SPARE

PARTS NOTICE

4-Stroke Engines WV92P272

Technical Services Issue 2, 19 February 2021

Improved oil mist separator

For your information
PureVent 2.0
Distribution to operators and owners of installations Equipment concerned
concerned Oil mist separator PV3000 / CC200.
Background
The PureVent 2.0 is a high speed
centrifugal oil mist separator for engines
between 2000 kW and 23 000 kW available
both in single and double units.
Introduction
An improved version of the oil mist
separator is available that replaces the
earlier version PureVent 3000 / CC200.
Note
When ordering a rotor kit as spare part for
the PV3000 / CC200, a rotor kit for
PureVent 2.0 is delivered. The PureVent
2.0 rotor fits in the PV3000 / CC200
housing, however, the instructions in this
bulletin must be noted when upgrading the
PV3000 / CC200 with the PureVent 2.0
rotor.
Validity
Until further notice. Replacing issue 1 dated
11 January 2019.
Before taking any action, always check the available
online systems for the latest revision of this document.
Any locally stored or printed version is considered to
be an uncontrolled document.

Wärtsilä Finland Oy Tel: +358 010 709 0000 www.wartsila.com

P.O. Box 244 (Järvikatu 2-4)
FIN-65101 Vaasa
 SPARE PARTS NOTICE

WV92P272, Issue 2, Page 2 / 4 + 10

Document history
Issue Date Description SBWT ID
1 11-01-2019 Initial release 002703
Ordering information for B00 566 Oil mist separator
2 19-02-2021 003901
updated, the frequency converter is included.

Introduction
An improved version of the oil mist separator is available that replaces the earlier version
PureVent 3000 / CC200.

Figure 1, Single and double oil mist separator units with PV3000

Some of the improvements found in the PureVent 2.0 can be seen below:
· New WEG 120 Hz motor.
· New Vacon 100x control unit.
· Improved bearing housing and bearing sealing design for vertical operation.
· Increased housing wall thickness (from 5 mm to 7 mm) and strengthened by grid
design.
· Solid heavy duty oil deflector disc.
· Pressure measurement connection point for external measuring device (max 15 mbar
inside frame).

B00 543 Rotor kit B00 544 Isolator kit B00 545 Frequency converter
B00 546 Sealing kit B00 566 Oil mist separator (with frequency converter)
Figure 2, PureVent 2.0 with VFD Vacon 100x

© 2021 Wärtsilä Finland Oy – All rights reserved – Please read the complete disclaimer at the end of this document.
 SPARE PARTS NOTICE

WV92P272, Issue 2, Page 3 / 4 + 10

NOTE:
When ordering a rotor kit as spare part for the PV3000 / CC200, a rotor kit for PureVent
2.0 is delivered. The PureVent 2.0 rotor fits in the PV3000 / CC200 housing, however,
the instructions seen below must be noted when upgrading the PV3000 / CC200 with
the PureVent 2.0 rotor.

Installation of PureVent 2.0 rotor kit

NOTE:
In PureVent double units, both rotors must be replaced at the same time with the new
WEG motor as the both rotors are fed through the same frequency drive.

1. When installing the rotor kit, it should be noted that the new WEG motor must be
Y-connected rather than delta-connected as older motor versions.

Y-connection (WEG motor) Delta-connection (ABB motor)

Figure 3, Difference in the connection of the motor

2. When installing the rotor in the PV3000 / CC200 housing with the ABB VFD the
following parameters must be updated in the drive.
Table 1, Parameters to be updated

Group 99
START-UP DATA
Single unit Double unit
9905 MOTOR NOM VOLT 400 V 400 V
9906 MOTOR NOM CURR 2.34 A 4.68 A
9907 MOTOR NOM FREQ 120 Hz 120 Hz
9908 MOTOR NOM SPEED 7035 rpm 7035 rpm
9909 MOTOR NOM POWER 1 kW 2 kW

NOTE:
When installing the rotor in the PureVent 2.0 housing (single or twin) with Vacon VFD no
parameters needs to be changed.

