DDFC Technical Cum Commercial Proposal PV 811

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DD- 2 / PV-811 / 020 Feb 10, 2016

Rev. 00
M/s. GASCO Engineering (Pvt.) Limited,
501 Amber Estate, Shahra – e – Faisal,
KARACHI, PAKISTAN.
Cell: +92 21 34320635-36 Ext 121.
Email : m.faseeh@gascoengineering.com.pk
Attention: Muhammad Faseeullah Project Engineer)

PROPOSAL FOR THE DESIGN AND MANUFACTURE OF FUEL GAS KO DRUM AND
FLARE KO DRUM (01 NO. EACH).

Dear Sir,
With reference to your above mentioned enquiry, we are pleased to submit our bid for your kind
consideration and perusal.
We want to bring into your kind knowledge that DDFC has a very good past experience of working
on “U” Stamped projects. We have already manufactured total of 70 Filter Separators, 04 Vertical
Scrubbers, 3 phase separators, Several knock off drums / Vessels and heat exchangers for
Oil and Gas and Chemical process Industries in Pakistan.
DDFC has cultivated an extensive customer base in Oil & Gas sector that consists of
Multinationals such as BHP Billiton, MOL, Ranhill Berhard Malaysia, Petronas Carigalli, OMV
and National conglomerates like SNGPL, OGDCL, PPL, ICI & IFL.

For your equipment we are utilizing process know how & internals from a North American specialist
company including their warranties. Mechanical design & construction is executed by DDFC & duly
approved by ASME inspector (U-Stamp). DDFC has a valid U-Stamp certification.

Our proposal is prepared on the basis of technical data provided in the tender specifications. It
comprised of the following sections.
Offer for Inlet Oil Trunk Line Heater will be sent shortly via Separate mail.

SECTION-A : Technical Specifications


SECTION-B : DDFC Scope of Work
SECTION-C : Commercial Proposal Terms & Conditions
SECTION-D : DDFC Standard terms and conditions

We believe our offer is in accordance with your requirements and we look forward to your favourable
response.

Yours Faithfully,
For DDFC (Pvt.) Ltd.,

Muddasir Hussain Mumtaz Baig


Proposals Engineer Director South
DD-2/ PV-811/ 020 SECTION-A
Rev-00 Page 1 of 4
Date: 10/02/2016

Following specifications/quantities are for Fuel gas KO drum as per Client Provided Data
Sheet:

DESCRIPTION

Qty 01 No (One)
Item Description Fuel Gas KO Drum
Design Code ASME- Sec. VIII Div. I
U-Stamped Yes
Configuration Vertical mounted on 03 Legs
Corrosion Allowance 3.2 mm
Normal Flow Rate 10096 lb/hr.
Maximum Flow Rate 20,721 / 2,314 lb/hr.
Design Pressure (Internal / External) 175 / 0 psig
Design Temperature (Internal / External) 250 / 185 °F
Dish End (Semi Elliptical 2:1) 02 No.
Shell Length 6 ft – 3 inch (T/T)
Shell OD 2 ft – 11 inch
Body Flange Weld neck integral
Internals Mesh Pad & Vane Type inlet Device
Earthing Boss 02 Nos.

Materials of construction: (Non Chinese / Indian Origin)


Shell SA-516 Gr. 70 N
Dish Ends SA-516 Gr. 70 N
Flanges SA-105
Pipes SA-106 Gr. B
Gaskets SS 304 Graphite Filled
(For body flange and inspection hole only)
Internals SS 304
Bolts / Nuts SA-193 B7 / SA-194 2H
DD-2/ PV-811/ 020 SECTION-A
Rev-00 Page 2 of 6
Date: 10/02/2016

Nozzle Connections:
Inlet 8”, 300 # WNRF Flg (01 No.)
Outlet 8”, 300 # WNRF Flg (01 No.)
PSV 6”, 300 # WNRF Flg (01 No.)
LIT / LG 2”, 300 # WNRF Flg (02 Nos.)
LIT 2”, 300 # WNRF Flg (02 Nos.)
Liquid Outlet 2”, 300 # WNRF Flg (01 No.)
Utility Connection 2”, 300 # WNRF Flg (01 No.)
Vent 2”, 300 # WNRF Flg (01 No.)
Inspection Hole with blind 6”, 300 # WNRF Flg (01 No.)

