DVD Mini System FWD831

all versions

TABLE OF CONTENTS

Measurement Setup ..................................................................... 1-2 DVD MPEG Board

Service Aids & Leadfree & Safety Information ............................. 1-3 circuit diagram. ......................................................................... 9-1
CD Playability Check ......................................................... 1-4 to 1-6 layout diagram .......................................................................... 9-2

Technical Specification .................................................................. 2-1 DC Power Board

Connections and Controls ..................................................... 3-1...3-2 circuit diagram. ....................................................................... 10-1
Firmware Upgrading and Reprogram Region Code ..................... 3-3 layout diagram ........................................................................ 10-1

Software version and upgrading ................................................... 4-1 Exploded View Diagram ...............................................................11-1
Mechanical partslist ......................................................................11-2
Block Diagram ............................................................................... 5-1
Wiring diagram ............................................................................. 6-1 Electrical Partslist .............................................................. 12-1...12-5
Revision List ................................................................................ 13-1
Display Board
circuit diagram ................................................................. 7-1...7-2
layout diagram ................................................................. 7-3...7-4

Main Board
circuit diagram. ................................................................. 8-1...8-2
layout diagram .................................................................. 8-3...8-4

CLASS 1
© Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
LASER PRODUCT
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.

Published by SL 0727 Service Audio Subject to modification © 3141 785 31491

Version 1.1

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 1-2

MEASUREMENT SETUP

Tuner FM

Bandpass
DUT 250Hz-15kHz LF Voltmeter
e.g. 7122 707 48001 e.g. PM2534
RF Generator
e.g. PM5326
Ri=50

S/N and distortion meter

e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW )
Bandpass
250Hz-15kHz LF Voltmeter
DUT e.g. 7122 707 48001 e.g. PM2534

RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Ri=50

Frame aerial
e.g. 7122 707 89001

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

CD
Use Audio Signal Disc SBC429 4822 397 30184 (replaces test disc 3)

DUT
L

S/N and distortion meter

e.g. Sound Technology ST1700B

LEVEL METER
e.g. Sennheiser UPM550
with FF-filter

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 1-3

SERVICE AIDS

Service Tools: Compact Disc:

Universal Torx driver holder .................................4822 395 91019 SBC426/426A Test disc 5 + 5A ...........................4822 397 30096
Torx bit T10 150mm ...........................................4822 395 50456 SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155
Torx driver set T6-T20 .........................................4822 395 50145 SBC429 Audio Signals disc .................................4822 397 30184
Torx driver T10 extended .....................................4822 395 50423 Dolby Pro-logic Test Disc ....................................4822 395 10216

GB WARNING ESD
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.

GB
Safety regulations require that the set be restored to its original CLASS 1
condition and that parts which are identical with those specified,
be used LASER PRODUCT
Safety components are marked by the symbol ! .

Lead free

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 1-4

INSTRUCTIONS ON CD PLAYABILITY

Customer complaint
"CD related problem"

Set remains closed!

1
check playability

playability N
ok ?

Y 3
For flap loaders (= access to CD drive possible)
"fast" lens cleaning cleaning method 4 is recommended

check playability
Standard repair procedure

playability N
ok ?
4
clean the lens
Y

check playability
Play a CD
for at least 10 minutes

check playability
playability Y
ok ?

playability N
ok ? return set
5
check "EYE-Pattern"
Y

add Info for customer

"SET OK" 2 EYE-Pattern N
ok ?

Y
replace CD Drive
return set
6
check Laser current
return set

Laser current N
ok ?
1 - 7 For description - see following pages
Y
replace CD Drive

7
check CD Drive offsets
return set

Y CD Drive offsets N
ok ?

replace Signal Processor replace CD Drive

return set return set

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 1-5

INSTRUCTIONS ON CD PLAYABILITY

1 4
PLAYABILITY CHECK
For sets which are compatible with CD-RW discs
use CD-RW Printed Audio Disc ....................7104 099 96611
TR 3 (Fingerprint)
TR 8 (600µ Black dot) maximum at 01:00
• playback of these two tracks without audible disturbance
playing time for: Fingerprint ≥10seconds
Black dot from 00:50 to 01:10
• jump forward/backward (search) within a reasonable time
LIQUID LENS CLEANING
Before touching the lens it is advised to clean the
surface of the lens by blowing clean air over it.
This to avoid that little particles make scratches on
the lens.
Because the material of the lens is synthetic and coated
with a special anti-reflectivity layer, cleaning must be done
with a non-aggressive cleaning fluid. It is advised to use
“Cleaning Solvent B4-No2”, available with codenumber
4822 389 10026.

The actuator is a very precise mechanical component and

may not be damaged in order to guarantee its full function.
For all other sets Clean the lens gently (don’t press too hard) with a soft and
use CD-DA SBC 444A..................................4822 397 30245 clean cotton bud moistened with the special lens cleaner.
TR 14 (600µ Black dot) maximum at 01:15
TR 19 (Fingerprint) The direction of cleaning must be in the way as indicated in
TR 10 (1000µ wedge) the picture below.

• playback of all these tracks without audible disturbance

playing time for: 1000µ wedge ≥10seconds
Fingerprint ≥10seconds
Black dot from 01:05 to 01:25
• jump forward/backward (search) within a reasonable time

2
CUSTOMER INFORMATION

It is proposed to add an addendum sheet to the set which

informs the customer that the set has been checked
carefully - but no fault was found.
The problem was obviously caused by a scratched, dirty or
copy-protected CD. In case problems remain, the customer
is requested to contact the workshop directly.
The lens cleaning (method 3) should be mentioned in the
addendum sheet.

The final wording in national language as well as the printing

is under responsibility of the Regional Service Organizations.

3
FAST LENS CLEANING (dry brush)

Use lens cleaning CD

SBC AC300 ...........................................9082 100 00043

Insert the lens cleaning CD, press PLAY and follow the
voice guide´s instructions on the CD.

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 1-6

INSTRUCTIONS ON CD PLAYABILITY

5 6
EYE-PATTERN SIGNAL – JITTER MEASUREMENT CD DRIVE – LASER CURRENT MEASUREMENT

Measure the signal on the input of the Signal processor The laser current can be measured as a voltage drop on a
using an analog oscilloscope. Please find the exact resistor. The resistor is marked in every Service Manual.
measuring point in your Service Manual. The value depends on the type of CD drive.
11 D4
EYE-PATTERN D3 typical value most probably defect
10 D3
D2 VAMxxxx : 150-230mV ≥350mV
800mVpp D1
9 D2
MCDxx : 170-230mV ≥300mV
3893
8 D1
DA1x : 210-250mV ≥350mV
TB = 0.5µs/div VrefCD10
7 VRIN
VREF GE
DA2x : 175-200mV ≥250mV

2818
47n
470R
3895

HF-Amplifier 27K 6 IREF Use SBC444A (CD-DA) for measurement.

+5V_HF 3896
+3.3V
5 VDDA1
Laser power control
2887
47n
100R
2817

4u7
680R
100R

3905
3920

4 VSSA1 U >250mV
->Laser damaged !
2814
3n3

3897
33K

3 ISLICE
2813 3898
3902
2885

220u

1K5

HFIN 2 HFIN 3820

2816 2815

100p

4n7 220R
2,4V
7876 2883 3903 3904 +5V_HF +5V
BC847B 1 HFREF
22n

2876
470n
4R7
3901 1,8V 470n 3K3 3K3 LDON
Σ (A-D)
2884

470n

560R 64
LDON
2882

1,2V
82p

2841

100n
470R to 3826,3827

3817

3819
3818
3909

47R

47R

47R

2877
3899

47u
3906
2,6V
CD_DA: 0V / CD_RW: 3V

3822
2878
100n
2881 2K7

10K
0,65V
7878 3923 4,6V
820R
3907

3908

560p
2K2

+3.3V

3821
BC847B

1R
7877 10K 3,9V 7811-A 3 0,17V
BC847B Sanyo 8
DA12T3 LM358D

2880
3,3V 3823 1

33p
Drive detection

See below examples of the signal. Amplitude should read at 7879

BC807-40
1K
3V
2 0,17V
2V 4
least 700mVpp using SBC444A. LASER DIODE

2879
2869

1n
47n
7
CD DRIVE – OFFSET MEASUREMENT

The photodiodes of the CD-drive may have an offset. These

offsets have to be compensated by the signal processor.
High offsets can lead to poor playability of some CDs
(skipping tracks).

To measure the offset values, start the Service Test

Program - section “Focus Test” without a CD.

The offsets can be measured with a DC Millivoltmeter

directly on the connector (see drawing below). Pin
numbering varies from drive to drive.

good The values from diode A-D should read 0±10mV.

Diodes E and F are less critical.

CD Drive
Sanyo DA12T3
1800
VREF 16
VrefCD10
VCC 15
+5V_HF
E 14 E
E
E
D 13 D
D
B
C A A 12 A
A
D 11 B
B B
F
C 10 C
C
F 9 F
F
GND 8
bad
If the oscilloscope shows a signal like the ‘bad’ one, and/or
the amplitude decreases within 1 minute - the CD drive has
If one of the offsets is higher than ±10mV the CD drive has
to be replaced.
to be replaced. Otherwise replace the Signal Processor.

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 2-1
SPECIFICATIONS
AMPLIFIER
Output power ....................................... 2 x 75 W RMS
Signal-to-noise ratio ....................................... t 60 dBA
Frequency response63 – 20000 Hz, +0.5 / -1 dB
Input sensitivity AUX ....................... 1.0 V (max. 2 V)
Impedance loudspeakers ......................................... 6 :
Impedance headphones .................... 32 : -1000 :
DVD PLAYER
Laser Type ................................................ Semiconductor
Disc Diameter .............................................. 12cm / 8cm
Video Decoding ........................... MPEG-2 / MPEG-1
Video DAC ................................................................ 10 Bits
Signal System ............................................... PAL / NTSC
Video Format ..................................................... 4:3 / 16:9
Video S/N ........................................... 56 dB (minimum)
Composite Video Output ................ 1.0 Vp-p, 75 :
S-Video Output ............................. Y - 1.0 Vp-p, 75 :
........................................................... C - 0.286 Vp-p, 75 :
Audio DAC .......................................... 24 Bits / 96 kHz
Frequency Response .... 4 Hz - 20 kHz (44.1kHz)
...................................................... 4 Hz - 22 kHz (48kHz)
...................................................... 4 Hz - 44 kHz (96kHz)
Digital Output .........................................................................
....... SPDIF (Sony Philips digital interface) Coaxial
Number of programmable tracks ......................... 16
Signal-to-noise ratio ....................................... t 65 dBA
Channel separation .......................... t 40 dB (1 kHz)
Total harmonic distortion ............... < 0.1% (1 kHz)
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TUNER
FM wave range ................................... 87.5 – 108 MHz
MW wave range (9 kHz) ............. 531 – 1602 kHz
MW wave range (10 kHz) ........... 530 – 1700 kHz
Tuning grid ............................................................ 9/10 kHz
Sensitivity at 75 :
– mono, 26 dB signal-to-noise ratio ............ 2.8 µV
– stereo, 46 dB signal-to-noise ratio ........ 61.4 µV
Selectivity ................................................................. t 28 dB
Total harmonic distortion ..................................... d 5%
Frequency response ............ 63 – 5500 Hz (-6 dB)
Signal-to-noise-ratio ...................................... t 50 dBA
SPEAKERS
2-way bass reflex system
Woofer ................................................................ 2 x 13 cm
Tweeter ................................................................... 1 x 5 cm
Dimensions (w x h x d) ....................................................
...................................................... 165 x 410 x 285 (mm)
GENERAL INFORMATION
AC Power .......................... 110 – 127 / 220 – 240 V;
....................................................... 50/60 Hz Switchable
Dimensions (w x h x d) .....................................................
...................................................... 177 x 292 x 341 (mm)
Weight(with/without speakers) .......... 17.7 /5.9 kg
Standby power consumption ............................ d 7W
 1
4 DISC TUNER AUX MUTE
^
( MODE REPEAT A-B SLEEP DISPLAY *
) TIMER OSD
9 SYSTEM MENU DISC MENU
&
5 6
8
(&
CONNECTION AND CONTROLS

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1
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* = Press and hold the button for more than three seconds.
 3-3

1. Firmware Upgrading
1.1. Preparation to upgrade firmware

• Download the latest software release package.

• Extract the files from ZIP archive and rename with “dvdrom.bin”.
• Start the CD Burning Software and create a new CD project (data disc) with the following settings:
• File System: Joliet
• Format: MODE 1
• Recording Mode: SINGLE SESSION (TRACK-AT-ONCE), FINALIZE CD
Note: Long file name is necessary for the preparation of the upgrade disc.
• Place the extracted file into the root directory of the new CD project.
• Burn the data onto the CDRs or CD-RWs.

Notes: Burn ALL the extracted files (backend “. CUB” and Front End “. BIN”) onto a blank CD-R or CD-RW disc
for firmware upgrade

1.2. Procedures to apply the System Software Upgrade and Loader Software Upgrade

• Open the tray and load the Upgrade CDROM with Software upgrade file.
• The tray will close and set will display: “SW UPGD”

• Click on the <OK> button.

• The set will display: “ UPGRADING SW”
• After finished, open door and take out the update disc.

The whole process may take up to 5 minutes.

Note: Do not press any button or interrupt the mains supply during the upgrading process, otherwise the set
may become defective.

2. Reprogram Region Code

• Under NO DISC state, press num key "9735" in sequence to enter customer config UI.
• Select "REGION" option using direction key.
• Select different region code using direction key.
• Select "EXIT SETUP" using direction key, and press "OK"

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 4-1 4-1

SOFTWARE VERSION AND UPGRADING

To enter Service Test

program, hold
PLAY & STOP buttons
depressed,and then plug in

LCD shows “Service”

VERSION MACROVISION
DISPLAY TEST CHECK CHECK FACTORY RESET

N N PLAY N CLOCK SET

DISPLAY
button pressed? button pressed? button pressed? STOP N
button pressed?
Y Y
Y
Y

Display shows all

segments and flags
for checking open circuits.
Display shows Display shows
Mpeg board super menu Macrovision version
software version. is also display on the number is display on
TV screen. the TV screen.
D831 V0.02
D831_55_V004 EEPROM is cleared and
default values are stored.

V0.02 is the software version,
D831_55_V004 : This test should be done at the
The model number is FWD831. end of the production process
Software version is V0.04. so that every set is customised
before leaving factory.
Sale region is 55.

servo code version:

SO3SO3-SLM-791

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 5-1 5-1

SET BLOCK DIAGRAM

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 6-1 6-1

SET WIRING DIAGRAM

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 7-1 7-1

CIRCUIT DIAGRAM - DISPLAY BOARD

PART 1

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 7-2 7-2

CIRCUIT DIAGRAM - DISPLAY BOARD

PART 2

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 7-3 7-3

LAYOUT DIAGRAM - DISPLAY BOARD

COMPONENT SIDE

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 7-4 7-4

LAYOUT DIAGRAM - DISPLAY BOARD

COPPER SIDE

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 8-1 8-1

CIRCUIT DIAGRAM - MAIN BOARD

PART 1

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CIRCUIT DIAGRAM - MAIN BOARD

PART 2

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LAYOUT DIAGRAM - MAIN BOARD

COMPONENT SIDE

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LAYOUT DIAGRAM - MAIN BOARD

COPPER SIDE

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CIRCUIT DIAGRAM - DVD MPEG BOARD

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LAYOUT DIAGRAM -DVD MPEG BOARD

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CIRCUIT DIAGRAM - AC POWER BOARD LAYOUT DIAGRAM - AC POWER BOARD

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SET MECHANICAL EXPLODED VIEW

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ACCESSORIE

996500041694 REMOTE CONTROL "PHILIPS"

! 994000003386 POWER CORD VDE 230V
994000002597 RCA CABLE VIDEO (YELLOW)
994000002598 RCA CABLE AUDIO (RED/WHITE)
994000002596 RCA CABLE COMP VIDEO (R/B/G)
996510000306 AM LOOP ANT 18.1uH 8T

994000003618 CONVERSION MAINS PLUG ADAPTOR

996510000308 FM ANT WIRE 75R L1.0M
996510000309 SINGLE SPEAKER BOX 6ohm 75W

MECHANICAL PARTS LIST

1 996500041666 CABINET-REAR
2 996510000302 CABINET TOP
4 996500041668 PANEL-LEFT
3 996500041669 PANEL-RIGHT
5 996500041670 FOOT BOTTOM

7 996500041671 CDM LOADER WXD-8213

8 996510000303 CD TRAY
9 996500041673 CABINET FRONT
11 996510000304 LENS DISPLAY
12 996500041675 BUTTON-STANDBY CHROME

13 996500041676 KNOB-VOLUME
14 996500041677 BUTTON-SET-PLAY-PAUSE
15 996500041678 CAP-OCLINK-CHROME
16 996500041680 CAP-BROWSE-CHROME
17 996500041681 CAP-SOURCE-CHROME

18 996500041679 BUTTON-SET-SOURCE
19 996500041682 LENS-LIGHT GUIDE-SOURCE-2
20 996500041683 LENS-LIGHT GUIDE-SOURCE-3
21 996500041684 LENS-LIGHT GUIDE-SOURCE-A
22 996500041685 BUTTON EJECT CHROME

24 996500041687 CD DOOR
25 996510000305 COVER FRONT
26 996500041689 MIC KNOB
39 994000002094 RUBBER-FOOT 4MM

Note: Only these parts mentioned in the list are

normal service parts.

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 11-2B

MECHANICAL & ACCESSORIES PARTS LIST FOR VERISON /12

1 996510000947 CABINET-REAR FOR FWD831/12

2 996510000302 CABINET TOP
3 996500041669 PANEL-RIGHT
4 996500041668 PANEL-LEFT
5 996500041670 FOOT BOTTOM

6 996510000946 TUNER MODULE AM/FM ENG07821QF

7 996500041671 CDM LOADER WXD-8213
8 996510000303 CD TRAY
9 996500041673 CABINET FRONT
11 996510000948 LENS DISPLAY FOR FWD831/12

12 996500041675 BUTTON-STANDBY CHROME

13 996500041676 KNOB-VOLUME
14 996500041677 BUTTON-SET-PLAY-PAUSE
15 996500041678 CAP-OCLINK-CHROME
16 996500041680 CAP-BROWSE-CHROME

17 996500041681 CAP-SOURCE-CHROME
18 996500041679 BUTTON-SET-SOURCE
19 996500041682 LENS-LIGHT GUIDE-SOURCE-2
20 996500041683 LENS-LIGHT GUIDE-SOURCE-3
21 996500041684 LENS-LIGHT GUIDE-SOURCE-A

22 996500041685 BUTTON EJECT CHROME

24 996500041687 CD DOOR
25 996510000305 COVER FRONT
26 996500041689 MIC KNOB
39 994000002094 RUBBER-FOOT 4MM

CND004 996500041742 FFC CABLE 24P P0.5MM

CND007 996510000299 FFC CABLE 8P P1.25MM L240MM
CNM003 996500041741 FFC CABLE 23P P1.25MM
CNM005 996500041736 FFC CABLE 4P WHITE
CNM006 996500041736 FFC CABLE 4P WHITE

CNM007 996500041740 FFC CABLE 13P P1.25MM

CNM010 996500041737 FFC CABLE 6P P1.25MM WHITE
CNM011 996500041736 FFC CABLE 4P WHITE
FAN 994000005607 FAN 12VDC 0.1A
A 996500041694 REMOTE CONTROL "PHILIPS"

B 996510000300 FFC CABLE 10P P1.25MM L130MM

C 996510000306 AM LOOP ANT 18.1uH 8T
D 996510000308 FM ANT WIRE 75R L1.0M
E 996510000949 SPEAKER BOX SYSTEM 6R 75W
F ! 994000002082 AC CORD VDE 2C L=1.5M

G 994000002597 RCA CABLE VIDEO (YELLOW)

H 994000002598 RCA CABLE AUDIO (RED/WHITE)
I 994000002596 RCA CABLE COMP VIDEO (R/B/G)

Note: Only these parts mentioned in the list are

normal service parts.

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ELECTRICAL PARTSLIST - MAIN BOARD

- MISCELLANEOUS -

CNA605 9965 000 41704 HEADER 8PIN P=2.0MM STRAIGHT

JKA604 9965 000 41705 JACK RCA-107B-02 1PORT(BLACK)
JKA605 9965 000 41706 JACK RCA-107B-04 1PORT (ORANGE
JKA603 9940 000 03315 JACK RCA-405A-04 WHITE/RED
JKP601 9940 000 02095 SPK TERMINAL TC08-412-0

TC801 9965 000 41709 IFT 049K10668 TYPE 7CDA BLACK

- COILS -

LP601 9940 000 05659 FM COIL AC0377 18.5TX5.6X0.5MM

LP602 9940 000 05659 FM COIL AC0377 18.5TX5.6X0.5MM
LP603 9940 000 05659 FM COIL AC0377 18.5TX5.6X0.5MM
LP604 9940 000 05659 FM COIL AC0377 18.5TX5.6X0.5MM

- IC & TRANSISTORS -

QA106 9965 000 41697 TRANSISTOR PBSS4140S

QA401 9965 000 41698 CH-TRANS. 8050M SOT23
QA203 9965 000 41699 CH-TRANS. DTA114YKA SMT3
QA204 9965 000 41699 CH-TRANS. DTA114YKA SMT3
QA105 9965 000 41700 CH-TRANS. DTC114YKA NPN

UA101 9965 000 41701 IC TDA7468D SOUND SO28

UA201 9965 000 41702 IC, AZ4558 OPERATIONALL
UA301 9965 000 41702 IC, AZ4558 OPERATIONALL
UA105 9965 000 41703 IC, BH4453F
QP619 9940 000 05652 TRANSISTOR PBSS5140S

QP601 9965 000 38552 MOSFET BUK7535-55A

QP602 9965 000 38552 MOSFET BUK7535-55A
UP601 9940 000 05655 IC TDA7295 AMPLIFIER 80V-80W
UP602 9940 000 05655 IC TDA7295 AMPLIFIER 80V-80W
QC808 9940 000 05653 TRANSISTOR PBSS4140T

QC807 9940 000 05652 TRANSISTOR PBSS5140S

QC812 9940 000 05652 TRANSISTOR PBSS5140S
UC802 9965 000 41707 IC BA3126N
UC801 9965 000 41708 IC TA8142AP

Note: Only these parts mentioned in the list are

normal service parts.

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ELECTRICAL PARTS LIST - DISPLAY & MIC BOARD

ICM01 996510000296 IC, VFD DRIVER PT6315 LQFP44

ICM02 994000002671 IC, BR24L02F-WE2
ICM03 996500041717 IC MICROCONTROLLER UPD780078
ICM04 996500041716 IC, CMOS RESET BD4844G SSOP5
IRM001 996510000294 IR SENSOR MIM-5383S3F 5V 38KHz

JKK701 994000003605 MICRO PHONE JACK

JKK702 994000003605 MICRO PHONE JACK
JKK703 994000003605 MICRO PHONE JACK
LEDM1 994000002115 LED 3MM 3R4HD-7(RED)
LEDM2 996500041733 CH-LED 67-21SUBC BLUE

LEDM4 996510000293 LED KA-3528SURCK-09 RED

LEDM5 996510000293 LED KA-3528SURCK-09 RED
LEDM7 996510000293 LED KA-3528SURCK-09 RED
LEDM8 996500041733 CH-LED 67-21SUBC BLUE
QK701 996500041729 TRANSISTOR, 2SD2144 NPN

QK703 996500041728 TRANS 2SC2412 NPN SMT3

SWM001 994000004259 SWITCH TACT TSA-06430-150
SWM003 994000004259 SWITCH TACT TSA-06430-150
SWM005 994000004259 SWITCH TACT TSA-06430-150
SWM006 994000004259 SWITCH TACT TSA-06430-150

SWM007 994000004259 SWITCH TACT TSA-06430-150

SWM008 994000004259 SWITCH TACT TSA-06430-150
SWM009 994000004259 SWITCH TACT TSA-06430-150
SWM010 994000004259 SWITCH TACT TSA-06430-150
SWM011 994000004259 SWITCH TACT TSA-06430-150

SWM014 994000004259 SWITCH TACT TSA-06430-150

SWM015 994000004259 SWITCH TACT TSA-06430-150
UK701 996500041702 IC, AZ4558 OPERATIONALL
UK702 996500041732 KARAOKE ECHO IC BU9253FS
UK703 996500041731 IC,HEF4052BT(SOP16) DUAL4-CH

VFDM001 996500041718 VFD, VFD25-1228NA

VRK701 996510000298 RESISTOR 50K +/-20% F-09KH
VRM001 996510000297 ROTARY ENCODER
YM001 994000005671 XTAL 32.768KHZ +/-20PPM 12PF
YM002 994000003343 CRYSTAL 8.38MHZ /-20PPM

Note: Only these parts mentioned in the list are

normal service parts.

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ELECTRICAL PARTSLIST - MAIN BOARD(DC POWER PORTION)

- MISCELLANEOUS -

RS101 ! 9940 000 05648 FUSE RES 22R 1/4W +/-5%

- DIODES -

DS601 9940 000 05313 RECTIFIER BRIDGE DIODE RS808

DS003 9940 000 03599 DIODE RLS4148 LL-34
DS006 9940 000 03599 DIODE RLS4148 LL-34
DS004 9940 000 04222 ZENER DIODE 9.1V
DS002 9965 000 41720 SWITCHING DIODE SDS2838F

DS103 9965 000 41721 ZENER DIODE BZX79-C10

DS301 9965 000 41722 SCHOTTKY SS14 SMA/DO-214AC

- IC & TRANSISTORS -

QS005 9965 000 41699 CH-TRANS. DTA114YKA SMT3

QS008 9965 000 41699 CH-TRANS. DTA114YKA SMT3
QS103 9965 000 41699 CH-TRANS. DTA114YKA SMT3
QS006 9965 000 41700 CH-TRANS. DTC114YKA NPN
QS007 9965 000 41700 CH-TRANS. DTC114YKA NPN

QS104 9965 000 41700 CH-TRANS. DTC114YKA NPN

QS302 9965 000 41700 CH-TRANS. DTC114YKA NPN
QS101 9965 000 41723 TRANS. 2SD2166-R NPN TO-126FP
QS303 9940 000 02642 TRANSISTOR, 3CA8550
QS201 9965 000 41724 TRANS.2SB1260RPNP TO-92

QS105 9965 000 41725 TRANS. 2SB1370PNP TO-220FP

QS106 9965 000 41726 TRANS. 2SC5343 NPN TO-92
QS002 9965 000 41727 TRANS. 2SA1037AK PNP SMT3
QS102 9965 000 41727 TRANS. 2SA1037AK PNP SMT3
QS301 9965 000 41727 TRANS. 2SA1037AK PNP SMT3

QS001 9965 000 41728 TRANS.2SC2412 NPN SMT3

QS003 9965 000 41728 TRANS.2SC2412 NPN SMT3
QS202 9965 000 41728 TRANS.2SC2412 NPN SMT3
QS203 9965 000 41728 TRANS.2SC2412 NPN SMT3
US301 9965 000 41730 IC TD1501 TO220B-5L 5V 3A 150K

Note: Only these parts mentioned in the list are

normal service parts.

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ELECTRICAL PARTS LIST - SERVO AND MPEG BOARD

DD002 994000003599 DIODE RLS4148 LL-34

DD003 994000003599 DIODE RLS4148 LL-34
GD001 994000004265 PULSE GUARD
GD001 996510000291 PULSE GUARDESDA-TR1
GD002 994000004265 PULSE GUARD

GD002 996510000291 PULSE GUARDESDA-TR1

GD003 994000004265 PULSE GUARD
GD003 996510000291 PULSE GUARDESDA-TR1
GD004 994000004265 PULSE GUARD
GD004 996510000291 PULSE GUARDESDA-TR1

LD011 994000001597 CHOCK COIL 10UH

LD012 994000001597 CHOCK COIL 10UH
QD001 996510000283 TRANSISTOR PNP 3CG9015C
QD002 996510000283 TRANSISTOR PNP 3CG9015C
QD003 996510000284 MOSFET 2SK3018 UMT3

QD004 996510000284 MOSFET 2SK3018 UMT3

QD005 996510000283 TRANSISTOR PNP 3CG9015C
QD007 996510000285 TRANSISTOR 2SB1132R
QD008 996510000285 TRANSISTOR 2SB1132R
QD009 996510000272 TRANSISTOR, SMBT3904

QD011 996510000283 TRANSISTOR PNP 3CG9015C

QD014 996510000281 TRANS. NPN 3DG9014M-C
QD015 996510000281 TRANS. NPN 3DG9014M-C
QD016 996510000281 TRANS. NPN 3DG9014M-C
QD021 996510000272 TRANSISTOR, SMBT3904

QD022 996510000272 TRANSISTOR, SMBT3904

QD026 996510000282 TRANSISTOR SMBT3906
QD027 996510000282 TRANSISTOR SMBT3906
QD028 996510000282 TRANSISTOR SMBT3906
RND002 996510000280 ARRAY-RES 33Rx4 1/16W 5%

RND003 996510000280 ARRAY-RES 33Rx4 1/16W 5%

RND004 996510000280 ARRAY-RES 33Rx4 1/16W 5%
RND005 996510000280 ARRAY-RES 33Rx4 1/16W 5%
UD002 996500041905 IC AZ1117D-ADJTRE1 1A
UD003 996500041905 IC AZ1117D-ADJTRE1 1A

UD004 996510000290 IC AM5669M28-E1 MOTOR DRIVER

UD005 994000002671 IC, BR24L02F-WE2
UD007 996510000288 IC MPEG DECODER SPHE8281D-U
UD012 996500041702 IC, AZ4558 OPERATIONALL
UD013 996510000286 IC W9864G6EH-7 TSOP54L SDRAM

UD013 996510000287 IC W9864G6EH-6 TSOP54L SDRAM

UD014 996510000289 IC 8M FLASH MX29LV800BTTC-70G

Note: Only these parts mentioned in the list are

normal service parts.

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ELECTRICAL PARTS LIST

- AC POWER BOARD -

FRT507 ! 994000004221 FUSE RES 2.2R 1/4W +/-5%

FRT508 ! 994000004221 FUSE RES 2.2R 1/4W +/-5%
FRT510 ! 994000004221 FUSE RES 2.2R 1/4W +/-5%
FRT511 ! 994000004221 FUSE RES 2.2R 1/4W +/-5%
FST501 ! 994000005593 FUSE T3.15AL 250V 5X20MM

FST502 ! 994000005594 FUSE T6.3AL 250V 5X20MM

FST503 ! 994000005594 FUSE T6.3AL 250V 5X20MM
FST504 ! 994000001617 FUSE UTE002 2A 250V
JKT501 ! 994000003327 AC POWER SOCKET 2PIN
QT501 994000005652 TRANSISTOR PBSS5140S

SWT501 ! 994000001674 VOLTAGE SELECT 110/220V

TT501 ! 996500041743 POWER TRASFO AC127-230V

ELECTRICAL PARTS LIST

- MISCELLANEOUS -

JKV101 996500041734 VIDEO JACK RCA-314/PB

JKV102 996500041735 VIDEO JACK DASW-13
994000005607 FAN 12VDC 0.1A
996500041693 DVD MECHANISM KHM-313AAA
996500041736 FFC CABLE 4P WHITE

996500041737 FFC CABLE 6P P1.25MM WHITE

996500041740 FFC CABLE 13P P1.25MM
996500041741 FFC CABLE 23P P1.25MM
996500041742 FFC CABLE 24P P0.5MM
996500041744 TUNER MODULE ENG06806QRF

996500041745 SERVO AND MPEG PCB ASSY

996510000299 FFC CABLE 8P P1.25MM L240MM
996510000300 FFC CABLE 10P P1.25MM L130MM

Note: Only these parts mentioned in the list are

normal service parts.

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ELECTRICAL PARTS LIST FOR VERISON /12

MAIN BOARD
CP601 996510000274 CAP ELECT 4700UF63V+/-20% QS003 996500041728 TRANS.2SC2412 NPN SMT3
CP602 996510000274 CAP ELECT 4700UF63V+/-20% QS005 996510000939 TRANSISTOR BC807-25 PNP
CS103 996510000275 CAP ELECT 4700UF35V+/-20%16X3QS006 996500041700 CH-TRANS. DTC114YKA NPN
DA101 994000003599 DIODE RLS4148 LL-34 QS008 996500041699 CH-TRANS. DTA114YKA SMT3
DA102 994000003599 DIODE RLS4148 LL-34 QS101 996500041723 TRANS. 2SD2166-R NPN TO-126FP

DA103 994000003599 DIODE RLS4148 LL-34 QS102 996500041727 TRANS. 2SA1037AK PNP SMT3
DL102 994000003599 DIODE RLS4148 LL-34 QS103 996500041699 CH-TRANS. DTA114YKA SMT3
DL103 994000003599 DIODE RLS4148 LL-34 QS104 996500041700 CH-TRANS. DTC114YKA NPN
DP601 994000003599 DIODE RLS4148 LL-34 QS105 996500041725 TRANS. 2SB1370PNP TO-220FP
DP616 994000003599 DIODE RLS4148 LL-34 QS106 996500041726 TRANS. 2SC5343 NPN TO-92

DP617 994000003599 DIODE RLS4148 LL-34 QS201 996500041724 TRANS.2SB1260RPNP TO-92

DP618 994000003599 DIODE RLS4148 LL-34 QS202 996500041728 TRANS.2SC2412 NPN SMT3
DP619 994000003599 DIODE RLS4148 LL-34 QS203 996500041728 TRANS.2SC2412 NPN SMT3
DP620 994000003599 DIODE RLS4148 LL-34 QS301 996500041727 TRANS. 2SA1037AK PNP SMT3
DP621 994000003599 DIODE RLS4148 LL-34 QS303 996510000278 TRANSISTOR PNP BD034

DS002 996500041720 SWITCHING DIODE SDS2838F RS101 996500041901 FUSE RES 10R 1/4W /-5%
DS003 994000003599 DIODE RLS4148 LL-34 UA101 996500041701 IC TDA7468D SOUND SO28
DS006 994000003599 DIODE RLS4148 LL-34 UA105 996500041703 IC, BH4453F
DS010 994000003599 DIODE RLS4148 LL-34 UA201 996500041702 IC, AZ4558 OPERATIONALL
DS011 994000003599 DIODE RLS4148 LL-34 UA301 996500041702 IC, AZ4558 OPERATIONALL

DS101 996510000277 RECTIFIER BRIDGE RS402 UP601 994000005655 IC TDA7295 AMPLIFIER 80V-80W
DS301 996500041722 SCHOTTKY SS14 SMA/DO-214AC UP602 994000005655 IC TDA7295 AMPLIFIER 80V-80W
DS601 994000005313 RECTIFIER BRIDGE DIODE RS808 US301 996500041730 IC TD1501 TO220B-5L 5V 3A 150K
JKA603 996510000273 RCA JACK RCA-405A(2)-04 4P
JKA604 996500041705 JACK RCA-107B-02 1PORT(BLACK)

JKA605 996500041706 JACK RCA-107B-04 1PORT (ORANGE

JKP601 994000002095 SPK TERMINAL TC08-412-0
LP601 994000005659 FM COIL AC0377 18.5TX5.6X0.5MM
LP602 994000005659 FM COIL AC0377 18.5TX5.6X0.5MMNote: Only these parts mentioned in the list are
LP603 994000005659 FM COIL AC0377 18.5TX5.6X0.5MM normal service parts.

LP604 994000005659 FM COIL AC0377 18.5TX5.6X0.5MM

LS301 996510000276 POWER IND. 1014P-330K 33UH
QA001 996500041697 TRANSISTOR PBSS4140S
QA104 994000005652 TRANSISTOR PBSS5140S
QA105 996500041700 CH-TRANS. DTC114YKA NPN

QA106 996500041697 TRANSISTOR PBSS4140S

QA203 996500041699 CH-TRANS. DTA114YKA SMT3
QA204 996500041699 CH-TRANS. DTA114YKA SMT3
QA401 996510000272 TRANSISTOR, SMBT3904 SOT23
QL1 994000002707 TRANSISTOR, 3DA8050

QP601 996500038552 MOSFET BUK7535-55A

QP602 996500038552 MOSFET BUK7535-55A
QP619 994000005652 TRANSISTOR PBSS5140S
QS001 996500041728 TRANS.2SC2412 NPN SMT3
QS002 996500041727 TRANS. 2SA1037AK PNP SMT3

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 12-7

ELECTRICAL PARTS LIST FOR VERISON /12

AC POWER_VIDEO OUTPUT_AC BOARD SERVO AND MPEG BOARD

FRT507 ! 994000004221 FUSE RES 2.2R 1/4W +/-5% RND004 996510000280 ARRAY-RES 33Rx4 1/16W 5% 0603
FRT508 ! 994000004221 FUSE RES 2.2R 1/4W +/-5% RND005 996510000280 ARRAY-RES 33Rx4 1/16W 5% 0603
FRT510 ! 994000004221 FUSE RES 2.2R 1/4W +/-5% UD002 996500041905 IC AZ1117D-ADJTRE1 1A
FRT511 ! 994000004221 FUSE RES 2.2R 1/4W +/-5% UD003 996500041905 IC AZ1117D-ADJTRE1 1A
FST501 ! 994000005593 FUSE T3.15AL 250V 5X20MM UD004 996510000290 IC AM5669M28-E1 MOTOR DRIVER

FST502 ! 994000005594 FUSE T6.3AL 250V 5X20MM UD005 994000002671 IC, BR24L02F-WE2
FST503 ! 994000005594 FUSE T6.3AL 250V 5X20MM UD007 996510000288 IC MPEG DECODER SPHE8281D-U
FST504 ! 994000001617 FUSE 2A 250V 5X20MM (T-L) UD012 996500041702 IC, AZ4558 OPERATIONALL
JKT501 ! 994000003327 AC POWER SOCKET 2PIN UD013 996510000286 IC W9864G6EH-7 TSOP54L SDRAM
JKV101 996500041734 VIDEO JACK RCA-314/PB UD014 996510000289 IC 8M FLASH MX29LV800BTTC-70G

JKV102 996500041735 VIDEO JACK DASW-13 XTD01 996510000943 CRYSTAL27MHZ30PF+/-20PPM

LT501 996510000940 LINE FILTER LFT20A-103 330UH
QT501 994000005652 TRANSISTOR PBSS5140S
RLT501 ! 996510000942 RELAY ME-7-009 HL 9V 10A
TT501 ! 996510000945 POWER TRASFO EI-76x50 230V

TT502 ! 996510000941 TRANSFORMER EI28 230V Note: Only these parts mentioned in the list are
normal service parts.

SERVO AND MPEG BOARD

DD002 994000003599 DIODE RLS4148 LL-34
DD003 994000003599 DIODE RLS4148 LL-34
GD001 996510000291 PULSE GUARD 0603ESDA-TR1
GD002 996510000291 PULSE GUARD 0603ESDA-TR1
GD003 996510000291 PULSE GUARD 0603ESDA-TR1

GD004 996510000291 PULSE GUARD 0603ESDA-TR1

QD001 996510000283 TRANSISTOR PNP 3CG9015C TO-92
QD002 996510000283 TRANSISTOR PNP 3CG9015C TO-92
QD003 996510000284 MOSFET 2SK3018 UMT3
QD004 996510000284 MOSFET 2SK3018 UMT3

QD005 996510000283 TRANSISTOR PNP 3CG9015C TO-92

QD007 996510000285 TRANSISTOR 2SB1132R
QD008 996510000285 TRANSISTOR 2SB1132R
QD009 996510000272 TRANSISTOR, SMBT3904 SOT23
QD011 996510000283 TRANSISTOR PNP 3CG9015C TO-92

QD014 996510000281 TRANS. NPN 3DG9014M-C SOT23

QD015 996510000281 TRANS. NPN 3DG9014M-C SOT23
QD016 996510000281 TRANS. NPN 3DG9014M-C SOT23
QD021 996510000272 TRANSISTOR, SMBT3904 SOT23
QD022 996510000272 TRANSISTOR, SMBT3904 SOT23

QD026 996510000282 TRANSISTOR SMBT3906 SOT23

QD027 996510000282 TRANSISTOR SMBT3906 SOT23
QD028 996510000282 TRANSISTOR SMBT3906 SOT23
RND002 996510000280 ARRAY-RES 33Rx4 1/16W 5% 0603
RND003 996510000280 ARRAY-RES 33Rx4 1/16W 5% 0603

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 12-8

ELECTRICAL PARTS LIST FOR VERISON /12

DISPLAY & MIC BOARD

ICM01 996510000296 IC, VFD DRIVER PT6315 LQFP44
ICM02 994000002671 IC, BR24L02F-WE2
ICM03 996500041717 IC MICROCONTROLLER UPD780078
ICM04 996500041716 IC, CMOS RESET BD4844G SSOP5
IRM001 996500041711 IR RECEIVER TSOP4836ZC1

JKK701 994000003605 MICRO PHONE JACK

JKK702 994000003605 MICRO PHONE JACK
JKK703 994000003605 MICRO PHONE JACK
LEDM1 994000002115 LED 3MM 3R4HD-7(RED)
LEDM2 996500041733 CH-LED 67-21SUBC BLUE

LEDM4 996510000293 LED KA-3528SURCK-09 RED

LEDM5 996510000293 LED KA-3528SURCK-09 RED
LEDM7 996510000293 LED KA-3528SURCK-09 RED
LEDM8 996500041733 CH-LED 67-21SUBC BLUE
LK701 996510000944 RADIAL AXIALTYPE IND10UH 0.72R

LK702 996510000944 RADIAL AXIALTYPE IND10UH 0.72R

LK704 996510000944 RADIAL AXIALTYPE IND10UH 0.72R
LK705 996510000944 RADIAL AXIALTYPE IND10UH 0.72R
QK701 996500041729 TRANSISTOR, 2SD2144 NPN TO-92
QK703 996500041728 TRANS.2SC2412 NPN SMT3

SWM001 994000004259 SWITCH TACT TSA-06430-150

SWM003 994000004259 SWITCH TACT TSA-06430-150
SWM005 994000004259 SWITCH TACT TSA-06430-150
SWM006 994000004259 SWITCH TACT TSA-06430-150
SWM007 994000004259 SWITCH TACT TSA-06430-150

SWM008 994000004259 SWITCH TACT TSA-06430-150

SWM009 994000004259 SWITCH TACT TSA-06430-150
SWM010 994000004259 SWITCH TACT TSA-06430-150
SWM011 994000004259 SWITCH TACT TSA-06430-150
SWM014 994000004259 SWITCH TACT TSA-06430-150

SWM015 994000004259 SWITCH TACT TSA-06430-150

UK701 996500041702 IC, AZ4558 OPERATIONALL
UK702 996500041732 KARAOKE ECHO IC BU9253FS
UK703 996500041731 IC,HEF4052BT(SOP16) DUAL4-CH
VFDM001 996500041718 VFD, VFD25-1228NA

VRK701 996510000298 RESISTOR 50K +/-20% F-09KH

VRM001 996510000297 ROTARY ENCODER
YM001 994000005671 XTAL 32.768KHZ +/-20PPM 12PF
YM002 994000003343 CRYSTAL 8.38MHZ /-20PPM

Note: Only these parts mentioned in the list are

normal service parts.

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 13-1

REVISION LIST

1.0 Manual 3141 785 31320

Initial Service Manual released.

1.1 Manual 3141 785 31321

In this version, version /12 has been added.
1) P1-4 to P1-6 the instruction of CD playability check is added.
2) P12-2B Mechanical and Accessories Partslist added.
3) P12-6 to P12-8 Electrical Partslist for version /12 added.

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