3. Check that the rotation direction is correct.

© 2021 Wärtsilä Finland Oy – All rights reserved – Please read the complete disclaimer at the end of this document.
 SPARE PARTS NOTICE

WV92P272, Issue 2, Page 4 / 4 + 10

Maintenance
It is recommended that the rotor kit and the isolators (rubber cushions) are replaced
every 16 000 hours of operation. If the operational reliability is not critical, it is possible
to keep the replacement kits at site and replace the rotor when necessary (vibration noise
or similar noted) or service the bearings according to bulletin WV92Q230.

Storage of components
Keep the spare parts dry and protected from humidity. Keep the rotor in the anti-corrosion
plastic bag until it will be assembled in the PureVent housing.

Ordering
When ordering, please specify:
· Bulletin number WV92P272
· Engine serial number(s)
· Part number and Version No.
Table 2, Ordering information

Ref.type Part number Version Description Qty / Unit

No. Single Double
Oil mist separator
AUX B00 566 0002 1 2
(with frequency converter)
AUX B00 543 0002 Rotor kit 1 2
AUX B00 544 0002 Isolator kit 1 2
AUX B00 545 0002 Frequency converter 1
AUX B00 546 0002 Sealing kit 1 2

Related documents
· WV92Q209 Oil mist separator adjustment and inspection
· WV92Q230 Extracting the electrical motor from the oil mist separator
· WV92P231 Oil mist separator tool kit

Enclosures
· B00-0098A, Oil mist separator, 2 pages.
· 9020505, PureVent 2.0 and PureVent 3000 applies Service kit rotor 578628-16,
8 pages.

Contact
For services, spare parts and/or tools, please contact your nearest Wärtsilä
representative or log in to Wärtsilä Online: www.wartsila.com/wartsila-online
If you do not have the contact details at hand, please follow the link:
www.wartsila.com/contact

© 2021 Wärtsilä Finland Oy – All rights reserved

No part of this publication may be reproduced or copied in any form or by any means (electronic, mechanical, graphic, photocopying, recording,
taping or other information retrieval systems) without the prior written permission of the copyright holder. Wärtsilä Finland Oy makes no
representation, warranty (express or implied) in this publication and assumes no responsibility for the correctness, errors or omissions for
information contained herein. Information in this publication is subject to change without notice. Wärtsilä does not assume any liability for the
consequences of the owner’s/operator’s actions, inactions, and/or decisions made or based upon the information provided herein.
Unless otherwise expressly set forth, no recommendation contained in this document or any of its appendices is to be construed as provided
due to a defect of the product, but merely as an improvement of the product and/or the maintenance procedures relating thereto. Any actions
by the owner/operator as a result of the recommendations are not covered under any warranty provided by Wärtsilä and such actions will
thus be at the owners/operators own cost and expense.
NO LIABILITY WHETHER DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL, IS ASSUMED WITH RESPECT TO THE
© INFORMATION CONTAINED
2021 Wärtsilä Finland Oy – HEREIN.
All rights THIS PUBLICATION
reserved IS CONFIDENTIAL
– Please read AND INTENDED
the complete disclaimer FORofINFORMATION
at the end this document.PURPOSES
ONLY.
 Wärtsilä AUX Spare Parts List B00-0098
Edition: A
Page: 1(2)
Updated: 19.02.2016
Oil mist separator

B00 543
B00 082

B00 083

B00 545

B00 005

B00 006

B00 544 B00 008

Qty Wt.
Part No. Description [Pcs] [Kg]

B00 005 O-ring (1) 1 -

B00 006 O-ring (1) 1 -
B00 008 O-ring (1) 1 -
B00 543 Rotor kit 1 0.1
B00 082 Electric motor (2) 1 -
B00 083 Disc stack (2) 1 -
B00 544 Isolator kit 1 0.1
B00 545 Frequency converter 1 0.1