Internals:
Mesh Pad SS 304 01 No. (Sepco USA)
Inlet Vane Device Vane type SS 304 01 No. (Sepco USA)
Vortex Breaker SA-516 Gr. 70 N Plate Fabricated (Local By DDFC)

General Specifications:
Hydro Test Yes (As per code)
Radiography (Shell / head) 0.85 / 1 (As per Data sheet)
Stress Relieving No (As per code)
Third Party Inspection Yes
(Through ASME Authorized Inspector)

Painting Specifications:
Surface Treatment

Internal Brush Clean, Light Oil

External Sand Blasting to grade SA 2.5

Painting (External only) 02 Coat Red Oxide Primer


DD-2/ PV-811/ 020 SECTION-A
Rev-00 Page 3 of 6
Date: 10/02/2016

Following specifications/quantities are for Flare KO drum as per Client Provided Data
Sheet:

DESCRIPTION

Qty 01 No (One)
Item Description Flare KO Drum
Design Code ASME- Sec. VIII Div. I
U-Stamped Yes
Configuration Horizontal mounted on Saddles
Corrosion Allowance 3 mm
Design Pressure (Internal) 150 psig
Design Temperature (Internal) 710 °F
Dish End (Semi Elliptical 2:1) 02 No.
Shell Length 16 ft – 5 inch (T/T)
Shell ID 8 ft – 2 inch
Earthing Boss 02 Nos.

Materials of construction: (Non Chinese / Indian Origin)


Shell SA-516 Gr. 70 N
Dish Ends SA-516 Gr. 70 N
Flanges SA-105
Pipes SA-106 Gr. B
Reinforcement Pads SA-516 Gr. 70 N
Saddles SA-36
Nozzles of 18”, 20” & 24 “ SA-516 Gr. 70 N (Plate fabricated)
Gaskets SS 304 Graphite Filled
(For body flange and inspection hole only)
Internals No
Bolts / Nuts SA-193 B7 / SA-194 2H
DD-2/ PV-811/ 020 SECTION-A
Rev-00 Page 4 of 6
Date: 10/02/2016

Nozzle Connections:
Inlet (Compressor) 18”, 300 # WNRF Flg (01 No.)
Inlet (Closed drain) with Blind 2”, 300 # WNRF Flg (01 No.)
P-304-1-A 20”, 300 # WNRF Flg (01 No.)
P-304-1-A 20”, 300 # WNRF Flg (01 No.)
LIT / LALL / LAHH 3”, 300 # WNRF Flg (01 No.)
LIT / LAL / LAH 3”, 300 # WNRF Flg (01 No.)
LG 3”, 300 # WNRF Flg (01 No.)
PI 2”, 300 # WNRF Flg (01 No.)
To warm flare network 18”, 300 # WNRF Flg (01 No.)
Utility 2”, 300 # WNRF Flg (01 No.)
Vent 2”, 300 # WNRF Flg (01 No.)
PIT 2”, 300 # WNRF Flg (01 No.)
Manway with cover & Davit arm. 24”, 300 # WNRF Flg (02 Nos.)

Internals
Pipe for LIT / LALL / LAHH SA-106 Gr. B
Pipe for LIT / LAL / LAH SA-106 Gr. B

Externals
Ladder & Platform A-36
Ladder & Platform Supporting Pads SA-516 Gr. 70 N

General Specifications:
Hydro Test Yes (As per code)
Radiography (Shell / head) 0.85 / 1 (As per Data sheet)
Stress Relieving Yes (As per code)
Third Party Inspection Yes
(Through ASME Authorized Inspector)
Painting Specifications:
Surface Treatment

Internal Brush Clean, Light Oil

External Sand Blasting to grade SA 2.5

Painting (External only) 02 Coat Red Oxide Primer


DD-2/ PV-811/ 020 SECTION-B
Rev-00 Page 1 of 1
Date: 10/02/2016

DDFC Scope of Work & Client Responsibilities

1 DDFC Scope of Work


• Designing of equipment according to code ASME Sec VIII, Div 1.
• Import / Procurement of Raw Material.
• Fabrication of equipment in accordance with specifications & design Code.
• Connections as stated in Section-A.
• Radiography of equipment as stated in Section-A.
• Hydro testing of equipment as stated in Section-A.
• Stress Relieving of vessels as stated in Section-A.
• Sand Blasting & Painting as stated in Section-A.
• Loading of The Equipments at DDFC Workshop.
• Internal for Fuel Gas KO Drum as stated in Section-A.
• 3rd party inspection (U Stamp) as stated in Section-A.

2 Client Responsibilities / DDFC Exclusions

Following items /services are not included in DDFC scope and would be the part of client
supply:
• Erection / Installation and Commissioning of the equipment.
• Any type of additional Valves, Controls & Instruments for equipment other than quoted.
• Civil Foundations / Civil work for filters including Anchor Bolts, Embedded Plates & Shim
plates.
• Transportation of equipment up to customer site (Can be offered at extra cost if site is
communicated to DDFC).
• Any type of internals witch are not mentioned in DDFC scope.
• Any type of Sacrificial anodes.
• Any types of valves controls and instruments.
• Provision of insulation.
• Provision of ladder and ladder platform for Fuel Gas KO Drum (not specified in Data Sheet).
• Any service / items not specifically mentioned in DDFC scope of work
DD-2/ PV-811/ 020 SECTION-C
Rev-00 Page 1 of 2
Date: 10/02/2016

Commercial Proposal Terms & Conditions

PRICE SUMMARY
1 PRICES
DESCRIPTION QTY TOTAL PRICE

1. Fuel Gas KO Drum 01 Rs 2,105,000/-

1.1 Internals from Sepco (USA) 01 Lot Rs 626,000/-

2. Flare KO Drum. 01 Rs 8,473,000/-

SUPPLIES PRICE: 11,204,000/-

RUPEES: ELEVEN MILLION, TWO HUNDRED & FOUR THOUSAND ONLY

2 Validity.
DESCRIPTION
Our prices are valid for 30 calendar days from the date of submission of this proposal.

Muddasir Hussain Mumtaz Big


Proposals Engineer Director South
DD-2/ PV-811/ 020 SECTION-C
Rev-00 Page 2 of 2
Date: 10/02/2016

COMMERCIAL TERMS & CONDITIONS

1 PAYMENT TERMS
35 % of total job order value as advance at the time of order confirmation.
20% of total job order value on proof of ordering of Raw material.
20 % of total job order on delivery of shell plate material, dish ends and flanges and
completion of design.
15 % of total job order value on hydrostatic test of equipments at DDFC works duly
witnessed by ASME inspector
10% of total job order value before delivery of equipment from DDFC works after your
inspection.

All payments will be released within 15 calendar days of submission of invoice.

In case of delay in payments delivery shall be effected

2 INCOME TAX:
Income tax shall be deducted from payments made to DDFC unless a copy of exemption
certificate is provided.

3 SALES TAX & OTHER TAXES:


Our offered price is without sales tax which is currently applicable at 17%. These will be paid
by the customer at the time of dispatch of equipment.

If the tax rate change in future or additional taxes are imposed by the government these
would be payable at the applicable rates.

4 DELIVERY:
Subject to DDFC Standard Terms & Conditions attached along with.

The delivery shall be 24 ~26 weeks from the date of confirmed order and receipt of advance
payment in case of all import items are delivered by sea.

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