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ROTARY SCREW COMPRESSORS

ENCAPSULATED
HP 7,5 • 10 • 15
20 • 25 • 30
5 6 7 8 9 10

11
4

12
3

13

14

2 1 15

1 ENCAPSULATED AIR END TYPE BA51 I/BA69 I


2 ELECTRIC MOTOR IP 55 ENERGY SAVING
3 PREFILTER PANEL QUIET OPERATION
4 CONTROLTRONIK MICROPROCESSOR*
SIMPLE DESIGN
5 STAR DELTA STARTER IN AN IP55 INSULATED CABINET
6 OIL FILTER
LOWER
MAINTENANCE
7 CARTRIDGE TYPE SEPARATOR FILTER
REQUIREMENT
8 INTAKE VALVE
9 INTAKE FILTER
BETTER
10 MINIMUM PRESSURE AND NON-RETURN VALVE
AIR QUALITY
11 THERMOSTATICALLY CONTROLLED FAN
12 CENTRIFUGAL SEPARATOR*
13 INTELLIDRAIN ELECTRONIC DRAIN*
14 AIR/OIL COOLER
15 LUBRICANT SCAVENGE SIGHT GLASS
*Plus Version Only
FUNCTIONAL INTAKE AIR QUALITY OF
& ROBUST All of the compressors in the SMART COMPRESSED AIR
The encapsulated air end and the range are supplied as standard with a The air/oil cooler is of an advanced fin
electric motor are mounted upon a cabinet pre-filter panel that is easily type aluminium design. The over sized
robust steel chassis. cleaned or replaced during dimension of the air/oil cooler together
The components are assembled maintenance. with the thermostatically controlled
horizontally which improves accessibility The incoming air is filtered by this cooling fan provide very efficient
considerably and therefore reduces means preventing the ingress of dirt cooling even during continuous use and
maintenance times. onto internal components, reducing in high ambient temperatures. The high
The efficient and reliable power wear, improving reliability and efficiency of the combined cooler allows
transmission is achieved via trapezoidal preventing the premature blocking of operating temperatures to be reduced
belts. The pulleys used feature the taper the coolers. In addition the use of a typically by 8°C compared to other
lock bush arrangement, which are easily high efficiency intake filter provide very compressors. The delivered air is passed
changed and therefore the customers clean air into the compressor element through a cyclonic condensate separator
specific pressure requirement can be increasing the service life of the air end that is fitted with a sensor controlled
matched with ease. providing optimum durability and lower “intelledrain” auto drain.
running costs. This device allows for the removal
of much of the condensate with no
unnecessary compressed air losses,
therefore improving energy efficiency.

The ideal compressed air installation to suit all industrial requirements


1 COMPRESSOR appropriate installation
Air conveying, air cleaning
2 CYCLONIC CONDENSATE SEPARATOR and basic applications
3 ISOLATING VALVE 9
4 AIR RECEIVER Blast cleaning and inflating
5 AUTOMATIC DRAIN
6 CERAMIC PRE-FILTER QF TYPE 3 µm
7 AIR DRYER General industrial quality air
and professional sandblasting
8 ELECTRONIC CONDENSATE DRAIN
9
9 DESOILING FILTER PF TYPE 1 µm Pneumatic controls systems and
10 DESOILING FILTER HF TYPE 0.01 µm pneumatic tools

11 ACTIVATED CARBON FILTER CF TYPE 0.003 µm


12 WATER-OIL SEPARATOR 9 10
Spray painting, powder coating,
packaging and injection molding

1 2 3 4 6 9 10 11
Food industry, process and
chemicals industry, other sensitive
applications

5 7 8 12
D
ATENTE
P

ABAC ROTARY SCREW ENCAPSULATED AIR OIL FILTRATION


COMPRESSOR AIR END END Providing high quality compressed air in
The screw compressor air end of the VT Selected air ends in the VT range have respect of environmental objectives was
Series is designed and built exclusively at the been designed so that they can be considered most important by ABAC
ABAC factory, which is certified to ISO 9001. configured within an encapsulated when developing the SMART series air
Throughout the manufacturing process the arrangement, enclosed by a separator compressor.
highest quality standards are strictly maintained. vessel which also accommodates the Thanks to the highly developed
The factors that determine the very high lubricant storage and the air/oil separation process occurring within the
reliability of the VT compressor air end are: separation system. vessel that forms the encapsulated
Why an encapsulated air end? arrangement, along with the high
• The highly developed and patented VT rotor efficiency air/oil separator cartridge,
profile with precision ground 5/6-lobe •Due to the omission of the flexible tube very clean compressed air is provided.
configuration provides higher compressed normally fitted from the air end to the Residual oil content within the delivered
air output with lower power consumption. separator, increased output and compressed air is less than 3mg per
• Fitted with oversized high precision bearings. improved reliability is achieved. cubic metre.
• Compensation springs •Quiet operation.
• Special channels machined into the rotor •More compact.
offering improved lubrication and longer •Fewer moving parts for enhanced
service life to the air end. reliability and less maintenance.
• Toothed safety washer and special locking
nut for improved reliability.