NOTE! (1) Parts available only as spare part

kit, see next page(s).
NOTE! (2) Parts are not available
separately.
 B00-0098 Spare Parts List Wärtsilä AUX
Edition: A
Page: 2(2)
Updated: 19.02.2016
Oil mist separator

B00 005
B00 546

B00 006

B00 008

Qty Wt.
Part No. Description [Pcs] [Kg]

B00 546 Sealing kit 1 0.1

B00 005 O-ring (1) 1 -
B00 006 O-ring (1) 1 -
B00 008 O-ring (1) 1 -

NOTE! (1) Parts are not available

separately.
 Rotor kit instruction Document No 9020505
Version No 3
PureVent 2.0 and PureVent 3000 Pages 1 (8)
applies Service kit rotor 578628-16

Table of Contents
1. Introduction ............................................................................................................................. 2
2. Motor Specification ................................................................................................................. 4
3. Motor Name Plate .................................................................................................................... 5
4. Assembly instructions .............................................................................................................. 6
5. New VFD Parameter, applies only PureVent 3000 with ABB VFD. ......................................... 8
6. Direction of Rotation ............................................................................................................... 8
7. Storage..................................................................................................................................... 8

Subject to change without notice.

Version2 0
9XXXXXXVersion
Template ID: 9004871

Dept: Issued by: Approved by: Approve date:

CAT ALI KAMIL LENNART LUNDGREN 2019-01-10

This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without This document may
limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, constitute a contractual
mechanical, recording or otherwise), or for any purpose, without the expressed permission of Alfa Laval. obligation on the part of Alfa
Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. Laval AB only to the extent
expressly agreed upon.
 Rotor kit instruction Document No 9020505
Version No 3
Pages 2 (8)

1. Introduction

This rotor kit is a replacement spare part for PureVent 2.0 and PureVent 3000. The
parts, e.g. the motor is subject to continuous development. The rotor kit might be
different to the original rotor kit due to this.

This document replaces the corresponding pages in the instruction manual.

The rotor has a dual hole pattern to fit both PureVent 2.0 and PureVent 3000.

Observe that it is not possibly to combine rotor kit with ABB motor together with
rotor kit with WEG motor in Purevent twin/double; both rotor kits must be
exchanged.

PureVent 3000 PureVent 2.0

Template ID: 9004871 Version 2

This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related This document may constitute a contractual
rights. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or obligation on the part of Alfa Laval AB only
by any means (electronic, mechanical, recording or otherwise), or for any purpose, without the expressed permission of Alfa Laval. to the extent expressly agreed upon.
Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution.
 Rotor kit instruction Document No 9020505
Version No 3
Pages 3 (8)

PureVent 3000 VFD PureVent 2.0 VFD

Template ID: 9004871 Version 2

This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related This document may constitute a contractual
rights. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or obligation on the part of Alfa Laval AB only
by any means (electronic, mechanical, recording or otherwise), or for any purpose, without the expressed permission of Alfa Laval. to the extent expressly agreed upon.
Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution.
 Rotor kit instruction Document No 9020505
Version No 3
Pages 4 (8)

2. Motor Specification

Product 3-phase asynchronous motor

Standard IEC
Approval CE and UL/CSA
Technology VFD, Motor for frequency
converter drive
Manufacturer WEG
Motor type 90 S/L
Material Aluminium frame, Cast iron
bearing shields
Mounting IM 3611 V18 (Vertical, DE down)
Poles 2
Balancing Vibration grade B.
Degree of protection IP55
Shaft seals Radial seals
Drainage Drain holes with closable plugs
in both ends.
Cooling system IC411, Plastic fan reduced
diameter
Ambient temperature 60°C
Thermal protection, applies UL/CSA PTC 155°C in each winding
Bearing DE - NDE 6205-2Z - 6204-2Z
Bearing distance 193,5mm
Lubrication Permanently grease lubricated
Insulation class H
Motor bearing lifetime acc.to L10 16000 hours
Total weight of motor 15kg
Template ID: 9004871 Version 2

