TSG - MGB Ver 2 04

Trouble Shooting Guide
for
Electronic units
Ver 2.04, berlin
MGB Endoskopische Geräte GmbH Berlin * Schwarzschildstr. 6 * 12489 Berlin * Germany

Telephone ++49 30 6392-7010 / -7014 * Telefax ++49 30 6392-7011* E-mai: sales@ mgb-berlin.de * Internet: www.mgb-berlin.de
MGB
This page is intentionally left blank.
2
MGB
Section 1 General Part
Please notice that the general part is a part of the user manual
Section 2 ML-V.............................................................................11
Power-Related Problems.....................................................................................13
Display Problems.................................................................................................14
Recording Device problems.................................................................................16
Functional problems.............................................................................................16
Installation............................................................................................................17
System Indicators...................................................................................17
Camera head part....................................................................17
Front panel of main body..........................................................18
Back panel of main body..........................................................19
Disassembling and re-assembling of components...............................................20
List of required tools...............................................................................20
Subassemblies and mechanical parts of MLV.......................................20
Opening and closing of the case............................................................22
Replacing Power Assay ML-V................................................................23
Replacing Control Board ML-V...............................................................23
Replacing Video Out Board Assay ML-V................................................24
Replacing Cover Front Assay ML-V........................................................25
Replacing USB2.0 Board ML-V (Optional).............................................26
Functional check..................................................................................................27
Test tools used.......................................................................................27
FUSE......................................................................................................27
Functional check....................................................................................27
Check the Noise of Camera...................................................................28
3
Section 3 ML-L............................................................................29
Operation problem...............................................................................................31
Light source problem............................................................................................32
Installation............................................................................................................33
System Indicators.................................................................................................33
Video cable connections........................................................................34
Lamp replacement.................................................................................34
Subassemblies and mechanical parts....................................................36
Replacing Light Assay ML-L...................................................................39
Replacing Xenon Power Supply ML-L....................................................40
Replacing Halogen Lamp ML-L..............................................................40
Replacing Halogen Power Supply ML-L.................................................41
Replacing Cover Front Assay ML-L........................................................42
Replacing Bracket Assay Lens Motor.....................................................43
Replacing Hour Board ML-L...................................................................43
Test tools used.......................................................................................44
FUSE......................................................................................................44
Section 4 ML-G............................................................................45
Gas Insufflator Problems......................................................................................48
Irrigation Problems...............................................................................................50
Suction Problems.................................................................................................50
Installation............................................................................................................51
Rear panel connections............................................................52
The Front Panel........................................................................52
Special Hidden key.................................................................................53
Choosing gas supply type........................................................53
Setting PS zero value...............................................................53
Subassemblies and mechanical parts of ML-G......................................54
Replacing First Regulator Assay MLG...................................................57
Replacing Second Regulator Assay ML-G.............................................58
Replacing Power Board ML-G................................................................58
Replacing Control Board MLG...............................................................59
Replacing Air Filter MLG........................................................................59
Replacing Transformer ML-G.................................................................60
Replacing Solenoid Set ML-G................................................................60
Replacing Front Display Board ML-G.....................................................61
Replacing Front Assay ML-G.................................................................62
Air Pressure Ass’y Setting......................................................................63
Test tools used.......................................................................................64
MGB Endoskopische Geräte GmbH Berlin * Schwarzschildstr. 6 * 12489 Berlin * Germany
Telephone ++49 30 6392-7010 / -7014 * Telefax ++49 30 6392-7011* E-mai: sales@ mgb-berlin.de * Internet: www.mgb-berlin.de
MGB
FUSE......................................................................................................64
Section 5 MS-V..............................................................................65
Installation............................................................................................................71
Camera head part....................................................................71
Foot pedal................................................................................71
Operating instruction – Head button.......................................................74
Foot pedal (Optional)..............................................................................74
Subassemblies and mechanical parts of MS-V......................................75
Replacing Power Unit MS-V..................................................................78
Replacing Control Board MS-V...............................................................79
Replacing Display Board MS-V..............................................................80
Replacing Video Out Board Assay MS-V................................................81
Replacing Cover Front Assay MS-V.......................................................82
Replacing VF Board MS-V (Optional)…….............................................83
Test tools used.......................................................................................84
FUSE......................................................................................................84
Section 6 MS-L............................................................................87
Light source Problem...........................................................................................90
Installation............................................................................................................91
Lamp replacement..................................................................................91
Subassemblies and mechanical parts of MS-L......................................94
Replacing Xenon Power Supply MS-L.......................................................97
Replacing EMC Filter Board.....................................................................97
Replacing Cover Front Assay MS-L.......................................................98
Replacing FAN Assay ML-L....................................................................99
Functional check................................................................................................100
Test tools used.....................................................................................100
FUSE....................................................................................................100
Functional check..................................................................................100
5
MGB
Section 7 DISTO II.....................................................................101

Power-Related Problems...................................................................................103
Display Problems.......................................................................................104
Record problems................................................................................................105
Functional problems...........................................................................................105
Installation..........................................................................................................106
System Indicators.................................................................................106
Front View of main body.........................................................106
Rear View of main body..........................................................107
WINDOW DISPLAY................................................................108
Contents FOOT SWITCH......................................................................108
MGB ENDOSCOPY
Video cable connections......................................................................109
Disassembling and re-assembling of components.............................................112
List of required tools.............................................................................112
Subassemblies and mechanical parts..................................................112
Opening and closing of the case..........................................................114
Replacing Power Supply........................................................................115
Replacing BRACKET-ASSY-CD-HDD-DISTO II........................................116
Replacing BOARD MAIN DISTO II.......................................................117
Replacing PANEL-ASSY-VIDEO-DISTO II...........................................118
Replacing Cover Front Assay DISTO II................................................119
Test tools used.....................................................................................120
Section 8 FENCER....................................................................121
Display Problems...............................................................................................124
Light source Problem.........................................................................................126
Recording Device problems...............................................................................127
Gas Insufflator Problems....................................................................................128
Irrigation Problems.............................................................................................129
Suction Problems...............................................................................................129
Installation..........................................................................................................130
Front panel of main body........................................................130
Rear panel of main Body........................................................131
Display Part............................................................................132
Camera head part..................................................................133
Irrigation part..........................................................................133
Special Hidden key..............................................................................134
Pressure Offset Setting..........................................................134
Optional Settings....................................................................134
On Screen Display Setting.......................................134
Voice Indicating Setting............................................134
Lamp replacement................................................................................135
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MGB
Disassembling or re-assembling of SOLENOID SET...........................145

Replacing REGULATOR ASSAY..........................................................146
Replacing of Controller Board..............................................................147
Replacing LIGHT ASSAY FENCER......................................................148
Replacing CONTROLLER PSU...........................................................148
Replacing Lamp PSU...........................................................................149
Replace the BRACKET LENS SUPPORTASSAY................................150
Assembling and re-assembling of COVER FRONT ASSAY.................151
Replacing EMC FILTER BOARD ASSAY.............................................152
Replacing DISTRIBUTE BOARD.........................................................152
Replacing PANEL ASSAY VIDEO FENCER.........................................153
Replacing cooling FAN(92 x 92) in the side of lamp.............................154
Replacing of cooling FAN(120 x 120) on the rear side.........................154
Test tools used.....................................................................................155
FUSE....................................................................................................155
Check the Noise of Camera.................................................................156
Adjustment of Regulator, Solenoid SET...............................................157
Section 9 VP-1000C..................................................................159
Installation........................................................................................................164
Rear panel of mainbody........................................................165
Camera head part..................................................................166
Subassemblies and mechanical parts of VP-1000C............................167
Disassembling/Re-assembling of the top case....................................169
Replace of Main board (CCU)..............................................................170
Replace of PSU (Power Supply Unit)...................................................171
Replace of Cover Front Assy...............................................................172
Replace of Panel Video Assy...............................................................173
Test tools used.....................................................................................174
FUSE....................................................................................................174
Adjustment of NTSC/PAL mode...........................................................175
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MGB
Section 10 GI-3000A...................................................................177
Installation..........................................................................................................183
Rear panel connections..........................................................184
The Front Panel......................................................................184
Special Hidden key...............................................................................185
Choosing gas supply type......................................................185
Setting PS zero value.............................................................185
Subassemblies and mechanical parts of GI-3000A.............................186
Replacing First Regulator Assay GI-3000A..........................................189
Replacing Power Board GI-3000A.......................................................190
Replacing Control Board GI-3000A......................................................191
Replacing Solenoid Set GI-3000A........................................................192
Replacing Front Display Board GI-3000A............................................193
Replacing Front Assay GI-3000A.........................................................194
Air Pressure Ass’y Setting....................................................................195
Test tools used.......................................................................196
FUSE......................................................................................196
Functional check....................................................................196
8
MGB
MGB ML-V Trouble Shooting Guide
Section 2 ML-V
3CCD Endo-scope Vision System
Installation............................................................................................................17
Camera head part....................................................................17
Subassemblies and mechanical parts of ML-
V.......................................20
Replacing Power Assay ML-V................................................................23
Replacing Control Board ML-V...............................................................23
Replacing Video Out Board Assay ML-V................................................24
Replacing Cover Front Assay ML-V........................................................25
Replacing USB2.0 Board ML-V (Optional).............................................26
Test tools used.......................................................................................27
FUSE......................................................................................................27
9
ML-V Trouble Shooting Guide MGB
MGB
10
MGB
Power-Related Problems
　　
Problem Resolution
The system does not 1. Check if the power is available when the power switch is turned
operate at all. on. If not, check the fuse. (section 3.2)
　 (location: power cord connection socket at the rear section of the
system)
the Power connector and fuse is situated at the rear side of

the instrument
warning : Do run the instrument only with the indicated line

voltage
Take care that the electrodes are by no means touched after
the current is turn up.
2. Check if the power in the multi-consent is turned on.
11
MGB
Display Problems
　　
Problem Resolution
The screen is shown 1. Adjust white balance.
only in black and white. -> The following procedure can be applied whenever the color of
　 the screen does not look normal or if the light source
　 (Xenon <--> halogen) being used is changed. Point the
　 telescope toward a sanitized gauze (20-70mm distance) and
　 press and the white balance button. Hold it until the system
　 makes the boozer sound and the screen displays 'OK'.
　 (Sometime the white balance may not be completed with one
　 operation. In that case, repeat the procedure.)
　
2. Check if the camera cable (image signal cable) is properly
connected. (Replace RGB, BNC, S-VIDEO cable)
　
Noise appears on the 1. Touch the parts in which the camera head and the system are
screen. connected. If it causes the noise, then call us for service.
　 (section 3.4)
　
　 2. If the problem occurs when using the electrosurgical unit(HF), try
　 plugging in the power cord of the unit into another consent or
　 using the earth cable.
There is nothing 1. Check if the power is turned on.

displayed 　
on the screen. 2. Check if the light source is emitting sufficient light.
　　
　 3. Check if the channel of the monitor is properly set.
　　
　 4. Check all cabling.
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MGB
Problem Resolution
The display on the 1. Check if foreign substance is left on the lens and/or the scope.
screen is blurred. 　
　 2. Check the scope with naked eyes for any damage.
　 If the view through the scope is not normal, then call us for service.
　　
　 3. If the blur occurred during the surgery, check if its just the fog.
　 - Wipe the area between the lens and the scope or the edge of the
　 scope using anti-fog solution.
　 If there is foreign substance between the lens and the scope,
　 wipe it at least three times with alcohol and then with the dry
　 gauze. Fog will disappear.
　 (If chemically sanitized, separate the head the lens and then
　 wipe them with the dry gauze. For the scope also, wipe the
　 area in contact with the lens. They can be the cause of fog.)
　　
　 4. The monitor's brightness may have been set for MAX.
　 In that case, adjust it to STD or a bit higher.
　
The screen is dim. 1. Check if the light source is bright enough.
　　
　 2. Check if the light is normally emitted from the light cable.
　　
　 3. Check the scope with the naked eyes.
　　
　 4. Check if the area setting of the system is properly configured.
　
13
MGB
Recording Device problems

Problem Resolution
The printer does not 1. Check if the printer is properly connected to the camera.
work. Some connections may have been loosened.
　　
　 2. Check if the printer paper is in sufficient supply.
　　　
The video cannot be 1. Check if the video is turned on. (The power switch should be
recorded. lighted green.)
　　
　 2. Set the video channel to L or L1 (external input).
　 For recording, the video must be set for the external input. There
　 must be some displays on the monitor and
　 large characters such as STOP or REC when you press the stop or
　 Rec. button on the video.
　
Functional problems
Problem Resolution
The head button is not 1. Verify the printer works well.
Work.
　 2. Please set a mode with you want to use a mode
　 in the rear of device.
　　　
3. Verify cable of head whether cable is defected or not.
If cable is defected, please call us for service.　
The main console 1. If head is not connected with device, function cannot be worked.
button is not work. 　
　 2. If you connected head and device after turning power on, function
　 will not work well. So you have to connect head and device before
　 turn power on.
　　
USB output is nothing 1. Verify USB software is installed in your PC.
displayed on the
screen 2. Verify when you run USB program, there is displayed on the
screen or nothing.
3. Verify USB cable.
4. If there is nothing displayed on the screen, please replace the

USB2.0 board. (section2.8)
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MGB
1. Installation
1.1 System Indicators
■Camera head part
Function key(W/B, Gain, Freeze)
Print out key
15
MGB
■Front panel of main body
(1) (2) (3) (4) (5) (6) (7) (8)
No. Name Description
(1) POWER SWITCH Main Power Switch
(2) W/B KEY White balance function key
(3) SHARP KEY Sharpness function key
(4) AREA DISPLAY Display scope area setting
(5) AREA KEY Scope area setting key
(6) GAIN KEY Brightness gain function key
(7) SHUTTER KEY Turn on/off auto shutter control function
CAMERA HEAD
(8) Connector for camera head
CONNECTOR
16
MGB
■Back panel of main body(Optional)
(1) (2) (3) (4) (5)
(6) (7) (8)

HEAD BUTTON
(1) Select function for the button of camera head (A)
SWITCH
Composite video output
(2) BNC VIDEO1,2
(No option board console is two Composite video output)
USB 2.0
(3) Digital video output (connect to PC)
(OPTION)
(4) S-VIDEO1 Y/C video output
EQUIPOTENTIAL
(5) Connect to ground.
TERMINAL
(6) PRINT OUT Connect to video printer
(7) RGB VIDEO OUTPUT R, G, B, Sync video output
(8) POWER INLET Connect to AC main power cable
17
MGB
2. Disassembling and re-assembling of components

2.1 List of required tools
(+) Shaped driver X 2 (large, small)
Clean, disinfected globe
2.2 Subassemblies and mechanical parts of ML-V
(1)
(4)
(2)
(3)
(5)
< Exploded drawing >
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MGB
ORDERING INFORMATION OF REPAIR PARTS

