Thyfrec-Vt210S Quick Start Guide: Ac Speed Control Equipment

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MEIDEN

AC SPEED CONTROL EQUIPMENT


THYFREC-VT210S
400V System 37 to 315kW (C/T)
400V System 45 to 370kW (V/T)

QUICK START GUIDE

———————— NOTICE ————————

1. Read this manual thoroughly before using the VT210S, and store in
a safe place for reference.
2. Make sure that this manual is delivered to the final user.

MEIDENSHA CORPORATION

QS210S Rev1 Feb 2000


i
Quick Start Guide Meiden Europe Ltd

Warning

This Quick Start Instruction Guide is intended as a guide only.

Read the Instruction Manual thoroughly before using the VT210S.

Use extreme caution during installation.

Do not open the front cover while power is applied.

Always ground the Inverter heatsink.

If in doubt, refer to your supplier or

MEIDEN DRIVELINE Tel: 01908 276000

The information contained in this publication, including numerical data, has


been prepared as a general guide to the product. No responsibility is assumed
for errors herein. Meiden Europe Ltd reserve the right to make changes to this
document and Instruction Manual at any time.

E&OE

QS210S Rev 1 Page 1


Quick Start Guide Meiden Europe Ltd

Installation

Install the Inverter vertically, so that the cable glands face downwards.
Allow for the correct spacing around the Inverter for ventilation
(X +>50mm, Y +>200mm). Fig. 1.

Always ensure that the Inverter is switched off before wiring.

Please note that TBA must be set in position shown (Fig. 2.)
for 380-400V operation, and in position 1-2 for 415-460V
operation.

Connect wiring as shown in Fig. 2. Make sure that correct


short circuit protection devices are fitted and best wiring
practises are observed (see page 2-3 in the supplied
manual).

A Ferrite is supplied with the filter, which must be fitted to


meet EMC compliance. The motor phase cables must be
N.B. Terminal/Busbar
arrangements differ on inserted through the output ferrite as per EMC Filter Kits—
larger drives. Guide to Installation and Use.
(Refer to page 2-8 in the
supplied manual).
Fig.2.

Voltage Surge

For long motor cable lengths (>30m), a motor choke can be ordered which
must be fitted between the Inverter and the motor. Motor cables must be
screened at both ends.

Connect inputs as shown in Fig. 3. or to suit your application. If using a (R RUN)

potentiometer, connect the “wiper” to FSV terminal. Analogue signal (F JOG)


cables MUST be screened. Connect one end of the screen to COM. (R JOG)
The COM terminals are linked internally.
RY0 is isolated and must NOT be connected to COM.

Test Running the Drive


Please note that VT210S drives are supplied either as Constant Torque or Variable Torque and cannot be changed
by the user. Operating the drive type is identical in all other ways although maximum and minimum values of some
parameters may vary.

Default settings allow the basic running of the motor to prove the system, but first set:

B00-1 set 31 assuming 415V, 50Hz B00-5 set motor rated current (A)
supply, and max freq B00-4 Output Voltage may have
requirement of 50Hz. to be set for non-standard
motors.

On power up, the Inverter display will cycle through a self-diagnostics check, and then show confirming the
drive is in a ready state.

Press FWD on the keypad and the motor will ramp up to 10Hz in a forward direction. The display will change
from to ( local frequency setting A00-0).
Press REV and check that the motor changes direction. Now press STOP, the motor will stop.

Acceleration and Deceleration will be default values at this stage.

QS210S Rev 1 Page 2


Quick Start Guide Meiden Europe Ltd

Configuration
The Inverter parameter menu system is grouped into Modes and Blocks
according to their functions and frequency of usage.

To manoeuvre around the menu system, pressing the MOD key will change
between the Monitor, A and B block parameters. Pressing the key will
change through the parameters in that block. See Fig. 4.

The display will alternate between the parameter number and its current value.
Press SET to change the parameter value. Increase/decrease the value by
using the and keys, and move to next digit by pressing the key.
When you have set the parameter to the value you want, press SET.

It is possible to reset to default values when the drive is not running, by setting
parameter B06-3 to 9 (page 6-12).

The parameter default values are such that the inverter can be quickly, and
safely, checked after power on. However, some of the default values may
need to be changed to suit specific applications.

From default, only the Basic Function parameters can be accessed.

Set parameter A05-0 from 2221 to 1111 to release further parameters blocks.

Remote Running Fig.4.


The inverter is set to run in Local (keypad) mode.

With the drive display showing press STOP + LCL together to toggle between local and remote modes.

From default settings, the inverter is set up to accept the following signal inputs: (page 6-11).

FRUN Forward Run PSI1 Reverse Run


RST Reset PSI2 Forward Jog
EMS Emergency Stop ** PSI3 Reverse Jog
FSV 0-10V signal reference

** by default is a normally open contact, coast to stop. Refer to manual (page 6-10) for options.

Set B08-0 to 12 to power up in “remote” mode (page 6-16).

If necessary, set new Accel/Decel times in A01-0 and A01-1 (page 6-3).
Jog Accel/Decel can be set in B21-2 and B21-3 (page 6-21).

Braking is set on from default.

From default the signal reference is obtained from the 0-10V analogue input. This can be from a number of sources
including a potentiometer as shown in Fig. 3.

Torque Boost
A02-0 Increase this value for loads with high Starting Inertia.
(Refer to pages 6-3/6-6).

QS210S Rev 1 Page 3


Quick Start Guide Meiden Europe Ltd

Setting Pre-set Speeds


As well as running from 0-10V analogue reference, it is possible to set up to 8 pre-set speeds (plus Jog). Digital
inputs PSI1-PSI5 can be programmed in a number of ways to suit the application.

A worked example of using 10Hz, 13.20Hz, 25Hz, 40.32Hz and 50Hz pre-set speeds is shown below:

Set B03-1 to 0 turns off F Jog Set B04-6 to 5 uses PSI5 as S2


Set B03-2 to 0 turns off R Jog Set B20-0 to 10.00 Prog Freq 0 - 10Hz
Set B04-2 to 2 uses PSI2 as PROG Set B20-1 to 13.00 Prog Freq 1 - 13.20Hz
to enable pre-set speeds Set B20-2 to 25.00 Prog Freq 2 - 25Hz
Set B04-4 to 3 uses PSI3 as S0 Set B20-3 to 40.32 Prog Freq 3 - 40.32Hz
Set B04-5 to 4 uses PSI4 as S1 Set B20-4 to 50 Prog Freq 4 - 50Hz

Using inputs PSI3-PSI5 as binary inputs (see Fig. 5) it is possible to set any of the speeds. Please note that it is also
possible to set independent accel/decel ramps to each pre-set speed. (Refer to B40-0, B41-x and B42-x on pages
6-37/6-40).

Sequence Command Selected Frequency


Prog S2 S1 S0
ON OFF OFF OFF Prog Freq 0 - 10Hz
ON OFF OFF ON Prog Freq 1 - 13.2Hz

ON OFF ON OFF Prog Freq 2 - 25Hz

ON OFF ON ON Prog Freq 3 - 40.32Hz

ON ON OFF OFF Prog Freq 4 - 50Hz

ON ON OFF ON Prog Freq 5 - Unset

ON ON ON OFF Prog Freq 6 - Unset

ON ON ON ON Prog Freq 7 - Unset

OFF ANY ANY ANY Analogue I/P

Fig.5.

Other Useful Features


LCD Operator Panel - Upload/Download parameters, save 10 programs
Contact you Supplier or Meiden Europe Ltd for more information.
Parameter (password) protection - B06-0 Pages 6-11/6-19
Programmable outputs - B05-0/2 Pages 6-11/6-18
Dynamic Braking - B80-1 Pages 7-3/7-4
Pattern Run - B5x-x Pages 6-38/6-39
PID Control - B43-x Pages 6-37/6-43
4-20mA input - B04-1 Page 6-11
Auxiliary Input - B24-0 Pages 6-22/6-29
Arbitary Scale - B05-2 Pages 6-11/6-18

QS210S Rev 1 Page 4


Quick Start Guide Meiden Europe Ltd
Parameter Listing
Param Description Min - Max Param Description Min - Max

Monitor/(Display) Parameters B Parameters - Basic Functions


Output frequency Prog I/P config 1 - operating commands
D00-0 O/P frequency (Hz) B03-0 R RUN 0 - 16
D00-1 O/P frequency (%) B03-1 F JOG 0 - 16
D00-2 O/P frequency (AS) B03-2 R JOG 0 - 16
Frequency Setting B03-3 HOLD 0 - 16
D01-0 Set frequency (Hz) B03-4 BRAKE 0 - 16
D01-1 Set frequency (%) B03-5 PICK 0 - 16
D01-2 Set frequency (AS) B03-6 COP 0 - 16
Output (O/P) current B03-7 CSEL 0 - 16
D02-0 O/P current (A) B03-8 IPASS 0 - 16
D02-1 O/P current (%) Prog I/P config 2 - select commands
D02-2 OLT monitor (%) B04-0 VFS 0 - 16
D02-3 Heatsink temperature (°C) B04-1 IFS 0 - 16
Voltage B04-2 PROG 0 - 16
D03-0 DC voltage (V) B04-3 CFS 0 - 16
D03-1 O/P voltage command (V) B04-4 S0 0 - 16
Sequence status B04-5 S1 0 - 16
D04-0 I/P B04-6 S2 0 - 16
D04-1 O/P B04-7 FUP 0 - 16
Extended monitor B04-8 FDW 0 - 16
D05-0 Fault history B04-9 FUP/FDW step (Hz) 0.01 - 2.00
D05-1 Trace data entry Meter O/P gain/scale multiplier
D05-2 Non-default parameter list B05-0 O/P gain (FM) 0.20 - 2.00
D05-3 Cumulative cond time (Hrs) B05-1 O/P gain (AM) 0.20 - 2.00
D05-4 Cumulative run time (Hrs) B05-2 AS display coeff (AS) 0.01 - 100.0
D05-5 CPU version Protection/operation (PP/O) locks
D05-6 ROM version B06-0 PP/O locks 1111 - 1239
Pattern run monitor B06-1 Reverse lock 11 - 22
D06-0 Step No. B06-2 Fault history buffer clear 0 - 9999
D06-1 Remaining time (s) B06-3 Default value load 0 - 9999
Speed detection monitor (ASR) Custom parameter register
D07-0 Detection speed (Hz) B07-0 Custom - 0 (Ref A04-0) 0.00 - 99.9
D07-1 Detection speed (%) B07-1 Custom - 1 (Ref A04-1) 0.00 - 99.9
D07-2 Detection speed (AS) B07-2 Custom - 2 (Ref A04-2) 0.00 - 99.9
B07-3 Custom - 3 (Ref A04-3) 0.00 - 99.9
A Parameters B07-4 Custom - 4 (Ref A04-4) 0.00 - 99.9
Frequency setting B07-5 Custom - 5 (Ref A04-5) 0.00 - 99.9
A00-0 Set local frequency (Hz) 0.10 - Fmax B07-6 Custom - 6 (Ref A04-6) 0.00 - 99.9
A00-1 Set jog frequency (Hz) 0.10 - Fmax B07-7 Custom - 7 (Ref A04-7) 0.00 - 99.9
Acceleration/Deceleration times Operation panel initial mode
A01-0 Acceleration time - 1 (s) 0.1 - 6000 B08-0 Initial mode 11 - 32
A01-1 Deceleration time - 1 (s) 0.1 - 6000 B08-1 Operation monitor 0.0 - 9.9
Torque boost B08-2 LCD OPU monitor 0.0 - 9.9
A02-0 Torque boost voltage (%) 0.0 - 10.0 B08-3 LCD OPU bar graph 0.0 - 9.9
A02-1 Reduced volt squ law trq (%) 0.0 - 25.0
A02-2 Auto torque boost gain 0.00 - 10.00 B Parameters - Extended Functions
A02-3 Slip compensation gain (%) 0.0 - 5.0 Program frequency setting
DC brake B20-0 Program frequency - 0 (Hz) 0.10 - Fmax
A03-0 DC braking voltage (%) 0.1 - 10.0 B20-1 Program frequency - 1 (Hz) 0.10 - Fmax
A03-1 DC braking time (s) 0.0 - 20.0 B20-2 Program frequency - 2 (Hz) 0.10 - Fmax
Custom parameters B20-3 Program frequency - 3 (Hz) 0.10 - Fmax
A04-0 Custom - 0 (Ref B07-0) B20-4 Program frequency - 4 (Hz) 0.10 - Fmax
A04-1 Custom - 1 (Ref B07-1) B20-5 Program frequency - 5 (Hz) 0.10 - Fmax
A04-2 Custom - 2 (Ref B07-2) B20-6 Program frequency - 6 (Hz) 0.10 - Fmax
A04-3 Custom - 3 (Ref B07-3) B20-7 Program frequency - 7 (Hz) 0.10 - Fmax
A04-4 Custom - 4 (Ref B07-4) Acceleration/deceleration times
A04-5 Custom - 5 (Ref B07-5) B21-0 Acceleration time 2 (s) 0.1 - 6000.0
A04-6 Custom - 6 (Ref B07-6) B21-1 Deceleration time 2 (s) 0.1 - 6000.0
A04-7 Custom - 7 (Ref B07-7) B21-2 Jog acceleration (s) 0.1 - 6000.0
Block B skip parameters B21-3 Jog deceleration (s) 0.1 - 6000.0
A05-0 Skip selector (1111-2221) 1111 - 2221 B21-4 S curve characteristics (s) 0.0 - 5.0
B21-5 Time unit multiplier 1-3
B Parameters - Basic Functions Frequency skip
Output ratings B22-0 Skip frequency 1 (Hz) 0.10 - 440.00
B00-1 Preset V/F pattern 10 - 59 B22-1 Skip band 1 (Hz) 0.0 - 10.0
B00-2 Max O/P freq (Fmax) (Hz) 3.0 - 440.0 B22-2 Skip frequency 2 (Hz) 0.10 - 440.00
B00-3 Base freq (Hz) 0.0 - 440.0 B22-3 Skip band 2 (Hz) 0.0 - 10.0
B00-4 O/P voltage (V) 0 - 460 B22-4 Skip frequency 3 (Hz) 0.10 - 440.00
B00-5 Motor rated current (A) Icrx0.3 - Irc B22-5 Skip band 3 (Hz) 0.0 - 10.0
B00-6 Carrier frequency (kHz) 3-8 Ratio Interlock setting
Control methods B23-0 Polarity setting (A&B) 11 - 22
B01-0 Run/stop 1111 - 3223 B23-1 Coefficient A value 0.000 - 10.000
B01-1 Inhibit (EMS) 11 - 32 B23-2 Bias B value (Hz) 0.00 - 440.00
B01-2 Control source 11 - 22 B23-3 Upper limit (Hz) 0.10 - 440.00
Start/stop frequency B23-4 Lower limit (Hz) 0.10 - 440.00
B02-0 Start freq (Hz) 0.1 - 60.0 I/P terminal function
B02-1 Stop freq (DC brake start) (Hz) 0.1 - 60.0 B24-0 I/P terminal mode 1111 - 1232
B24-1 AUX I/P gain setting 0.000 - 5.000
O/P terminal function
B25-0 FM/AM O/P parameters 00 - 88
B25-1 RUN terminal parameters 0 - 15
B25-2 ATN terminal parameter 0 - 15

QS210S Rev 1 Page 5


Quick Start Guide Meiden Europe Ltd
Parameter Listing
Param Description Min - Max Param Description Min - Max

B Parameters - Extended Functions B Parameters - Software Functions


Detect levels—sequence O/P Pattern run step - 4
B26-0 ATN detect band (%) 0.0 - 20.0 B54-0 Mode 0 - 33
B26-1 Current det level (IDET) (%) 5 - 300.0 B54-1 Frequency (Hz) 0.10 - Fmax
B26-2 Speed det level 1 (SPD1) (%) 1.0 - 105.0 B54-2 Time (s) 0.1 - 6000.0
B26-3 Speed det level 2 (SPD2) (%) 1.0 - 105.0 Pattern run step - 5
Retry/Pick up B55-0 Mode 0 - 43
B28-0 No. of retries 0 - 10 B55-1 Frequency (Hz) 0.10 - Fmax
B28-1 Retry wait time (s) 1 - 30 B55-2 Time (s) 0.1 - 6000.0
B28-2 Pick-up wait time (s) 1 - 10 Pattern run step - 6
B28-3 Pick-up voltage time (s) 1 - 300 B56-0 Mode 0 - 53
Overcurrent limit B56-1 Frequency (Hz) 0.10 - Fmax
B29-0 Drive current limit (%) 50 - 300 B56-2 Time (s) 0.1 - 6000.0
B29-1 Regen torque limit (%) 5 - 300 Pattern run step - 7
Overload B57-0 Mode 0 - 63
B30-0 Overload setting (%) 50 - 105 B57-1 Frequency (Hz) 0.10 - Fmax
B30-1 0Hz overload (%) 20 - 105 B57-2 Time (s) 0.1 - 6000.0
B30-2 0.7 Ftrq overload (%) 50 - 105 Pattern run step - 8
V/F middle point B58-0 Mode 0 - 73
B31-0 Frequency 2 (GF2) (Hz) 0.0 - Fmax B58-1 Frequency (Hz) 0.10 - Fmax
B31-1 Voltage 2 (GV2) (%) 0.0 - 100.0 B58-2 Time (s) 0.1 - 6000.0
B31-2 Frequency 1 (GF1) (Hz) 0.0 - Fmax Pattern run step - 9
B31-3 Voltage 1 (GV1) (%) 0.0 - 100.0 B59-0 Mode 0 - 83
Start interlock B59-1 Frequency (Hz) 0.10 - Fmax
B32-0 Start/stop frequency (Hz) 0.0 - 20.0 B59-2 Time (s) 0.1 - 6000.0
B32-1 Start/stop freq hysterises (Hz) 0.0 - 20.0
B32-2 Interlock frequency (Hz) 0.0 - 20.0
B32-3 RUN delay timer (s) 0.00 - 10.00
High-efficiency operation
B33-0 High-efficiency time constant (s) 10 - 301
B33-1 Voltage lower limit (%) 55 - 100
S/W option configuration
B40-0 S/W operation select 11 - 24
Program ramp - acceleration
B41-0 Acceleration time - 0 (s) 0.1 - 6000.0
B41-1 Acceleration time - 1 (s) 0.1 - 6000.0
B41-2 Acceleration time - 2 (s) 0.1 - 6000.0
B41-3 Acceleration time - 3 (s) 0.1 - 6000.0
B41-4 Acceleration time - 4 (s) 0.1 - 6000.0
B41-5 Acceleration time - 5 (s) 0.1 - 6000.0
B41-6 Acceleration time - 6 (s) 0.1 - 6000.0
B41-7 Acceleration time - 7 (s) 0.1 - 6000.0
Program ramp - deceleration
B42-0 Deceleration time - 0 (s) 0.1 - 6000.0
B42-1 Deceleration time - 1 (s) 0.1 - 6000.0
B42-2 Deceleration time - 2 (s) 0.1 - 6000.0
B42-3 Deceleration time - 3 (s) 0.1 - 6000.0
B42-4 Deceleration time - 4 (s) 0.1 - 6000.0
B42-5 Deceleration time - 5 (s) 0.1 - 6000.0
B42-6 Deceleration time - 6 (s) 0.1 - 6000.0
B42-7 Deceleration time - 7 (s) 0.1 - 6000.0

B Parameters - Software Functions


PID control
B43-0 Proportional gain 0.01 - 10.0
B43-1 Integral time constant (s) 0.0 - 30.0
B43-2 Differential time constant (s) 0.000 - 1.000
B43-3 Upper limit (%) 50 - 100
B43-4 Lower limit (%) 50 - 0
Traverse option
B44-0 Centre freq (FH) (Hz) 0.1 - Fmax
B44-1 Amplitude - A (%) 0.1 - 20.0
B44-2 Drop - D (%) 0.0 - 50.0
B44-3 Acceleration time - B (s) 0.5 - 60.0
B44-4 Acceleration time - C (s) 0.5 - 60.0
B44-5 Deviated traverse - X (%) 0.0 - 20.0
B44-6 Deviated traverse - Y (%) 0.0 - 20.0
Pattern run step - 0
B50-0 Mode 0-2
B50-1 Frequency (Hz) 0.10 - Fmax
B50-2 Time (s) 0.1 - 6000.0
Pattern run step - 1
B51-0 Mode 0-2
B51-1 Frequency (Hz) 0.10 - Fmax
B51-2 Time (s) 0.1 - 6000.0
Pattern run step - 2
B52-0 Mode 0 - 13
B52-1 Frequency (Hz) 0.10 - Fmax
B52-2 Time (s) 0.1 - 6000.0
Pattern run step - 3
B53-0 Mode 0 - 23
B53-1 Frequency (Hz) 0.10 - Fmax
B53-2 Time (s) 0.1 - 6000.0

QS210S Rev 1 Page 6


Quick Start Guide Non-default Parameters Meiden Europe Ltd

Inverter………………………….. Job No…………………………..


Reference………………………..

Parameter Set To.. Notes Parameter Set To.. Notes

QS210S Rev 1 Page 7

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