CONTROLTRONIK ACCESSIBILITY INSTALLATION


CHECK CONTROL As well as achieving maximum The installation of the SMART
reliability the SMART range has been compressor is a simple matter with no
PANEL designed with ease of access to all requirement for special foundations. The
maintenance components in mind. compressor is assembled onto a robust
The microprocessor based control This enables servicing to be carried out steel base which also houses the anti
system and display provides many more efficiently with less down time. vibration suspension system.
advanced facilities. The dual digital The handling and positioning of the
display and convenient “soft touch” compressor is most convenient thank to
operating buttons allow ease of use. the special base arrangement, this
Real time indications of all operating allows access by a standard pallet or
values are illustrated by the dual digital fork truck from side, front and rear.
display along with advise on service Each compressor is supplied complete,
requirements, operating anomalies and including lubricant, therefore
other functions. Maximum protection is connections to a suitable power supply
offered by the automatic shut down and air system are all that is required to
facility that operates in an emergency effect an immediate installation.
situation. During operation the digital
display indicates the following: working
pressure, oil temperature and status of
operation i.e. load or off load.
TECHNICAL DATA
MODEL WORKING CAPACITY* MOTOR AIR END NOISE DIMENSIONS WEIGHT
PRESSURE TYPE LEVEL mm
bar PSI m3/min cfm kW hP dB(A)** Width x Depth x Height kg
SMART 0708 8 116 0,88 31,06
SMART 0710 10 145 0,75 26,47 5,5 7,5 BA 511 69 980 x 700 x 805 220
SMART 0713 13 188 0,60 21,18
SMART 1008 8 116 1,30 45,89
SMART 1010 10 145 1,10 38,83 7,5 10 BA 51 I 70 980 x 700 x 805 230
SMART 1013 13 188 0,85 30,00
SMART 1508 8 116 1,80 63,54
SMART 1510 10 145 1,50 52,95 11 15 BA 51 I 70 980 x 700 x 805 240
SMART 1513 13 188 1,25 44,12
SMART 2008 8 116 2,36 83,30
SMART 2010 10 145 2,03 71,65 15 20 BA 51 I 71 980 x 700 x 805 250

Technical specifications may vary without notice.


SMART 2013 13 188 1,68 59,30
SMART 2008 8 116 2,36 83,30
SMART 2010 10 145 2,03 71,65 15 20 BA 69 I 70 1450 x 800 x 1080 400
SMART 2013 13 188 1,68 59,30
SMART 2508 8 116 3,06 108,01
SMART 2510 10 145 2,62 92,48 18,5 25 BA 69 I 71 1450 x 800 x 1080 410
SMART 2513 13 188 2,20 77,66
SMART 3008 8 116 3,40 120,02
SMART 3010 10 145 3,05 107,66 22 30 BA 69 I 71 1450 x 800 x 1080 420
SMART 3013 13 188 2,75 97,07
*Output measured in accordance with ISO 1217
**Noise level measured in accordance with ISO 3744 ±3dB(A)

Calculation based on ambient air temperature of 20 degrees


and atmospheric pressure of 1 bar

•All ABAC air compressors


are manufactured
in compliance with:
•CEE 89/392 machinery Directive;
UNI EN •CEE 87/404 simple pressure
ISO9001 vessels Directive;
Certification •CEE 73/23 low voltage
Directive.

An organisation dedicated to providing assistance,


in all areas of compressed air from the correct installation
and specification of the most energy efficient and reliable
systems through to complete and professional after sales
facilities. All of this is available through a National and
COD. 9036002 printed 3/99

International network of qualified sales and service centres.


ABAC UK Ltd
Burr Hall, Chiltern View Road, Uxbridge, Middx UB8 2PF
Tel. (+44) 01895-258 580 - Fax (+44) 01895-258 165
Web: www.abac.co.uk - e-mail: mail@abac.co.uk
WHY CHOOSE AN ABAC
SCREW COMPRESSOR?
ABAC produce over 4,000 screw
compressors per year all of original
design. They represent innovative
technology, offer higher output, longer life,
whilst being economical to operate,
simple to maintain and silent in operation.

The philosophy of the ABAC organisation


offers comprehensive support to all of our
customers and the facilities that we offer
are in line with those expected of a major
international company.

With over 600 employees, at 7 factories,


and with 12 internationally based
operating companies, a solid international
presence is guaranteed.

All employees within the ABAC


organisation are totally committed to the
culture of the importance of the customer,
which makes us not just suppliers,
but genuine partners.

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