No Designation Part No. Order No Section
COVER-TOP-ASSY-V_ A215-025A
(1) 2.3
GUIDE-CASE-TOP 220-L-017A-
BRACKET-ASSY-POWER-B-L_ A218-013A
(2) BRACKET-POWER-B-V 226-P-069A 2.4
BRACKET-POWER-T-V 226-P-070A
(3) CONTROL-BOARD-ML-V_ A235-076A 2.5
PANEL-ASSY-VIDEO-OUT_ A220-020B
(4) 2.6
VIDEO-OUT-BOARD-ML-V A235-077B
COVER-FRONT-ASSY-V_ A215-026A
COVER-FRONT-PANEL-V 212-L-035A
(5) PANEL-FRONT-ACRIL-V 219-A-037A 2.7
FRONT-PANEL-ML-V 219-L-038A
FRONT-KNOB-SWITCH 247-L-015A
FRONT-SCOPE-KNOB-SW 247-L-016A
Table 5 Ordering information of repair part (ass’y)
19
MGB
2.3 Opening and closing of the case
- DISASSEMBLING
1. Disconnect mains cord

2. Remove four feet bracket on the bottom side.
3. Remove four screws at the bottom side and six screws at the rear side.
4. Pull out top cover into the rear side.
- RE-ASSEMBLING
1. Push the top cover from the rear side

2. Re-arrange screws at the bottom and the rear side.
3. Re-assemble four feet bracket on the bottom side.
20
MGB
2.4 Replacing Power Assay ML-V
1. Open unit according to section 2.3

2. Loosen four screws on top bracket of power
and open the bracket.
3. Remove all screws between power board
and bottom bracket.
4. Remove old power board, replace new
power board.
5. Re-arrange all screws between power board
and bottom bracket.
6. Re-assemble top bracket.
7. Close the unit according to section 2.3
8. Check the whole function according to
section 3.3
2.5 Replacing Control Board ML-V

2. Disassemble cover front assay
according to section 2.8
3. Pull out all connectors of control board.
4. Loosen all screws between control
board and front assay.
5. Remove old control board, replace
new control board.
6. Re-arrange all screws between control
board and front assay.
7. Connect all connectors
8. Assemble cover front assay according to 2.8
10. Check the whole function according to section 3.3
21
ML-V Trouble Shooting Guide
MGB
2.6 Replacing Video Out Board Assay ML-V
1. Open the unit according to section 2.3
2. Pull out all connectors connected video out board.
3. Loosen four screws between rear side of body and panel of video out board assay.
4. Remove old video out assay, replace new video out assay.
5. Tighten four screws between rear side of body and panel of video out board assay.
6. Connect all connectors.
22
MGB
2.7 Replacing Cover Front Assay ML-V
2. Disconnect all wire harnesses between ML-V body and COVER FRONT ASSAY
3. Loosen four screws on the rear side of front cover.
4. Disassembling of COVER FRONT ASSAY
5. For re-assembling, relocate new COVER FRONT ASSAY
6. Connect all connector.
7. Tighten four screws
23
MGB
2.8 Replacing USB2.0 Board ML-V (Optional)
2. Loosen four screws between USB board and power top bracket.
3. Disassemble USB board from power top bracket.
4. Pull out USB connector from USB board.
5. Connect USB connector to new USB board.
6. Set the new USB board and tighten four screws.
24
MGB
3. Functional check
3.1 Test tools used
•Functional checks TV Monitor (NTSC/PAL)
Endoscope light source
Standard lens + scope
3.2 FUSE
T2.0AL/250V x 2 : Time lag type ( Slow-blow )
3.3 Functional check

Inspection Item Standard Good N.G. Remark
FUNCTION
1. INITIALIZING PHENOMENONS LED & BEEP SOUND
VIDEO ON THE MONITOR IMAGE CHECK
2.
2. VIDEO OUTPUT S-VIDEO ON THE MONITOR IMAGE CHECK
RGB ON THE MONITOR IMAGE CHECK

CONSOLE`S REAR PART
3. HEAD BTTON TEST PRINT / W/B / GAIN SELECT SWITCH ONVERSION
4. W/B KEY ON THE MONITOR
Quality ON THE MONITOR LED & KEY TEST

5. Camera Image
Center ON THE MONITOR LED & KEY TEST
ON BLUR IMAGE LED & KEY TEST

6.MOIRE KEY
OFF NORMAL IMAGE LED & KEY TEST
FULL BRIGHT LED & KEY TEST
7.A KEY WIDE NORMAL LED & KEY TEST
CIRCLE A LITTLE DARK LED & KEY TEST
ON SHARP IMAGE LED & KEY TEST

8.SHARP KEY
OFF NORMAL LED & KEY TEST
ON NO REFLECTION(PEAK) LED & KEY TEST

9.GAIN KEY
OFF NO REFLECTON(AVERAGE) LED & KEY TEST
10.USB 2.0 (OPTION) RECORDING/PLAY
Table 10 Functional checks list
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MGB
3.4 Check the Noise of Camera
2. Install the system.
3. Shake the short cable.
4. Check the image on the monitor.
- Vertical line on the monitor

- Incorrect color compare with rear one.
- White balance function with turning the head to dark space : If the “WB N.G.” massage are
appeared on the monitor, the short cable has the fault.
5. Closing the unit according to section 2.3
26
ML-L Trouble Shooting Guide
MGB
Section 3 ML-L
Endoscope Light Source
With Xenon 300W
Operation problem...............................................................................................31
Light source problem............................................................................................32
Installation............................................................................................................33
System Indicators.................................................................................................33
Video cable connections........................................................................34
Lamp replacement.................................................................................34
Subassemblies and mechanical parts....................................................36
Replacing Light Assay ML-L...................................................................39
Replacing Xenon Power Supply ML-L....................................................40
Replacing Halogen Lamp ML-L..............................................................40
Replacing Halogen Power Supply ML-L.................................................41
Replacing Cover Front Assay ML-L........................................................42
Replacing Bracket Assay Lens Motor.....................................................43
Replacing Hour Board ML-L...................................................................43
Test tools used.......................................................................................44
FUSE......................................................................................................44
27
MGB
28
MGB
Operation problems　
　
Problem Resolution
The system does not 1. Check if the power is available when the power switch is turned on.
operate at all. If not, check the fuse. (section 3.2)
　 (location: the power cord connection socket at the rear section of
　 the equipment)
　
　
The functions are not 1. Check if the system is set for Auto mode. The intensity cannot be
operating properly. adjusted in the Auto mode. Change it to Manual mode.
　
　 2. If there is no or wrong action when pressing the key, replace
　 main board. (section 2.8)
　
29
MGB
Light source problems

　　
Problem Resolution
There is no Xenon light. 1. Check the brightness level is '0' setting.
　　
　 2. When you turn power on, the lamp didn’t be turn on a light.
　 In this case, below is the cause of problem.
　 1).The bad from main board. Replace Main board. (section 2.8)
　 2).The bad from 300W xenon power supply.
　 Replace 300W xenon power. (section 2.5)
　　
　 3. A protection system automatically turns off the lamp when it is
　 overheated. First check if the fan is working properly.
　 If it is, make sure there is at least 30cm space around it so
　 that it is not obstructed and there is sufficient ventilation.
　 Cool it down and restart it.
　　
4. If the lamp is cracked or broken or if the lamp assembly is melted
due to the high voltage arc which lights the lamp,
Replace new lamp assy. (section 1.3 & 2.4)
　
The light source 1. Increase brightness level.
doesn’t radiate
enough light. 2. Check the condition of your light guide cable and the telescope.
　
　 3. Check the lamp is assembled in right position.
　
　 4. Check the age of the lamp. If it is out of life cycle, replace the lamp.
　 (section 1.3 & 2.4)
　
5. Check the video processor or monitor brightness setting.
There is no Halogen 1. Replace Halogen lamp. (section 2.6)

light. 　
　 2. If the Halogen power does not indicate 15V, the problem is
Halogen power supply. Replace Halogen power supply.
(section 2.7)
30
1. Installation
■ Schematic View of main body
Power switch(1) Auto(2) Manual(3) Lamp Hour(4) Lamp(5) Lock(6)
Halogen light guide(7) Brightness up/down Encoder(8) Level Indicator(9) Xenon Light Guide(10)
(1) POWER SWITCH Main Power Switch
(2) AUTO Auto mode on (with video signal input)
(3) MANUAL Manual mode on
(4) LAMP HOUR Display used time of the lamp.
(5) LAMP Turn on/off the lamp.
(6) LOCK Hold the light guide.
HALOGEN LIGHT
(7) Connector for emergency Halogen light guide
GUIDE
BRIGHTNESS
(8) Controller of brightness level
UP/DOWN ENCODER
(9) LEVEL INDICATOR Display present level.
(10) XENON LIGHT GUIDE Connector for main Xenon light guide
Rev. 2. 0 33
1.2 Video cable connections
VIDEO INPUT : Composite (Video) x 1 at 75 Ohms
Users can connect this video terminals for auto-iris function. If this terminal is not connected, Auto
Mode does not work.
CAUTION
Carefully handle the unit : Do not drop or give a strong shocks or vibrations to the ML-L.
This may cause damage. Treat the camera/monitor cables carefully to prevent cable
problems such as a cable break down and unstable connection.
Do not touch internal parts : Tempering with the internal parts may operation failure or
injury.
Ambient temperature and humidity for operation : Do not use ML-L in places where
temperature and humidity exceed the specification.
1.3 Lamp replacement
The life cycle of Xenon lamp is far longer than filament type lamp. ML-L is using 300W Xenon short
arc lamp. It gives more than 500 hours of life cycle.
Lamp hour meter displays the accumulated hours how the lamp has been used. User should
replace the lamp when the figures of Lamp hour meter approaches to the life cycle. After the life
cycle, the brightness may be decreased or the ignition of the lamp may fail.
All of the replacement process should be done by either MGB service person or highly experienced
person in electricity.
Rev. 2. 0 34
< Lamp Module >
1. For safety, turn off the main power switch at first. Unplug main
power cable from the “power inlet connector”.
2. Open the replacement door on left side. Release four screws

on the door.
3. Grip the lamp holder and pull it out, Refer to figure.
4. Slide in new lamp module till the end.
5. Close the door tightly. And fasten four screws on the door.
6. Reset the lamp hour meter.
WARNING
For the replacement of lamp of ML-L, it is strongly recommended that the user contact MGB
service division.
NOTE
After the replacement of lamp of ML-L, lamp using time should be reset to 000 by MGB
service division.
Rev. 2. 0 35

8mm Nut driver
2.2 Subassemblies and mechanical parts
(3) (1)
(4)
(2)
(5)
(7)
(8)
(6)
Rev. 2. 0 36

1 COVER-TOP-ASSY-ML- A215-028A R20-10000 2.3
XENON-LIGHT-ASSY-ML-L_ A260-006A
2 R20-20000 2.4
HYBF-LS3000X-BF 243-Y-005A
3 NEW-300W-XENON-POWER_ A235-087A R20-30000 2.5
HALOGEN-L-ASSY-ML-L_ A260-007A
4 2.6
LAMP_HALOGEN-24V-230 243-Y-006A
BRACKET-ASSY-HAL_ A218-016A
5 HALOGEN-POWER A235-086A 2.7
LINE-FILTER-BOARD A235-055A
COVER-FRONT-ASSY-ML-L_ A215-029A
6 MAIN-BOARD-ML-L A235-079A 2.8
ROTARY-ENCODER-BOARD A235-081A
BRACKET-ASSY-IRIS_ A218-015A
7 PLATE-IRIS-ML-L 221-P-022A R20-60000 2.9
STEPPING-MOTOR 277-L-004A
8 HOUR-BOARD-ML-L_ A235-080A 2.10
Rev. 2. 0 37
- DISASSEMBLING
2. Remove the four TC bolt on the side of lamp assay.
3. Pull the Lamp assay out on the side of Unit.
5. Remove four screws at the bottom side and six screws at the rear side.
- RE-ASSEMBLING
4. Re-assemble the Light door at the Light Assay.
5. Re-arrange four TC bolt on the lamp assay.
Rev. 2. 0 38
2.4 Replacing Light Assay ML-L
Warning
Before replacement of the lamp, be careful of high temperature of lamp and its connected parts. It
may burn your finger. Wait until the lamp is cool enough or wear the glove.
1. Remove four TC bolts on the lamp door side.
2. Pull out the whole lamp module.
3. Disassemble lamp module (refer to upper figure.)
4. Insert the new lamp module, and push the lamp housing to the end of socket.
5. Push the lamp housing firmly and tighten four TC screws.
6. Reset lamp hour:

Turn on the main power switch and set the level 5 in manual mode.
First, push the manual, auto and lamp button and hold pushing three button for about 5
seconds. After about 5 seconds, you can hear buzzer alarm.
Then set the level 75 in manual mode, push the three buttons like former process.
After 5 seconds, you can hear alarm and see hour meter set zero.
Warning
Be sure that the lamp module is inserted in right position. With the right position, the axis of light is
aligned, so ML-L gives maximum brightness.
Rev. 2. 0 39
2.5 Replacing Xenon Power Supply ML-L

2. Pull out all connectors connected to the power
supply
3. Disassemble halogen power bracket according to
section 2.7
4. Remove all screws placed between bottom and
Xenon power.
5. Remove the xenon light source power supply.
6. For re-assembling, place the New Light source
power supply.
7. Tighten all screws between bottom and xenon
power supply.
8. Connect the specified connector from the Light
source power supply board.
9. Assemble halogen power bracket according to section 2.7
11. Check the whole function according to section 7.1.3
2.6 Replacing Halogen Lamp ML-L

2. Pull out the halogen lamp connector.
1. Remove the halogen lamp.
2. Place new halogen lamp
3. Connect the halogen lamp connector.
4. Close the unit according to section
2.3.
Rev. 2. 0 40
2.7 Replacing Halogen Power Supply ML-L
2. Loosen four screws placed between halogen power bracket and bottom.
3. Disassemble halogen power bracket from bottom.
4. Loosen four screws placed between power and bracket from back side.
5. Remove the halogen power supply.
6. For re-assembling, place the new halogen light power supply.
5. Tighten screws placed between power and bracket at back side.
6. Assemble halogen power bracket to bottom.
8. Close the unit according to section 2.3.
Rev. 2. 0 41
2.8 Replacing Cover Front Assay ML-L
2. Disconnect all wire harnesses between ML-L body and COVER FRONT ASSAY
5. Replace Main board ML-L.(if necessary)
6. Relocate new COVER FRONT ASSAY
Rev. 2. 0 42
2.9 Replacing Bracket Assay Lens Motor

2. Pull out all connectors connected to
the assay
3. Loosen four screws from the top, on
the bracket assay lens motor.
4. Remove the assay
5. For re-assembling, place the bracket
assay lens motor, be aware of the mesh,
filter, lens being kept clear and well
arranged. Place the mesh into the centre
of PI board, centre of photo interrupter
which located in the bottom case of ML-L.
(star mark to lamp direction)
7. Connect the specified connector to the
control board.
2.10 Replacing Hour Board ML-L

2. Pull out all connectors connected to the
hour board.
3. Loosen screws between bracket and
bottom.
4. Disassemble hour board bracket.
5. Loosen four screws between board
and bracket.
6. Remove the hour board.
7. For re-assembling, place new hour
board and assemble bracket to bottom.
Rev. 2. 0 43
3. Functional check
3.1 Test tools used
•Functional checks Video Processor

Light Guide
3.2 FUSE
T6.3 AL/250V x 2 : Time lag type ( Slow-blow )

Inspection Items Standard Good N.G Remark
function
1. Switch Power sw. Power indicator
Auto/Manual Selected LED
Inc./dec. FND
2. Light Guide Mechanical ass. Release/Stop
Position
Lock Light guide Stable fixation required
3. LAMP on/off switch Lamp&Fan on/off Check 10 times test
4. Initializing & Functional test Level save
5. Auto iris control With camera system
6. Hour meter Test time display
7. FAN Noise/Direction Xenon: rear2 / Hal: lower1
8. Aging & restart test Running test Hot/Cold test
9. Emergency (Halogen lamp) On/Off
Rev. 2. 0 44
Section 4 ML-G
Gas Insufflator
Gas Insufflator Problems......................................................................................48
Irrigation Problems...............................................................................................50
Suction Problems.................................................................................................50
Installation............................................................................................................51
Rear panel connections............................................................52
The Front Panel........................................................................52
Special Hidden key.................................................................................53
Choosing gas supply type........................................................53
Setting PS zero value...............................................................53
Subassemblies and mechanical parts of ML-G......................................54
Replacing First Regulator Assay MLG...................................................57
Replacing Second Regulator Assay ML-G.............................................58
Replacing Power Board ML-G................................................................58
Replacing Control Board MLG...............................................................59
Replacing Air Filter MLG........................................................................59
Replacing Transformer ML-G.................................................................60
Replacing Solenoid Set ML-G................................................................60
Replacing Front Display Board ML-G.....................................................61
Replacing Front Assay MLG..................................................................62
Air Pressure Ass’y Setting......................................................................63
Test tools used.......................................................................................64
FUSE......................................................................................................64
Rev. 2. 0 45
Rev. 2. 0 46
　　
Problem Resolution
system)
Rev. 2. 0 47
Gas Insufflator Problems
Problem Resolution
After the initial power 1. Check the gas pressure. The system will operate only when the
on, the alarm sound is gas pressure in the gas bottle is 25~50kgf/㎠.
generated and the gas If the pressure gauge on the gas cable shows below 25kgf/㎠,
is not injected. charge it with more gas.
　
2. Check if the gas bottle is tightly closed. The regulator to control the
gas pressure inside the system can leak small amount of gas. If
the gas chamber is not tightly closed after each use, gas will be lost
　 quickly.
　
　 3. If the gas cable comes out of the wall, set the system to 'Wall Utility
　 Mode' before using it. (section 1.2)
　
　 4. Check if the tube is twisted or if the vales of the trocar sleeve or
　 veress needle are closed.
　
5. If the high pressure alarm continues when the insufflator is turned
on without any supply of the gas, the First Regulator Assay ML-G
needs to be replaced. (section 2.4)
Gas is leaking. 1. Check the connection point between the gas tank and the gas
cable, and the gas cable and the equipment with soap water.
　
　 2. If you hear leaking sounds from inside the equipment, it is the gas
　 from the regulator trying to control the pressure.
　 If the sound is very much louder than normal and no gas comes out,
the tube inside the equipment came off.
Open the top case and reconnect the tube.
Rev. 2. 0 48
Problem Resolution
Gas is supplied but not 1. Check if the veress needle is accurately passed through
abdominal pressure is peritoneum.
increased. (If it does not accurately pass through the skin, the gas may just
remain in the skin layer and is not injected into abdomen.
Please do it again.)
　　
　 2. Check if the tube is properly connected to the veress needle or
　 Trocar sleeve.
　　
　 3. Replace the main board if the pressure is not increased even after
closing the gas exhaust area with hand and if the gas is not
automatically released. (section 2.7)
The indicated 1. Check the zero value setting of the equipment.

abdominal pressure is (section 1.2)
different from
the actual value. 2. Check with the manometer if the irrigation pressure is 800±30
mmHg. If not, adjust the second regulator. (section 2.13)
　
The gas flow rate 1. To check and adjust the actual flow rate, refer to section 2.13.
doesn't (section 2.13)
　
seem to be 40L/min.　
　 2. Even if the actual flow rate is 40L/min, the user may feel it
　 differently due the length of the silicon tube, some leaking of gas,
　 or because of the user's tosubjective opinion.
　　
During operation, 1. If the system automatically releases the gas, then it is operating
generates alarm sound normally. If the gas is not released, then turn off the system and
and request for service.
the system abdominal
pressure the goes up. 2. Check if the abdomen is pressed during operation.
　
　 3. Check if the tube is pressed.
　
　 4. Check if the Trocar sleeve value and/or Veress needle valve is
　 closed.
　　
　 5. Check if the tube inside the gas insufflator is twisted.
　 If it is, straighten it.
　
　 6. If the high pressure alarm continues when the insufflator is turned
on without any supply of the gas, the main board needs to be
replaced. (section 2.7)
Rev. 2. 0 49
Irrigation Problems　
　　
Problem Resolution
Irrigation does not 1. Check if the S/I Cannular valve is set to irrigation.
work properly. 　
2. If the foam is generated in the saline solution bottle, stop the
irrigation software and connect the long torcar tube inside the
bottle the opposite way. (section 1.1)
3. Check if any foreign substance is entered into S/I Cannular.

　
Suction Problems
　　
Problem Resolution
Suction does not work. 1. ML-G does not include the suction function.
　 It requires the separate device for suction.
　　
　 2. Check if the suction system is turned on.
　　
　 3. Check if the tube connected to the suction system is clogged
　 or pressed somehow.
　
Rev. 2. 0 50
1. Installation

① ② ③ ④ ⑤
1 CO2 gas bottle

2 CO2–reserve manometer : The gas reserve in the CO2–tank is displayed
3 CO2 gas tube
4 Main power switch. I = ON, O = OFF
5 Silicon tubes for insufflation and irrigation
Rev. 2. 0 51
● Rear panel connections
1 Gas input connector

2 Power inlet
3 Fuse holder
4 Equipotent terminal
5 Speaker slit
⑤ ④ ① ② ③
● The Front Panel
ML-G front panel is separated into five sections.
Section ① warning signal part,

Section ② pressure monitoring part,
Section ③ flow rate monitoring part,
Section ④ insufflation monitoring and controlling part,
Section ⑤ connection part
① ③
② ④ ⑤
Rev. 2. 0 52
1.2 Special Hidden key

1.Choosing gas supply type
Here are mainly two types of gas supply: CO2 bottle gas supply and utility gas supply are those.
Main reason for making two modes is the difference of the two gas input pressure. For the utility
gas supply, it is regulated to 10bars in most European hospital, which is useless in bottle gas
supply. For compatibility among two gas supply type, ML-G has its internal gas checking disable
mode – only do this with well connected and well regulated utility gas supply. The special key not
to check the gas pressure is to press the three keys at a time. (Refer to below keys.)
ML-G will say

Do not check Gas bottle
mode.
“Utility gas supply”
Re-check Gas bottle

“Bottle gas supply”
mode.
2.Setting PS zero value

We are supplying Gas insufflator after setting PS Zero value. But when you install ML-G
the first time and after service, you have to set PS Zero value. Because according to country,
atmospheric pressure is different.
Press the UP and DOWN keys simultaneously for a few seconds.

The setting is completed when the beep sound is generated.
Rev. 2. 0 53
NOTE
-It should be done only once when first install the gas insufflator.
-Factory setup is gas bottle mode that is to check gas bottle as long as the power is ON.
-If gas bottle is under the operational pressure but there is requirement to use ML-G
regardless of gas bottle pressure, for example in the exhibition or demonstration or there is
extra gas tank during operation. You can change the mode to ‘do not check’. However, once
the requirement has expired, do adjust the mode to ‘re- check gas bottle mode’.

8mm Nut driver
14” spanner
30” spanner X 2
clean, disinfected globe
Rev. 2. 0 54
2.2 Subassemblies and mechanical parts of ML-G
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Rev. 2. 0 55

1 COVER-TOP-ASSAY-ML-G A215-024A 2.3

BRACKET-ASSY-HP-REGUL A218-006A
2 HIGH-PRESSURE-REGUL 277-X-005A 2.4
1-4-L SENCER 234-X-004A_
REGULATOR-ASSY-MECH A210-001A
3 2.5
BRACKET-REGULATOR 226-P-023A
BRACKET-ASSY-BOARD ML-G A218-012A
BRACKET-ML-G 226-P-035A
4 GSPS-524A-BOARD-ASS A235-005A 2.6
CONTROL-BOARD ML-G A235-083A 2.7
AIRFILTER-VFU2-66 274-Y-003A 2.8
5 TRANS-GSPS524S_ 277-X-003A 2.9
GAS-INSUFLLATOR-FENCER A261-001A
BASE-VALVE-BUNDLE 216-L-002A
SOLENOID_VALVE_AB21 288-Y-001A
6 2.10
1-4-L 234-X-004A
HOSE-NIBBLE 234-X-003A
1-4_SILENCER 284-Y-011A
7 FRONT-PCB A235-082A 2.11
8 FRONT-ASSY-ML-G A215-023A 2.12
Rev. 2. 0 56
DISASSEMBLING

3. Remove four screws at the bottom side and eight screws at the rear side.
RE-ASSEMBLING

Rev. 2. 0 57
2.4 Replacing First Regulator Assay ML-G
2. Disconnect tube connected the first regulator.
3. Disconnect molex connector from control board.
4. Remove four screws on rear side of body.
5. Loosen and disassemble gas inlet valve using spanner.
6. Remove old first regulator assay, replace new first regulator assay.
7. Assemble and tighten gas inlet valve using spanner.
8. Re-arrange four screws on rear side of body.
9. Connect molex connector to control board.
10. Connect tube to the first regulator.
Rev. 2. 0 58
2.5 Replacing Second Regulator Assay ML-G

2. Loosen two screws between bracket and second

regulator.
3. Disconnect silicon tubes connected regulator.
4. Remove old second regulator, and replace new

second regulator.
5. Tighten two screws between bracket and second

regulator.
6. Connect silicon tubes to regulator.
7. Set air pressure according to section 2.13
2.6 Replacing Power Board ML-G

2. Disconnect connector from power board.
3. Loosen four screws between power bracket and

power board.
4. Remove old power board, and replace new power

board.
5. Re-arrange four screws between power bracket

and power board.
6. Connect molex connectors to power board.
Rev. 2. 0 59
2.7 Replacing Control Board ML-G

2. Loosen all screws between board bracket and bottom,
and Disassemble bracket.
3. Disconnect all connectors and silicon tubes from
control board.
4. Loosen four screws between control board and
bracket.
5. Remove old control board and replace new control
board.
6. Tighten four screws between control board and
bracket.
7. Connect all connectors to control board.
8. Assemble bracket to bottom.
9. Check the whole function according to section 3
2.8 Replacing Air Filter ML-G

2. Disconnect silicon tube connected air filter.
3. Remove old air filter, and replace new air filter.
4. Connect silicon tube to air filter tightly.
Rev. 2. 0 60
2.9 Replacing Transformer ML-G

2. Disconnect molex connectors that located

left side of transformer and that is on power
supply board.
3. Loosen four screws between transformer

and bottom.
4. Remove old transformer, and replace new

transformer.
5. Re-arrange four screws between

transformer and bottom.
6. Connect molex connector to power board.
2.10 Replacing Solenoid Set ML-G

2. Pull out the two molex connectors that
located on the controller board.
3. Use 14” spanner tool and disassemble
three silicon tubes that connected to solenoid
set.
4. Disassemble the solenoid set from the back
side of the ML-G with 8mm Nut driver.
5. Set the new solenoid set at bottom.
6. Assemble the solenoid set and connect
silicon tube.
7. Connect molex connector to controller
board.
8. Set the pressure and adjust speed setting
according to section 2.13
Rev. 2. 0 61
2.11 Replacing Front Display Board ML-G
2. Disassemble front assay according to section 2.12
3. Loosen all screws between display board and front assay.
4. Disassemble display board from front assay.
5. Set the new display board and assemble board to front assay.
6. Assemble front assay according to section 2.12
7. Connect all connectors to front assay.
Rev. 2. 0 62
2.12 Replacing Front Assay ML-G
2. Disconnect silicon tubes and connectors from front assay.
3. Loosen all screws on the rear side of front cover.
4. Disassemble cover front assay.
5. For re-assembling, relocate new cover front assay.
6. Connect all connectors and silicon tubes.
7. Tighten all screws.
Rev. 2. 0 63
2.13 Air Pressure Ass’y Setting
6
1
2
3
4
◈ Adjusting Solenoid Valve(1) and Regulator(6)

- Close Nut of Speed control valve of Solenoid Valve(1),then open it by 5 turns
- Connect manometer to irrigation channel of ML-G.
- Open the Regulator(6) fully to counterclockwise.
- Open the Gas Bottle, Switch ON the electricity, then press irrigation key.
- Adjust Regulator(6) clockwise to become 800mbar in manometer.
- Glue by Resi-lock on Regulator(6)
- Connect flow meter to Irrigation channel, adjust Nut of Speed control valve of Solenoid Valve
(1) to 8L/min continuous gas flow is made.
Adjusting other Speed Controllers

- Close the nut of speed controller of solenoid valve (5), then open it in 3 turns.
- Switch ON the electricity, then press the special key for setting.
► ML-G Special Key combination: (Debug mode setting)
- Press below all button at the same time
- Speaker Volume, Pressure Down, Flow Middle, Irrigation key
- Connect flow meter to insufflate channel of ML-G, in the same height of ML-G.
- Press LOW Flow key, then adjust Nut of solenoid valve (3), to 1.5 ~ 2 L/min of continuous gas
flow is made.
- Press MID Flow key, then adjust Nut of solenoid valve (4), to 7.5 ~ 8.5 L/min of continuous gas
flow is made.
- Press HIGH Flow key, then adjust Nut of solenoid valve (2), to 20.0 ~ 21.0 L/min of continuous
gas flow is made.
- When Setting is done, glue the speed controller by Resi-lock.
- Switch off the power and on again
- Disconnect the flow meter and press Pressure Down and Pressure High simultaneously: after 5
seconds a “piep” will confirm the adjustment of the offset.
Rev. 2. 0 64
3. Functional check
3.1.Test tools used
•Flow measurement for medical flow meter equipment, Manometer
3.2. FUSE
3.3. Functional check

Function
Push the PS up
+ PS down keys
1. “0
0” Setting (First) BEEP / “0.0
0.0”
0.0
simultaneously after
BEEP sound
CO2 tank alarm LED
No Input -
/ “check
check gas”
gas voice
2.
2. Initializing Yellow or Orange
Phenomenon Under 25bar
Gas Input LED on
Over 25bar Green LED on
3. Display FND Clear & Non Broken
4. Gas Leakage Test Internal & Gas Inlet
Irrigation Flow rate 8L/min (±

(±0.5) Use Flow meter
5. Gas Function High Pressure Sound &
Insufflation
Red LED
6. Check Abdominal Pressure 12 mmHg (±
(±2)
7. Check Irrigation Pressure 800 mmHg (±

(±35) mbar
Real 1~2 / 7.5~8.5 / 40 FND Display Flow /

8. Flow rate Test (Low / Mid / High)
Set 1~2 / 7.5~8.5 / 20~ Real Flow
9. “0
0” Setting (Second) BEEP / “0.0
0.0”
0.0
Rev. 2. 0 65
Section 5 MS-V
Endo-scope Vision System
Installation............................................................................................................71
Camera head part....................................................................71
Foot pedal................................................................................71
Operating instruction – Head button.......................................................74
Foot pedal (Optional)..............................................................................74
Subassemblies and mechanical parts of MS-V......................................75
Replacing Power Unit MS-V................................................................78
Replacing Control Board MS-V...............................................................79
Replacing Display Board MS-V..............................................................80
Replacing Video Out Board Assay MS-V........................................81
Replacing Cover Front Assay MS-V.......................................................82
Replacing VF Board MS-V (Optional)…….............................................83
Test tools used.......................................................................................8
FUSE......................................................................................................84
Rev. 2. 0 66
Rev. 2. 0 67
　　
Problem Resolution
system)
2. Check whether the power in the multi-consent turn on.
Rev. 2. 0 68
Display Problems
　　
Problem Resolution
　 (Xenon <--> halogen) being used is changed. Point the
　
connected. (Replace RGB, BNC, S-VIDEO cable)
　
　 (section 3.4)
　

displayed 　
on the screen. 2. Check if the light source is emitting sufficient light.
　　
　　
　 4. Check all cabling.
Rev. 2. 0 69
Problem Resolution
　　
　　
　
　　
　　
　　
　
Rev. 2. 0 70

Problem Resolution
　　
　　　
　　
　 rec button on the video.
　
Functional problems
Problem Resolution
The head button is not 1. Check whether Video printer operate properly.
Work.
　 2. Set the mode to use the head button switch on the backside of
　 Main unit. (section 1.2)
　　
　
3. Check whether Camera Cable is defected or not. If it is defected,
then call us for Service
The main console 1. What if Head is not connected, it doesn’t work.

button is not work.
　 2. It would not work properly when Head is connected on the unit
　 turning on. It is necessary to make Head connected before turning
　 it on.
　　
There is no USB picture 1.Check whether USB S/W supplied with PC is installed exactly
on the computer.
(Optional) 2.Check whether the picture comes out, when USB Program
(on DVD) is executing.
3.check USB Cable.
4. Nevertheless there is no picture, to replace USB 2.0 Board.
Rev. 2. 0 71
1.Installation
■Camera head part
■Foot pedal
Rev. 2. 0 72
(1) (2) (3) (4) (5) (6) (7) (8)
POWER SWITCH Main Power Switch
W/B KEY White balance function key
MOIRE KEY Eliminate honey-comb pattern

SCOPE SETTING Display scope area setting
DISPLAY
SCOPE SETTING KEY Scope area setting key
SHARP KEY Sharpness function key
GAIN KEY Brightness gain function key
CAMERA CONNECTOR Connector for camera head
Rev. 2. 0 73
■Back panel of main body
(1) (2) (3) (4)
(5) (6) (7) (8) (9)
BNC VIDEO Composite video output
RGB VIDEO OUT R, G, B, Sync video output
S-VIDEO OUT Y/C video output
HEAD SELECTION Select function for the button of camera head.
PRINT OUT Connect to video printer.
USB 2.0 Digital video output (connect to PC)

EQUIPOTENTIAL Connect to ground.
TERMINAL
FOOR PEDAL INPUT Connect to foot pedal.
POWER INLET Connect to AC main power cable.
< MS-V Default Setting (without any option) >
Rev. 2. 0 74
1.2 Operating instruction – Head button

There is a button on the camera head. This enables user-specified function by pushing head
button directly.
Button
1.2.1 Button Selection

This button is selectable by selection switch on rear side. Head
button can be set to print, white balance and gain function with
switch setting.
1.3 Foot pedal (Optional)
There are three operations in Freeze board.

- freeze
- mode chage(Full/Dual/Quad)
- zoom
Following chart describes each operation for each button.
Short term pushed Long term pushed

mode change ② Mode Change Operation Zoom Operation
mode change/freeze button ④ Freeze Operation Mode Change Operation
mode change/freeze button ⑩ Freeze Operation Mode Change Operation
foot switch Freeze Operation Mode Change Operation
Rev. 2. 0 75

12mm spanner ( for Camera head receptacle )
30” spanner X 2
2.2 Subassemblies and mechanical parts of MS-V
(1)

(2)
(4)
(3)
(5)
(6)
(7)
(8)
Rev. 2. 0 76

COVER TOP ASSY MS-V _ A215-046A
(1) 2.3
(2) POWER UNIT VP-1000C (PK-AD-12) _ A235-037A 2.4
(3) VF BOARD(Optional) _ A235-073A 2.5
PANEL ASSY VIDEO OUT MS-V _ A220-032A

VIDEO OUT BOARD MS-V
A235-119A
(WITHOUT VF BOARD)
PANEL ASSY VIDEO OUT MS-V(With VF BOARD) _
(4) A220-032A 2.7
USB 2.0 BOARD(WINNEX)
A235-118A
(Optional)
VIDEO OUT BOARD MS-V
A235-113A
(WITH VF BOARD)
COVER-FRONT-ASSY-V_ A215-026A
2.8
(5) COVER FRONT PANEL MS-V 212-L-053A
MAIN CONTROL BOARD MS-V A235-109A 2.5
FRONT DISPLAY BOARD MS-V A235-110A 2.6
Rev. 2. 0 77
- DISASSEMBLING

3. Remove six screws at the bottom side.
- RE-ASSEMBLING

2. Re-arrange screws at the bottom.
Rev. 2. 0 78
2.4 Replacing Power Unit MS-V

2. Pull out all connectors of power board.
3. Remove all screws between power board and bottom case.
4. Remove old power board, replace new power board.
5. Re-arrange all screws between power board and bottom case.
2.5 Replacing Control Board MS-V

Control Board

2. Disassemble cover front assay according to section 2.8
3. Pull out all connectors of control board.
4. Loosen all screws between control board and front assay.
5. Remove old control board, replace new control board.
6. Re-arrange all screws between control board and front assay.
Rev. 2. 0 79
2.6 Replacing Display Board MS-V

2. Disassemble cover front assay according to section 2.8
Display Board
3. Disassemble Control Board according to section 2.5
4. Pull out all connectors of Display board.
5. Loosen all screws between Display board and front assay.
6. Remove old control board, replace new control board.
(Attention! When you do this, to be careful, don’t throw those buttons & springs out)
7. Re-arrange all screws between Display board and Control Board and front assay.
Rev. 2. 0 80
2.7 Replacing Video Out Board Assay MS-V
Rev. 2. 0 81
2.8 Replacing Cover Front Assay MS-V
1 Open unit according to section 2.3
2 Disconnect all wire harnesses between MS-V body and COVER FRONT ASSAY
3 Loosen four screws on the rear side of front cover.
4 Disassembling of COVER FRONT ASSAY
5 For re-assembling, relocate new COVER FRONT ASSAY
6 Connect all connector.
7 Tighten four screws
8 Close the unit according to section 2.3
9 Check the whole function according to section 3.3
Rev. 2. 0 82
2.9 Replacing VF BOARD MS-V (Optional)
2. Loosen four screws between VF board and bottom case.
3. Disassemble VF board from bottom case.
4. Pull out all connector from VF board.
5. Set the new VF board and tighten four screws.
Functional check
3.1 Test tools used
•Functional checks Illumination measurement for medical light equipment
Light angle Jig
Multimeter
TV Monitor (NTSC/PAL)
3.2 FUSE
Rev. 2. 0 83

Function
1. Initialing -
VIDEO -
2.
2. VIDEO OUTPUT S-VIDEO
RGB
3. NOISE Section 3.4
4. Head waterproof test 1hour
5. White Balance on The Monitor
Quality on The Monitor

6. Camera Image
Center on The Monitor
Rev. 2. 0 84
How to check EF-HEAD 2 when the noise appears on the screen
Connection to the head

Connection to the system
1. Please connect the EF-HEAD 2 to equipment and all your device turn on the power.
2. Please watch the screen with shaking above two parts in order.
3. You can know which part of HEAD the problem occurs.
Rev. 2. 0 85
Rev. 2. 0 86
Section 6 MS-L
Endoscopic Light Source
With Xenon 180W
Light source Problem...........................................................................................90
Installation............................................................................................................91
Lamp replacement..................................................................................91
Subassemblies and mechanical parts of MS-L......................................94
Replacing Xenon Power Supply MS-L.......................................................97
Replacing EMC Filter Board.....................................................................97
Replacing Cover Front Assay MS-L.......................................................98
Replacing FAN Assay ML-L....................................................................99
Test tools used.....................................................................................100
FUSE....................................................................................................100
Rev. 2. 0 87
Rev. 2. 0 88
　　
Problem Resolution
system)
2.. Check if the power in the multi-consent is turned on.
Rev. 2. 0 89
Light source Problem

　　
Problem Resolution
There is no Xenon light. 1. Check the brightness level is '0' setting.
　　
　 2. When you turn power on, the lamp didn’t be turn on a light.
　 In this case, below is the cause of problem.
　 1).The bad from main board. Replace Main board. (section 2.6)
　 2).The bad from 180W xenon power supply.
　 Replace 180W xenon power. (section 2.4)　
　
　　
4. If the lamp is cracked or broken or if the lamp assembly is melted
due to the high voltage arc which lights the lamp,
Replace new lamp assy. (section 1.2)
　
doesn’t radiate
　
　
　 (section 1.2)
　
The Lamp does not turn It is such a protect function that the power tries to turn the lamp on,
on when the switch is which is in failure, to prevent the lamp in turning on automatically.
on with sounding
“bee~” 1. When this kind of phenomenon happened, please turn the
unit on/off first, After that, turn on the Lamp again.
2. When this kind of phenomenon happened so many times,

please make is sure that the Lamp connector is connected
firmly.
3. Please check the life cycle of Lamp, the performance is

getting worse when the life cycle of Lamp overworked.
Rev. 2. 0 90
1.Installation
(1) (2) (3) (4) (5) (6) (7)
1. < Front panel of main body >

(1) Main power switch
(2) Lamp using time display
(3) Light intensity level controller
(4) Lamp change warning LED
(5) Lamp on/off switch
(6) Light guide locking button
(7) Universal Light guide connector
NOTE
For the quality check of this machine, the initial number on “Lamp hour meter” may not be
zero.

The life cycle of Xenon lamp is far longer than filament type lamp. MS-L is using XBO 180 type
Xenon short are lamp. It gives more than 500 hours of life
cycle.
Lamp hour meter (6) displays the accumulated hours when

the lamp is turned on. User should replace the lamp when the
figures of Lamp hour meter (6) approaches to the life cycle.
After the life cycle, the brightness may be decreased or the
180 Watt Lamp (XBO R180 W/45C)
ignition of the lamp may fail.
All of the replacement process should be done by either MGB

service person or highly experienced person in electricity.
Rev. 2. 0 91
1. For safety, turn off the main power switch at first. Unplug
the main power cable from the power inlet.
2. Unscrew the three external screws on top feet. Refer to

figure 1.
3. Remove the feet. When the lamp is not hot, open the
Figure 1 lamp door.
4. Disconnect lamp connector. Refer to figure 2.
5. Unscrew 2 screws that fix the lamp holder. Remove the

lamp holder.
6. Lift the lamp assay up. Refer to figure 3.
7. Unscrew 5 screws that fix lamp in lamp assay. Refer to

figure 4.
Figure 2
8. Insert new lamp as correct position. Fix new lamp in
lamp assay as 5 screws. Refer to figure 4.
9. Insert lamp assay to lamp holder like figure 3.
10. Connect the lamp connector.
11. Close the lamp door.
12. Fix the feet as 3 screws.

Figure 3
Figure 4
Rev. 2. 0 92
WARNING
For safety turn off the main power switch at first. Unplug the main power cable from the power
inlet connector.
WARNING
Be careful so that there is no dirt or fingerprint on the surface of lamp and reflector. It may
make smoke or be reflector broken because of heating of dirt.
WARNING
Before replacement of the lamp, be careful of high temperature of lamp and its connected
parts. It may burn your finger. Wait until the lamp is cool enough.
WARNING
For the replacement of lamp of MS-L, it is suggested that the user contact MGB service
division. Appendix B.
WARNING
Be sure to wear the gloves during replacement.
WARNING
Without connection of lamp, do not supply the electricity. It may destroy power supply.
Rev. 2. 0 93
2.2 Subassemblies and mechanical parts of MS-L
(1) < Exploded drawing >
(5)
(2)
(3) (6)
(4)
Rev. 2. 0 94
(1) COVER TOP ASSY MS-L_ A215-043A 2.3
(2) POWER UNIT XLPS180A_ A235-045B 2.4
(3) NEW EMC FILTER BOARD ASSY_A235-069A 2.5
COVER FRONT ASSY MS-L_ A215-044A
COVER FRONT PANEL MS-L 212-L-050A

MECHANISM LIGHT GUIDE ASSY MS-
(4) A210-005A 2.6
L
FRONT DISPLAY BOARD MS-L A235-112A
MAIN CONTROL BOARD MS-L A235-111A
(5) FIXTURE ASSY MOTOR MS-L_A225-001A

(6) BRACKET ASSY FAN MS-L(RIGHT)_ A218-037A 2.7
Rev. 2. 0 95
- DISASSEMBLING
2. Remove the three bolts on the side of lamp assay.
4. Remove six screws at the bottom side.
- RE-ASSEMBLING
2. Re-arrange screws at the bottom side.
Rev. 2. 0 96
2.4 Replacing Xenon Power Supply MS-L
1 Open unit according to section 6.3

2 Pull out all connectors connected to the power
supply
3 Remove all screws placed between bottom and
Xenon power.
4 Remove the xenon light source power supply.
5 For re-assembling, place the New Light source
power supply.
6 Tighten all screws between bottom and xenon
power supply.
7 Connect the specified connector from the Light
source power supply board.
9 Check the whole function according to section
7.1.3
2.5 Replacing EMC Filter Board
2.1 1. Open Unit according to section 6.3
2.2 2. Pull out the all connectors in EMC board.
2.3 3. Remove the EMC board.
2.4 4. Place new halogen lamp
2.5 5. Connect AC connectors.
2.6 6. Close the unit according to section 6.3.
Rev. 2. 0 97
2.6 Replacing Cover Front Assay MS-L
2. Remove fan assay according to section 6.7
3. Disconnect all wire harnesses between MS-L

body and COVER FRONT ASSAY
4. Loosen four screws on the rear side of front

cover.
5. Disassembling of COVER FRONT ASSAY.
6. Replace Main board MS-L.(if necessary)
11 Check the whole function according to section 7.1.3
Rev. 2. 0 98
2.7 Replacing FAN Assay MS-L
2. Loosen five screws between bottom and fan

assay.
3. Remove fan assay.
4. For re-assembling, place new fan assay.
5. Tighten five screws.
7. Check the whole function according to section 7.1.3
Rev. 2. 0 99
Functional check
3.1 Test tools used
Light angle Jig
3.2 FUSE
T3.15 AL/250V x 2 : Time lag type ( Slow-blow )

Inspection Items Standard Good N.G Remark
function
1. Switch Power sw. Power indicator
2. Light Guide Mechanical ass. Release/Stop
Position
Lock Light guide Stable fixation required
3. LAMP on/off switch Lamp&Fan on/off Check 10 times test
4. Initializing & Functional test Level save
5. Hour meter Test time display
6. FAN Noise/Direction Xenon: rear2 / Hal: lower1
7. Aging & restart test Running test Hot/Cold test
Rev. 2. 0 100
Section 7 DISTO II
Digital Storage System
Display Problems.......................................................................................104
Record problems................................................................................................105
Functional problems...........................................................................................105
Installation..........................................................................................................106
Front View of main body.........................................................106
Rear View of main body..........................................................107
WINDOW DISPLAY................................................................108
FOOT SWITCH......................................................................108
Video cable connections......................................................................109
Replacing Power Supply........................................................................115
Replacing BRACKET-ASSY-CD-HDD-DISTO II........................................116
Replacing BOARD MAIN DISTO II.......................................................117
Replacing PANEL-ASSY-VIDEO-DISTO II...........................................118
Replacing Cover Front Assay DISTO II................................................119
Functional check.........................................................................120
Test tools used.....................................................................................120
Rev. 2. 0 101
Rev. 2. 0 102
　　
Problem Resolution
system)
2.. Check if the power in the multi-consent is turned on.
Rev. 2. 0 103
Display Problems
　　
Problem Resolution
No Video out. 1. Please, Check whether the connection of among monitor, Disto
　 and Camera Unit is correct.
　
　 2. Please, Check whether the video channel of monitor is correct.
　 (To change the channel)
　
　 3. Please, Check whether the Video Input channel is correct.
(To change the mode to press Input Select Key
4. Please, check whether the Camera works properly.
Noise appears on the 1. Disto does not make any noise. If there is noise on it, It would
screen. occur Camera or when Electro-surgery Instrument is in use.
　　
The screen out and the 1. Please, check whether the scanning of Camera, Monitor, Disto is
color are abnormal. correctly selected. (NTSC/PAL)
If you selected the wrong scanning there is no signal on screen.
2. Please check whether Camera unit works properly.
3. Please, Check whether all connection of video cable is correctly

connected and put those cable again.
Rev. 2. 0 104
Record problems
Problem Resolution
It does not play the File Even if you record file and Recording has not done correctly. Please
at all check whether CD is clean.
　 (To make sure that CD media type should be CD-RW)
　
　　 1. In this case, Put CD into Disto II and Press Fast recovery.
2. If File does not play on your computer, Please install CODEC

again. You can install up to date Windows Media Player.
Current version is Windows Media player 10.
It does not record the 1. Please check Whether Blank CD-is inserted correctly.
file. It is not available to use finalized CD. It is not record again.
　
　 2. The CD media should be CD-RW (4X~10X)
　
　 3. Please, Check whether the surface of CD-RW is clean.
　
4. Please check whether Mode is Video Mode..
It does not capture 1. Please check whether Mode is still Mode.

image.
2. Please check whether USB Memory is full. If there is no room to
save image, please to remove those.
Functional problems
Problem Resolution
All function keys don’t 1. We found that when Unit power is on, abnormally Main board
work at all. power Is on, thus all function keys don’t not work.
　 When it occurs don’t be upset. Just turn off the unit and turn it on
　 again. Then it works in normal.
　　
2. When these kinds malfunction occurs often. Please change Main
board. (section 2.6)
CD-Tray does not open When you put the tray in by force, CD-tray could be out of order.
and close properly. Please, Press Eject Key only.
Rev. 2. 0 105
1.Installation
■ Front View of main body
③ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭ ⑮

① POWER SWITCH Main Power
② DISPLAY ON / OFF On Screen Display on / off
③ STILL / VIDEO Selection of mode (still capture, video record)
④ IMAGE QUALITY Selection of quality (normal / fine / s-fine / x-fine)
⑤ INPUT SELECT Selection of input signal (S-VIDEO / Composite)
⑥ FAST RECOVERY Emergency recovery for real-time recording error
⑦ USB 2.0 PORT USB 2.0 port for USB memory stick (in still mode)
⑧
① ② REV
④ ⑤ Previous Track
⑨ PLAY Playing recorded CD
⑩ STOP Stop
⑪ PAUSE Pause playing image
⑫ FWD Next Track
⑬ REC Recording (in video mode) / Capturing (in still mode)
⑭ FINAL Finalizing CD
⑮ EJECT Opening the CD tray
■ Rear View of main body
Rev. 2. 0 106
① ② ③ ④ ⑤ ⑥ ⑦

① VIDEO INPUT Video Input BNC, S-Video
② AUDIO INPUT Audio Input RCA
③ VIDEO OUTPUT Video Output BNC, S-Video
FOOT SWITCH
④ Receptacle for Foot switch connector
CONNECTOR
⑤ SIGNAL INPUT Receptacle for Remote switch
⑥ NTSC/PAL SELECT NTSC/PAL Select switch
⑦ POWER INLET Connect to AC main power cable
DISTO II Trouble Shooting Guide MGB ENDOSCOPY
■ WINDOW DISPLAY
Mode display (Still / Video) Image quality display
Input channel Working state of DISTO II
■ FOOT SWITCH
Rev. 2. 0 107
Still / Video Capture in Still mode
Mode change Rec / Stop in Video mode
MGB ENDOSCOPY DISTO II Trouble Shooting Guide
1.2 Video cable connections
DISTO has :
INPUT : Composite (Video1) x 1 at 75 Ohms

Y/C (S-Video) x 1 at 75 Ohms
RCA (Audio) x 1 at 75 Ohms
OUTPUT : Composite (Video1) x 1 at 75 Ohms

Y/C (S-Video) x 1 at 75 Ohms
Users can connect these video terminals for any purpose.

It may be different on:
- how many cameras/monitors the user will connect.
- whether the video printer / other image processor will be connected or not.
- Which kind of connectors the monitors/cameras have.
NOTE
Check the ‘INPUT SELECT’ key : If all the cables are connected exactly but no images
appear on the monitor, push ‘INPUT SELECT’ key several times : users can select input
passage of video signal in S-Video(Y/C), Composite(BNC)
Rev. 2. 0 108
DISTO II Trouble Shooting Guide MGB ENDOSCOPY
Undesirable connection results in NO IMAGES on the monitor or BAD RECORDING / SOME

DEGRADATIONS of image quality. Let us show a typical case as follows.
Video Cable Connection Installation Diagram

(Example : Case for Composite Input / S-Video Output)
WARNING
Direct connection: Recommend that user should connect video processor directly to
the monitor in other passage (such as to LINE B in monitor, in upper schematics, for
example); if DISTO is off, signal output from DISTO has no video image.
Rev. 2. 0 109
MGB ENDOSCOPY DISTO II Trouble Shooting Guide
CAUTION
Carefully handle the unit: Do not drop or give a strong shocks or vibrations to the DISTO
II. This may cause damage. Treat the camera/monitor cables carefully to prevent cable
problems such as a cable break down and unstable connection.
Do not touch internal parts: Tempering with the internal parts may operation failure or
injury.
Ambient temperature and humidity for operation: Do not use DISTO II in places where
temperature and humidity exceed the specification.
Install the DISTO II in the location free from noise: If the DISTO II or cables located near
the power cables or a TV, etc., undesirable noise may appear on the screen/recorded image
file. In such a case, try to change the location of the DISTO II or cables.
Rev. 2. 0 110
(3)
(5)
(2)
(4)
(8)
(6)
Rev. 2. 0 111
COVER-TOP-ASSY-DISTO II_A215-040A
(1) 2.3
(2) POWER SUPPLY DISTO II_A235-107A 2.4
BRACKET-ASSY-CD-HDD-DISTO II_ A218-036A

(3) 2.5
BARAKUDA 7200.7HDD-40G(2M 7200) 289-Y-009A
LG-GCE-8526B (52x32x52x) 289-Y-008A
(4) BOARD MAIN DISTO II_ A235-108A 2.6
PANEL-ASSY-VIDEO-DISTO II _ A220-030A
(5) VIDEO-OUT-BOARD A235-100A 2.7
BOARD-ASSY-AUDIO A235-106A
PANEL-VIDEO-DISTO II 219-P-062A
COVER-FRONT-ASSY-DISTO II _ A215-039A
COVER-FRONT-PANEL-DISTO II 212-L-047A
(6) VFD MODULE FORTIS (20S207DA4) A235-031A 2.8
DISPLAY-PANEL-BOARD A235-099A
HIDDEN-PANEL-BOARD A235-098A
PANEL-CONTROL-BOARD A235-079A
Rev. 2. 0 112
- DISASSEMBLING
1. Disconnect mains cord.

3. Remove six screws at the bottom.
- RE-ASSEMBLING

Rev. 2. 0 113
.4 Replacing Power Supply

2. Loosen two screws on bracket of power and open the bracket.
3. Loosen 4 screws on back side.
4. Please pull out all connector on Power supply.

5. Remove old power supply, replace new power supply.
6. Re-arrange all screws between power supply and bottom case.
7. Re-assemble bracket.
2.5 Replacing BRACKET-ASSY-CD-HDD-DISTO II
1. Open unit according to section 2.3.

2. Disassemble Power Supply according to section 2.4.
3. Pull out all connectors of BRACKET-ASSY-CD-HDD-DISTO II.
4. Loosen all screws between BRACKET-ASSY-CD-HDD-DISTO II and bottom case.
5. Remove BRACKET-ASSY-CD-HDD-DISTO II, replace new BRACKET-ASSY-CD-HDD-
DISTO II.
6. Re-arrange all screws between BRACKET-ASSY-CD-HDD-DISTO II and bottom case.
8. Assemble Power Supply assay according to 2.4.
Rev. 2. 0 114
9. Close the unit according to section 2.3.
2.6 Replacing BOARD MAIN DISTO II

2. Disassemble Power Supply according to section 2.4
3. Disassemble BRACKET-ASSY-CD-HDD-DISTO II according to section 2.5

4. Pull out all connectors of Main board.
5. Loosen all screws between Main board and bottom case.
6. Remove old Main board, replace new Main board.
7. Re-arrange all screws between Main board and bottom case.
9. Assemble BRACKET-ASSY-CD-HDD-DISTO II according to section 2.5
10. Assemble Power Supply according to 2.4
Rev. 2. 0 115
2.7 Replacing PANEL-ASSY-VIDEO-DISTO II
Rev. 2. 0 116
2.8 Replacing Cover Front Assay MS-V
2. Disconnect all wire harnesses between DISTO II body and COVER FRONT ASSAY
5. For re-assembling, relocate new COVER FRONT ASSAY
Functional check
3.1 Test tools used
•Functional checks Video Process
TV Monitor (NTSC/PAL)

Function
1. Initialing ON VFD/OSD
2.
2. Key Function DISPLAY ON/OFF - OSD ON/OFF
STILL/VIDEO - MODE CHANGE
Rev. 2. 0 117
NOMAL/FINE/
IMAGE QUALITY -
S-FINE/X-FINE
INPUT CHENNEL
INPUT SELECT - CHANGE(COMPOSIT
E/S-VIDEO)
FAST RECOVERY -
REV -
PLAY -
STOP -
FWD -
PAUSE -
REC ON VFD/OSD
FINAL
EJECT
3. Still mode capture test CONFIRM IN PC
4. REMOTE CONTROL TEST

5. FOOT PEDAL TEST
6. PLAY TEST
Section 8 FENCER
Integrated Laparoscopic Surgical
System
Rev. 2. 0 118
Light source Problem.........................................................................................126
Installation..........................................................................................................130
Rear panel of main Body........................................................131
Display Part............................................................................132
Camera head part..................................................................133
Irrigation part..........................................................................133
Special Hidden key..............................................................................134
Pressure Offset Setting..........................................................134
Optional Settings....................................................................134
On Screen Display Setting.......................................134
Voice Indicating Setting............................................134
Lamp replacement................................................................................135
Disassembling or re-assembling of SOLENOID SET...........................145
Replacing REGULATOR ASSAY..........................................................146
Replacing of Controller Board..............................................................147
FENCER Trouble ShootingReplacing
Guide LIGHT ASSAY FENCER......................................................148
MGB ENDOSCOPY
Replacing CONTROLLER PSU...........................................................148
Replacing Lamp PSU...........................................................................149
Replace the BRACKET LENS SUPPORT
ASSAY................................150
Assembling and re-assembling of COVER FRONT ASSAY.................151
Replacing EMC FILTER BOARD ASSAY.............................................152
Replacing DISTRIBUTE BOARD.........................................................152
Replacing PANEL ASSAY VIDEO FENCER.........................................153
Replacing cooling FAN(92 x 92) in the side of lamp.............................154
Replacing of cooling FAN(120 x 120) on the rear side.........................154
Test tools used.....................................................................................155
FUSE....................................................................................................155
Check the Noise of Camera.................................................................156
Adjustment of Regulator, Solenoid SET...............................................157
Rev. 2. 0 119
　　
Problem Resolution
system)
Rev. 2. 0 120
Display Problems
　　
Problem Resolution
　 (xenon <--> halogen) being used is changed. Point the
　
connected. (Replace BNC, S-VIDEO cable)
　
Rev. 2. 0 121
　 (section 3.4)
　
There is nothing 1. To check whether Light Guide insert in Light guide connector
displayed correctly.
on the screen.
　 2. To check whether Camera HEAD is connected correctly.
　　
　　
4. Check all cabling.
Problem Resolution
Rev. 2. 0 122
　　
　　
　
　　
　　
　　
　
Light source Problem
Rev. 2. 0 123
　　
Problem Resolution
There is no Xenon light. 1. To check whether Lamp Ass’y is built in correctly.
　　
　 2. To replace the Lamp,
　 The Lamp is out of order, As other Lamp Ass’y is built in then the
　 Lamp turns on
　
　　
　 4. If the lamp is cracked or broken or if the lamp assembly is melted
　 due to the high voltage arc which lights the lamp,
Replace new lamp assy. (section 1.3 & 2.7)
　

doesn’t radiate
　
　
　 (section 1.3 & 2.7)
　
The Lamp does not 1. To check whether the Lamp Ass’y is built in correctly.
light at once when the
Lamp gives off sparks 2. To check Whether the Lamp durability is over. It will occur
and makes a noise. according to time matter. It would be not a problem when the lamp
turns on in 3 times.
If It takes more than 5 times to turn on then to replace the Lamp.
(section 1.3 & 2.7)
Rev. 2. 0 124
Problem Resolution
After the initial 1. Check the gas pressure. The system will operate only when
power on, the alarm the gas pressure in the gas bottle is 25~50kgf/㎠.
sound is generated If the pressure gauge on the gas cable shows below
and the gas is not 25kgf/㎠, charge it with more gas.
injected. 　
　 2. Check if the gas bottle is tightly closed.
　 The regulator to control the gas pressure inside the system
　 can leak small amount of gas. If the gas chamber is not
　 tightly closed after each use, gas will be lost quickly.
　
　　
　 4. The lure lock of the system may be turned and the silicon tube
　 twisted. Fasten the lure lock so it will not be skidded.
　　　
Gas is leaking. 1. Check the connection point between the gas tank and the gas cable,
　 and the gas cable and the equipment with soap water.
　　
　 the tube inside the equipment came off.
　　 Open the top case and reconnect the tube.
　
3. To check whether Silicon tube is defected or torn.
Problem Resolution
Ver. 2. 0 4 125
　　
　 Trocar sleeve.
　　

abdominal pressure is (section 1.3 Note)
different from
the actual value. 2. Check with the manometer if the irrigation pressure is
800±30 mmHg. If not, adjust the regulator. (section 3.5)
　
　
　 or because of the user's to subjective opinion.
　　
pressure goes up. 2. Check if the abdomen is pressed during operation.
　
　
　 closed.
　　
　 if it is, straighten it and make sure that the lure lock doesn’t
　 skid.
　
Ver. 2. 0 4 126
　　
Problem Resolution
work properly. 　
irrigation software and connect the long torcar tube inside the bottle
the opposite way. (section 1.1)

　
Suction Problems
　　
Problem Resolution
Suction does not work. 1. FENCER does not include the suction function.
　　
　　
　

Problem Resolution
　　
　　　
　　
　
Ver. 2. 0 4 127
1.Installation

① Power switch AC power On/Off switch
② Display Displays pressure, flow rate and so on
③ Irrigator outlet Connector for irrigation tube
④ Insufflation outlet Connector for insufflator tube or filter.
⑤ Irrigator On/Off switch Switch for toggling irrigator function. With lamp
⑥ Insufflator On/Off switch Switch for toggling insufflator function. With lamp
⑦ Pressure Up switch Switch for setting abdominal pressure up by 1mmHg
⑧ Pressure Down switch Switch for setting abdominal pressure down by 1mmHg
⑨ Flow rate Up switch Switch for setting flow rate up by 1step
⑩ Flow rate Down switch Switch for setting flow rate down by 1step
⑪ Gas volume reset switch Switch for resetting total gas consumption volume
⑫ W/B switch The button for white balance
⑬ Camera head connector Connection of Camera head
⑭ Light intensity control knob Light control Knob.
⑮ Light guide connector Connection light guide
■Rear panel of main Body
Ver. 2. 0 4 128
ⓐ Ventilation Fan The fan for cooling the unit
ⓑ Ventilation Hole The hole for cooling the unit
ⓒ Video out S-video (Mini DIN) Y/C separated video output ( S-Video )
ⓓ Video out Composite (BNC) Composite video output ( VBS )
ⓔ Gas Inlet 1 to 10 bar inlet of CO2 Gas
ⓕ Equipotent terminal Equipotent terminal for electric safety
ⓖ Power inlet Connection AC power cable
ⓗ Fuse holder ( 2 line fuse ) T3.15AL250VAC fuse
ⓘ Speaker Speaker for voice indication
■Display Part
⑴ ⑵ ⑶ ⑷

⑴ Indicator for measured abdominal Fencer constantly monitors the abdominal pressure,
Ver. 2. 0 4 129
pressure in mmHg and the pressure is indicated in this display with the
unit of mmHg
It displays the setting abdominal pressure to be
Indicator for setting abdominal
⑵ controlled. Default set pressure is 12mmHg, while the
pressure in mmHg
set pressure varies from 1 to 30 mmHg.
Displaying the desired amount of maximum gas flow
rate.
⑶ Indicator for setting gas flow rate - Low : Flow of 1.5 l/min for initial gas injection
- Medium : Flow of 5 l/min for normal surgical time
- High : Flow of 25~30 l/min for special use.
Indicator for total gas consumption in liter.
Indicator for total gas consumption
⑷ Fencer does not measure exact gas consumption, it is
in liter
calculated in the lab for the purpose of referring.
■Camera head part

Connect camera head cable to main body, “camera head connector.” There is a red point on
plug which should be fit to red point on the connector.
For separation of the camera head from main

body, pull back slightly the outer shell of plug and
pull back again with strength.
Excess power for pulling back the plug may
disconnect the wire inside the plug.
Ver. 2. 0 4 130
CAUTION
When connecting or disconnecting the camera cable (for the camera head and Unit),
always be sure to turn OFF the power to the unit and other equipment connected if
not the unit may be damaged.
■Irrigation part
When you press the Irrigation switch ⑤, the irrigator gas pours out with 800 mbar of pressure, with
yellow LED turned on.
1.2.1 Pressure Offset Setting
Pressure sensor inside the unit is very sensitive. After moving in altitude, please set zero-point
pressure. The method of setting zero-point is :
- turn on the main power switch
- wait the initialization
- press pressure up switch ⑦ and flow up switch ⑨ simultaneously.
- Verify Fencer indicates pressure zero.
Ver. 2. 0 4 131
1.2.2 Optional Settings
1.2.2.1 On Screen Display Setting
Introduction: Fencer system has default ‘On screen display’. It displays actual abdominal
pressure of patient to monitor during all operation time.
ON/OFF control: Use the secret setting switch in that order(sequence):
⑴⑵ ⑷⑸ ⑶
⑶⑶⑵⑶ ⑶⑶⑴⑶
Use ⑷&⑸ switch to select ON and OFF, then press ⑶ switch to select.
1.2.2.2 Voice Indicating Setting

Introduction: Fencer system has default ‘voice indicating’ function. When you push each switch,
fencer let you know which switch you pressed.
ON/OFF control: Use the secret setting switch in that order
⑴⑵ ⑷⑸ ⑶
⑶⑶⑴⑵ ⑶⑷⑸⑶
Use ⑷&⑸ switch to select ON and OFF, then press ⑶ switch to select.
When the life cycle of lamp is over, user can replace the lamp easily without service person.
FENCER is equipped with electrical safety protection mechanism that turns off the light when you
open the “lamp replacement door”.
We suggest the followings;
WARNING
For safety turn off the “main power switch ①” at first. Unplug the main power cable from the
“power inlet ⓖ”.
Ver. 2. 0 4 132
Figure 1 Figure 2
Push down the lever in the lamp replacement door and pull out the door with lamp Refer to figure 1
Pull out the whole lamp module refer to figure 2
Figure 3 Figure 4
Insert the new lamp module, and push the lamp housing to the end of socket. Refer to figure 3
Push the lamp housing firmly till the click sounds comes out.
Reset lamp hour refer to service manual.
WARNING
Be careful so that there is no dirt or finger print on the surface of lamp and reflector. It may
make smoke or be reflector broken because of heating of dirt.
NOTE
Be sure that the lamp module is inserted in right position. With the right position, the axis of
light is aligned, so FENCER gives maximum brightness.
WARNING
Before replacement of the lamp, be careful of high temperature of lamp and its connected
parts. It may burn your finger. Wait until the lamp is cool enough or wear the glove.
Ver. 2. 0 4 133
NOTE
The lamp of the Fencer has on an average life cycle of 500 hours. After approx. 500 hours of
service you’ll get only at least 80% illumination at maximum power. We recommend you
perform a lamp change after 500 hours. However we strongly recommend your replacing the
lamp after using over 500 hours. Unless, there is possibility of harmful damage of the lamp.
Always check the lamp hour that Fencer supplies when it turned on.
NOTE
If you want to see total lamp hour usage, press Pressure Down switch ⑧ and Flow Down
switch ⑩ simultaneously.

12mm spanner ( for Camera head receptacle )
Spanner set (for solenoid assemble)
⑤
Ver. 2. 0 4 134
③
Ver. 2. 0 4 135
No. Description Part Number
① COVER TOP FENCER A215-003A
② SOLENOID SET FENCER A261-001A
③ REGULATOR ASSAY A210-001A
④ CONTROLLER BOARD A235-004A
⑤ LAMP PSU A235-010A
⑥ CONTROLLER PSU A235-005A
⑦ LIGHT ASSAY FENCER A260-001A
⑧ BRACKET LENS SUPPORT ASSAY A218-002A
⑨ COVER FRONT ASSAY A215-001A
⑩ EMC FILTER BOARD ASSAY 268-X-007A
⑪ PANEL ASSAY VIDEO FENCER A220-003A
⑫ DISTRIBUTE BOARD ASSAY 268-X–005A
⑬ FAN 92 X 92 275-X-001A
⑭ FAN 120 X 120 275-X-003A
Table 14 Exploded View Description & Part number
Ver. 2. 0 4 136
COVER TOP FENCER A215-003A
① BASE TOP COVER 216-P-004A R40-1000 6.3
POCKET PULL FLUSH HANDLE(P1-31) 240-X- 004A
SOLENOID SET FENCER A261-001A
SOLENOID VALVE (AB-21-DC24V) PNU-SOL-AB21
SPEED CONTROL VALVE (SC-3-8) PNU-SPD-SC38
SILENCER PNU-SCR
② BASE VALVE BUNDLE 216-L-002A R40-2000 6.4
HOSE NIBBLE 234-X–002A
NIBBLE 234-X–003A
L NIBBLE 234-X–004A
MEGGURA 234-X–005A
SILICON TUBE 4 X 8 PNU-TUB-SIL4/8
REGULATOR ASSAY A210-001A
③ Regulator Assay 277-X–001A R40-3000 6.5
BRACKET REGULATOR 226-P- 023A
L NIBBLE 234-X–005A
④ CONTROLLER BOARD A235-004A R40-4000 6.6
⑤ LAMP PSU (LSPS180A) A235-010A R40-5000 6.7
⑥ CONTROLLER PSU (GSPS524A) A235-005A R40-6000 6.8
⑦ LIGHT ASSY FENCER A260-001A R40-7000 6.9

BRACKET LENS SUPPORT ASSAY A218-002A
HEAR FILTER 2T 35X35 265-Y-001A
⑧ BRACKET LENS SUPPROT 226-P-007A
R40-8000 6.10
PLASTIC SCREW GUIDE 225-X-005A
COVER FRONT ASSAY A215-001A R40-9000
COVER FROMT MASK FENCER 212-M-001A
LIGHT GUIDE BACK FENCER 220-L-005A
LIGHT GUIDE FRONT FENCER 220-L-004A
ROTATE MANUAL IRIS ASSY FENCER A230-002A
⑨ PCB FENCER KEY ASS'Y A235-007A
6.11
POWER SWITCH (1832.2212) SW-PWR-1832.3312
VFD 16LF01UA3 277-X-002A
LUER LOCK WITH NUT 3265 000 KI388791
GAS SOCKET BE6070952
⑩ EMC FILTER BOARD ASSAY 268-X–007A R40-10000 6.12
⑪ PANEL ASS’Y VIDEO FENCER A220-003A R40-11000

PANEL REAR CONNECTOR 219-P-007A 6.13
PCB VIDEO OUTPUT PCB-FENCER-VIDB
⑫ DISTRIBUTE BOARD 268-X–005A R40-12000 6.14
⑬ FAN 92*92*25 275-X–001A R40-13000 6.15
FENCER Trouble Shooting Guide MGB ENDOSCOPY
⑭ FAN 120*120*35 275-X–003A R40-14000 6.16
FENCER wiring diagram
Ver. 2. 0 4 137
W1 W2 W29 W28 W30 W8 W11 W9
W3
W8
W4
W7
W15
W6
W5
W13
W19 W20 W26 W27 W14
W9 W10 W26 W6 W5
W22 W21 W19 W18 W4 W3
Ver. 2. 0 4 138
W1 W2 W29
W3
W30
W4
W23
W28
W12
W21
W30
W20
W26 W17
W19
W16
W13
W18
Ver. 2. 0 4 139
W24 W5 W15 W8 W20 W25
W6 W10 W7 W27 W20
W11 W9
W8
W7
W8 W15
W27 W6
W5
W14
Ver. 2. 0 4 140
No. Description of Each Cable Cable Part Number
W1 AC POWER INPUT CABLE 1 WH-FC-PWR-001
W2 AC POWER INPUT CABLE 2 WH-FC-PWR-002
W3 AC POWER OUTPUT CABLE 1 WH-FC-PWR-003
W4 AC POWER OUTPUT CABLE 2 WH-FC-PWR-004
W5 POWER S/W & DISTRIBUTION B/D CABLE 1 WH-FC-PWR-005
W6 POWER S/W & DISTRIBUTION B/D CABLE 2 WH-FC-PWR-006
W7 DISTRIBUTION B/D & LIMIT SWITCH CABLE WH-FC-PWR-007
W8 LAMP POWER CABLE 1 WH-FC-PWR-008
W10 LIMIT SWITCH CONNECTOR CABLE WH-FC-PWR-010
W11 GROUND CABLE WH-FC-PWR-011
W12 LAMP POWER GROUND CABLE WH-FC-PWR-012
W13 PSU & CONTROL B/D CABLE WH-FC-PWR-013
W15 TRANS & DISTRIBUTION CABLE WH-FC-PWR-015
W16 LAMP CONNECTOR CABLE 1 WH-FC-PWR-016
W17 LAMP CONNECTOR CABLE 2 WH-FC-PWR-017
W18 DISPLAY B/D & CONTROL B/D CABLE 1 WH-FC-SIG-001
W19 DISPLAY B/D & CONTROL B/D CABLE 2 WH-FC-SIG-002
W20 DISTRIBUTION B/D & CONTROL B/D CABLE WH-FC-SIG-003
W21 VIDEO SIGNAL WIRE HARNESS WH-FC-SIG-004
W22 VR WIRE HARNESS WH-FC-SIG-005
W23 SPEAKER CABLE WH-FC-SIG-006
W24 DC FAN 92 x 92 CABLE WH-FC-SIG-007
W25 DC FAN 120 x 120 CABLE WH-FC-SIG-008
W26 VFD & CONTROL B/D CABLE WH-FC-SIG-009
W27 LAMP POWER & +12V CABLE WH-FC-SIG-010
W28 OSDC +5V CABLE WH-FC-SIG-011
W29 VIDEO SIGNAL CABLE WH-FC-SIG-012
W30 SIGNAL TRANSMISSION CABLE WH-FC-SIG-013
Table 30 Wire Assembly description
Ver. 2. 0 4 141
ⓐ ⓑ
- DISASSEMBLING
2. Pull the Light assay (ⓐ) out on the side of Unit.
3. Remove the four screws at the side of the top cover(ⓑ)
4. Remove the six screws (ⓒ)at the back side of the top cover.
5. Pull out top cover into for 20~30mm to the backside.
6. Then pull out completely the top cover into the top.
- RE-ASSEMBLING
1. Push top cover from the rear side over the front part until its front rim is in contact with the
front part. Note that the case top will slide correct over the front part and the case bottom
without jamming.
2. Re-arrange screws at the bottom. If the screws don't fit in their holes correctly please check
for having the case top pushed completely to the front part.
Ver. 2. 0 4 142
2.4 Disassembling or re-assembling of SOLENOID SET
- DISASSEMBLING
2. Disconnect two connectors from solenoid valves to controller board.
3. Pull out Silicon Tube (ⓐ) on the solenoid set.
4. Pull out two Silicon Tubes(ⓑ) on the solenoid set.
5. Loosen two screws on solenoid set
6. Remove the Solenoid set to the top.
- RE-ASSEMBLING
1. Put the solenoid set into the Fencer in the right position – solenoid valve with silencer towards
the front panel.
2. Tighten the two long screws on solenoid set.
3. Connect deeply the two Silicon Tubes on the solenoid set.
4. Connect deeply the Silicon Tube () on the solenoid set.
Ver. 2. 0 4 143
2.5 Replacing REGULATOR ASSAY
ⓑ
ⓐ
2. Cut out the middle of the hard tube(ⓑ) – from the Regulator Assay to the Snap-In connector.
3. Pull out Silicon Tube (ⓐ) on the Regulator Assay to the solenoid set.
4. Loosen two screws on the Regulator Assay
5. Remove the Regulator Assay.
6. With a knife, completely remove the hard tube left on the Snap-In connector
7. For re-assembling, place the Regulator Assay
8. Tighten the two screws
9. Connect deeply the Silicon Tube ()on the Regulator Assay to the solenoid set.
10. Connect the hard tube from the Snap-In connector to Regulator Assay with new hard tube.
2.6 Replacing of Controller Board
2. Pull out the specified connectors

connected to the controller board and
the power supply
Ver. 2. 0 4 144
Controller board side W30 SIGNAL TRANSMISSION CABLE
W20 DISTRIBUTION B/D & CONTROL B/D CABLE
W26 VFD & CONTROL B/D CABLE
W19 DISPLAY B/D & CONTROL B/D CABLE 2
Solenoid 5P connector from Solenoid Set
Set 6P connector from Solenoid Set
Power supply board side Trans 6P connector from GSPS524A TRANS
3. Pull out Silicon Tube on the pressure sensor on the Controller Board. It needs precise control
of force to prevent the defection of the pressure sensor.
Separate the small size silicon tube (2 x 4) inside the silicon tube (4 x 8).
4. Loosen four screws on the Control board Assay
5. Remove the Control board Assay
6. Pull out the connector from the PSU board
7. Loosen four screws on the Control board and remove the Control Board
8. For re-assembling, place the Control board in the Control Board Assay.
9. Tighten the four screws
10. Connect the connector from the PSU board
11. Place the Control Board Assay into the Fencer, then tighten the four screws.
12. Connect small size silicon tube (2 x 4) into the centre port of pressure sensor on control board
13. Connect deeply the silicon tube (4 x 8) into the pressure sensor
14. Connect the specified connectors
2.7 Replacing LIGHT ASSAY FENCER

Refer to the chapter 1.3 Lamp replacements
Ver. 2. 0 4 145
2.8 Replacing CONTROLLER PSU
Refer to the chapter 2.6. Instead of changing the controller board, change the controller PSU on
the opposite side of controller board.
2.9 Replacing Lamp PSU
2. Loosen two screws of the slide duct
3. Push the slide duct into the front side for about 2cm
4. Pull out the slide duct with cautious not to disconnect the front wire harness
5. Loosen two screws on the Light source power supply
6. Pull out the specified connectors connected to the power supply
W8 LAMP POWER CABLE 1

W27 LAMP POWER & +12V CABLE
7. Remove the Light source power supply
8. For re-assembling, place the New Light source power supply
10. Connect the specified connector from the Light source power supply board
11. Carefully slide in the slide duct. Slide it firmly to fasten the duct by the middle panel
12. Tighten two screws
Ver. 2. 0 4 146
2.10 Replace the BRACKET LENS SUPPORT ASSAY
2. Loosen two screws on the Bracket Lens support Assay
3. Remove the Bracket Lens support Assay
4. For re-assembling, place the Bracket Lens support Assay
2.11 Assembling and re-assembling of COVER FRONT ASSAY
2. Disconnect the wire harnesses between the fencer body and COVER FRONT ASSAY
W3 AC POWER OUTPUT CABLE 1

W5 POWER S/W & DISTRIBUTION B/D CABLE 1
Ver. 2. 0 4 147
W10 LIMIT SWITCH CONNECTOR CABLE
W21 VIDEO SIGNAL WIRE HARNESS
W22 VR WIRE HARNESS
W26 VFD & CONTROL B/D CABLE
3. Loosen five screws on the rear side of front cover.
2.12 Replacing EMC FILTER BOARD ASSAY

2. Pull out the specified connectors connected to the EMC FILTER BOARD ASSAY
W1 AC POWER INPUT CABLE 1

W2 AC POWER INPUT CABLE 2
3. Loosen four screws on the EMC FILTER BOARD ASSAY
4. Remove the EMC FILTER BOARD ASSAY
5. For re-assembling, place the EMC FILTER BOARD ASSAY
7. Connect the specified connector
2.13 Replacing DISTRIBUTE BOARD
Ver. 2. 0 4 148
2. Pull out the specified connectors connected to the DISTRIBUTE BOARD

W7 DISTRIBUTION B/D & LIMIT SWITCH CABLE
W15 TRANS & DISTRIBUTION CABLE
W20 DISTRIBUTION B/D & CONTROL B/D CABLE
W24 DC FAN 92 x 92 CABLE
W27 LAMP POWER & +12V CABLE
3. Loosen four screws on the DISTRIBUTE BOARD
4. Remove the DISTRIBUTE BOARD
5. For re-assembling, place the DISTRIBUTE BOARD
2.14 Replacing PANEL ASSAY VIDEO FENCER
2. Pull out the specified connectors connected to the PANEL ASSAY VIDEO FENCER
W29 VIDEO SIGNAL CABLE
3. Loosen four screws on the PANEL ASSAY VIDEO FENCER from the backside of Fencer
4. Remove the PANEL ASSAY VIDEO FENCER
5. For re-assembling, place the PANEL ASSAY VIDEO FENCER
Ver. 2. 0 4 149
2.15 Replacing cooling FAN(92 x 92) in the side of lamp

1. Opening the unit according to section 2.3
2. Opening the slide duct according to section 2.7
3. Disconnect the terminal of fan(92x92) on the DISTRIBUTION BOARD.

4. Loosen four tapping screws on the panel center.
5. Remove the old cooling fan(92x92),
6. For re-assembling, Place the new fan on the lamp side of panel center.
CAUTION: the label of the fan should be seen in the lamp side
7. Re-tighten the tapping screws.
8. Re-connect the terminal of fan (92x92) (W24).
9. Re-assemble the slide duct according to section 2.7
2.16 Replacing of cooling FAN(120 x 120) on the rear side

1. Opening the unit according to section 2.3
2. Disconnect the terminal of fan (120x120) on the DISTRIBUTION BOARD.

3. Disconnect the terminal(W12) of Cooling fan(92x92) on the R/P board
4. Loosen four tapping screws on the rear panel of bottom case.
5. Remove the old fan-net and old fan.
6. For re-assembling, Place the new fan and fan-net

CAUTION: the label of the fan should be seen in the rear side of bottom case
Ver. 2. 0 4 150
7. Re-tighten the tapping screws.
8. Re-connect the terminal (W25).
9. Closing the unit according to section 2.3.
Functional check
3.1 Test tools used
Light angle Jig, Multimeter, TV Monitor (NTSC/PAL)
Flow measurement for medical flow meter equipment
Manometer
3.2 FUSE

Functional checks list
Light source part

Switch Power S/W. Power indicator
LIGHT GUIDE Mechanical Soft Release/Stop
CONNECTOR ass. Position
Safety Func. Power Shut off
LAMP MODULE OPEN/CLOSE _
Safety Func. Power Shut off
LUX 85K LUX KLUX 10 min. later from
LAMP ON
Illumination angle 43° ° L: R:
FAN Noise/Direction
(EXPEL)
Gas insufflator part
Display VFD Clear & none
broken
Square-shaped keys beep & LED when
hit
Check abdominal pressure 12mmHg(+-10%)
Overpressure setting pressure
over
Check irrigation pressure 700mbar(+-10％)
Video processor
Ver. 2. 0 4 151
Video Out Check Video,S-Video
W/B Button White Paper Normal Color
Green Paper Abnormal Color
CCD Camera Type(PAL/NTSC)
Ver. 2. 0 4 152
How to check EF-HEAD 2 when the noise appears on the screen

1. Please connect the EF-HEAD 2 to equipment and all your device turn on the power.
3. You can know which part of HEAD occurs the problem.
Ver. 2. 0 4 153
3.5 Adjustment of Regulator, Solenoid SET
Prepare before adjustment:
Digital Manometer ( 0 to 2 bar )

CO2 Flow meter ( 0 to 15 L/min )
① ②
③
⑥
⑤
⑧ ⑦
2. Prepare the manometer and filled gas bottle
3. Connect the main power cord and gas bottle connector
4. Turn on both gas and electric power supply
5. Rotate counterclockwise fully the valve ① and ②
6. Connect Manometer to ⑧ and start irrigation
7. Rotate clockwise the valve ① to reach 800mbar + - 35 mbar on the manometer
8. Connect Flow meter to ⑧ and adjust valve ② to set 8L/min + - 0.5 L/min
9. Connect Flow meter to ⑦ and adjust valve ④ to set 1.5L/min to 2L/min
10. Connect Flow meter to ⑦ and adjust valve ⑤ to set 7.5L/min to 8.5L/min
11. Connect Flow meter to ⑦ and adjust valve ④ to set 20.0L/min to 21.0L/min
12. Close ④ valve to the clockwise, then turn it 3 wind back to counterclockwise.
13.Closing the unit according to section 2.3
Ver. 2. 0 4 154
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Ver. 2. 0 4 155
Section 9 VP-1000C
Endo-scope Vision System
Installation........................................................................................................164
Rear panel of main
body.........................................................165
Camera head part..................................................................166
Subassemblies and mechanical parts of VP-1000C............................167
Disassembling/Re-assembling of the top case....................................169
Replace of Main board (CCU)..............................................................170
Replace of PSU (Power Supply Unit)...................................................171
Replace of Cover Front
Assy................................................................172
Replace of Panel Video Assy...............................................................173
Test tools used.....................................................................................174
FUSE....................................................................................................174
Adjustment of NTSC/PAL mode...........................................................175
Ver. 2. 0 4 156
Ver. 2. 0 4 157
Problem Resolution
The system does not 1. If the green lamp on the power switch is not lighted even after the
operate at all. switch is on position, check the fuse. (section 3.2)
system)
Ver. 2. 0 4 158
Display Problems
　　
Problem Resolution
　 (xenon <--> halogen) being used is changed. Point the
　 makes the boozer sound once then twice after threes seconds.
　
connected.
　
　 (section 1.1)
　
　 plugging in the power cord of the unit into another consent or using
　 the earth cable.
　
Displayed on the 　
screen. 2. Check if the light source is emitting sufficient light.
　　
　　
　　
　 (If chemically sanitized, separate the head the lens and then wipe
　 them with the dry gauze. For the scope also, wipe the area in
　 contact with the lens. They can be the cause of fog.)
　　
　
Ver. 2. 0 4 159
Problem Resolution
　　
　　
　　
　

Problem Resolution
　　
　　　
　　
　
Ver. 2. 0 4 160
1. Installation

② ③ ④
White Boost Enhance
Balance
①
Main
power
switch
⑤ ⑥ ⑦ ⑧
Full mode CIRCLE Ⅰ CIRCLE Ⅱ Connector for
camera head
cable
Ver. 2. 0 4 161
■Rear panel of main body
⑨ ⑩ ⑪
2x S-Video 2 x Video Equipotential
Terminal
⑫ ⑬
Main Power Fuse Holder
Inlet
Ver. 2. 0 4 162
■Camera head part
How to check EF-HEAD when the noise appears on the screen

1. Please connect the EF-HEAD to equipment and all your device turn on the power.
3. You can know which parts of HEAD the problem occurs.
Ver. 2. 0 4 163

2.2 Subassemblies and mechanical parts of VP-1000C
< Exploded drawings >

⑥
①
② ⑦
Ver. 2. 0 4 164

1 WIRE HARNESS SET A241-005A RVB-01
2 CASE TOP VP-1000C 211-P-019A RVB-02 2.3

3 POWER UNIT VP-1000C (PK-AD-12) A235-037A RVB-03 2.5
4 BOARD CCU VP-1000C A235-036A RVB-04 2.4
5 COVER FRONT ASSY A215-014A RVB-05 2.6
POWER SWITCH 247-X-004A RVB-06
OVERLAY VP-1000C 262-C-010A RVB-07
PLATE FRONT OVERLAY VP-1000C 221-P-010A RVB-08
COVER FRONT MASK VP-1000C 212-P-022A RVB-09
SCREW SETS FOR ASSEMBLING _ RVB-10
6 PANEL VIDEO ASSY VP-1000C • RVB-11 2.7
PANEL VIDEO OUT VP-1000C 219-P-023A RVB-12
BOARD REAR INTERFACE VP-1000C A235-038A RVB-13
SCREW SETS FOR ASSEMBLING _ RVB-14
Table 6 Ordering information of repair part
Ver. 2. 0 4 165
2.3 Disassembling/Re-assembling of the top case
1. Disconnect mains cord.
2. Turn upside down, and remove four screws at the corners
3. Turn over again, and disassemble the top case.
4. For re-assembling, push the top case from front side.
5. Turn upside down, and tighten four screws.
Ver. 2. 0 4 166
2.4 Replace of Main board (CCU)
1. Disassemble the top case by 2.3
2. Take out the membrane cable from CCU board.
3. Remove four screws at the corners of CCU. (Keep the four spacers and screws/washers!)
4. Set the new CCU board on the bottom case, and assemble with the spacers, screws and
washers.
5. Set the membrane cable at the new CCU.
6. Re-assemble the top case by 2.3
7. Check the monitor whether the new CCU works well.
Ver. 2. 0 4 167
2.5 Replace of PSU (Power Supply Unit)
2. Remove four screws at the corners of PSU. (Keep the screws !)
3. Set the new PSU circuit on the bottom case, and assemble with the screws
5. Check the monitor whether the new CCU works well.
Ver. 2. 0 4 168
2.6 Replace of Cover Front Assy
2. Take out the membrane cable from the CCU board.
3. Remove the four screws at the corners inside of the bottom case.
4. Set the new Cover Front Assy at the front of bottom case, and tighten screws again.
Ver. 2. 0 4 169
2.7 Replace of Panel Video Assy
1. Remove the four screws at the rear side of the case.
2. Pull the plate outside and take out the connector for the circuit.
3. Set the connector at the circuit of new Panel Video Assy
4. Set the new Panel Video Assy at the rear side and tighten the four screws again.
3. Functional check
3.1 Test tools used

•Functional Checks TV Monitor (NTSC / PAL)
3.2 FUSE
Inspection Item Standard Good N.G Remark

Function
1. Initializing Phenomenon LED & Beep sound 　　　
Video * 2 On the monitor 　　 Monitor * 2 video output

2. Video output check
S-video *2 On the monitor 　　 Quality & noise
Ver. 2. 0 4 170
White paper Normal color 　　　
3. W / B key
Green paper Abnormal color 　　　
On Bright 　　　
4. Boost key
Off Normal bright 　　　
On Sharp 　　　
5. Enhance key
Off Normal sharp 　　　
Full key Bright 　　　
6. Area select key Circle I key Normal 　　　
Circle II key A little dark 　　　
7. Video mode conversion Hidden Key 　　 NTSC / PAL
Functional Checks List
3.4 Adjustment of NTSC/PAL mode
NTSC/PAL mode of VP-1000C can be switched conveniently with front keys;
① ② ③
The key sequence is : ① - ② - ① - ③ - ③ - ② - ③ - ①.

When the keys are pushed successively, all the LEDs in front blink 5 times and VP-1000C beeps
once (PAL ⇒ NTSC) or twice (NTSC ⇒ PAL).
Ver. 2. 0 4 171
Ver. 2. 0 4 172
Section 10 GI-3000A
Gas Insufflator
Installation..........................................................................................................183
Rear panel connections..........................................................184
The Front Panel......................................................................184
Special Hidden key...............................................................................185
Choosing gas supply type......................................................185
Ver. 2. 0 4 173
Setting PS zero value.............................................................185
Subassemblies and mechanical parts of GI-3000A.............................186
Replacing First Regulator Assay GI-3000A..........................................189
Replacing Power Board GI-3000A.......................................................190
Replacing Control Board GI-3000A......................................................191
Replacing Solenoid Set GI-3000A........................................................192
Replacing Front Display Board GI-3000A............................................193
Replacing Front Assay GI-3000A.........................................................194
Air Pressure Ass’y Setting....................................................................195
Test tools used.......................................................................196
FUSE......................................................................................196
Functional check....................................................................196
Ver. 2. 0 4 174
　　
Problem Resolution
system)
Ver. 2. 0 4 175
Problem Resolution
After the initial 1. Check the gas pressure. The system will operate only when
power on, the alarm the gas pressure in the gas bottle is 25~50kgf/㎠.
sound is generated If the pressure gauge on the gas cable shows below
and the gas is not 25kgf/㎠, charge it with more gas.
injected. 　
　 2. Check if the gas bottle is tightly closed.
　 The regulator to control the gas pressure inside the system
　 can leak small amount of gas. If the gas chamber is not
　 tightly closed after each use, gas will be lost quickly.
　
　 3. If the gas cable comes out of the wall, set the system to 'Wall Utility
　 Mode' before using it. (section 1.2)
　　
　　
　 5. The lure lock of the system may be turned and the silicon tube
　 twisted. Fasten the lure lock so it will not be skidded.
　　
　 6. If the gas gauge shows low gas and the 'Check Gas' audible alarm
　 keeps being generated even if there is sufficient gas, it is most likely
　 that the First Regulator Assay is defective.
　　 Please refer to (section 2.4).
Ver. 2. 0 4 176
Gas is leaking. 1. Check the connection point between the gas tank and the gas cable,
　 and the gas cable and the equipment with soap water.
　　
　 the tube inside the equipment came off.
　　 Open the top case and reconnect the tube. Connect with
　 hose-band to prevent it from falling out again.
Problem Resolution
　　
　 Trocar sleeve.
　　

abdominal pressure is (section 1.2)
different from
the actual value. 2. Check with the manometer if the irrigation pressure is
800±30 mmHg. If not, adjust the second regulator. (section 2.10)
　
　
　 or because of the user's to subjective opinion.
　　
Ver. 2. 0 4 177
pressure the goes up. 2. Check if the abdomen is pressed during operation.
　
　
　 closed.
　　
　 if it is, straighten it and make sure that the lure lock doesn’t
　 skid.
　
　　
Problem Resolution
work properly. 　
irrigation software and connect the long torcar tube inside the bottle
the opposite way. (section 1.1)

　
Suction Problems
　　
Problem Resolution
Suction does not work. 1. GI-3000A does not include the suction function.
　　
　　
　
Ver. 2. 0 4 178
1. Installation

1 2 3 4 5
6 CO2 gas bottle

7 CO2–reserve manometer : The gas reserve in the CO2–tank is displayed
8 CO2 gas tube
9 Main power switch. I = ON, O = OFF
10 Silicon tubes for insufflation and irrigation
Ver. 2. 0 4 179
● Rear panel connections
6 Gas input connector

7 Power inlet
8 Fuse holder
9 Equipotential terminal
10 Extra gas tank supporter (optional)
11 Speaker slit
12 Label
3 4 2 5 6 7 1
● The Front Panel
GI-3000 A front panel is separated into five sections.
Section 1, warning signal part,

Section 2, pressure monitoring part,
Section 3, flow rate monitoring part,
Section 4, insufflation monitoring and connection part,
Section 5, irrigation monitoring and connection part
1 2 3 4 5
Ver. 2. 0 4 180
1.Choosing gas supply type
Here are mainly two types of gas supply: CO2 bottle gas supply and utility gas supply are those.
Main reason for making two modes is the difference of the two gas input pressure. For the utility
gas supply, it is regulated to 10 bars in most European hospital, which is useless in bottle gas
supply. For compatibility among two gas supply type, GI-3000 A has its internal gas checking
disable mode – only do this with well connected and well regulated utility gas supply. The special
key not to check the gas pressure is to press the four keys at a time. (Refer to below keys.)
GI- 3000A will say

Do not check Gas
bottle mode.
“Utility gas supply”
Re-check Gas bottle

“Bottle gas supply”
mode.
2.Setting PS zero value
We are supplying Gas insufflator after setting PS Zero value. But when you install GI-3000A
the first time and after service, you have to set PS Zero value. Because according to country,
atmospheric pressure is different.
Press the UP and DOWN keys simultaneously for a few seconds.

The setting is completed when the beep sound is generated.
NOTE
-It should be done only once when first install the gas insufflator.
-Factory setup is gas bottle mode that is to check gas bottle as long as the power is ON.
-If gas bottle is under the operational pressure but there is requirement to use ML-G
regardless of gas bottle pressure, for example in the exhibition or demonstration or there is
extra gas tank during operation. You can change the mode to ‘do not check’. However, once
the requirement has expired, do adjust the mode to ‘re- check gas bottle mode’.
Ver. 2. 0 4 181

8mm Nut driver
14” spanner
30” spanner X 2
2.2 Subassemblies and mechanical parts of GI-3000A
(4)
(2)

(1)
(3)
BRACKET-ASSY-HP-REGUL A218-006A
1 HIGH-PRESSURE-REGUL 277-X-005A 2.4(5)
1-4-L SENCER 234-X-004A_
REGULATOR-ASSY-MECH A210-001A
2
BRACKET-REGULATOR 226-P-023A
BRACKET-ASSY-BOAR-GI-3000A A218-012A
BRACKE-GI 226-P-035A (6)
A235-
3 GSPS-524A-BOARD-ASS 2.5
005A
A235-
CONTROL-BOARD GI3000A 2.6
020A
(7)
4 TRANS-GSPS524S_ 277-X-003A
A261-
5 GAS-INSUFLLATOR-FENCER 2.7
001A
Ver. 2. 0 4 182
BASE-VALVE-BUNDLE 216-L-002A
SOLENOID_VALVE_AB21 288-Y-001A
1-4-L 234-X-004A
HOSE-NIBBLE 234-X-003A
1-4_SILENCER 284-Y-011A
6 FRONT-BOARD A235-002A 2.8
7 FRONT-ASSY-GI-3000A(with out No.6) A215-006A 2.9
Ver. 2. 0 4 183
DISASSEMBLING
2. Separate the top case by unfastening the 8 bolts as shown in the following picture.
3. Pull out top cover into the front side.
RE-ASSEMBLING
1. Push the top cover from the front side

2.4 Replacing First Regulator Assay GI-3000A
Ver. 2. 0 4 184
2. Disconnect tube connected the first regulator.
3. Disconnect molex connector from control board.
4. Remove four screws on rear side of body.
5. Loosen and disassemble gas inlet valve using spanner.
6. Remove old first regulator assay, replace new first regulator assay.
7. Assemble and tighten gas inlet valve using spanner.
8. Re-arrange four screws on rear side of body.
9. Connect molex connector to control board.
10. Connect tube to the first regulator.
2.5 Replacing Power Board GI-3000A
Power Board
Ver. 2. 0 4 185
2. Disconnect connector from power board.
3. Loosen four screws between power bracket and power board.
4. Remove old power board, and replace new power board.
5. Re-arrange four screws between power bracket and power board.
6. Connect molex connectors to power board.
Ver. 2. 0 4 186
2.6 Replacing Control Board GI-3000A
Control Board

2. Loosen all screws between board bracket and bottom, and Disassemble bracket.
3. Disconnect all connectors and silicon tubes from control board.
4. Loosen four screws between control board and bracket.
5. Remove old control board and replace new control board.
6. Tighten four screws between control board and bracket.
7. Connect all connectors to control board.
8. Assemble bracket to bottom.
Ver. 2. 0 4 187
2.7 Replacing Solenoid Set GI-3000A

2. Pull out the two molex connectors that located on the controller board.
3. Use 14” spanner tool and disassemble three silicon tubes that connected to solenoid set.
4. Disassemble the solenoid set from the back side of the GI-3000A with 8mm Nut driver.
5. Set the new solenoid set at bottom.
6. Assemble the solenoid set and connect silicon tube.
7. Connect molex connector to controller board.
8. Set the pressure and adjust speed setting according to section 2.10
2.8 Replacing Front Display Board GI-3000A
2. Disassemble front assay according to section 2.9
3. Loosen all screws between display board and front assay.
4. Disassemble display board from front assay.
5. Set the new display board and assemble board to front assay.
6. Assemble front assay according to section 2.9
Ver. 2. 0 4 188
7. Connect all connectors to front assay.
Ver. 2. 0 4 189
2.9 Replacing Front Assay GI-3000A
2. Disconnect silicon tubes and connectors from front assay.
3. Loosen all screws on the rear side of front cover.
4. Disassemble cover front assay.
5. For re-assembling, relocate new cover front assay.
6. Connect all connectors and silicon tubes.
7. Tighten all screws.
Ver. 2. 0 4 190
2.10 Air Pressure Ass’y Setting
6
1
2
3
4
◈ Adjusting Solenoid Valve(1) and Regulator(6)

- Close Nut of Speed control valve of Solenoid Valve(1),then open it by 5 turns
- Connect manometer to irrigation channel of ML-G.
- Open the Regulator(6) fully to counterclockwise.
- Open the Gas Bottle, Switch ON the electricity, then press irrigation key.
- Adjust Regulator(6) clockwise to become 800mbar in manometer.
- Glue by Resi-lock on Regulator(6)
- Connect flow meter to Irrigation channel, adjust Nut of Speed control valve of Solenoid Valve
(1) to 8L/min continuous gas flow is made.
Adjusting other Speed Controllers

- Switch ON the electricity, then press the special key for setting.
► GI-3000A Special Key combination: (Debug mode setting)
- Press below all button at the same time
- Speaker Volume, Pressure Down, Flow Middle, Irrigation key
- Connect flow meter to insufflation channel of GI-3000A, in the same height of GI-3000A.
- Press LOW Flow key, then adjust Nut of solenoid valve (3), to 1.5 ~ 2 L/min of continuous gas
flow is made.
- Press MID Flow key, then adjust Nut of solenoid valve (4), to 7.5 ~ 8.5 L/min of continuous gas
flow is made.
- Press HIGH Flow key, then adjust Nut of solenoid valve (2), to 20.0 ~ 21.0 L/min of continuous
gas flow is made.
- When Setting is done, glue the speed controller by Resi-lock.
- Switch off the power and on again
- Disconnect the flow meter and press Pressure Down and Pressure High simultaneously: after 5
seconds a “piep” will confirm the adjustment of the offset.
Ver. 2. 0 4 191
3. Functional check
3.1.Test tools used
•Flow measurement for medical flow meter equipment, Manometer
3.2. FUSE
3.3. Functional check

Function
Push the PS up
+ PS down keys
1. “0
0” Setting (First) BEEP / “0.0
0.0”
0.0
simultaneously after
BEEP sound
CO2 tank alarm LED
No Input -
/ “check
check gas”
gas voice
2.
2. Initializing Yellow or Orange
Phenomenon Under 25bar
Gas Input LED on
Over 25bar Green LED on
3. Display FND Clear & Non Broken
4. Gas Leakage Test Internal & Gas Inlet
Irrigation Flow rate 8L/min (±

(±0.5) Use Flowmeter
5. Gas Function High Pressure Sound &
Insufflation
Red LED
6. Check Abdominal Pressure 12 mmHg (±
(±2)
7. Check Irrigation Pressure 800 mmHg (±

(±35) mbar
Real 1~2 / 7.5~8.5 / 30 FND Display Flow /

8. Flow rate Test (Low / Mid / High)
Set 1~2 / 7.5~8.5 / 20~ Real Flow
9. “0
0” Setting (Second) BEEP / “0.0
0.0”
0.0
Ver. 2. 0 4 192
MGB Endoskopische Geräte GmbH Berlin Tel: ++49 30 / 6392-7000
Schwarzschildstraße 6 Fax: ++49 30 / 6392-7011
D-12489 Berlin www.mgb-berlin.de
Germany E-Mail : service@mgb-berlin.de
Ver. 2. 0 4 193

TSG - MGB Ver 2 04

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TSG - MGB Ver 2 04

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Trouble Shooting Guide

Ver 2.04, berlin

MGB Endoskopische Geräte GmbH Berlin * Schwarzschildstr. 6 * 12489 Berlin * Germany

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Section 1 General Part

Section 7 DISTO II.....................................................................101

Disassembling or re-assembling of SOLENOID SET...........................145

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the Power connector and fuse is situated at the rear side of

warning : Do run the instrument only with the indicated line

2. Check if the power in the multi-consent is turned on.

There is nothing 1. Check if the power is turned on.

Recording Device problems

3. Verify USB cable.

4. If there is nothing displayed on the screen, please replace the

Function key(W/B, Gain, Freeze)

Print out key

ML-V Trouble Shooting Guide MGB

■Front panel of main body

(1) (2) (3) (4) (5) (6) (7) (8)

No. Name Description

(1) POWER SWITCH Main Power Switch

(2) W/B KEY White balance function key

(3) SHARP KEY Sharpness function key

(4) AREA DISPLAY Display scope area setting

(5) AREA KEY Scope area setting key

(6) GAIN KEY Brightness gain function key

(7) SHUTTER KEY Turn on/off auto shutter control function

MGB ML-V Trouble Shooting Guide

■Back panel of main body(Optional)

(1) (2) (3) (4) (5)

(6) (7) (8)

No. Name Description

(4) S-VIDEO1 Y/C video output

(6) PRINT OUT Connect to video printer

(7) RGB VIDEO OUTPUT R, G, B, Sync video output

(8) POWER INLET Connect to AC main power cable

2. Disassembling and re-assembling of components

2.2 Subassemblies and mechanical parts of ML-V

< Exploded drawing >

ORDERING INFORMATION OF REPAIR PARTS

2.3 Opening and closing of the case

1. Disconnect mains cord

1. Push the top cover from the rear side

2.4 Replacing Power Assay ML-V

1. Open unit according to section 2.3

2.5 Replacing Control Board ML-V

2.6 Replacing Video Out Board Assay ML-V

1. Open the unit according to section 2.3

2. Pull out all connectors connected video out board.

6. Connect all connectors.

7. Close the unit according to section 2.3

8. Check the whole function according to section 3.3

2.7 Replacing Cover Front Assay ML-V

1. Open unit according to section 2.3

3. Loosen four screws on the rear side of front cover.

4. Disassembling of COVER FRONT ASSAY

5. For re-assembling, relocate new COVER FRONT ASSAY

6. Connect all connector.

7. Tighten four screws

8. Close the unit according to section 2.3

9. Check the whole function according to section 3.3

2.8 Replacing USB2.0 Board ML-V (Optional)