This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related This document may constitute a contractual
rights. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or obligation on the part of Alfa Laval AB only
by any means (electronic, mechanical, recording or otherwise), or for any purpose, without the expressed permission of Alfa Laval. to the extent expressly agreed upon.
Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution.
 Rotor kit instruction Document No 9020505
Version No 3
Pages 5 (8)

3. Motor Name Plate

Template ID: 9004871 Version 2

This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related This document may constitute a contractual
rights. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or obligation on the part of Alfa Laval AB only
by any means (electronic, mechanical, recording or otherwise), or for any purpose, without the expressed permission of Alfa Laval. to the extent expressly agreed upon.
Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution.
 Rotor kit instruction Document No 9020505
Version No 3
Pages 6 (8)

4. Assembly instructions

Every 16.000 hours of operation the rotor need to be replace by following steps below:

1. Shut down the separator and make sure the main switch is in the “off” position.
2. Disconnect the cable / cables from the motor.
3. Unscrew the 6 bolts (1) holding the rotor in place.
4. Lift the rotor out of the housing using the eye bolts (2) and the nuts (3) 1.
5. Clean the inside of the housing (4).
6. Inspect the upper and the lower oil drains (5) and verify that they are still open.
7. Replace the o-ring (6) with the one supplied in the spare part package.
8. Move the lifting eye bolts to the new rotor and lift the rotor in space.
9. Assemble the 6 bolts.
10. Some of the Purevent 3000 don’t need the cable gland (7) for thermistors. In this case replace
the cable gland with a blind plug (8) supplied in the spare pack package.
11. Reconnect the cable / cables. The motor must be Y-connected.
Template ID: 9004871 Version 2

1
only available in the rotor kit with the WEG motor.
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related This document may constitute a contractual
rights. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or obligation on the part of Alfa Laval AB only
by any means (electronic, mechanical, recording or otherwise), or for any purpose, without the expressed permission of Alfa Laval. to the extent expressly agreed upon.
Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution.
 Rotor kit instruction Document No 9020505
Version No 3
Pages 7 (8)

PureVent 3000 New rotorkit on PureVent3000 New rotor kit on PureVent 2.0
Template ID: 9004871 Version 2

This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related This document may constitute a contractual
rights. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or obligation on the part of Alfa Laval AB only
by any means (electronic, mechanical, recording or otherwise), or for any purpose, without the expressed permission of Alfa Laval. to the extent expressly agreed upon.
Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution.
 Rotor kit instruction Document No 9020505
Version No 3
Pages 8 (8)

5. New parameters to be inserted when this service rotor kit is installed to a

PureVent 3000 CC200 frame with ABB VFD.

Group 99
START-UP DATA

Single Twin
9905 MOTOR NOM VOLT 400 V 400V
9906 MOTOR NOM CURR 2,34 A 4,68 A
9907 MOTOR NOM FREQ 120 Hz 120 Hz
9908 MOTOR NOM SPEED 7035 rpm 7035 rpm
9909 MOTOR NOM POWER 1 kW 2 kW

When this service rotor kit is installed to a PureVent 2.0 frame (single or twin)
with Vacon VFD no parameters to be changed.

6. Direction of Rotation

7. Storage

Upon arrival to the store, check the components.

 Keep the rotor in the anti-corrosion plastic bag until it will be assembled in
Template ID: 9004871 Version 2

the PureVent housing.

 Keep the rotor dry and protected from rain and humidity.

This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related This document may constitute a contractual
rights. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or obligation on the part of Alfa Laval AB only
by any means (electronic, mechanical, recording or otherwise), or for any purpose, without the expressed permission of Alfa Laval. to the extent expressly agreed upon.
Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution.