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Chapter - Ii: Materials and Methods
Chapter - Ii: Materials and Methods
Chapter - Ii: Materials and Methods
2.1 Introduction
This chapter describes the procedure followed during device fabrication and a brief about the
experimental setup employed for various characterization techniques. All the intermediary
steps involved in the fabrication procedure are supervised suspiciously as these directly affect
the performance of the device in context to their physical and chemical properties. Device
geometry essentially involves thin layer of undertaken semiconducting material on to a
substrate ranging from few angstroms to hundreds of micrometers and then various
techniques for growing thin films can be employed as per the requirement. The thin film
satisfies the criterion for simplicity, cost effectiveness, large uniform area and controlled
deposition, yield well-defined structural and opto-electrical properties. The thin film
preparation procedure is very much sensitive to the ambient situation and hence should be
accurately controlled. This chapter focuses at two main streams:
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[3]. DSSCs can be produced at reasonably low cost while yielding relatively recent
efficiencies. The working of DSSCs is shown in Figure 2.1.
In a DSSC, the dye can be replaced by a quantum dot, thus one then speaks of a quantum dot
sensitized solar cell (QDSSC). The liquid electrolyte can be replaced with a polymer
electrolyte then it called as quasi-solid-state dye sensitized solar cell. The solid conductor
plays the function of regenerating dye through transferring the hole from the dye to the
cathode (and thus an electron from the cathode to the dye). In ss-QDSSC or extremely thin
absorber (ETA), there is both a solid conductor and an inorganic sensitizer in the form of a
quantum dot or an extremely thin layer. In a p-type DSSCs, the illumination of dyes results in
the insertion of a hole into the valence band of the material (generally NiO).
The anode present in the device is an electrode through which electric current flows into the
device. In a solar cell, the anode is then the electrode that collects photoelectrons. It is then
the negative electrode, against a widespread misconception that anode polarity is always
positive (which is true for passive devices). It is at the n-side of the p-n junction, or more
generally at the side of the electron acceptor. The cathode is then the positive terminal that
collects holes. It is also called the counter-electrode for n-type sensitized solar cells. In the
latter, the active semiconductor in contact to the anode is often called the photoanode for n-
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type DSSCs. For p-type DSSCs, the photocathode is then the semiconductor that collects
holes injected from a sensitizer (and is thus in contact with the proper cathode).
Figure 2.2: Doctor blade technique used for thin film formation.
In the doctor blade technique complete homogenous slurry was prepared with binders and
dispersants which were added on a FTO. Then a stable flow was maintained with blade and
the substrate. The homogenous mixer was spread on the FTO to form a thin sheet. The sheet
was dried. The doctor blade could maintain with a speed of several meters/minute. This
technique is suitable to cover materials of broad variety of wet films ranging from 20 to
several microns. This kind of doctor blade is also used in combination with a reservoir. The
effect of the reservoir geometry on the flow of the sol is described by Gaskell [8]. In this
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technique either the layer is moved or the substrate is moved continuously. The principle is
shown in Figure 2.2. The quality of TiO2 film can be controlled with the help of the
adjustment of blade on the substrate, which is illustrated in Figure 2.3.
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2.2.2.2.1 Preparation of TiO2 paste
The TiO2 nanoparticles paste was prepared by mixing 500 mg of TiO2 (P25 Degussa) in 1mL
glacial acetic acid with a pestle and motor. Then further 0.25 ml increments of acid solution
were added with the pipette while grinding with a pestle to get a uniform and lump free paste.
The titanium dioxide paste in a small vial was sonicated for 30 minutes.
Figure 2.8: Carbon coating with carbon counter candle fumes electrode.
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.
Figure 2.7: Stepwise representation of Dye Sensitized Solar Cell (DSSC) device fabrication.
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2.2.2.5 Liquid electrolyte
Electrolyte solutions were prepared as follows. The electrolytes were prepared by mixing
iodine (I2) (0.01M) with potassium iodide (KI) (0.1M) or tetramethylquaternaryammonium
iodide [(CH3)4NI] (0.1M) or tetraethylquaternaryammonium iodide [(CH3 CH2)4NI] (0.1M)
or tetrapropylquaternaryammonium iodide [(CH3CH2CH2)4NI] (0.1M) in acetonitrile solvent.
Four electrolytes thus were prepared and one of the electrolyte solution was injected into the
inter space between the photo-electrode and the counter electrode.
Figure 2.9: J-V analysis of fabricated DSSC. The marked area explains the maximum power
developed from the device.
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where n is the quantum yield of photo generated electron for the given incident photo flux
(ɸo); no represents the electron density on the conduction band of TiO2 in the dark, while ket
reflects the recombination rate for the given triiodide concentration [I3 - ] [13].
The first two terms define the quasi-fermi level of TiO2 and Eredox is the Nernst potential of
the redox mediator.
Figure 2.10: I-V response (red line) in light and I-V response in dark (Black line).
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The most important parameter for the efficiency of solar cell depends on J sc, Voc, and FF. The
Jsc of DSSC also depends on the light intensity, absorption rate, exciton formation and
dissociation rate, the carrier transport in the active layer etc. The absorption of light rate
depends on the thickness of active layer and the band gap of the active materials. The exciton
dissociation rate mainly depends on the interfacial area between dye and TiO 2 and
dissociation rate is quite efficient. The charge carrier transport in the active layer is
maintained with the dye-TiO2 interpenetrating network and the morphology of the active film
which plays an essential role. The Voc of DSSC is imperfect due to the morphology of active
layer, electrodes, and film quality, etc [14-16]. Generally, the difference between the HOMO
of the dye molecule and the LUMO of the TiO2 determines the Voc of the DSSC. The third
parameter which explains the efficiency is the Fill Factor. Compared to Voc and Jsc, the FF is
much more sensitive. In general, it depends on the mobility-lifetime product of charges in the
active material, the thickness of the layer, as well as the morphology of the layer. Moreover, a
large resistance would also lower the FF in DSSC.
Figure 2.12: Circuit diagram of dye sensitized solar cell for J-V graph.
Figure 2.13: J-V Characterization setup in dark using Keithley Source meter.
This measurement is carried out by applying sweep voltage across the device, and the
corresponding current is measured. Simultaneously, the device temperature is varied by
means of insulated heater coil. The temperature is measured and controlled by the digital
temperature controller.
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2.2.3.6 J-V Characteristics under illumination
To study the opto-electronic properties of device, J-V characteristics are also studied under
illumination. The same experimental set-up, as employed in dark characterization is used to
measure the J-V properties under photoexcitation. A 100 W tungsten lamp is used to
illuminate the device. The Short Circuit Current (Jsc), Open Circuit Voltage (Voc), Fill Factor
(FF) Power Conversion Efficiency (η) photovoltaic parameters of the device was evaluated
by these characteristics.
Figure 2.14: J-V Characterization on illumination setup using Keithley Source meter.
2.3.1.1 Instrumentation
Generally, UV-Vis spectrophotometer consists of three basic component (i) scanning
spectrophotometer having a monochromator and sample holder (ii) scanning
spectrophotometer with dual light beam source and a sample cell (iii) non-scanning
spectrophotometer with a series of detectors for continuous measurements of more than one
wavelength in single time. In single beam and dual beam spectrophotometers, the light from a
lamp is discrete before getting the sample holder. In an array detector, all wavelengths are
passing via the sample as shown in Figure 2.16.
The wavelength range of 2450-model UV-Vis spectrophotometer is 190 to 1100 nm with a
spectral bandwidth of 1 nm. It is a double beam spectrophotometer. The short wavelength
limit for single beam UV-Vis spectrophotometer is the absorption of wavelength less than
180 nm. Purging of an instrument with N2 gas expand this frontier to 175 nm. There are two
light sources in this instrument: a 50 W halogen lamp for visible and near-infrared
dimensions and a deuterium lamp for UV measurements. The wavelengths from the light
source are dispersed through an aberration corrected concave blazed prism. The spectral band
pass is measured by the slit width of single wavelength light source. One of the major
limiting factors of this technique is that it rejects the stray light. Silicon photodiode is used as
a detector in this spectrometer. The changes can be made in the holographic grating and slit
width of the instrument.
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Figure 2.16: Showing dual-beam UV-Vis spectrophotometer.
T 2
Eg(T) = Eg(0) -
T +
where Eg(0), α and β are constants [17-18]. A semiconductor material has a constant band
gap due to the presence of continuity in their energy levels. In quantum dot, the band gap
depends on the size of the crystal [19].
A substance does not absorb the light when energy of photons is less than the energy gap. A
photovoltaic cell consisting luminescent materials which are used for down conversion of
high energy photons i.e. energy is usually larger than the band gap of materials and changes
to the energy difference of substance comprising the cell [20-22]. The materials with large
binding energy have a clear distinction between optical band-gap and electronic band-gap.
Usually the energy difference is less in optical band-gap in comparison to electronic band-
gap. In this way to get the exact value of optical band gap we follow an empirical relation
given by Tauc’s relation [23-26] referred to as Tauc’s plot as shown in Figure 2.20.
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Figure 2.19: Band gap structure of substance.
0.8
2
Normalised absorbance
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0
-0.1
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0
Energy (eV)
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A
=
h (h E )m
g
A is an energy independent constant and Eg is the optical band gap. The band gap was
measured by extrapolating of the straight line of the plot.
2.3.2 Thermogravimetric analysis
Thermogravimetric methods are applied to analyze the weight loss of any material as a
reference of temperature /or with time. It is normally used to determine molecule degradation
temperatures, absorbed moisture content, residual solvent levels, amount of inorganic
(noncombustible) filler available in polymer or composite material and stability of dye
molecules. Thermogravimetric analysis is presented weight versus temperature (or time)
curve or rate of mass loss versus temperature. The thermogravimetric curves may contain the
following features:
• A constant weight as horizontal portion, or plateau
• Rate of mass loss as curved portion
• An inflection (where dw/dt is a minimum, but not zero)
These features in TGA curve are not easily seen but can be more clearly obtained in the first
derivative of the TGA curve. Any change in the rate of mass loss can be analyzed as a trough
with in the first derivative of TGA curve. While a shoulder or tail to the peak, indicate the
two consecutive or overlapping reactions. Differential TGA curves can show considerable
similarity to differential thermal analysis (DTA) curves, which can authorize easy
comparisons to be made [27].
2.3.2.1 Instrumentation
The thermogravimetric analysis of material has been performed with STA-7300 Thermal
analyzer, Hitachi in air. The equipment used in the present study is shown in Figure 2.21.
2.3.2.2 Working
A few mg (5-10) of sample is placed into the TGA sample pan, which is attached to a
sensitive microbalance assembly. The sample holder portion of the TGA balance assembly is
subsequently placed into a high temperature furnace. The balance assembly measures the
initial sample weight at room temperature and then continuously monitors changes in sample
weight (losses or gains) as heat is applied to the sample. TGA tests may be run in a heating
mode at some controlled heating rate, or isothermally. Weight loss profiles are analyzed for
the amount or percent of weight loss at any given temperature, the amount or percent of non-
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combusted residue at some final temperature, and the temperatures of various sample
degradation processes.
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decomposition, fusion, expansion, contraction, crystallization, or phase transition. These
changes can be detected with the differential thermal analysis.
Differential thermal analysis (DTA) measures the temperature, the direction and the
magnitude of thermal transitions induced by heating or cooling a material in a controlled
way. DTA measures these properties by comparing the temperature of the sample and that of
a reference material, which is inert under similar conditions. This temperature difference is
measured as a function of time or temperature under a controlled atmosphere and it provides
useful information about the transition temperature and also about its thermodynamics and
kinetics. Thermogravimetric analysis (TGA) determines the weight gain or loss of a phase
due to gas absorption or release as a function of temperature under a controlled atmosphere.
This technique provides information about the purity of the sample, as well as its water,
carbonate and organic content. It is also useful for studying decomposition reactions. The loss
in weight due to pyrolysis of the material normally the shape of the TG curve depends upon
the nature of the in situ degradation reaction of the sample.
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