOTE: It may be necessary to rotate the chopper drive
D. Move the actuator with the remote switches pulley so that the collar will slide freely.
If the actuator moves but will not go into commanded If you need to change chopper speeds again:
position:
• Install the chopper speed shift in the display tool box
• Use the remote buttons to move the actuator to the de- • Move to desired speed with remote buttons.
sired position
• Uninstall the chopper speed shift from the display.
NOTICE: Leave a 1 mm gap between collar and pulley
as described in 6-93. NOTE: It may be necessary to rotate the chopper drive
pulley so that the collar will slide freely.
• Uninstall the chopper speed shift in the AFS Pro 700
display, Back>Tool box> Residue. Refer to 6-25.
NHPH13AF01541AA 4
6-197
6 - WORKING OPERATIONS
• Turn off the engine and remove the key. • Tighten clamps.
6-198
6 - WORKING OPERATIONS
Windrow door
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
83119064 1
83117072 2
83117516 3
6-199
6 - WORKING OPERATIONS
Chaff pan
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
NHPH13AF01406AA 1
NHPH13AF01379AA 2
93094782 3
6-200
6 - WORKING OPERATIONS
NHIL12AF00492AA 1
NHIL12AF02514AA 2
NHIL12AF02517AA 3
NHIL12AF02513AA 4
6-201
6 - WORKING OPERATIONS
RI01H061 5
Arrows indicate direction of rotation when viewed from (1) Number 1 position; least aggressive spreading
above
(A) Left–hand side (2) Number 2 position; average spreading
(B) Right–hand side (3) Number 3 position; most aggressive spreading
The curved bats on the straw spreader cones are ad-
justable to increase or decrease the spreading effect. The
bats give the most spreading effect in the No. 3 position.
Use the other two positions to decrease the spreading.
Install the bats with concave surface facing the direction
of rotation.
6-202
6 - WORKING OPERATIONS
NHIL13AF01241AB 1
6-203
6 - WORKING OPERATIONS
NHIL12AF02909AA 2
NHPH12AF00723AA 3
5. Select
A. Spread distribution.
B. Left spreader width.
C. Right spreader width.
D. Res Distr Ctrl
NOTE: For more information on run screen set up refer to
6-25.
NHIL12AF03136AA 4
6-204
6 - WORKING OPERATIONS
6. Select back.
7. Select run screens.
8. Select the run screen you placed these controls on.
9. Select left (A) for the left-hand configuration.
10. Select center (B) for the center configuration.
11. Select right (C) for the right-hand configuration.
NHIL12AF03138AA 5
Example
To create a new left set point:
• While the left button (2) is black:
6
• Use the right-hand console buttons (1) to NHIL12AF01010AA
• Now when you press the left button (2) on the display
the left and right deflectors and center divider will move
to the left set point positions.
• Pressing the right button (3) will move the deflectors to
the right set point.
A Center set point may also be set, use the same pro-
cedure as explained above when the Center button is
pressed.
6-205
6 - WORKING OPERATIONS
NHIL12AF00515FA 8
The dashed arrows (B) and (D) indicate the normal di-
rection of the chutes to spread the straw the width of the
header.
The solid arrows (A) and (C) indicate the adjusted direc-
tion of the chutes to compensate for the cross wind.
6-206
6 - WORKING OPERATIONS
Minimum clearance;
• Dry, small crop particles, or to reduce heavy center dis-
tribution
NHIL12AF00518FA 1
Mid clearance;
• Medium sized crop particles
NHIL12AF00517FA 2
Maximum clearance;
• Wetter crops, or to increase spread mass in the center
NHIL12AF00516FA 3
6-207
6 - WORKING OPERATIONS
NHIL12AF00500AA 4
NHIL12AF01010AA 5
The spreader divider may be mounted in either an upper • Spreader speed should be less than 450 RPM in corn.
or lower position.
• The lower position is recommended for
• The lower position will increase the clearance between • corn
the divider surface and the tip of the spreader impeller,
so that residue is not compressed between the two • long straw spreading (to dry the straw before
parts. windrowing)
• The lower position will result in reduced spread width • narrow spread width applications ( 35 ft headers and
in soybeans and small grains (wheat, barley, etc.). To smaller)
increase spread width, increase spreader speed or ad-
just the divider to the upper position.
6-208
6 - WORKING OPERATIONS
NHPH12AF03444AA 1
6-209
6 - WORKING OPERATIONS
Windrow chute
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
In hilly conditions:
• Use a mid position so that the straw will not stall on the
chute when harvesting down hill. 83119064 1
831175061 2
6-210
6 - WORKING OPERATIONS
Configuration Component
Beater Chopper Chaff Pan Windrow door Spreader
Spread chaff and Low speed, counter
Operating Up (2) Closed Down
unchopped straw (4) knives disengaged
Spread chaff and High speed, counter
NA Up (2) Closed Down
chopped straw (4) knives engaged (1)
Windrow unchopped
Low speed, counter
straw and spread Operating Up (2) Open Down
knives disengaged
chaff (4)
Windrow unchopped
Low speed, counter
straw with chaff Operating Up (2) Closed Up (3)
knives disengaged
injected
Windrow unchopped
straw without
Low speed, counter
injecting chaff (chaff Operating Down Closed Up (3)
knives disengaged
is windrowed in front
of straw windrow)
Windrow chopped
High speed, counter
straw and spread NA Up (2) Open Down
knives engaged (1)
chaff (4)
Windrow chopped
High speed, counter
straw with chaff NA Up (2) Closed Up (3)
knives engaged (1)
injected
Windrow chopped
straw without
High speed, counter
injecting chaff (chaff NA Down Closed Up (3)
knives engaged (1)
is windrowed in front
of straw windrow)
Windrow chaff and
Low speed, counter
spread unchopped Operating Down Closed Down
knives disengaged
straw
Windrow chaff and
High speed, counter
spread chopped NA Down Closed Down
knives engaged (1)
straw
• (1) - For corn, the chopper must be in low speed, the counter knives retracted, and divider in the lower position.
• (2) - In wet or green crop, it may be necessary to lower chaff pan to the mid position.
• A knockout is provided to enable the use of the middle position.
• (3) - Spreader is disengaged in the up position.
• (4) - Configuration selectable from inside the cab with deluxe residue option
6-211
6 - WORKING OPERATIONS
Configuration Component
Beater Chopper Chaff Pan Spreader
Spread chaff and Low speed, counter
Operating Up (2) Down
unchopped straw (4) knives disengaged
Spread chaff and chopped High speed, counter
NA Up (2) Down
straw (4) knives engaged (1)
Windrow unchopped straw Low speed, counter
Operating Up (2) Up (3)
with chaff injected knives disengaged
Windrow chopped straw High speed, counter
NA Up (2) Up (3)
with chaff injected knives engaged (1)
(1) - For corn, the chopper must be in low speed and the counter knives retracted
(2) - Ensure side curtains are latched to front curtain with latch pointed upwards.
NOTICE: Do not move chaff pan to mid-position by removing the knockout. The parts may contact during operation
causing excessive wear or damage.
6-212
6 - WORKING OPERATIONS
An optional chopper service access step is available to access, inspect, or replace the chopper and/or the counter
knives.
NHIL13AF00902AA 1
NHIL13GH00193AA 2
6-213
6 - WORKING OPERATIONS
NHIL13GH00194AA 3
NHIL13AF00904AA 4
NHIL13AF00903AA 5
6-214
7 - MAINTENANCE
7 - MAINTENANCE###_7_###
GENERAL INFORMATION
Overview
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
NOTICE: While any company can perform necessary maintenance or repairs on your equipment, CASE IH strongly
recommends that you use only authorized CASE IH dealers and products that meet the given specifications. Improp-
erly or incorrectly performed maintenance and repair voids the equipment warranty and may affect service intervals.
7-1
7 - MAINTENANCE
These torques are not recommended for tubes of cleaner and apply hydraulic sealant LOCTITE® 569 to the
12.7 mm (1/2 in) OD and larger with wall thickness of 37 ° flare and the threads.
0.889 mm (0.035 in) or less. The torque is specified
for 0.889 mm (0.035 in) wall tubes on each application Install fitting and torque to specified torque, loosen fitting
individually. and retorque to specifications.
7-2
7 - MAINTENANCE
7-3
7 - MAINTENANCE
7-4
7 - MAINTENANCE
ORFS Connections
SAE J1453/ISO 8434-3 O-ring face seal connectors recommended torque levels for ORFS tube assemblies,
hose assemblies, and connectors.
Metric English
Nominal tube Tube nut Nominal tube Dash Tube nut Thread Assembly torque
O.D. size O.D. size size
mm mm inch inch
6 and 8 17 1/4 –4 11/16 9/16–18 14 - 16 N·m (124 - 142 lb in)
(1)
10 22 3/8 –6 13/16 11/16–16 24 - 27 N·m (18 - 20 lb ft)
(1)
12 24 1/2 –8 15/16 13/16–16 43 - 47 N·m (32 - 35 lb ft)
(1)
16 30 5/8 – 10 1 1/8 1–14 60 - 68 N·m (44 - 50 lb ft)
20 36 3/4 – 12 1 3/8 1 3/16–12 90 - 95 N·m (66 - 70 lb ft)
25 41 1 – 16 1 5/8 1 7/16–12 125 - 135 N·m (92 - 100 lb ft)
30 50 1–1/4 – 20 1 7/8 1 11/16–12 170 - 190 N·m (125 - 140 lb ft)
38 60 1–1/2 – 24 2 1/4 2–12 200 - 225 N·m (148 - 166 lb ft)
(1) Torque level shown is for maximum pressure rating of 42 MPa (6092 psi)
7-5
7 - MAINTENANCE
7-6
7 - MAINTENANCE
IDENTIFICATION
20083680 1
20083681 2
7-7
7 - MAINTENANCE
3. Clock Marking of Property Class and Manufacturer's Class 10 properties, and marks 120 ° apart indicate
Identification (Optional), i.e. marks 60 ° apart indicate Class 8.
NOTE: For Imperial Units, 1/4 in and 5/16 in hardware through 1 in hardware torque specifications are shown in
torque specifications are shown in pound-inches. 3/8 in pound-feet.
7-8
7 - MAINTENANCE
IDENTIFICATION
20083682 3
Grade Marking Examples
7-9
7 - MAINTENANCE
20090268 4
7-10
7 - MAINTENANCE
96091478 1
7-11
7 - MAINTENANCE
7-12
7 - MAINTENANCE
Service screen
The AFS Pro 700 has a feature to alert the operator when
scheduled maintenance is due.
NHIL12AF02909AA 1
Then select the Service tab (1). The grey 'Details' boxes
(2) list scheduled maintenance items. The 'Service' boxes
(3) are used to set the notification options.
NHPH12AF03320AA 2
NHPH12AF03321AA 3
The operator can turn off the service notification (1) set
notification interval to any interval time equal to or less
than the manufacturer's suggested interval (2) or indicate
service done (3). If the 'Service done' option is selected, a
pop up window will appear to remind you that the counters
will be reset. Press Yes to confirm, or No to cancel the
operation.
NHPH12AF03322AA 4
7-13
7 - MAINTENANCE
Battery
WARNING
Battery gas can explode!
To prevent an explosion: 1. Always disconnect the negative (-) battery cable first. 2. Always connect
the negative (-) battery cable last. 3. Do not short circuit the battery posts with metal objects. 4. Do
not weld, grind, or smoke near a battery.
Failure to comply could result in death or serious injury.
W0011A
WARNING
Battery acid causes burns. Batteries contain sulfuric acid.
Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush
with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large
quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.
Failure to comply could result in death or serious injury.
W0111A
WARNING
Explosion hazard!
When jump-starting the machine, connect and disconnect the jumper cables exactly as indicated in
this manual. DO NOT connect the jumper cables to the machine battery terminals. Make sure no
persons are near the connecting points before starting the engine. Start the engine from the operator’s
seat.
Failure to comply could result in death or serious injury.
W0342A
Your combine is equipped with two 12 volt low mainte- When disconnecting the battery, disconnect the negative
nance batteries. Check the electrolyte level in each cell (-) cable first.
after every 100 hours or 3 months. Add distilled water When connecting the battery, connect the negative (-) ca-
to get the electrolyte level up to the indicator under each ble last.
cap. Keep the vent holes open at all times.
NOTICE: To prevent damage to the battery do not over
When replacing the battery make sure that the ground ca- tighten the battery hold down bolts.
ble is connected to the negative (-) terminal on the battery,
and the positive (+) cable is connected to the positive (+)
terminal on the battery.
The battery terminals must be kept clean and tight. A When batteries are not in use
good way to clean the terminals is to use Battery Saver
(Case Part Number M20831) according to instructions on When the combine is not in use, the batteries will need
the container. This cleaner needs no water. If Case Bat- a charge every six weeks. A stored battery not in use
tery Saver is not available, remove all corrosion with a will slowly discharge. A battery that has discharged can
wire brush, then wash with a weak solution of baking soda freeze at low ambient temperatures and cause damage
and water. Put some petroleum jelly or silicon grease on to the battery and combine.
the terminals to prevent further corrosion.
Battery recycling
Inspect the battery cables for damage. Replace any bat-
tery cable that has damage. Discarding old batteries can cause an environmental li-
ability. Check with your local environmental or recycling
To prevent hard starting, keep battery cables tight. center or your dealer for correct disposal information.
7-14
7 - MAINTENANCE
Please remember that the battery disconnect is not • When you want to work on the electrical system of the
aimed to be used frequently, but only in cases where: machine.
• Highly explosive atmosphere exists. • When you want to weld on the machine.
• When you want to remove or service the battery (avoid • When you would notice a short circuit on the machine.
arcing when disconnecting the + terminal).
If the battery is discharged and the lights do not indicate When using a battery charger, make sure that the charger
some battery voltage, check the battery for an open circuit is turned off before connecting to the battery. Charge the
with a voltmeter. Disconnect the negative (-) battery ca- battery in a well ventilated area only. Do not try to charge
ble from the battery. Connect the voltmeter between the a frozen battery.
negative (-) and the positive (+) battery terminals. If the
voltmeter shows no voltage, the battery has an internal NOTICE: The combine uses an electrical system with
open circuit. Replace the battery. Connecting a battery a negative ground. Making connections to the electri-
charger or an auxiliary battery to a battery with an open cal system in reversed polarity can cause damage to the
circuit can cause a spark inside the battery. The spark electrical system components.
can cause a battery explosion.
WARNING
Explosion hazard!
When jump-starting the machine, connect and disconnect the jumper cables exactly as indicated in
this manual. DO NOT connect the jumper cables to the machine battery terminals. Make sure no
persons are near the connecting points before starting the engine. Start the engine from the operator’s
seat.
Failure to comply could result in death or serious injury.
W0342A
7-15
7 - MAINTENANCE
7-16
7 - MAINTENANCE
Diesel fuel
1. Under no circumstances should gasoline, alcohol, penetrates the skin, seek medical attention immedi-
blended fuels or other than biodiesel be added to ately.
diesel fuel. These combinations can create an in-
7. Maintain control of the fuel filler pipe nozzle when
creased fire or explosive hazard. In a closed con-
filling the tank.
tainer, such as a fuel tank, such blends are more ex-
plosive than pure gasoline. Never use these blends. 8. Always tighten the fuel tank cap securely.
2. Never remove the fuel tank cap or refuel with the 9. If the original fuel tank cap is lost, replace it with an
engine running or hot. approved cap. A non approved, proprietary cap may
Refuel the fuel tank only when the engine has been not be safe.
turned off. 10. Keep fuel equipment clean and properly maintained.
To avoid condensation of water during the night we
recommend to fill the fuel tank in the evening rather 11. Never drive equipment near open fires.
than in the morning. 12. Never use fuel for cleaning purposes.
3. Never smoke or use a naked flame when refuelling 13. Fuel quality must meet ASTM D975-10. Refer to 9-1
or when standing near fuel tanks. for fuel requirements.
4. Never fill the fuel tank to capacity. Allow room for NOTICE: Do not use common heating fuel in your com-
some expansion. bine.
5. Wipe up spilled fuel immediately.
6. Diesel fuel leaking under pressure can penetrate the
skin, causing serious injury and infection. If diesel
7-17
7 - MAINTENANCE
Biodiesel fuel
Biodiesel MUST meet the specification ASTM D7467-09A months. Prior to storing your machine for more than 3
or ASTM D975-10 and the fuel supplier must maintain months, the engine should be flushed by running for a
good fuel quality. It is the responsibility of the fuel sup- minimum of 20 hours with ASTM D975-10 diesel fuel. To
plier and / or the end user to ensure the right type of fuel cover these 20 hours, we recommend to work with con-
and blend are delivered and used. Please refer to 9-1 for ventional diesel fuel during the last days of the season.
biodiesel fuel standards.
Biodiesel fuel has a higher cloud point than conventional
Biodiesel MUST be bought pre-blended from the supplier. diesel fuels and is not recommended for use in winter
months. Consult your fuel dealer for winter fuel require-
Biodiesel is very hygroscopic (attracts moisture from the ments for your area.
atmosphere). Fuel tanks MUST be kept as full as possible
to limit the amount of air and water vapors. Draining water It is highly recommended to switch from biodiesel to diesel
from the engine fuel filters and pre-filters must be carried for machine operation if the ambient temperature is below
out on a daily basis. -9 °C (16 °F). In such conditions, solid deposits begin to
form in the tank and fuel pipes which, like paraffin deposits
Any spillages of biodiesel must be cleaned up immedi- in diesel, will be collected by the fuel filter that may then
ately before they can cause damage to the paint work of become blocked.
the machine.
Any engine and fuel injection equipment found to have
Biodiesel can remove rust and particles from the inside of run with any blend of non approved fuel will no longer be
on-site fuel storage tanks and vehicle fuel tanks. covered for warranty.
7-18
7 - MAINTENANCE
The following CNH material specifications must be met for either coolant solution used:
• MAT3624 for OAT coolant.
• MAT3620 for conventional coolant.
If you need to change a machine from conventional
coolant to OAT coolant or vice versa, you should follow
the “Changing coolant types” procedure below to attain
the full benefit of the coolant. You should not mix OAT
coolant with conventional coolant. Mixing OAT coolant
with conventional coolant will reduce the effectiveness of
OAT coolant.
Definitions
Conventional coolant
A coolant that relies on inorganic inhibitors such as silicates, nitrites, and phosphates for corrosion and cavitation
protection.
7-19
7 - MAINTENANCE
MAINTENANCE CHART
Lubrication schedule
Adjust Alignment
Drain fluid Change fluid
Check Level make up
Cleaning Replace
Grease Bleed
Maintenance action Page no.
GREASE DECAL REFERENCE
Grease fittings and intervals 7-24
Grease fittings and intervals 7-27
EVERY 10 HOURS OF OPERATION OR DAILY
Rotary air screen 7-33
Engine oil level 7-35
Power Take Off (PTO) 7-36
Hydraulic oil tank 7-37
Rock trap 7-38
Chain maintenance 7-38
Deaeration tank coolant level 7-39
EVERY 50 HOURS
Tire pressure 7-40
Drain water separator 7-41
Cab fresh air filter 7-43
Cab recirculated air filter 7-45
Feeder drum 7-46
Chain tension 7-46
EVERY 100 HOURS
Rotor gearbox oil 7-51
EVERY 200 HOURS
Rubber track 7-52
EVERY 300 HOURS
Bubble up gear box 7-53
Brake fluid 7-54
Parking brake 7-55
Transmission oil level 7-55
Final drive oil level 7-56
Lower unloading gearbox 7-58
Feeder conveyor gearbox 7-59
Header gearbox 7-60
EVERY 600 HOURS
Transmission 7-61
Final drive oil 7-62
Lower unloading gearbox 7-64
Feeder conveyor gearbox 7-66
Header gearbox 7-68
Unloading elbow 7-69
Tailings gearbox 7-71
Bubble up gear box 7-72
Rotor gearbox oil 7-73
Self-levelling cleaning shoe pivot 7-74
Power take off (PTO) 7-75
Engine oil and filter 7-77
Engine oil and filter 7-79
Fuel prefilter/water separator 7-81
7-20
7 - MAINTENANCE
Adjust Alignment
Drain fluid Change fluid
Check Level make up
Cleaning Replace
Grease Bleed
Maintenance action Page no.
Additional fuel prefilter with water separator 7-82
Engine mounted fuel filter 7-84
Engine crankcase breather filter 7-86
Engine crankcase breather filter 7-87
Diesel Exhaust Fluid (DEF)/AdBlue® in-line filter 7-89
EVERY 1200 HOURS
Engine coolant replacement 7-90
Hydraulic oil reservoir 7-92
EVERY 1500 HOURS
Track rollers and idler wheels 7-94
EVERY 3600 HOURS OR EVERY 2 YEARS
DEF/AdBlue® supply module filter 7-95
7-21
7 - MAINTENANCE
-40 °C -30 °C -20 °C -10 °C 0 °C 10 °C 20 °C 30 °C 40 °C 50 °C
-40 °F -22 °F -4 °F 14 °F 32 °F 50 °F 68 °F 86 °F 104 °F 122 °F
(H) Engine oil pan or coolant block heater recommended in this range
7-22
7 - MAINTENANCE
Capacities
Unit Fluid Type (recommended) Capacity
Engine
FPT Cursor 9 Engine oil ( CASE IH AKCELA NO. 1™ ENGINE OIL SAE 15W-40) 27 l (7.7 US gal)
CASE IH AKCELA PREMIUM ANTI-FREEZE 52 l (14 US gal)
FPT Cursor 13 Engine oil ( CASE IH AKCELA NO. 1™ ENGINE OIL SAE 15W-40) 35 l (9.3 US gal)
CASE IH AKCELA PREMIUM ANTI-FREEZE 69 l (18 US gal)
Ground Drive
Traction gearbox Gear lube ( CASE IH AKCELA GEAR 135 H EP 80W-90) 19 l (5 US gal)
11:111 Final drive Gear lube ( CASE IH AKCELA GEAR 135 H EP 80W-90) 7.85 l (2.1 US gal)
1:13.09 Final drive Gear lube ( CASE IH AKCELA GEAR 135 H EP 80W-90) 6.7 l (1.8 US gal)
Tracks
Idler hub SAE 50W engine oil 444 ml (15 US fl
oz)
Roller CASE IH AKCELA NO. 1 ENGINE OIL 30 237 ml (8 US fl oz)
Final drive CASE IH AKCELA GEAR 135 H EP 80W-90 6.7 L (1.77 US gal)
Main hydraulic system Hydraulic fluid ( CASE IH AKCELA HY-TRAN® ULTRACTION) 57 l (15 US gal)
Standard 0.6 l (0.6 US qt)
Gear lube ( CASE IH AKCELA GEAR 135 H EP 80W-90)
Unloading lower gearbox
High capacity 0.75 l (0.79 US qt)
Gear lube ( CASE IH AKCELA GEAR 135 H EP 80W-90)
Standard 0.4 l (0.5 US qt)
Gear lube ( CASE IH AKCELA GEAR 135 H EP 80W-90)
Unloading elbow gearbox
High capacity 0.6 l (0.6 US qt)
Gear lube ( CASE IH AKCELA GEAR 135 H EP 80W-90)
PTO gearbox/hydrostatic Hydraulic fluid ( CASE IH AKCELA HY-TRAN® ULTRACTION) 54.5 l (14.4 US gal)
system with out Powered
Rear Axle (PRA)
PTO gearbox/hydrostatic Hydraulic fluid ( CASE IH AKCELA HY-TRAN® ULTRACTION) 66 l (17.4 US gal)
system with Powered Rear
Axle (PRA)
Tailings gearbox Hydraulic fluid ( CASE IH AKCELA HY-TRAN® ULTRACTION) 0.15 l (0.2 US qt)
Bubble Up Gearbox (front) Hydraulic fluid ( CASE IH AKCELA HY-TRAN® ULTRACTION) 0.5 l (0.5 US qt)
Bubble Up Gearbox (rear) Hydraulic fluid ( CASE IH AKCELA HY-TRAN® ULTRACTION) 0.5 l (0.5 US qt)
Rotor Gearbox Hydraulic fluid ( CASE IH AKCELA HY-TRAN® ULTRACTION) 7 l (1.8 US gal)
Feeder Conveyor Gearbox Hydraulic fluid ( CASE IH AKCELA HY-TRAN® ULTRACTION) 2.8 l (3.0 US qt)
Header Gearbox Hydraulic fluid ( CASE IH AKCELA HY-TRAN® ULTRACTION) 2.9 l (3.1 US qt)
7-23
7 - MAINTENANCE
87335441_D 1
7-24
7 - MAINTENANCE
1. Powered rear axle upper and lower king pin bushing (if
equipped).
10021843 2
93094733 3
Transmission side.
93094735 4
7-25
7 - MAINTENANCE
10034841 6
7-26
7 - MAINTENANCE
87645433_E 1
NHIL12AF02540AA 2
7-27
7 - MAINTENANCE
93094734 3
3. Left and right powered rear axle upper and lower king
pin bushing, (1) (both sides), (if equipped).
10021843 4
66074483 5
7-28
7 - MAINTENANCE
93094733 6
93094735 7
7-29
7 - MAINTENANCE
Unloading drive
Standard unloader drive only. Standard cross auger drive
6. Grease the unloader chain idler support (1).
10034706 8
High capacity fixed cross auger drive, does not require High capacity independent cross auger drive, does not
grease. require grease.
83119150 9 83119149 10
50031283 11
7-30
7 - MAINTENANCE
50032030 12
50032030 13
DO NOT LUBRICATE
83114799 14 83114798 15
7-31
7 - MAINTENANCE
10034698 16
7-32
7 - MAINTENANCE
NHIL12AF02743AA 1
3. To open the rotary air screen door turn handle (1) then
swing door open.
86085224 2
7-33
7 - MAINTENANCE
93094739 3
93094739 4
7-34
7 - MAINTENANCE
86063112 1
4. If necessary, add oil through filler hole (1) until the oil
level reaches the maximum mark on dipstick.
NOTICE: Do not fill above upper mark on dipstick. Excess
oil will burn off, create smoke and give a false impression
of oil consumption.
86063114 2
7-35
7 - MAINTENANCE
Check the Power Take Off (PTO) gearbox oil level daily.
1. Park the combine on a level surface.
A. If the engine has been running for more than ten
minutes, then stop the engine and wait for a mini-
mum of ten minutes.
B. If the engine is cold:
• Run the engine for a minimum of ten minutes.
• Stop the engine and wait for a minimum of ten
minutes.
2. Remove the dipstick (1), wipe clean, and reinsert fully.
NOTICE: Always clean the dipstick cap and the surround-
ing area before you remove the dipstick to top-up or replace
the oil. 50030161A5 1
3. Pull the dipstick out again. Verify that the oil level is
between the minimum and the maximum marks.
4. If the oil level is low, then add oil until the proper oil level
is reached, refer to 7-75.
7-36
7 - MAINTENANCE
83117490 1
83117491 2
7-37
7 - MAINTENANCE
Rock trap
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
Chain maintenance
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
NOTE: Lubricate all chains DAILY AND IMMEDIATELY AFTER WORK. In this way the oil will penetrate into the chains
and provide an excellent protection and lubrication. Use CASE IH AKCELA GEAR 135 H EP 80W-90.
1. High capacity fixed cross auger drive
83119150 1
7-38
7 - MAINTENANCE
83119149 2
10034840 3
10034841 4
7-39
7 - MAINTENANCE
EVERY 50 HOURS
7-40
7 - MAINTENANCE
WARNING
Fuel vapors are explosive and flammable.
Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove
key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.
Failure to comply could result in death or serious injury.
W0904A
If equipped
86094049 1
20082463 2
7-41
7 - MAINTENANCE
93108153 3
20082463 4
20082463 5
7-42
7 - MAINTENANCE
CAUTION
Flying debris!
Compressed air can propel dirt, rust, etc. into the air. Wear eye and face protection when using com-
pressed air.
Failure to comply could result in minor or moderate injury.
C0049A
NHPH12AF03454AA 1
NHIL12AF01504AA 2
7-43
7 - MAINTENANCE
CAUTION
Risk of dust inhalation!
Wear a dust mask to clean the filter element.
Failure to comply could result in minor or
moderate injury.
C0138A
Pre-filter
1. Open the left-hand front side shield, refer to 3-75
2. Open the trap door by turning the quarter turn fasteners
(1).
3. Clean any debris from the trap door area.
4. Close the trap door and secure the fasteners.
5. Close the side panel.
NHIL12AF02613AA 4
7-44
7 - MAINTENANCE
NHIL12AF02577AA 1
NHIL12AF02577AA 2
NHIL12AF02578AA 3
7-45
7 - MAINTENANCE
NHIL13AF00963AA 4
NHIL12AF02581AA 5 NHIL12AF02580AA 6
Feeder drum
Refer to 6-127
Chain tension
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
NOTICE: Check all belt and chain tensions every 50 hours to ensure optimum operation.
Belts and chains that have a spring tensioner should be adjusted as follows:
7-46
7 - MAINTENANCE
Turn nut (1) until the end of spring (2) is aligned with the
end of the gage (3).
10021763 1
10034840 2
7-47
7 - MAINTENANCE
NHPE12AF00031AA 3
NHIL12AF03039AA 4
7-48
7 - MAINTENANCE
Unloading drive
10034706 5
2. Tighten the nut (1) until the washer (2) is even with the
end of the indicator (3).
3. When adjustment is correct tighten idler mounting bolt.
10021763 6
83119149 7
7-49
7 - MAINTENANCE
1. Tighten the nut (1) until the washer (2) is even with the
end of the indicator (3).
10021763A 8
83119149 9
83119150 10
Tighten the nut (1) until the washer (2) is even with the end
of the indicator (3).
10021763A 11
7-50
7 - MAINTENANCE
50030173 1
7-51
7 - MAINTENANCE
NHIL12AF03090AA 1
NHIL12CR00453AA 2
NHIL12CR00455AA 3
Next operation:
If required, adjust the track alignment, refer to page 7-107.
7-52
7 - MAINTENANCE
50030168 1
7-53
7 - MAINTENANCE
NHIL12AF01242AA 1
Fluid Change
The brake fluid has to be changed every two years. When
refilling the system, a special bleeding procedure will have
to be followed.
Contact your local dealer to perform this service.
NOTICE: Brake fluid has a tendency to absorb moisture and break down over time. Therefore it should be replaced
every two years. As brake fluid contains substances which, when mixed with engine or other oils, create problems
for recycling the oil, do not mix oil, but collect separately.
Capacity
Reservoir: 0.25 l (0.5 US pt).
Entire brake system: 0.825 l (1.7 US pt).
Fluid Specification
Use DOT 3 or DOT 4 Fluid, or a fluid meeting the following
specification:
• DOT 3, SAE
• DOT 4, SAE
DOT 3 fluid is the factory fill fluid. DOT 4 fluid gives higher
temperature stability.
NOTE: SAE DOT 3 (factory installed grade) and SAE DOT
4 (higher temperature stability grade) are mutually compat-
ible if mixed, but the higher stability temperature provided
by the DOT 4 fluid will be lowered.
7-54
7 - MAINTENANCE
Parking brake
Every 300 operating hours:
• Clean the friction linings with compressed air.
• Linings have to be replaced if the remaining thickness is less than 1 mm (0.039 in). Contact your local dealer to
carry out this job.
NOTE: The parking brake system uses hydraulic oil from the hydraulic system for operation.
NOTICE: In case of leakage or malfunction of the brake system, immediately contact your local CASE IH dealer.
ZEIL09CR0272A0B 1
7-55
7 - MAINTENANCE
ZDA2884B 1
Track machines
With the combine standing on a level surface, the oil should
reach the center of sight glass (1).
NOTE: The sight glass is viewed through the drive wheel
of the track system.
23116651 2
7-56
7 - MAINTENANCE
ZDA2888A 3
Oil Capacity
Heavy Duty and Track Drive final drives: 7.85 l (2.1 US gal)
Planetary final drives: 6.7 l (1.8 US gal)
Use CASE IH AKCELA GEAR 135 H EP 80W-90 or an oil
meeting the following specification:
Oil Specification
• SAE 80W90 EP API GL5
7-57
7 - MAINTENANCE
23114825 1
7-58
7 - MAINTENANCE
With the feeder lowered so the decal is level, the oil should
reach the center of the sight glass (1).
83118298 1
7-59
7 - MAINTENANCE
83118298 1
86063491 2
7-60
7 - MAINTENANCE
ZDA2797A 1
ZDA2885A 2
7-61
7 - MAINTENANCE
Oil Level
Refer to 7-56.
Oil Change
To change the heavy duty or track final drive gearbox oil,
proceed as follows:
1. Drain the oil through plug (3) and catch the oil in a
suitable container.
NOTICE: Clean magnetic plug (3) before installation.
2. Reinstall plug (3). Torque to 90 - 110 N·m (65 - 80 lb
ft).
3. Clean the area around the filler plug (2) and remove it.
4. Fill the final drive gearbox with new oil until the oil
reaches the center of sight glass (1).
NOTE: The sight glass for track machines is viewed from
the drive wheel side of the final drive.
5. Reinstall filler/breather plug (2). Torque filler/breather ZDA2884B 1
plug (2) to 90 - 110 N·m (65 - 80 lb ft).
ZDA2888A 2
Oil Capacity
Heavy Duty and Track Drive final drives: 7.85 l (2.1 US gal)
Planetary final drives: 6.7 l (1.8 US gal)
7-62
7 - MAINTENANCE
7-63
7 - MAINTENANCE
83119150 1
1. Drain the oil through plug (1) and catch the oil in a
suitable container.
2. Reinstall plug (1).
3. Clean the area around filler plug (2) and remove it.
ZDA7870A 2
23114825 3
7-64
7 - MAINTENANCE
ZDA7870A 4
7-65
7 - MAINTENANCE
WARNING
Burn hazard!
Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that
exceed 49 °C (120 °F). Allow fluids to cool before proceeding.
Failure to comply could result in death or serious injury.
W0330B
20034597 1
20034599 2
7-66
7 - MAINTENANCE
20034597 3
Filling
4. Ensure the magnetic drain plug (1) is cleaned and in-
stalled in the gearbox (2)
A. Clean the exterior of the filler/breather plug (3) and
the surrounding area to prevent dirt ingress during
removal and filling.
B. Remove the filler/breather plug (3). Inspect the
filler/breather gasket for any damage. Replace the
gasket if damaged.
20034592 4
20034592 5
7-67
7 - MAINTENANCE
Header gearbox
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
86063491 1
3. Clean area around fill plug (1) and remove fill plug.
4. Fill gearbox with new oil until oil reaches middle of sight
glass (2). Refer to Header drive system - Check – Oil
level for further information.
5. Reinstall fill plug.
86063491 2
7-68
7 - MAINTENANCE
Unloading elbow
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
83114832 1
ZDA3083A 2
NHPH12AF03461AA 3
Oil capacity
Standard unloading system 0.43 l (1 US pt)
7-69
7 - MAINTENANCE
7-70
7 - MAINTENANCE
Tailings gearbox
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
13041662 1
7-71
7 - MAINTENANCE
50030168 1
7-72
7 - MAINTENANCE
50030174 1
50030173 2
7-73
7 - MAINTENANCE
ZDA3051A 1
ZDA3050A 2
7-74
7 - MAINTENANCE
10030153A5 1
83114837 2
7-75
7 - MAINTENANCE
NHIL12AF00832AA 3
7. Every second oil change, replace the PTO lube filter (1)
.
8. Apply a film of oil to the gasket of the new filter.
9. Screw on the new filter by hand. Tighten firmly but do
not use tools.
NHIL12AF00834AA 4
NOTICE: Oil quality and cleanliness is of utmost importance for the reliability and life of the hydraulic and hydrostatic
system. Deviation from the pre- scribed oil specification may lead to severe damage and void warranty.
7-76
7 - MAINTENANCE
86063115 1
7-77
7 - MAINTENANCE
5. Clean area around engine oil filter (1) and remove the
'spin-on' filter using a filter wrench.
83094731 2
6. Fill new engine filter with clean oil and apply a film of
oil to the seal ring.
7. Screw on the filter (1) by hand. Tighten firmly but do
not use tools.
83094732 3
8. Close the oil drain stop cock and reinstall cap on drain
hose.
9. Remove the filler cap and refill the engine with approx-
imately 25 l (6.6 US gal) of clean oil. Reinstall the filler
cap.
7-78
7 - MAINTENANCE
86063116 1
7-79
7 - MAINTENANCE
5. Clean area around engine oil filters (1) and remove the
'spin-on' filters using a filter wrench.
83094730 2
6. Fill the two new engine oil filters with clean oil and apply
a film of oil to the seal rings.
7. Screw on the filters (1) by hand. Tighten firmly but do
not use tools.
83094730 3
8. Close the oil drain stop cock and reinstall cap on drain
hose.
9. Remove the filler cap and refill the engine with clean
oil. Reinstall the filler cap.
7-80
7 - MAINTENANCE
WARNING
Fuel vapors are explosive and flammable.
Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove
key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.
Failure to comply could result in death or serious injury.
W0904A
NOTE: The fuel prefilter/water separator (1) should be changed every 600 operating hours, or earlier, if a drop in
engine performance is experienced or 'water in fuel' sensor indicates the presence of water.
1. To change the prefilter/water separator (1) proceed as
follows:
2. Wipe the top of the prefilter/water separator head clean.
NHIL12AF03041AA 1
7-81
7 - MAINTENANCE
WARNING
Fuel vapors are explosive and flammable.
Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove
key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.
Failure to comply could result in death or serious injury.
W0904A
93108152 1
7-82
7 - MAINTENANCE
93108151 2
3. Remove the filter lid by turning the screw (1) on the filter
lid to the left (counter clockwise) until it reaches the stop
position.
4. Release the lid by applying slight pressure while turning
to the left. Turn until the lugs (2) are cleared.
93108153 3
93108154 4
6. Remove the fuel filter element using the handle (1) and
dispose of it properly. Insert new filter element.
7. Install the spring cassette.
8. Install the lid by applying downward pressure and tun-
ing to the right until the lugs are fully engaged. Tighten
the screw to 10 N·m (88 lb in).
NOTE: The bleeder should be on the side facing you for
proper lid alignment.
9. Bleed the fuel system as described in 7-110.
10. Replace dust cover.
93108156 5
7-83
7 - MAINTENANCE
WARNING
Fuel vapors are explosive and flammable.
Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove
key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.
Failure to comply could result in death or serious injury.
W0904A
86094049 1
7230
4. Turn the filter counterclockwise to remove.
5. Remove and discard the old filter.
6. Install the new filter.
7. Turn the filter clockwise until the gasket contacts the
filter head. Use your hand to tighten 1/2 of a turn.
8. Turn the key switch ON and allow the electric fuel pump
to operate for approximately 2 minutes prior to starting
the engine.
9. Bleed the air from the system, refer to 7-110.
83082235 2
7-84
7 - MAINTENANCE
8230/9230
10. Drain the filter before removal:
A. Attach a suitable hose on the barb (1) at the bot-
tom of the filter housing.
B. Place the end of the hose in an appropriate con-
tainer to catch the drained diesel fuel.
C. Loosen the drain screw (2).
D. Open the bleeder port (3) to allow the filter housing
to drain.
E. Close the filter drain and bleeder when fuel stops
flowing from the drain.
83119085 3
83119085 4
7-85
7 - MAINTENANCE
93094775 1
93094775 2
3. Loosen the three bolts (1) and remove the filter (2).
4. Install the new filter and tighten the bolts.
5. Install cover.
ZEIL07CSX007A0C 3
7-86
7 - MAINTENANCE
ZDA3036C 1
ZDA3036C 2
ZDA3037A 3
7-87
7 - MAINTENANCE
WARNING
Hot surface possible!
Wait for all components to cool before performing any operation.
Failure to comply could result in death or serious injury.
W0251A
NOTICE: The DEF/ADBLUE® in-line filter should be replaced every 600 hours and/or once a year at the beginning of
the season.
It is recommended that the replacement of DEF/ADBLUE®
in-line filter at the bottom of the DEF/ADBLUE® dosing unit
should be performed by your authorized dealer.
83117496 1
ZEIL11CX0866A0B 2
7-88
7 - MAINTENANCE
NHIL13AF01321AA 1
NHPH13AF01386AA 2
7-89
7 - MAINTENANCE
WARNING
Burn hazard!
Hot coolant can spray and scald if you remove the radiator or deaeration tank cap while the system
is hot. To remove the cap: allow the system to cool, turn the cap to the first notch, and wait for all
pressure to release. Remove the cap only after all pressure has released.
Failure to comply could result in death or serious injury.
W0367A
WARNING
Chemical hazard!
Coolant can be toxic. Keep away from children and pets. Avoid prolonged contact. If not reused,
dispose of in accordance with local environmental regulations.
Failure to comply could result in death or serious injury.
W0295A
86063120 1
Coolant Change
The coolant should be renewed every 2 years.
7-90
7 - MAINTENANCE
Coolant specification
Use CASE IH AKCELA ACTIFULL OT® EXTENDED LIFE COOLANT (ref. MAT3624). refer to 7-19
The coolant should be mixed with water: The quality of the water should not exceed following
limits:
• 50 % water (Deionized or distilled is recommended)
• 50 % coolant • Total hardness: 0.3 %
• Chlorides: 0.1 %
• Sulphates: 0.1 %
7-91
7 - MAINTENANCE
Oil Reservoir
An oil reservoir is fitted for the hydraulic system.
This systems draws oil from it's own reservoir, and the oil goes through a separate filtering system.
The hydraulic oil and filters should be changed every 1200 operating hours.
The hydraulic return filter needs to be replaced every time the oil is changed.
Oil Capacity
Reservoir capacity: 29.5 l (7.8 US gal)
System capacity 57 l (15 US gal)
Oil Specification
Use CASE IH AKCELA HY-TRAN® ULTRACTION
NOTICE: Oil quality and cleanliness is of utmost importance for the reliability and life of the hydraulic and hydrostatic
system. Deviation from the pre- scribed oil specification may lead to severe damage and void warranty.
1. To change the oil and/or filter proceed as follows:
2. Thoroughly clean the surrounding area of the reservoir
and filter (with compressed air, if possible).
3. Retract all hydraulic cylinders.
4. Drain the oil by opening stopcock (1) at the bottom of
reservoir. Drain the oil from the reservoir through hose
(2) and catch the oil in a suitable container.
5. Close stopcock (1).
NOTE: This image is looking at the underside of the hy-
draulic oil reservoir.
NHIL12AF00835AA 1
NHIL12AF00832AA 2
7-92
7 - MAINTENANCE
NHIL12AF00836AA 3
14. Fill the reservoir through remote filler tube (1) to the
maximum on the oil level gauge (2) as described ear-
lier, 7-37.
15. Start the engine. Run it at idle speed for five minutes.
16. Check the oil level on the sight glasses. The oil level
should be above the bottom sight glass line .
83117491 4
83117490 5
7-93
7 - MAINTENANCE
23085227 1
Every 1500 hours (1000 hours in severe service operation) drain the oil from each idler and roller wheel hub.
Refill the hubs with new oil of the specified type only.
Idler Hub (1) Oil Capacity and Type (each) 444 ml (15 US fl oz) SAE 50W engine oil
Roller Hub (2) Oil Capacity and Type (each) 237 ml (8 US fl oz) CASE IH AKCELA NO. 1 ENGINE
OIL 30
23085228 2
7-94
7 - MAINTENANCE
23085229 3
23085230 4
Final Drive
5. Refer to 7-62.
NOTICE: Do not use air wrenches while working on the selective catalytic reduction (SCR) system, system damage
will occur.
The supply module filter should be changed every 1200 to
3600 hours or two years, whichever comes first.
7-95
7 - MAINTENANCE
83117496 1
Filter replacement
1. Locate the filter outlet elbow at the bottom of the supply
module.
2. CAUTION
Flying debris!
Compressed air can propel dirt, rust, etc.
into the air. Wear eye and face protection
when using compressed air.
Failure to comply could result in minor or
moderate injury.
C0049A
RCPH10CCH517AAB 3
7-96
7 - MAINTENANCE
RCPH10CCH518AAB 4
RCPH10CCH519AAB 5
RCPH10CCH520AAB 6
RCPH10CCH520AAB 7
7-97
7 - MAINTENANCE
RCPH10CCH519AAB 8
RCPH10CCH518AAB 9
RCPH10CCH517AAB 10
RCPH10CCH516AAB 11
7-98
7 - MAINTENANCE
AS REQUIRED MAINTENANCE
Machine cleaning
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
Periodic maintenance inspections and cleaning are required to ensure against any unforeseen mechanical issues
and reduce the risk of fire during harvest. Please read and refer to 2-9 for additional information concerning
fire risk and additional safety rules for your machine.
This guide will show some of the primary locations of your combine that require you to inspect frequently and clean
as needed. Different harvesting conditions will determine the frequency of inspections and cleaning. Harvesting
conditions such as wind, temperature, moisture, crop conditions, harvesting speed and machine settings will
all affect the frequency of inspection and cleaning.
Some of the pictures used in this manual will show debris buildup on various areas of the combine. This is for
illustrative purposes only. You should not allow accumulation to this extent on your combine.
Some of the areas of your combine that require you to inspect frequently, and clean as needed are, batteries,
feeder area , engine compartment, rotor covers, ground drive transmission, chopper area, tailings housing, frame
ledges and wire harness. Regular inspection and cleaning of these areas will provide the greatest impact to
the prevention of fire hazards.
CAUTION
Flying debris!
Compressed air can propel dirt, rust, etc. into
the air. Wear eye and face protection when us-
ing compressed air.
Failure to comply could result in minor or mod-
erate injury.
C0049A
The use of compressed air or a leaf blower will make cleaning much easier.
Certain crops can produce special issues during harvest. Several crops are prone to excess buildup on your
combine. These crops may be more difficult to clean. Inspections and cleaning should be performed more often.
Regular lubrication will also help to prevent costly downtime and reduce the chance of fire hazards. Please
refer to your maintenance chart.
Regularly inspect all areas around moving, rotating components, or hot surfaces for excess debris or crop
accumulations. Inspect all accessible bearings for signs of heat, wear, or looseness.
Regular inspection cleaning along with normal maintenance procedures will help to prevent costly downtime,
reduce fire hazards, and preserve combine performance.
7-99
7 - MAINTENANCE
Always observe and follow any safety precautions outlined in this manual when inspecting and cleaning your
combine. Always remember to set the parking brake, turn off the engine, and remove the key before inspecting and
cleaning your combine.
Be familiar with the location, proper use, and maintenance of fire extinguishers.
The following images are an overview of the areas that need to be cleaned on a regular basis; however any area
that material builds up on should be cleaned on a regular basis.
Machine cleaning
NHPH12AF03454AA 1
Front of combine
NHIL12AF01547AA 2 20094750 3
Header driveshaft area Top of front axle
NHIL12AF01544AA 5
Top of front axle, behind curtain (if equipped)
NHIL12AF01545AA 4
Fan cage
7-100
7 - MAINTENANCE
20094751 6
Transmission, and disc brakes
NHIL12AF02754AA 7
Left-hand side of combine
20094752 8 20094753 9
Cleaning shoe drive area Chopper drive area
NHIL12AF01552AA 10 NHIL12AF01546AA 11
Module access doors Chopper drive behind battery area
7-101
7 - MAINTENANCE
NHIL12AF01549AA 12
Rotor cage
7-102
7 - MAINTENANCE
NHIL12AF02758AA 13
Right-hand side of combine
20094761 14 20094757 15
Between elevator and cleaning shoe Inside of trim panels
20094760 16 20094759 17
Between fuel tank and frame Top of rotor cover
20094762 18 20094763 19
Tailings processor and elevator drive area Tailings processor and elevator drive area
7-103
7 - MAINTENANCE
NHPH12AF03455AA 20
Rear of combine
20094764 21 20094765 22
Rear of spreader Chaff pan and top of rear axle
NHIL12AF01554AA 23 20094767 24
Top of straw hood Rear spreader bracket
NHIL12AF01548AA 25
Horizontal spreaders (if equipped)
7-104
7 - MAINTENANCE
Top of combine
20094768A 26 20094769A 27
Engine fan Rotary Air Screen and Cooler area
20094770A 28 29
Turbo Charger and manifold area Tier 2 and Tier 3
muffler area
20094772A 30 NHIL12AF01553BA 31
Top of PTO gearbox Tier 4 muffler area
NHIL12AF01555BA 32 20094773A 33
Top of rear deck Engine area
7-105
7 - MAINTENANCE
7-106
7 - MAINTENANCE
Prior operation:
Check the rubber track alignment, refer to 7-52.
1. Loosen the three front and three rear bolts (1) on the
yoke plate (2) until you can move the washers. Do not
remove the bolts.
2. Turn the adjusting bolt (3) according to the following:
• If the track is rubbing on the outboard idlers or rollers,
the track needs to move inwards (towards the com-
bine). To move the track inwards, move the yoke
plate rearward.
• If the track is rubbing on the inboard idlers or rollers,
the track needs to move outwards (away from the
combine). To move the track outwards, move the
yoke plate forward.
3. Turn the adjusting bolt in half turn increments. 23085234 1
NOTE: Adjusting the track on one side of the combine can affect the alignment of the other track.
7-107
7 - MAINTENANCE
NHIL12CR01528AA 1
Belt replacement
1. Open the right-hand rear side shield.
2. Remove the tri-sweep tailings processor cover.
3. Remove the tri-sweep tailings processor drive belt.
4. Release the tension on the aspirator belt.
5. Remove the belt.
Belt installation
1. Install the Aspirator belt.
2. Install the tri-sweep tailings processor drive belt.
3. Install the tri-sweep tailings processor cover.
4. Close the right-hand rear side shield.
7-108
7 - MAINTENANCE
NHPH12AF03454AA 1
NHIL12AF01504AA 2
4. Remove the cap (1) and fill the reservoir with washer
fluid.
5. Install the reservoir cap.
6. Install the panel.
NHIL12AF01241AA 3
7-109
7 - MAINTENANCE
WARNING
Fire hazard!
When handling diesel fuel, observe the following precautions:
1. Do not smoke.
2. Never fill the tank when the engine is running.
3. Wipe up spilled fuel immediately.
Failure to comply could result in death or serious injury.
W0099A
WARNING
Pressurized system!
Only use the bleed screw to bleed air from the fuel system. DO NOT loosen the fuel or injector lines
to bleed air. Injury or damage can occur. Fuel or injector lines are under very high pressure.
Failure to comply could result in death or serious injury.
W0285A
Air must be removed from the fuel system. Air can enter
the fuel system under the following conditions:
• The fuel tank has no fuel.
• A fuel system part is removed for service or repairs.
• The combine is in storage for a long period of time.
NOTE: If the combine has no fuel, it is possible to put fuel in the tank and start the engine without performing the
bleeding procedure. However, a small amount of air can be in the filters and injection pump. Air in the system will
cause loss of power and engine stall when a load is applied.
To bleed the fuel system, proceed as follows:
1. Ensure there is fuel in the fuel tank and the valve (1) is
open.
86094049 1
7-110
7 - MAINTENANCE
NOTICE: Make sure no one is near the controls of your combine, place a “Do Not Operate” hang tag on the door of
your machine to ensure no one tries to start it.
93108151 2
93108153 3
All combines
7. Loosen bleed screw (1) on the prefilter/water separator
to allow the air to escape.
NOTE: To avoid possible fuel contamination, install a trans-
parent hose onto the bleed screw, to catch the fuel in a suit-
able container and also to check if the fuel escaping from
the bleed screw is free of air bubbles.
8. Tighten the bleed screw when fuel free of air bubbles
escapes.
NHIL12AF03041AA 4
7-111
7 - MAINTENANCE
7230 8230/9230
83082235 5 83114826 6
10. Tighten the bleed screw when fuel free of air bubbles
escapes.
11. Start the engine.
12. Run the engine at low idle until the engine runs
smoothly.
7-112
7 - MAINTENANCE
Roof lights
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
WARNING
Electrical shock hazard!
Do not tamper with the ballast on the High Intensity Discharge (HID) lamp. The ballast stores high
voltage.
Failure to comply could result in death or serious injury.
W0317A
NHIL12AF02096AA 1
7-113
7 - MAINTENANCE
NHIL12AF02098AA 2
NHIL12AF01485AA 3
Bulb replacement
1. Remove the six screws (A) mounting the center cover
(B). Let trim piece hang in location exposing the one
hidden fastener (C) for the light bezels (D) .
NHIL12AF02267A 4
NHIL12AF02268A 5
7-114
7 - MAINTENANCE
NHIL12AF02262A 6
NHIL12AF02269A 7
Halogen bulbs
5. Disconnect power plug before removing bulb.
6. Turn the bulb to unlock it .
7. Always grasp the bulb, by the base, avoid touching the
glass, and remove the bulb.
8. Install a new bulb by matching the base of the bulb with
the socket and turn until locked.
NOTICE: Do not touch the glass of the new bulb. The oils
from your fingers will create hot spots on the glass causing
them to fail prematurely. If the glass is touched, it must be
cleaned with isopropyl alcohol before use.
9. Connect the power plug.
10. Properly dispose of old bulb in a closed container.
HID bulbs
11. Disconnect power plug before removing bulb.
7-115
7 - MAINTENANCE
NHPH12AF03438AA 8
NHPH12AF03441AA 9
NOTICE: Do not touch the glass of the new bulb. The oils from your fingers will create hot spots on the glass causing
them to fail prematurely. If the glass is touched, it must be cleaned with isopropyl alcohol before use.
17. Align the notch in the lens (1) with the tab on the bulb.
18. Install and tighten the three torx screws.
NHPH12AF03440AA 10
7-116
7 - MAINTENANCE
NHIL12AF02613AA 1
7-117
7 - MAINTENANCE
STORAGE
Post-season
Your combine represents an important investment and its life depends upon how well you take care of it.
Follow the steps outlined below at the end of each seasons use or when the machine will not be used for an extended
period of time. This will ensure the combine is kept in good condition and ready for the next season.
7-118
7 - MAINTENANCE
NOTICE: Sulfation from electrolyte stratification, excessive temperatures or prolonged periods of non-use account
for approximately 85% of the deep cycle and starting battery failures in batteries that are not used weekly. The best
way to prevent sulfation is to keep a lead-acid battery fully charged so that lead sulfate does not form. The batteries
should be charged every 6 to 8 weeks with 5 - 6 A for a period of 24 hours to a minimum of 12.6 V.
NOTE: Removing or disconnecting the batteries will not harm the storage of information in the monitor.
17. Every 4 weeks, remove the engine opening seals,
start the engine and run at 3/4 throttle for 1 to 2 hours.
18. Switch on the air conditioning while the engine is run-
ning, only if the ambient temperature is above 15 °C
(60 °F). This will ensure lubrication of the compressor
parts. Operate the air-conditioning system for at least
15 minutes.
19. Reinstall the engine opening seals.
NOTICE: Periodic checks will help to keep your combine maintenance and repairs to a minimum and avoid costly
breakdowns during the season. Therefore, it is good practice to have the combine inspected at the end of the season.
Your CASE IH dealer will gladly quote a price for this work.
Preseason service
If the combine is to be first used in a specialty seed or edible seed crop, it is suggested that the combine be operated in
a non-sensitive crop to remove paint and other contaminates from various grain contact areas. This same precaution
should be used when the combine has been in operation, then sits idle long enough for rust to form on the grain
contact areas. Also, if a non-sensitive crop has been used to remove paint and or rust, the combine will have to be
sanitized of rouge seeds before being used in the specialty seed or edible seed harvest.
Follow the steps outlined below at the beginning of each season to ensure the machine is in good condition and ready
for use.
7-119
7 - MAINTENANCE
7-120
8 - TROUBLESHOOTING
8 - TROUBLESHOOTING###_8_###
ALARM(S)
Display alarms
Trigger
Condition
Priority Alarm # AF Display Text Interlock Reappear
Prompt Operator
when:
Engine Coolant
Temperature
Shutdown Alarm A0000
HIGH Max Engine
Power Limited
Engine Coolant
Temperature
Alarm A0000 Yes
HIGH Max Engine
Power Limited
Engine Oil
Shutdown Alarm A0001 Temperature
HIGH
Engine Oil
Alarm A0001 Temperature Yes
HIGH
Engine Oil
Shutdown Alarm A0002
Pressure LOW
Engine Oil
Alarm A0002 Yes
Pressure LOW
Battery Voltage
Alarm A0003 Yes
LOW
Alarm below 20 l
Alarm A0004 Fuel Level LOW No
(5.28 US gal)
Between 60 -
Annunciation A0004 Fuel Level LOW 20 °C (15.85 - No
5.28 °F)
Air Filter
Annunciation A0005 Yes
RESTRICTION
PTO Temperature
Alarm A0006 > 90 °C (194 °F) Yes
HIGH
set if > 90 °C
Hydraulic
(194 °F) for 10
Reservoir
Alarm A0007 second, reset if < Yes
Temperature
85 °C (185 °F) for
HIGH
3 second
Hydraulic Motor
Alarm at 105 °C
Shutdown Alarm A0008 Temperature Yes
(221 °F)
HIGH
Hydraulic
Alarm A0009 Reservoir Filter No
RESTRICTION
PTO Oil Filter
Alarm A0010 No
RESTRICTION
Hydraulic
Alarm A0011 Reservoir Level Yes
LOW
Control Pressure regulated
< 1724 kPa
Shutdown Alarm A0012 LOW, Increase pressure sensor
(250.04 psi)
engine speed pressure
8-1
8 - TROUBLESHOOTING
Trigger
Condition
Priority Alarm # AF Display Text Interlock Reappear
Prompt Operator
when:
Control Pressure regulated
< 1827 kPa
Alarm A0012 LOW, Increase pressure sensor Yes
(264.98 psi)
engine speed pressure
Feeder reverser Feeder deslug
A0014
enabled mode On
Operator not
in seat when
attempting to
Seat Switch
actuate any
Sit Down to Allow Controlled
Prompt A0015 No
Engagement System
Operator out of
seat for more than
Seat Switch
5 seconds after
Feeder is on
With separator on
and Engine speed
Engine Speed
Annunciation A0016 > 1800 RPM but No
LOW
lower than low
speed setpoint
Operator not
in seat and
Turn ON Parking Propulsion handle
Shutdown Alarm A0020 Brake When Seat Switch in neutral or Gear
Leaving Seat Selector in N and
Parking brake
released
Rear Ladder
is down and
Raise Rear Rear Ladder when attempting
Prompt A0021 No
Ladder Switch to actuate
any Controlled
System
Unloader auger
Annunciation A0022 Unloader ON No
clutch is engaged
Engine Coolant
Alarm A0023 No
Level LOW
Governor
Engine Shut signaling that the
Shutdown Alarm A0024
Down PENDING engine is being
shut down.
Intake Manifold
Temperature Input from Engine
Shutdown Alarm A0025
HIGH Max Engine Control Module
Power Limited
Intake Manifold
Temperature Input from Engine
Alarm A0025 Yes
HIGH Max Engine Control Module
Power Limited
Engine Power
A0026 Boost End
Pending
Input from Engine
Annunciation A0027 Water In Fuel No
Control Module
8-2
8 - TROUBLESHOOTING
Trigger
Condition
Priority Alarm # AF Display Text Interlock Reappear
Prompt Operator
when:
Road Mode
Grain Tank selected when
Prompt A0028 Close Grain Tank Covers or Grain Tank No
Extensions Covers or
Extensions open
Unloader NOT Unload Tube Unloader tube is
Prompt A0029 No
cradled Cradle Switch not cradled
Upper grain tank
level sensor
Prompt A0030 Grain Tank FULL No
covered and not
unloading
Chopper speed
Chop to swath Corn head
A0032 HIGH mode
system attached
selected
Parking Brake
Switch is on when
Turn OFF Parking attempting to
Prompt A0033 Parking Brake Yes
Brake move propulsion
handle out of
neutral
Windrow door
Chop to swath
A0034 Spreaders up open mode
system
selected
Rotor engaged
Alarm A0037 Rotor Speed Low Rotor Speed and rotor speed is No
less than 80%
Beater Speed
Alarm A0039 No
Low
Grain Elevator Grain elevator
Alarm A0040 No
Speed Low speed < 100 RPM
Fan speed <
Alarm A0041 Fan Speed Low 130 RPM for 1 No
second
Chopper Speed If chopper speed
Shutdown Alarm A0042 No
Low is below 300 RPM
Tailings Processor
Alarm A0044 No
Speed Low
Sieve Shaker
Alarm A0045 < 80% of expected Yes
Speed LOW
Feeder speed <
Feeder Speed
Alarm A0046 80% of expected No
Low
value
Check brake pads Any Brake Sensor
Alarm A0047 and brake fluid Brake Pad Sensor indicates wear or No
level brake fluid level
Road Mode
Switch ON and
Operation Not
Road Mode when attempting
Prompt A0051 Allowed in Road Yes
Switch to actuate
Mode
any Controlled
System
Parking Brake
Pressure High
Parking Brake Parking Brake
Alarm A0053 and Park Brake Yes
NOT Engaging Pressure Sensor
Disengage output
OFF
8-3
8 - TROUBLESHOOTING
Trigger
Condition
Priority Alarm # AF Display Text Interlock Reappear
Prompt Operator
when:
Activation ratio
is less than once
per 120 seconds,
Moisture bypass
grain losses >
Alarm A0054 auger not Bypass Unit Full Yes
0.1% (delayed
activating
with 60 seconds)
and thresher
engaged
Bypass motor
is activated and
the state of the
Moisture bypass 'bypass unit full
Alarm A0055 Bypass Unit Full Yes
not cycling sensor' is not
changing within
30 seconds, with
thresher engaged.
Battery Voltage
Alarm A0057 Yes
HIGH
Commanded rotor
Shift Rotor speed above
Prompt A0059 Rotor Speed No
Transmission UP current Rotor
Gear
Speed
Shift Rotor Commanded rotor
Prompt A0060 Transmission speed below No
Down current Rotor
Gear
Auto Guidance Only used with
Prompt A0062 switched to edge or row No
manual guidance
Only used with
End of Field
Prompt A0063 edge or row No
Detected
guidance
Auto guidance Guidance signal
A0064
signal degraded quality is low
Feed rate
Feed rate
switched from
A0065 switched to
auto to manual
manual
mode
Fuel Filter Engine mounted
Low A0074 Yes
Blocked fuel filter blocked
Temperature
Fuel temperature
A0075 higher than 80 °C
too high
(176 °F)
(priority 2 if
threshing and
sensors working
Alarm Self Leveling but not level,
A0077 Yes
Annunciation Shoe NOT Level priority 1 if
threshing and
sensors not
working)
8-4
8 - TROUBLESHOOTING
Trigger
Condition
Priority Alarm # AF Display Text Interlock Reappear
Prompt Operator
when:
Grain Tank
Covers/
Grain Tank
Extensions
Covers or
Closed when
Extensions
attempting to
engage Separator
Prompt A0079 Open Grain Tank No
Grain Tank
Covers/
Grain Tank
Extensions not
Covers or
open when
Extensions
Separator is
engaged
Gearshift NOT Current gear fails
SUCCESSFUL to match gear on
Prompt A0080 Gear Position Yes
=> Return to operator control
previous gear after 10 seconds
All ground
height sensors
Auto Header
Annunciation A0082 previously No
Height DISABLED
detected are no
longer detected
Hydro Speed
Limitation
Hydraulic Oil level 1 alarm at
Annunciation A0083 Due To High No
Temp 105 °C (221 °F)
Hydraulic Motor
Temperature
Straw Hood
Straw Hood
Annunciation A0084 Windrow Mode Position Sensor in No
Position Sensor
Windrow position
Road Mode
Switch on
Road Mode
and Unloader
Switch
Extended (not in -
Prompt A0085 Swing in Unloader cradled switch off) No
Unloader
Transmission extended and
Position Ground speed >
15 km/h (9 mph)
Parking Brake
Pressure LOW
Parking Brake Parking Brake
Alarm A0087 and Park Brake Yes
NOT Disengaging Pressure Sensor
Disengage output
ON
Feeder
Emergency Stop
Prompt A0089 Emergency Stop emergency stop Yes
Switch Pressed
switch
At power up
Rotor not
Prompt A0092 Calibrate Rotor and rotor not Yes
calibrated flag
calibrated
Engaging feeder
Feeder Cutoff Automatic Feeder and Automatic
Annunciation A0093 No
DISABLED Cutout disabled Feeder Cutout
disabled
At power up
Feeder not
Prompt A0094 Calibrate Feeder and feeder not Yes
calibrated flag
calibrated
8-5
8 - TROUBLESHOOTING
Trigger
Condition
Priority Alarm # AF Display Text Interlock Reappear
Prompt Operator
when:
Feeder disable
Feeder disable mode latched and
Prompt A0095 Turn Off Feeder Yes
mode latch Feeder Switch is
ON
Attempting to
shift transmission
Stop Before
Prompt A0097 Ground Speed when Ground Yes
Shifting Gears
Speed is not
0 km/h (0 mph)
Ground Drive
disable mode
Ground Drive
latched and
disable mode
Propulsion
latch
Handle not in
Neutral
Propulsion
Propulsion Handle Out of
Handle Neutral Neutral and when
Switch attempting to start
engine
Propulsion
Move Propulsion
Prompt A0098 Handle Out of Yes
Handle to Neutral Propulsion
Neutral and
Handle Position
Attempting to shift
transmission
Propulsion handle
is not in neutral
Propulsion
when attempting
Handle Position
to engage Parking
Brake.
Propulsion handle
Ground Drive
position NOT
disable mode
AVAILABLE from
latch
RHM
Attempting to
Engage Separator Rotor Speed and engage forward
Prompt A0099 Before Engaging Separator switch Feeder when the Yes
Feeder off Separator switch
is OFF
Separator disable
Turn Off Separator disable mode latched and
Prompt A0100 Yes
Separator mode latch Separator Switch
ON
Rotor Motor
Rotor Motor speed >
Prompt A0101 Clean out rotor Yes
overspeed 5000 RPM for
0.5 seconds
Prompt A0102 Grain Bin 3/4 full No
Reversing
directions when
deslugging or
Wait for Rotor to
Prompt A0103 Rotor Speed reengaging after Yes
Slow Down
range change
without stopping
rotor
8-6
8 - TROUBLESHOOTING
Trigger
Condition
Priority Alarm # AF Display Text Interlock Reappear
Prompt Operator
when:
Attempting to
Power Guide Axle engage rear
not available in wheel assist in
Prompt A0104 Gear Position No
this gear. Shift to gear4 or in gear3
Gear 1, 2 or 3 if Dual Range is
on.
Dual Range not Attempting to
available in this engage Dual
A0105 Gear Position
gear. Shift to Range when in
Gear 1, or 2, or 3. gear 4.
A single Header
Height/tilt Sensor
Auto Header Tilt Header Height/Tilt
Annunciation A0107 failed when No
Disabled Sensor
engaging Auto
Header Height
CCM2 has not
seen the operator
Check Seat
Prompt A0108 Seat Switch out of the seat in No
Switch
the last 25 engine
hours
Engaging
Unloader Unload Tube
unloader drive
Annunciation A0109 cradled detection Cradle Switch Yes
when tube cradle
DISABLED disabled
switch is disabled
HHC Autofloat
A0110
High Setpoint
Trying to engage
Unload Tube unloader drive
Cradle Switch when tube is
cradled
Swing out Trying to engage
Prompt A0111 No
Unloader unloader drive
Unloader Tube
when unloader
Swing Latched
tube swing is in
Retract Mode
latched retract
mode
Feeder Switch ON
and Automatic
Feeder shutdown Feeder Cutout
Alarm A0112 Feeder Speed No
due to low speed enabled and
Feeder Speed
< 80 RPM
regulated
pressure exceeds
Control Pressure Regulated
Alarm A0113 24.13 bar Yes
HIGH pressure
(350 psi) for 5
seconds
Engine Oil
Pressure LOW Input from Engine
Shutdown Alarm A0114
Max Engine Control Module
Power Limited
Engine Oil
Pressure LOW Input from Engine
Alarm A0114 Yes
Max Engine Control Module
Power Limited
Engine Speed Input from Engine
Alarm A0115 Yes
HIGH Control Module
8-7
8 - TROUBLESHOOTING
Trigger
Condition
Priority Alarm # AF Display Text Interlock Reappear
Prompt Operator
when:
Input from Engine
Shutdown Alarm A0116 STOP ENGINE
Control Module
New header to
Header Needs to
Prompt A0117 system has been No
be Defined
detected
Attempting to
change to another
No Other Default
Annunciation A0118 default header No
Headers Defined.
when only one
default is defined.
DESLUG
ENABLED - Turn
Rotor deslug
On Separator -
mode armed and
Prompt A0119 Engage Feeder Separator switch No
Separator switch
in Reverse - Use
not ON
Rotor +/- Switch
to Jog Direction
For Upper Sieve
Upper Sieve not if motor off and
Alarm A0120 in commanded sieve control No
position loop setpoint not
reached
HHC Autofloat
A0121
Low Setpoint
Calibrate Header New header
Ground Height detected or
Header Height not
Prompt A0122 Sensors configured (and) Yes
calibrated flag
(with feeder sensors not
turned off) calibrated
Unloader drive,
Unloader Swing Attempting to
out, Feeder, enable Road
Road Mode Not
Separator, Grain Mode while
Prompt A0123 Allowed when No
Tank Covers harvesting
Harvesting
Extend, Concave, functions are
Powered Rear active
Axle
For Lower Sieve
Lower Sieve not if motor off and
Alarm A0124 in commanded sieve control No
position loop setpoint not
reached
set when
Upper Sieve
Upper Sieve configuration is
Annunciation A0125 Calibration changed, reset No
Required when Upper
Sieve calibration
is successful
set when
Lower Sieve
Lower Sieve configuration is
Annunciation A0126 Calibration changed, reset No
Required when Lower
Sieve calibration
is successful
8-8
8 - TROUBLESHOOTING
Trigger
Condition
Priority Alarm # AF Display Text Interlock Reappear
Prompt Operator
when:
Spreader speed
Spreader Speed
Alarm A0127 below 80% No
Low
threshold
Pressure <
PTO Lube
Shutdown Alarm A0128 1.72 bar (25 psi)
Pressure low
for 5 seconds
Chopper speed
Shift chopper to > 1500 RPM
Annunciation A0129 Yes
low range and corn head
detected
Spreader speed
Decrease > 450 RPM and
Annunciation A0130 spreader speed throttle at high idle Yes
below 450 RPM and corn head
detected
Tailings volume
Tailings Volume
Annunciation A0131 above an operator Yes
HIGH
adjustable level
Rotor speed (-)
to reverse rotor
Rotor deslug
- rotor speed (+)
Prompt A0132 Separator switch mode armed and No
to forward rotor -
Separator switch
Separator OFF to
exit deslug
Rotor motor Rotor motor RPM
Prompt A0133 exceeded Separator switch > 5000 RPM for at No
5000 RPM least 1/2 second
Calibration routine
changes the
measured feeder
Feeder sensor out
position value to
of range. Feeder
Prompt A0134 a default value No
position displayed
or the application
will be inaccurate.
changes a feeder
setting to a default
value
Disengage
Counter Knives
Prompt A0137 chopper counter No
engaged
knives
Economy fuel
Annunciation A0138
saver mode
DEF/ADBLUE®
High A0140 Tank temperature
high
Feeder reverser
Feeder speed (-)
to jog reverse
A0143 Feeder speed (+)
to jog forward
Feeder OFF to
exit reverse mode
Unload Spout Not
Unload spout not
Unload Spout is reached to the
Med A0145 in commanded
installed operating position
position
in 15 sec time
8-9
8 - TROUBLESHOOTING
Trigger
Condition
Priority Alarm # AF Display Text Interlock Reappear
Prompt Operator
when:
Move unloader
spout down Unload Spout is On Entering Road
Low A0146
should be down in installed Mode
road mode
When Folding/
Unload tube Unfolding button
Unload Tube
Cannot fold/unfold pressed and
Low A0147 Folding button
if vehicle is Ground speed
pressed
moving is more than
0.5KPH
When trying
Unload tube
to Fold/Unfold
Cannot fold/unfold Unload Folding is
Low A0148 Unload Tube
if tube is not in Installed
while tube is not
cradle
cradled
When trying
Unload tube Unloading engage
to Fold/Unfold
Cannot fold/unfold & Unload Tube
Low A0149 Unload Tube
if unloader is Fold/Unfold
while unload is
engaged Switch
engaged
When folding tube
Unload tube
Unload Tube is not completely
Cannot swing out
Low A0150 Swing Out Button unfolded & unload
if not completely
Pressed tube swing out
unfolded
button is pressed
Hydromotor
overspeed
Hydromotor
detected
Med A0154 overspeed
Please apply
detected
brakes to reduce
ground speed
Reposition Residue Chopper When Thresher
High A0157 counter knife Counter Knife Comes Out of
concave Installed Deslug Mode
Sensor didn’t
Chopper counter
Residue Chopper detect “Chopper
knives not in
High A0158 Counter Knife knife achieved
commanded
Installed Set point” in 5
position
seconds
Operator not
seated
Operator Not
High A0159 Procedure to stop
seated for 2 sec
combine will start
in 5 seconds
Operator not
seated Operator Not
High A0160 Vehicle speed seated for 2 +
shall be reduced 5sec
automatically to 0
Operator not
seated Operator Not
High A0161 Park brake seated for 2 +
engaged 5 + 5 sec
automatically
8-10
8 - TROUBLESHOOTING
Trigger
Condition
Priority Alarm # AF Display Text Interlock Reappear
Prompt Operator
when:
Spreader Left
Spreader left not Spreader does not reach
Med A0163 in commanded Distribution the commanded
position System Installed position in 15 sec
time
Spreader Right
Spreader right not Spreader does not reach
Med A0164 in commanded Distribution the commanded
position System Installed position in 15 sec
time
Spreader Right
Spreader
Spreader does not reach
distribution not
Med A0165 Distribution the commanded
in commanded
System Installed position in 15 sec
position
time
Ground drive
failure Vehicle does not
Automatic engine de-accelrate to
Med A0166 shutdown, 70 % of initial
suspect ground speed in 3
drive control seconds
failure
Deslug not
allowed Feeder and Rotor
Feeder slow are de-sluged.
Low A0167 Forward and Feeder Speed (+)
Rotor slow and Rotor Speed
reverse are not (-) are pressed
allowed
Ground drive
Console switch
Annunciation A0168 Normal Full power No
operation
mode
Power Guide Axle
Engaged in 4th
gear and will
automatically PRA is engaged
Low A0169
disengage above in 4th gear
8 km/h (5 mph).
A chime will sound
at disengagement
Feeder reverser
Feeder speed (-)
A0170 to jog reverse
Feeder OFF to
exit reverse mode
Chop to Swath Chop to swath not
A0171 startup
System calibrated
Chop to Swath Chopper fails to Actuator failure
A0172
System shift, 3 attempts reported
Chopper shifting
Chop to Swath Engage separator
A0173 OR windrow door
System switch activated
moving
Chop to Swath Windrow door not
A0178 startup
System calibrated
Chop to Swath Chopper shift not
A0179 startup
System calibrated
8-11
8 - TROUBLESHOOTING
Trigger
Condition
Priority Alarm # AF Display Text Interlock Reappear
Prompt Operator
when:
Chopper shift
Chop to Swath Engage separator
A0180 moved from last
System switch activated
position
Windrow door
Chop to Swath Engage separator
A0181 moved from last
System switch activated
position
Separator
engaged OR Chop to swath
Chop to Swath
A0193 Chopper speed mode button
System
≠ 0 OR Timer ≤ 5 pressed
seconds
Chopper fails to
Chop to Swath Actuator failure
A0194 shift, less than 3
System reported
attempts
Chop to Swath Windrow door Actuator failure
A0195
System fails to move reported
Residue Failed
Distribution Initialization check
A0197
System alarm A0197
Calibration initiated
SYMPTOM(S)
NHPE12AF00999AB 1
F-021 F-031
F-022 F-032 K-009 K-012
F-023 F-033 K-007 K-015
F-024 F-034
F-025 F-035 K-010 K-013
F-026 F-036
F-027 F-037
F-028 F-038 K-008 K-016
K-011 K-014
F-029 F-039
F-030 F-040
NHPE12AF00999AB 2
8-12
8 - TROUBLESHOOTING
F-041 F-051
F-042 F-052 K-017 K-020 K-023 K-026 K-029 K-032
F-043 F-053
F-044 F-054
F-045 F-055 K-018 K-021 K-024 K-027 K-030 K-033
F-046 F-056
F-047 F-057
F-048 F-058
K-019 K-022 K-025 K-028 K-031 K-034
F-049 F-059
F-050 F-060
NHPE12AF00999AB 3
F-061 F-071
F-062 F-072 K-035 K-038 K-042 K-045
F-063 F-073 K-041
F-064 F-074
F-065 F-075 K-036 K-039 K–043 K-046
F-066 F-076 F-081 F-086
F-067 F-077 F-082 F-087
F-068 F-078 F-083 F-088
K-037 K-040 K-044 K-047
F-069 F-079 F-084 F-089
F-070 F-080 F-085 F-090
NHPE12AF00999AB 4
NOTICE: When replacing a fuse be sure the new fuse has the same ampere rating as the fuse being replaced. Use
the fuse panel table, as a guide, to install the correct fuse.
8-13
8 - TROUBLESHOOTING
8-14
8 - TROUBLESHOOTING
System relays
No. Function No. Function
K-001 INNER ROOF LTS RELAY K-027 ACCESSORY RELAY
K-002 MID OUTER ROOF LTS RELAY K-028 UCM-2 POWER RELAY
K-003 SIDE/EXIT LIGHT RELAY K-029 SEPERATOR BLOWER RELAY
K-004 OUTER ROOF LTS RELAY K-030 SWAP RELAY 1
K-005 ROAD LTS RELAY K-031 SWAP RELAY 2
K-006 LIGHT CONTROL RELAY K-032 FUEL PUMP RELAY
K-007 UCM-1 POWER RELAY K-033 DISTRIBUTION DOWN RELAY
K-008 UCM-2 POWER RELAY K-034 DISTRIBUTION UP RELAY
K-009 TURNTABLE LEFT RELAY(EU OPT) K-035 REAR WORK LIGHT RELAY
K-010 UPPER SIEVE CLOSE RELAY K-036 UNLOAD TUBE LIGHT RELAY
K-011 UPPER SIEVE OPEN RELAY K-037 BRAKE LIGHT RELAY
K-012 TURNTABLE RIGHT RELAY(EU OPT) K-038 NOT USED
K-013 LOWER SIEVE CLOSE RELAY K-039 A/C CLUTCH RELAY
K-014 LOWER SIEVE OPEN RELAY K-040 BEACON LIGHT RELAY
K-015 STARTING RELAY K-041 ROOF POWER RELAY
K-016 NOT USED K-042 NOX SENSOR RELAY
K-017 SPREADER RH OPEN RELAY K-043 HIGH BEAM RELAY(EUR ONLY)
K-018 SPREADER LH CLOSE RELAY K-044 BRUSH SCREEN DEFLECTOR RELAY
K-019 SPREADER LH OPEN RELAY K-045 NOT USED
K-020 SPREADER RH CLOSE RELAY K-046 NOT USED
K-021 FEEDER DISENGAGE RELAY K-047 HEADER SWAP VALVE RELAY
K-022 DNOX2 RELAY K-048 WINDROW DOOR OPEN RELAY
K-023 NEUTRAL START RELAY K-049 WINDROW DOOR CLOSE RELAY
K-024 NOT USED K-050 CHOPPER LOW SPEED RELAY
K-025 UCM-1 POWER RELAY K-051 NOT USED
K-026 LIGHT CONTROL RELAY K-052 CHOPPER HIGH SPEED RELAY
K-027 ACCESSORY RELAY
8-15
8 - TROUBLESHOOTING
8-16
9 - SPECIFICATIONS
9 - SPECIFICATIONS###_9_###
Biodiesel fuel - Biodiesel fuels
Biodiesel usage in CASE IH products • ASTM D975-10, Standard Specification for Diesel Fuel
Oils. (15 ppm sulfur maximum.)
Introduction to Fatty Acid Methyl Ester
Biodiesel blends are covered by:
(FAME) biodiesel
• United States Diesel Fuel Specification ASTM
FAME biodiesel, called biodiesel fuel in the following sec- D6751-09A allows up to 5 % biodiesel since 2009.
tion, consists of a family of fuels derived from vegetable United States fuel suppliers are allowed to use up to
oils treated with methyl esters. 5 % biodiesel fuel (B5) to supply the network.
There are two main biodiesel fuel types: Rapeseed • United States Biodiesel Fuel Specification ASTM
D7467-09A provides specifications for diesel and
Methyl Ester (RME) and Soybean Methyl Ester (SME).
biodiesel blends from B5 to B20.
RME is a blend of rapeseed and sunflower methyl ester,
and is the preferred crop in Europe. SME is the preferred Pure biodiesel (B100) specification is covered by the
crop in the United States. following requirements:
Biodiesel fuel is a renewable alternative fuel source. Its • ASTM D6751-09A - Standard specification for biodiesel
use and development is promoted worldwide, especially fuel blend stock (B100) for middle distillate fuels.
in Europe and in the United States.
NOTE: ASTM D6751 specification has been updated
NOTICE: Your emissions control system is compatible to improve the quality of biodiesel in the market place.
with up to 20 % biodiesel fuel (B20). Be aware that the
use of biodiesel fuel that does not comply with the stan- Before raw oil can be converted into usable biodiesel
dards mentioned in this section could lead to severe dam- fuel, it must undergo transesterification to remove glyc-
age to the engine, fuel system or aftertreatment system of erides. During the transesterification process, the oil
your machine. The use of non-approved fuels may void reacts with an alcohol to separate the glycerine from
CASE IH Warranty coverage. the fat or vegetable oil. This process leaves behind two
products: methyl ester (the chemical name for biodiesel)
Biodiesel fuel can be used to run diesel engines as pure and glycerine (a byproduct usually sold for use in soaps
biodiesel fuel or when blended with standard diesel fuel: or other products).
• B5: indicates the blend of 5 % biodiesel and 95 % NOTICE: Biodiesel fuels approved for use in the CASE
diesel fuels. IH equipment must be transesterified and comply with the
North America Standard ASTM D6751.
• B7: indicates the blend of 7 % biodiesel and 93 %
diesel fuels. NOTICE: Cold Pressed Biodiesel, Cold Pressed Oil,
Straight Vegetable Oil (SVO), or more generally unre-
• B20: indicates the blend of 20 % biodiesel and 80 % fined vegetable oils used as motor fuel, are fuels that are
diesel fuels.
normally made from Rapeseed oil or similar high oil con-
• B100: indicates pure biodiesel, or 100 % biodiesel fuel. tent crops. These kinds of fuel are not transesterified, so
Do not use. they do not fulfil the ASTM D6751 requirements. There is
no recognized quality standard available for these types
Biodiesel fuel has several positive features in comparison of fuel. Therefore the use of Cold Pressed Biodiesel,
with diesel fuel: Cold Pressed Oil, Straight Vegetable Oil (SVO), or more
• Biodiesel fuel adds lubricity to the fuel, which is bene- generally unrefined vegetable oils used as motor fuel are
ficial in many circumstances, particularly as sulfur and NOT APPROVED at any blend in any CASE IH product.
aromatics are removed from the fuel. NOTICE: Any engine and fuel injection equipment fitted
• Biodiesel has a greater cetane number and burns to a CASE IH vehicle found to have run with any blend of
cleaner. NON-APPROVED fuel (fuel not fulfilling the specification
described in the requirement ASTM D6751) will no longer
• Biodiesel produces less particulate matter and reduces be covered for Warranty by CASE IH.
smoke emissions.
• Biodiesel is fully biodegradable and non-toxic. Biodiesel fuel usage conditions
Diesel and biodiesel fuel specifications You must stringently follow the biodiesel fuel usage con-
ditions. Incorrect application of the biodiesel fuel usage
Tier 4a diesel fuel specifications are covered by the conditions could lead to severe damage to the engine,
following: fuel injection equipment and aftertreatment system.
9-1
9 - SPECIFICATIONS
The main concerns related to operation with biodiesel NOTICE: For machines using Tier 4a engines with
fuels are: an exhaust aftertreatment system in regions where
the biodiesel blend stock is supplied to the ASTM
• Filters and injector blockage caused by poor fuel qual-
ity. D6751-09A standard, it is essential that evidence of
compliance to the special limits for Group I Metals,
• Wear and corrosion of internal components due to wa- Group II Metals and the reduced phosphorus
ter content, which affects lubricity. content specified above be obtained on every
• Deterioration of some rubber sealing compounds in the delivery of fuel from the fuel supplier. Failure to
fuel system. comply with this requirement can result in damage
to the catalyst of the aftertreatment system which
• Biodiesel oxidation, which can lead to the formation of will not be covered under warranty.
deposits that can harm the fuel injection system.
NOTICE: Any problem in the engine fuel injection equip-
ment associated with non-compliance to the following NOTICE: CASE IH may void your warranty if the prob-
conditions for biodiesel fuel handling and maintenance lem is associated with poor fuel quality due to improper
will not be covered for Warranty by CASE IH. blending. It is the responsibility of the fuel supplier and/or
yourself to ensure the right type of fuel and blend is deliv-
Purchase biodiesel fuel from a trusted supplier who ered and used.
understands the product and maintains acceptable
fuel quality. It is highly recommended that you use Maintenance intervals
biodiesel from BQ 9000 accredited suppliers to maintain
the quality and consistency of the fuel. The BQ 9000 For machines using the all electronic engines with a high
Quality Management Program is accredited by the Na- pressure common rail fuel system, the engine oil and filter
tional Biodiesel Board for producers and marketers of change interval is reduced to 250 h when using biodiesel
biodiesel fuel. See the National Biodiesel Board website blends greater than B5 up to B20. Please refer to the
at www.biodiesel.org for more information. maintenance intervals specified in the Operator Manual
for all engines.
The use of biodiesel blends above B5 through B20 will
not void the CASE IH warranty as long as the following Check all hoses, connections and gaskets to ensure in-
conditions for biodiesel fuel handling and maintenance tegrity and cleanliness every 3 months or 150 hours of
are stringently followed: operation, whichever comes first.
Biodiesel fuel must be pre-blended by the supplier. Mixing Regular oil sampling is highly recommended to monitor
biodiesel fuels on-site can result in an incorrect mixture for oil and engine deterioration.
that could damage the engine and/or fuel system.
NOTE: Oil sampling kits are available from your autho-
For machines using Tier 4a engines with an exhaust rized CASE IH dealer.
aftertreatment system:
When switching back from biodiesel to regular #2 diesel,
1. If the biodiesel blend stock to ASTM D6751-09A is all fuel filter, oil and oil filter should be changed even if this
used, special precautions need to be taken to insure falls between routine service intervals.
that it fully complies with the following special require-
ments: Storage
• Group I Metals content (Sodium + Potassium) is ≤
5 mg/kg per EN14538 as specified in the biodiesel The machine should not be stored for more than three
spec. months with biodiesel in the fuel system. For longer stor-
age time, it is strongly suggested that only regular #2
• Group II Metals content (Calcium + Magnesium) is ≤ diesel fuel is used.
5 mg/kg per EN14538 as specified in the biodiesel
spec. NOTE: If storage for longer than 3 months is necessary,
the engine must be run on regular #2 diesel for a minimum
• Phosphorus content lower than specified is a
of 20 h to flush the biodiesel fuel out of the fuel system
mandatory requirement. Phosphorus must not
prior to storage.
exceed 4 mg/kg per ASTM D4951.
2. The resulting greater than B5 through B20 blend must Biodiesel is highly hygroscopic and tends to collect water
not exceed 1 mg/kg for Group I Metals (Sodium + more than diesel fuel. This increases the risk of algae
Potassium) and for Group II Metals (Calcium + Mag- and bacteria growth which can cause severe damage to
nesium). the fuel injection system. Keep the machine fuel tanks
and on-site storage tanks as full as possible to limit the
amount of air and water vapors inside the tank. Drain
water from the tanks at least once a week.
NOTICE: Do not use biocide additives on Tier 4a engines
with an exhaust aftertreatment system.
9-2
9 - SPECIFICATIONS
Tire care
Guidelines for tire care when tires are mounted on • Do not apply tire dressings, tire compounds have opti-
vehicle: mum formulation.
• Store equipment where tires will not contact oils or sol- Additional requirement for long term vehicles storage
vents to prevent leaching of tire protectants.
(more than 1 year).
• Store equipment where tires will not be exposed to flo-
• Block up equipment to remove weight on its tires and
rescent lighting, motors, generators, arc welders, or
reduce inflation pressure by 50%.
ozone level greater than 0.08 ppm, to prevent ozone
cracking. • If blocking equipment is not practical:
• Store equipment where tires can be protected from di- • Inflate tires to rated pressure (tire rated pressure
rect sunlight or cover with opaque material, to prevent is molded into tire sidewall) or 2.1 bar (30 psi),
ultraviolet degradation and radiant heat damage. whichever is higher.
• Store equipment where tires will not contact blacktop • Move vehicle once per month, to maintain oil disper-
or other oil stabilized surfaces to prevent tire protectant sion within rubber compounds, and to prevent per-
leaching and heat damage. manent flat spotting and ozone cracking at tire side-
wall flex point.
• Store equipment where tires will not contact gravel sur-
faces to prevent imbedding of gravel into tire tread.
• Equipment storage surface should be cool, dry, level,
firm, well drained and clean for best tire life expectancy.
9-3
9 - SPECIFICATIONS
NOTICE: Check wheel hardware torque after one hour of operation, then after 10 hours of operation for one week
and thereafter on a weekly basis.
Drive Wheel Tire Valves
To improve access to tire valve, for the following tires,
valve can also be located to outside of wheel.
• 800/70R38
• 900/60R32
• 900/65R32
• 900/75R32
Tire valve and valve hole plug have common spud base
(1) so dismounting tire from wheel is not required. If wheel
is mounted on combine, raise combine until tire clears
ground and block up combine as required. Deflate air 50031284 1
from tire. Unscrew core housing (2) from tire valve spud
base, and unscrew plug (3) from base on other side of
wheel. Reinstall core housing on outside of wheel and
plug on inside of wheel. Inflate tire to correct inflation
pressure. Remove blocks and jack.
50031285 2
50041655 3
9-4
9 - SPECIFICATIONS
Drive Wheels
Single drive wheels can be mounted dished in or dished
out. The wider tread width will improve combine stability.
See Tire Selection Chart for recommendations.
9-5
9 - SPECIFICATIONS
DANGER
Unexpected movement!
Make sure parking brake is applied. Secure machine with wheel chocks.
Failure to comply will result in death or serious injury.
D0013A
50041653 1
6. Install the inner wheel (dish in) onto the final drive, with
small holes over the starter studs.
7. Secure the inner wheel using five 22 mm (1) bolts and
washers.
8. Position the five bolts with three holes in between each
bolt.
50041653 2
9-6
9 - SPECIFICATIONS
20054028 3
12. Install the outer wheel (1) (dish out) with the large
holes over the inner wheel bolts.
NHIL13AF00966AA 4
NHIL13AF01131AA 5
9-7
9 - SPECIFICATIONS
9-8
9 - SPECIFICATIONS
DANGER
Unexpected movement!
Make sure parking brake is applied. Secure machine with wheel chocks.
Failure to comply will result in death or serious injury.
D0013A
6. Install the wheel onto the final drive over the starter
studs.
7. Install two 22 mm x 75 mm bolts (1) and spacer plates
to hold wheel in place.
8. Remove the starter studs.
9. Install the rest of the 22 mm x 75 mm bolts (1) and
spacer plates in the pattern shown.
NHIL13AF01130AA 2
9-9
9 - SPECIFICATIONS
9-10
9 - SPECIFICATIONS
WARNING
Uncontrolled equipment movement!
Put adequate wheel chocks against the front and rear of both traction and steering wheels to avoid
machine movement.
Failure to comply could result in death or serious injury.
W0981A
WARNING
Heavy parts!
Support designated component(s) with adequate lifting equipment.
Failure to comply could result in death or serious injury.
W1024A
9-11
9 - SPECIFICATIONS
500401531 3
NHPH13AF01380AA 4
20040155A5 5
9-12
9 - SPECIFICATIONS
200303281 6
9-13
9 - SPECIFICATIONS
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
9-14
9 - SPECIFICATIONS
Toe-in adjustment
ZDA3088A 1
The steering wheels should have the correct amount of toe-in, otherwise premature tire wear may occur. The distance
between the steering wheels must be smaller at the front than at the rear (facing the direction of travel indicated by
the arrows in the above illustration).
To check and adjust the toe-in, proceed as follows:
1. Apply the parking brake and support the steering axle
so that the steering wheels are clear of the ground.
2. Set the steering wheels in the straight-ahead position.
3. Mark spots at Y = 300 mm (11 13/16 in) from the cen-
ter on the front inside of the wheel rims at the cen-
ter-of-wheel height and measure distance (1).
4. Turn the steering wheels 180 ° forward or rearward
until the marks are at the center-of- wheel height and
measure distance (2). Distance (2) must be 8 - 12 mm
(5/16 - 15/32 in) larger than distance (1).
5. To adjust the toe-in, loosen jam nuts (4) remove 66070041 2
bolts (5) from tie-rod, rotate inner and outer tie-rod
to change length on ball joint stud (3) evenly on both
sides. After adjustment, tighten bolts (5) to torque
of 49 - 60 N·m (36 - 44 lb ft), and jam nuts (4) to a
torque of 290 - 320 N·m (214 - 236 lb ft).
6. After adjusting the toe-in, adjust distance X of both HDASA
cylinders. (Distance X = center to center of balljoint Height position X
with the cylinder completely retracted) see table. 1 728 mm (28.66 in)
Torque rod end jam nut to 190 - 210 N·m (140 - 155 lb
2, 3, 4 722 mm (28.43 in)
ft) and cylinder end jam nut to 290 - 320 N·m (214 -
236 lb ft).
PRA
Height position X
1 759 mm (29.88 in)
2, 3, 4 753 mm (29.65 in)
9-15
9 - SPECIFICATIONS
Autoguidance System-Equipped
NOTE: If the combine is equipped with an autoguidance system, the left-hand steering cylinder contains a sensor.
Because of this, the stroke of this cylinder is 10 mm shorter than that of the right-hand cylinder. To compensate for
this, the collapsed length of the left-hand cylinder must be adjusted to 10 mm more than that of the right-hand cylinder.
HDASA - With Sensor
For a height position of 1, adjust the collapsed length, A,
of the left-hand steering cylinders to 738 mm (29 1/16 in).
For height positions of 2, 3, or 4, adjust the collapsed
length of the left-hand steering cylinders to 732 mm (28
13/16 in).
20060094 4
20060095 5
9-16
9 - SPECIFICATIONS
86053145 6
ZDA3066A 7
ZDA3108B 8
9-17
9 - SPECIFICATIONS
53031264 1
Left hand side
53031265 2
Right hand side
From position 1 to 4, the hose bundle will loop to the rear
with the hose guide (1) in the second hole from the end of
the center section. The hoses can be bundled flat through
the hose guide and to the valve.
50031266 3
NOTICE: Be sure hoses are routed as shown to avoid contact with axle stop and lower frame when axle oscillates.
Adjust hoses at front of axle to avoid contact with steering cylinders and tie-rod.
9-18
9 - SPECIFICATIONS
50031269 4
NOTICE: Adjust hoses at front of axle to avoid contact with steering cylinders and tie-rod.
The large body of the end fitting, 1, creates an interfer-
ence between itself and the drain hose crimp collar, 2,
in the forward routing used in tread setting 5, 6, & 7. It
is necessary, therefore, to route the hose elbow upward,
over the high pressure hose ends swivels as shown in left
hand and right hand diagrams.
NOTE: The arrows represent the direction of forward
travel
50031267 5
Left hand side
50031268 6
9-19
9 - SPECIFICATIONS
HDASA PRA
93094795 1 93094803 2
Position 1 Position 1
93094792 3 93094804 4
Position 2 Position 2
93094793 5 93094805 6
Position 3 Position 3
9-20
9 - SPECIFICATIONS
HDASA PRA
93094794 7 93094806 8
Position 4 Position 4
9-21
9 - SPECIFICATIONS
93094797 1
Position 2
9-22
9 - SPECIFICATIONS
93094798 2
Position 3
93094799 3
Position 4
9-23
9 - SPECIFICATIONS
93094800 4
Position 5
93094801 5
Position 6
9-24
9 - SPECIFICATIONS
93094802 6
Position 7
9-25
9 - SPECIFICATIONS
93094808 7
Position 2
9-26
9 - SPECIFICATIONS
93094809 8
Position 3
93094810 9
Position 4
9-27
9 - SPECIFICATIONS
93094811 10
Position 5
93094812 11
Position 6
9-28
9 - SPECIFICATIONS
93094813 12
Position 7
9-29
9 - SPECIFICATIONS
NHIL13AF01237AA 1
9-30
9 - SPECIFICATIONS
9-31
9 - SPECIFICATIONS
9-32
9 - SPECIFICATIONS
9-33
9 - SPECIFICATIONS
9-34
9 - SPECIFICATIONS
*1 - Tire Restrictions, see Tire Inflation and Max Header Size chart.
*2 - Stop bolt length measured at side of socket set screw from cast surface. On PRA axle measure on stop screw side closest to steer cylinder.
*3 - Turn radius is measured to center of front axle.
9-35
9 - SPECIFICATIONS
9-36
9 - SPECIFICATIONS
NOTE: Speed is based on PGA system turned off. NOTE: Speed in forth gear may be electronically limited
Speed will be reduced when PGA is turned on. based on local regulations..
NOTE: Speed is based on standard ground drive.
Static Dynamic
Tire/Track Part Tire/Track Tire/Track Width Plus OD with Rolling Tread
Tire/Track Size Loaded Loaded Wheel Size
Number Supplier Design Growth Growth Circum. Radius
Radius Radius
Drive tires/tracks
Super
Traction
800/70R38 Radial 38xF-
84318704 Goodyear
181A8 R1W DT820 HD 907 978 829 2093 6147 1016 DW27B
Radial Deep
Firestone Tread 23° 914 982 815 2055 6172 1270
IF800/70R38 Michelin Cerexbib 908 966 797 2091 6072 1870
38xF-
CFO 184A8 47358421
372 DW27B
R1W Alliance 906 971 853 2130 6100 1524
Optitrac
Radial
900/60R32 Goodyear DT830 848 914 906 1967 5740 1685
87282317 32xDW30B
176A8 R1W Michelin Megaxbib 843 893 880 1932 5614 2000
Mitas/
Continental SVT/SFT 851 907 886 1935 5700 1049
900/60R32 Radial All
176A8 R1 87108476 Firestone Traction 23° 853 914 906 1978 5740 1207 32xDW30B
Optitrac
Radial
900/60R32 Goodyear
84211280 DT830 874 914 906 1967 5740 1685 32xDW30B
185A8 R1W
376 Multi
Alliance Star 852 898 904 1931 5640 1400
Special Sure
900/65R32
86996525 Grip TD8 32xDW30B
178A8 R2
Goodyear Radial 884 958 922 2090 6020 1232
Optitrac
Radial
900/75R32 Goodyear
87606570 DT830 927 1023 959 2205 6426 1486 32xDW30B
184A8 R1W
Radial All
Firestone Traction DT 960 1023 968 2226 6426 1118
Floatation
76x50.00-32 16 23° Deep
PR HF3 86996526 Firestone Tread 917 942 1234 2088 5918 Flat 32x44DWM
20.8-42 14 PR Super All
R1 (Brazil Only) 84312983 Firestone Traction 23° 881 906 576 1987 5690 762 42xDD18
Super
Traction
Goodyear Radial 876 922 571 1961 5791 750
520/85R42 Radial Deep
157A8 R1W 87729366 Firestone Tread 23° 876 922 570 1970 5791 762 42xDD18
(Brazil Only) Michelin Megaxbib 870 918 549 1985 5771 1000
AGRD
PHT85
Pirelli Radial 870 932 594 1970 5854 934
Super
Traction
520/85R42 Goodyear Radial 876 922 571 1961 5791 750
84207983 42xDD18
162A8 R1W Michelin Megaxbib 870 918 549 1985 5771 1000
Mitas/
Continental AC85 896 936 549 2005 5878 851
520/85R42 Radial Deep
84510437 42xDD18
165B R1W Firestone Tread 23° 876 922 557 1986 5791 737
9-37
9 - SPECIFICATIONS
520/85R42
84207989 42xDD18
162A8 R1 Goodyear UltraTorque 871 930 536 1969 5842 750
520/85R42 Radial All
84510436 42xDD18
165B R1 Firestone Traction 23° 871 922 560 1970 5791 762
Special Sure
520/85R42
84207996 Grip TD8 42xDD18
162A8 R2
Goodyear Radial 915 946 549 2014 5944 445
Radial
520/85R42
84510438 Champion 42xDD18
165A8 R2
Firestone Spade Grip 902 938 544 2026 5893 762
IF520/85R42 Special Sure
CFO 169A8/B 47358425 Grip TD8 42xDD18
R2 Goodyear Radial 915 946 549 2014 5944 445
Super
Traction
Radial
Goodyear DT820 HD 876 931 650 1975 5850 810
620/70R42 Radial All
87750369 42xDD18
166A8 R1W Firestone Traction DT 874 914 644 1970 5740 1016
Michelin Megaxbib 882 924 652 1969 5808 986
360 Super
Power Drive
Alliance Radial 883 916 676 1975 5754 915
Trackman
87734600
Tracks (36" Goodyear Armorlug ED NA 461 914 NA 2928 Flat
NA
Wide) Dura-Built
84214145
Camoplast 3500 NA 461 914 NA 2928 Flat
Steering tires
Optitrac
Radial
Goodyear DT824 660 707 617 1517 4445 1182
Radial All
Firestone Traction DT 663 703 584 1534 4420 1143
Michelin Machxbib 665 703 627 1519 4414 1024
Mitas/
600/65R28
87282322 Continental SVT/SFT 673 710 617 1524 4460 1199 28xW18L
154A8 R1W
360 Super
Power Drive
Alliance Radial 662 699 621 1523 4390 737
AG49M
Titan Radial 670 707 597 1512 4445 1016
Agro PHT
Pirelli Radial 963 722 660 1515 4539 872
VF620/70R26
84604835 26xDW20B
170A8 R1W Michelin Cerexbib 643 703 620 1533 4416 1100
Optitrac
Radial
Goodyear DT824 699 740 690 1577 4648 1182
Radial All
Firestone Traction DT 678 720 627 1565 4521 762
600/70R28 28xF-
87707520 370 Wide
161A8 R1W DW21B
Deep Tread
Radial
Alliance Seventy 709 743 681 1596 4671 915
Mitas/
Continental SFT 696 742 670 1605 4661 1199
VF600/70R28 28xF-
47483689
173A8 R1W Alliance Agri Flex 724 780 737 1673 4902 660 DW21B
23.1R26 161A8 Torc Trac II
84316369 26xDW20B
R3 Titan Radial 681 707 602 1540 4445 NA
Dyna Torque
28L-26 12 PR Goodyear II 719 768 753 1665 4826 719
86996530 26xDW20B
R1 (Brazil Only) Super All
Firestone Traction 23° 729 760 735 1673 4775 762
Optitrac
Radial
750/65R26 Goodyear DT830 737 771 792 1655 4844 2053
84367743 26xDW25A
166A8 R1W Radial All
Firestone Traction DT 734 776 764 1680 4877 NA
Michelin Megaxbib 725 766 742 1653 4811 1512
Special Sure
28L-26 16 PR Goodyear Grip TD8 724 780 737 1673 4902 660
84379969 26xDW25A
R2 Champion
Firestone Spade Grip 762 776 735 1704 4877 710
9-38
9 - SPECIFICATIONS
Tire pressure
9-39
9 - SPECIFICATIONS
9-40
9 - SPECIFICATIONS
9-41
9 - SPECIFICATIONS
9-42
9 - SPECIFICATIONS
9-43
9 - SPECIFICATIONS
9-44
9 - SPECIFICATIONS
9-45
9 - SPECIFICATIONS
9-46
9 - SPECIFICATIONS
9-47
9 - SPECIFICATIONS
9-48
9 - SPECIFICATIONS
9-49
9 - SPECIFICATIONS
9-50
9 - SPECIFICATIONS
Rear ballast
9-51
9 - SPECIFICATIONS
9-52
9 - SPECIFICATIONS
9-53
9 - SPECIFICATIONS
9-54
9 - SPECIFICATIONS
9-55
9 - SPECIFICATIONS
9-56
9 - SPECIFICATIONS
23085227 1
The rubber tracks and undercarriage should be visually inspected daily for damage or fluid leaks.
Occasionally strands of wire may separate from the ca- Track Rotation
bles and protrude through the rubber. This is not cause
for alarm. Any exposed cable wire strand should be re- If your combine is operating in special applications such
paired as soon as possible to prevent further damage to as side hill, or anytime accelerated drive lug wear is no-
the cable or belt. Repair cables by clipping or grinding ticed, it may be beneficial to rotate the belts from side to
the wire strand so that the wire is below the surface of the side as required to distribute the wear pattern evenly and
belt. extend track life.
Cuts, gouges and minor scuffing and wear on the drive Rotate the tracks from side to side for side wear on the
lugs will not cause operational problems. However, a drive lugs. Contact your dealer for this service. There is
track that is missing two or more consecutive drive lugs no remedy for heavy wear that is occurring from traction
may cause the track to come off the drive wheel. This conditions.
could damage other components on the combine.
NOTE: Also refer to Track Alignment in this section. Track
alignment should be checked every 200 hours.
Parts of traction lugs that separate from the belt will not
significantly reduce traction.
9-57
9 - SPECIFICATIONS
23085227 1
Tighten the wheel bolts alternately and evenly until the bolts will hold the specified torque.
NOTICE: Tighten driving wheel and idler wheel bolts after the first 3 hours of operation and every 10 hours until the
correct torque is maintained.
9-58
9 - SPECIFICATIONS
9-59
9 - SPECIFICATIONS
NHPH12AF03460AA 1
NHPH12AF03459AA 2
9-60
9 - SPECIFICATIONS
NHPE12AF02836AA 3
9-61
9 - SPECIFICATIONS
9-62
9 - SPECIFICATIONS
DIMENSIONS ARE IN MM
800/70R38 IF800/ 900/60R32 900/60R32 900/65R32 900/75R32 76x50.00-32 620/70R42 520/85R42 520/85R42 520/85R42 520/85R42 520/85R42 520/85R42 520/85R42 20.8-42 TRACKS
DRIVE 181A8 R1W 70R38 CFO 176A8 R1 & 185A8 R1W 178A8 R2 184A8 R1W 16 PR HF3 166A8 R1W 162A8 R1W 162A8 R1 162A8 R2 165A8 R2 165B R1 165B R1W 157A8 R1W 14 PR R1 36'' WIDE
TIRES / 184A8 R1W R1W (BRAZIL (BRAZIL
TRACKS ONLY) ONLY)
A 4359 4271 4298 4319 4329 4405 4362 4328 4342 4316 4360 4347 4316 4321 4321 4360 4360
B 914 906 853 874 884 960 917 883 897 871 915 902 871 876 876 881 1082
D 3445 3445 3445 3445 3445 3445 3445 3445 3445 3445 3445 3445 3445 3445 3445 3445 3278
E 3060 3060 3060 3060 3060 3060 3060 3060 3060 3060 3060 3060 3060 3060 3060 3060 2893
F 3830 3830 3830 3830 3830 3830 3830 3830 3830 3830 3830 3830 3830 3830 3830 3830 3663
G 2745 2745 2745 2745 2745 2745 2745 2745 2745 2745 2745 2745 2745 2745 2745 2745 2843
H 348 348 348 348 348 348 348 348 348 348 348 348 348 348 348 348 515
I 3752 3752 3752 3752 3752 3752 3752 3752 3752 3752 3752 3752 3752 3752 3752 3752 3654
J 3772 3772 3772 3772 3772 3772 3772 3772 3772 3772 3772 3772 3772 3772 3772 3772 3674
K 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5202
L 5638 5638 5638 5638 5638 5638 5638 5638 5638 5638 5638 5638 5638 5638 5638 5638 5540
N 3584 3584 3584 3584 3584 3584 3584 3584 3584 3584 3584 3584 3584 3584 3584 3584 3476
O 2204 2204 2204 2204 2204 2204 2204 2204 2204 2204 2204 2204 2204 2204 2204 2204 2302
P1 6574 6574 6574 6574 6574 6574 6574 6574 6574 6574 6574 6574 6574 6574 6574 6574 6476
P2 6660 6660 6660 6660 6660 6660 6660 6660 6660 6660 6660 6660 6660 6660 6660 6660 6562
P3 7140 7140 7140 7140 7140 7140 7140 7140 7140 7140 7140 7140 7140 7140 7140 7140 7042
P4 8004 8004 8004 8004 8004 8004 8004 8004 8004 8004 8004 8004 8004 8004 8004 8004 7906
P5 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8102
P6 8838 8838 8838 8838 8838 8838 8838 8838 8838 8838 8838 8838 8838 8838 8838 8838 8740
P7 10542 10542 10542 10542 10542 10542 10542 10542 10542 10542 10542 10542 10542 10542 10542 10542 10444
R1 3627 3627 3627 3627 3627 3627 3627 3627 3627 3627 3627 3627 3627 3627 3627 3627 3460
R2 4186 4186 4186 4186 4186 4186 4186 4186 4186 4186 4186 4186 4186 4186 4186 4186 4019
R3 4764 4764 4764 4764 4764 4764 4764 4764 4764 4764 4764 4764 4764 4764 4764 4764 4597
S1 3515 3515 3515 3515 3515 3515 3515 3515 3515 3515 3515 3515 3515 3515 3515 3515 3348
S2 3907 3907 3907 3907 3907 3907 3907 3907 3907 3907 3907 3907 3907 3907 3907 3907 3740
T1 7262 7262 7262 7262 7262 7262 7262 7262 7262 7262 7262 7262 7262 7262 7262 7262 7262
T2 8842 8842 8842 8842 8842 8842 8842 8842 8842 8842 8842 8842 8842 8842 8842 8842 8842
T3 10428 10428 10428 10428 10428 10428 10428 10428 10428 10428 10428 10428 10428 10428 10428 10428 10428
U1 6700 6700 6700 6700 6700 6700 6700 6700 6700 6700 6700 6700 6700 6700 6700 6700 6700
U2 7977 7977 7977 7977 7977 7977 7977 7977 7977 7977 7977 7977 7977 7977 7977 7977 7977
V 1628 1628 1628 1628 1628 1628 1628 1628 1628 1628 1628 1628 1628 1628 1628 1628 1628
W 3277 3277 3277 3277 3277 3277 3277 3277 3277 3277 3277 3277 3277 3277 3277 3277 3277
X 2590 2590 2590 2590 2590 2590 2590 2590 2590 2590 2590 2590 2590 2590 2590 2590 2590
Y 3247 3247 3247 3247 3247 3247 3247 3247 3247 3247 3247 3247 3247 3247 3247 3247 3247
Z 3365 3365 3365 3365 3365 3365 3365 3365 3365 3365 3365 3365 3365 3365 3365 3365 3365
AA 4770 4711 4709 4730 4740 4816 4773 4739 4753 4727 4771 4758 4727 4732 4732 4737 4771
BB 3856 3856 3856 3856 3856 3856 3856 3856 3856 3856 3856 3856 3856 3856 3856 3856 3689
9-63
9 - SPECIFICATIONS
9-64
9 - SPECIFICATIONS
Machine specifications
7230 8230, 9230
Feeder
Number of Chains 4
Chain type A557 HD
Number of Slats Units without rock trap 42
Units equipped with rock trap 36
Slat type Roll Formed Serrated U-Slat
Driveline, fixed Gearbox and Shaft
Driveline, variable Gearbox and Shaft-CVT
Feeder Clutch Friction
Header Lift cylinders, diameter. 75 mm (3 in)
High capacity 90 mm (3.5 in)
Reverser System Hydraulic
Stone Trap (Opt.) Beater/Sump
Threshing
Threshing Drive
Drive Type Gearbox and Shaft-CVT
Rotor Speed Range 220 - 1180 RPM
Speed Control Electronic
Rotor
Rotor Diameter 762 mm (30 in)
Rotor Length 2623 mm (103.3 in)
Length of auger section 515 mm (20.3 in)
Length of threshing section 886 mm (34.9 in)
Length of separation section 886 mm (34.9 in)
Length of discharge section 305 mm (12 in)
Rotor
Corn
Number of Non Spiked Rasp Bars 56
Number of Spiked Rasp Bars 8
High Alloy No
Number Straight Separator Bars 4
Number Helical Separator Bars 2
Small Grain
Number of Non Spiked Rasp Bars 64
Number of Spiked Rasp Bars 8
High Alloy No
Number Straight Separator Bars 4
Number Helical Separator Bars 2
ST
Number of Non Spiked Rasp Bars 40
Spiked, High Alloy Yes
Number Helical Separator Bars 2
Rotor Modules
Number of separating sections 4
Number of threshing sections 4
Clearance Range 120 mm (4.7 in)
Wrap Angle 180 °
Separation Concept Centrifugal force
9-65
9 - SPECIFICATIONS
Discharge Beater
Type 3 Blade
Speed 800 RPM
Width 1285 mm (50.6 in)
Diameter 476 mm (18.7 in)
Drive 3HB Belt
Beater Concave
Grate Width 1167 mm (45.9 in)
Wrap Angle 40 °
Grate Type perforated sheet
Number of perforations 176 (22 rows of 8)
Opening size 15 mm (0.59 in) x 40 mm (1.57 in)
Setting Spring loaded
CLEANING SHOE
Frame Width 1580 mm (62.2 in)
Cleaning Shoe Type Self leveling
Drive 1HC belt
Upper Shaker Shoe
Standard Speed 270 RPM
Grain Pan width 1571 mm (61.9 in)
Grain Pan length 1320 mm (52.0 in)
Grain Pan + rake surface 2.36 m² (3658 in²)
Pre-sieve width 1580 mm (62.2 in)
Pre-sieve length 757 mm (29.8 in)
Pre-sieve area (with rake) 1.47 m² (2278 in²)
Upper sieve width 2 x 790 mm (31 in)
Upper sieve length 1446 mm (56.9 in)
Upper sieve area 2.3 m² (3565 in²)
Upper sieve grate surface 1940 cm² (301 in²)
9-66
9 - SPECIFICATIONS
CLEANING FAN
Type Cross-Flow
Drive Hydraulic
Fan speed range 300 - 1150 RPM
Speed Control Closed Loop
Number of blades 40
RETURN SYSTEM
Tailings Return Type Triple Impeller Crop Processor
Cross auger speed 548 RPM
Bottom impeller speed 548 RPM
Middle impeller speed 481 RPM
Top impeller speed 657 RPM
9-67
9 - SPECIFICATIONS
HYDROSTATIC SYSTEM
Pump capacity (cc/rev) 117 (125 w/planetary final drives) 125
Motor capacity (cc/rev)
Fixed displacement 107 (125 w/planetary final drives) 125
Variable displacement (optional) 140
Maximum pressure, forward 46484 kPa (6742 psi)
Maximum pressure, rearward 46484 kPa (6742 psi)
CAB
Cab type Deluxe
Operator Seat Air Ride
Instructional Seat Padded
Air conditioning ATC
Heating ATC
Power adjust and heated mirrors Opt.
Wipers Std.
Windshield Washer Std.
TRACTION
Transmission 4 speed hydrostatic
Oil capacity 19 l (5 US gal)
Differential 16/71 (20/61 w/planetary final drive) 20/61
Differential Lock Opt.
Steering axle Adjustable
Powered Rear Axle type Cam lobe swivel motor steerable wheel drives, available in two-speed
version
Brakes
Services brakes type Manual dual caliper disc
Park brake type Spring applied, hydraulically released
Final drives
Type Bull gear/Opt. Planetary Planetary
Ratio 11:111 (1:13.09 w/planetary final 1:13.09
drive)
9-68
9 - SPECIFICATIONS
9-69
9 - SPECIFICATIONS
9-70
10 - ACCESSORIES
10 - ACCESSORIES###_10_###
Optional equipment
Feeder
• Perforated Feeder House Floor Section:
• This replaces a solid feeder house floor.
The perforated bottom is used to evacuate dirt and
soil when operating in peas, soybeans, beans, etc.
• Feeder Rock Trap Kit
• This kit is available to add a gear driven rock trap
system to the combine.
• Feeder Non-Rock Trap Kit
• This kit will convert a feeder with a rock trap to a
non-rock trap configuration.
• Smooth Slat Feeder Chain
• When working with crops such as edible beans
smooth slat feeder chain is available to reduce crop
damage.
• Feeder Lateral Tilt Kit
• This kit will convert a non-tilting adapter to hydraulic
lateral tilt to allow the header to follow uneven ground.
• 2200 Corn Header Conversion Kits
• To adapt 8 row and 12 row 3200 Corn Headers to
mount to AXIAL-FLOW Combines.
Threshing and Separating
• Smooth Rasp Bars
• When working with crops such as edible beans,
smooth rasp bars are available to reduce crop dam-
age.
• Rotor Concaves
• Various types of rotor concaves that can be mounted
in either the threshing or separating area of the rotor
are available to fine tune the combine for any crop
condition.
• Large 1/4 in wire
• Slotted hole
• Small 3/16 in wire
• Large skip wire
• Solid
• Round bar
• Rotor Cage Filler Plates
• Filler plates are used to hold the crop over the con-
cave for a longer time to improve threshing in tough
conditions.
Filler plates can also be used to even crop distribution
onto the grain pan.
10-1
10 - ACCESSORIES
Upper sieve
• 1 1/8 in Grain slat
• 1 5/8 in Closz slat
• 1 5/8 in Corn slat
• 1 1/8 in Peterson slat
Lower sieve
• 1 1/8 in Grain slat
• 1 5/8 in Closz slat
• Round hole sieve 2.5 mm
• Round hole sieve 10 mm
• Round hole sieve 16 mm
• Round hole sieve 18 mm
Hard Thresh Tailings Kit
• A rough surface tailings auger cleanout door and tri-
sweep housing door can be obtained for hard threshing
small grains to increase tailings threshing.
Clean Grain Elevator and Grain Tank
• Perforated Covers: Round
• Perforated covers under the clean grain and return
cross auger and the grain elevator can be installed
when threshing beans and peas to obtain a cleaner
grain sample.
• Extended Wear Clean Grain Elevator and Delivery
Auger
• When operating in abrasive crops such as rice, the
combine can be equipped with an extended wear
clean grain elevator and delivery auger.
• Two speed clean grain elevator drive
• Two speed drive comes from factory set on low
speed; only need to move to high speed in high
yielding corn, or when elevator plugging is a concern.
• Clean Grain Elevator and Grain Tank Cross Auger Slow
Speed Kit for standard grain tank and unload system
• When operating in delicate crops, such as edible
beans, a slowdown kit is available for the clean grain
elevator, bubble-up auger and front grain tank trough
auger.
10-2
10 - ACCESSORIES
Residue handling
Straw Handling
• Straw Chopper
This equipment can be fitted on the machine to cut the
straw residue.
• Standard cut
• Fine cut
• Magnacut
• Remote adjustable shear bar.
• In cab spreader controls.
• Beater or Chopper Concave Cover
• Cover slots in the beater or chopper concave to pre-
vent material from passing through slots, reducing
cleaning system load.
Windrow chute
• Improve windrow formation.
83119064 1
NHIL13AF00904AA 2
NHIL12AF00492AA 3
10-3
10 - ACCESSORIES
23085227 4
NHPH12AF03435AA 5
ELECTRICAL
• Service Light
• Hand held portable work light with a magnetic base
mount.
• HID Stadium Lights
• High Intensity lights are available for increased dis-
tance lighting.
• Deluxe Service Lighting
• Additional lights under shields and in engine area.
• Camera kits
• Unload tube
• Reverse 86063141 6
• Grain tank
10-4
10 - ACCESSORIES
ENGINE
• Block Heater
• A block heater can be installed to aid the engine in
cold weather.
• Additional Fuel Filter
• To provide additional filtration in markets where poor
fuel quality is a concern.
CAB
• Electric Adjust and Heated Mirrors
• Allow mirror adjustment from the operators seat and
defog or defrost capable.
OTHER
• Header Trailer Hitch
• Two types of trailer hitches are available for towing a
header trailer.
• Fixed trailer hitch
• Automatic rotation trailer hitch
• Fire Extinguisher
• A fire extinguisher is available. It is recommended
one be mounted on the engine deck and one on the
front ladder.
10-5
10 - ACCESSORIES
10-6
11 - FORMS AND DECLARATIONS
11-1
11 - FORMS AND DECLARATIONS
11-2
11 - FORMS AND DECLARATIONS
Owner's Name
Address
Dealer's Name
Address
Using the operator's manual as a guide, instruction was given as indicated by the
check marks.
( ) Safety precautions and practice
( ) Lubrication points and schedule
( ) Maintenance areas, adjustments, and schedule
( ) Field adjustments for various crop conditions
( ) Operation
( ) Use of optional equipment
( ) Preseason service
( ) End-of-season service
( ) Proper use of operator's manual
( ) Customer given operator's manual
( ) All safety shielding is installed
"I have been instructed in the operation, maintenance, and safety features of this machine as detailed in the
operator's manual."
Owner's Signature
11-3
11 - FORMS AND DECLARATIONS
11-4
11 - FORMS AND DECLARATIONS
Owner's Name
Address
Dealer's Name
Address
Using the operator's manual as a guide, instruction was given as indicated by the
check marks.
( ) Safety precautions and practice
( ) Lubrication points and schedule
( ) Maintenance areas, adjustments, and schedule
( ) Field adjustments for various crop conditions
( ) Operation
( ) Use of optional equipment
( ) Preseason service
( ) End-of-season service
( ) Proper use of operator's manual
( ) Customer given operator's manual
( ) All safety shielding is installed
"I have been instructed in the operation, maintenance, and safety features of this machine as detailed in the
operator's manual."
Owner's Signature
11-5
11 - FORMS AND DECLARATIONS
1. Perform 50 hour grease zerk service 10. Check all chain and belt tensions
3. Check steering ball joints 12. Check coolant level (shunt tank)
7. Check engine oil level 16. Drain water from fuel system prefilter/water separator
DATE: DATE:
11-6
11 - FORMS AND DECLARATIONS
1. Perform 50 hour grease zerk service 10. Check all chain and belt tensions
3. Check steering ball joints 12. Check coolant level (shunt tank)
7. Check engine oil level 16. Drain water from fuel system prefilter/water separator
DATE: DATE:
11-7
11 - FORMS AND DECLARATIONS
11-8
Index
###_Index_###
1
10 mph harvest speed – Tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -45
6
6 mph harvest speed – Tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -39
A
Access to operator's platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Additional fuel prefilter with water separator – If equipped . . . . . . . . . . . . . . . . . . . . . . . 7-82
AFS Accuguide™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
AFS PRO 700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
AFS Pro 700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Air cleaner - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-106
Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Approved tires and tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -37
Armrest - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
Attaching a trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Automatic Crop Settings (ACS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-64
Automatic Header Height Control (AHHC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
B
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Battery safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Before driving the combine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Biodiesel fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Biodiesel fuel - Biodiesel fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Brake fluid – Fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54
Bubble up gear box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-72
Bubble up gear box – Oil level check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-53
C
Cab features – Storage and fuse access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49
Cab fresh air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43
Cab layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Cab recirculated air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Calibration error list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-96
Calibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-74
Camera - Configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-73
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
Center divider – Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-207
Center divider – Impeller clearance adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-208
Chaff pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-200
Chain maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
Chain tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46
Chain wear tables - roller chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Chopper speed shift – Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-93
Clean fresh air intake screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-117
Clean grain elevator drive – Change speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-175
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
Cleaning fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-165
Cleaning – Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-155
Cleanout control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-69
Combine info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44
Communication equipment – Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-64
Concave opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-81
Connecting a header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18, 6-111
Counter knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-92
Crop setup values – Crop condition adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
CVT Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-86
D
Daily start up procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Data management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-71
Deaeration tank coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
DEF/AdBlue® supply module filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-95
Delivery report - Dealer Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
Delivery report - Owner Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39
Diesel Exhaust Fluid (DEF)/AdBlue® in-line filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-88
Diesel Exhaust Fluid (DEF)/AdBlue® in-line filter – Tank vent filter . . . . . . . . . . . . . . . . . . . 7-89
Diesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Discharge deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-183
Display alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Distance calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-95
Do Not Operate hang tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Drain water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
Drive engagement switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Drive tire – Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Dual drive wheel - Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
E
Ecology and the environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Electrical storm safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Electro-Magnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Emergency exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Engine coolant replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-90
Engine crankcase breather filter – Cursor 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-87
Engine crankcase breather filter – Cursor 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-86
Engine idle speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Engine mounted fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-84
Engine oil and filter – FPT Cursor 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-79
Engine oil and filter – FPT Cursor 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-77
Engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35
Engine oil – Recommended operating temperature range . . . . . . . . . . . . . . . . . . . . . . . 7-22
Engine platform access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-71
Engine tampering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
F
Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-120
Feeder chain – Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-127
Feeder chain – Link removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-128
Feeder conveyor gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-66
Feeder conveyor gearbox – Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-59
Feeder cradle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-124
Feeder drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46
Feeder drum – Adjust lower stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-126
Feeder engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-87
Feeder reverse system - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-131
Feedrate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27, 6-132
Final drive oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-62
Final drive oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56
Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Fire prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Folding unload tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-90, 6-179
Foot controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Fuel prefilter/water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-81
Fuel system bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-110
Fuse and relay box - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
G
Gear selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
General safety rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Grain storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-169
Grain tank - Access/Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-85
Grain tank – Covers/extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-82
Grain tank unloading drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Grease fittings and intervals – Left-hand side . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
Grease fittings and intervals – Right-hand side . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Ground drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
H
Hazardous chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Header calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-77
Header controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28, 3-40
Header gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-68
Header gearbox – Oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-60
Header height control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-102
Header height control – Auto Header Height Control (AHHC) . . . . . . . . . . . . . . . . . . . . 6-106
Header height control – Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-100
Header height control overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-99
Header height control – Pressure float mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-109
Header height control – Return To Cut (RTC) mode . . . . . . . . . . . . . . . . . . . . . . . . . 6-104
Header Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-113
Heating, Ventilation, Air Conditioning (HVAC) controls . . . . . . . . . . . . . . . . . . . . . . . . . 3-58
Home screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Horizontal Disc Spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-201
Hydraulic oil reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-92
Hydraulic oil tank – Oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37
Hydraulic system safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
I
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
In cab residue mode control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-195
Initial crop settings - AFX Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Initial crop settings – Small tube rotor 36E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Initial crop settings – Small tube rotor 40E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Instructional seat – Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Instructional seat safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Interior lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63
Introduction to harvesting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
J
Jack – Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-87
K
Kill-Stall diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Knife replacement – Chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-192
Knife replacement – Magnacut counter knife . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-189
Knife replacement – Standard cut counter knives . . . . . . . . . . . . . . . . . . . . . . . . . . 6-186
L
Lateral tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-110
Lift cylinder lockout – Lift cylinder lockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Lighting and mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-67
Losses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Lower Sieve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-83
Lower unloading gearbox – Change oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-64
Lower unloading gearbox – Oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-58
Lubrication schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
M
Machine cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-99, 7-100
Machine orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Machine overall dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -60
Machine specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -65
Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Module – Position overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-145
Mounting and dismounting precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Moving the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Multi-Function Handle (MFH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20, 6-80
Multi-Function Handle (MFH) – Neutral switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-85
N
Note to the owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
O
Operating the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Operator presence system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Operator seat – Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Optional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Organic Acid Technology (OAT) coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Overhead controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53
Overhead controls – Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
P
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38, 7-55
Parking brake - Manual release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49
Performance indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Personal protective equipment (PPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Pivoting unloading spout – if equipped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Platform Header Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-116
Post-season . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-118
Power/Economy – if equipped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39
Powered rear axle – Hose routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
Power Take Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Power take off (PTO) – Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-75
Power Take Off (PTO) gearbox oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
Preseason service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-119
Printer – Accessory mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-66
Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Proposition 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Q
Quick stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
R
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62
Rear axle – Oscillation stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
Rear ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -51
Rear window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Reel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Reel position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Reel speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-129
Residue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Residue distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-88
Residue handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-182
Residue handling – Horizontal disc spreader configuration . . . . . . . . . . . . . . . . . . . . . . 6-212
Residue handling – Vertical impeller spreader configuration . . . . . . . . . . . . . . . . . . . . . 6-211
Returns system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-166
Reverse Alarm and Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Right-hand console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Road travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Rock trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-122, 7-38
Roof lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-113
Rotary air screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
Rotary Air Screen (RAS) – Externally aspirated inlet screen . . . . . . . . . . . . . . . . . . . . . 7-108
Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-136
Rotor cage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-142
Rotor cage – Position adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-146
Rotor De-slug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-154
Rotor gearbox oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-51, 7-73
Rotor module – Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-81
Rotor overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-153
Row Header Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-113
Rubber track - Alignment – Adjustment procedure . . . . . . . . . . . . . . . . . . . . . . . . . 7-107
Rubber track - Alignment – Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-52
Run screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51
S
Safety alert symbol and signal word definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Safety signs – Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39
Safety signs – Left-hand side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
Safety signs or informational decals - Safety signs . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Safety signs – Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
Safety signs – Right-hand side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Safety signs – Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-53
Screen layout setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53
Seat belt – Instructional seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Seat belt – Operator’s seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Seat belt precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Selective Catalytic Reduction (SCR) exhaust treatment - Overview . . . . . . . . . . . . . . . . . . . 3-41
Selective Catalytic Reduction (SCR) exhaust treatment - Product overview . . . . . . . . . . . . . . . . 1-7
Selective Catalytic Reduction (SCR) exhaust treatment - Safety signs . . . . . . . . . . . . . . . . . . 2-56
Self-leveling Shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-84
Self-levelling cleaning shoe pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-74
Service platforms and shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-79
Service record – 1st 50 Hour, Customer Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
Service record – 1st 50 Hour, Dealer Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
Service screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Shear bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-194
Shift button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Side shields - Open/Close . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-75
Sieves – Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-161
Sieves - Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-158
Single drive wheel - Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Spindle height position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
Standard torque data for O-ring Face Seal (ORFS) fittings . . . . . . . . . . . . . . . . . . . . . . . 7-4
Start console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Starting the engine – Cold weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Steering axle – Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
Steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Stopping the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Straw chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-184
Straw chopper – Magnacut chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-188
Straw chopper – Service step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-213
Straw chopper – Standard chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-185
Suggested start up configurations for major crops . . . . . . . . . . . . . . . . . . . . . . . . . . 6-152
Sun screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
T
Tailings gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-71
Temporary transport - Single wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
Threshing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Threshing and separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-149
Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Tire care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Tire combinations and tread positions – AF7230/8230/9230 . . . . . . . . . . . . . . . . . . . . . . 9-31
Tire pressure – Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Tire Radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-78
Toolbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
Torque specifications for hardware - Minimum tightening torques for normal assembly . . . . . . . . . . . 7-6
Torque specifications for hydraulic fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Towing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Track conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Track rollers and idler wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-94
Tracks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Tracks – General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -59
Track system – Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -57
Track system – Wheel torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -58
Transmission – Change oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-61
Transmission - Manual shifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Transmission oil level – Oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-55
Transmission unlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Transporting on a trailer - Tie downs for shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Transport on public roads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Tread width - Rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
U
Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-176
Unloading elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-69
Unload spout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-89
Unload tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Upper Sieve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-82
Utility safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
V
Vertical impeller spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-203
Vertical spreader – Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-203
W
Warning lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Wheels and tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Windrow chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-210
Windrow door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-199
Windrow door – Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-91
Windshield washer reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-109
Working at heights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Dealer’s stamp
CNH America LLC reserves the right to make improvements in design and changes in specifications
at any time without notice and without incurring any obligation to install them on units previously sold.
Specifications, descriptions, and illustrative material herein are as accurate as known
at time of publication, but are subject to change without notice.
Availability of some models and equipment builds varies according to the country
in which the equipment is being used. For exact information about any particular product,
please consult your Case IH dealer.