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Biotechnology Advances 26 (2008) 22 – 34


www.elsevier.com/locate/biotechadv

Research review paper


Amylolytic bacterial lactic acid fermentation — A review
Gopal Reddy ⁎, Md. Altaf 1 , B.J. Naveena 1 , M. Venkateshwar, E. Vijay Kumar
Department of Microbiology, Osmania University, Hyderabad-500 007, India
Received 29 June 2007; accepted 25 July 2007
Available online 31 July 2007

Abstract

Lactic acid, an enigmatic chemical has wide applications in food, pharmaceutical, leather, textile industries and as chemical feed
stock. Novel applications in synthesis of biodegradable plastics have increased the demand for lactic acid. Microbial fermentations
are preferred over chemical synthesis of lactic acid due to various factors. Refined sugars, though costly, are the choice substrates
for lactic acid production using Lactobacillus sps. Complex natural starchy raw materials used for production of lactic acid involve
pretreatment by gelatinization and liquefaction followed by enzymatic saccharification to glucose and subsequent conversion of
glucose to lactic acid by Lactobacillus fermentation. Direct conversion of starchy biomass to lactic acid by bacteria possessing both
amylolytic and lactic acid producing character will eliminate the two step process to make it economical. Very few amylolytic lactic
acid bacteria with high potential to produce lactic acid at high substrate concentrations are reported till date. In this view, a search
has been made for various amylolytic LAB involved in production of lactic acid and utilization of cheaply available renewable
agricultural starchy biomass. Lactobacillus amylophilus GV6 is an efficient and widely studied amylolytic lactic acid producing
bacteria capable of utilizing inexpensive carbon and nitrogen substrates with high lactic acid production efficiency. This is the first
review on amylolytic bacterial lactic acid fermentations till date.
© 2007 Elsevier Inc. All rights reserved.

Keywords: Amylolytic lactic acid bacteria; Lactic acid; Starch; Fermentation

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2. Lactic acid and its importance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3. Lactic acid bacteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4. Amylolytic lactic acid bacteria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5. Amylolytic lactic acid fermentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6. Substrates available for amylolytic lactic acid fermentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7. Amylolytic enzymes in LAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8. Submerged fermentations involving amylolytic LAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9. Solid-state fermentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

⁎ Corresponding author. Tel.: +91 40 27682246/27090661.


E-mail addresses: gopalred@hotmail.com (G. Reddy), altafmicro_79@yahoo.com (M. Altaf).
1
Present address: Oklahoma University Cancer Institute, University of Oklahoma Health Sciences, Center, Oklahoma City, OK-73104, USA.

0734-9750/$ - see front matter © 2007 Elsevier Inc. All rights reserved.
doi:10.1016/j.biotechadv.2007.07.004
G. Reddy et al. / Biotechnology Advances 26 (2008) 22–34 23

10. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

1. Introduction sis results in racemic DL-lactic acid whereas stereospecific


[L(+),D(−) and DL mixture] form is produced by fermen-
Lactic acid is one of the most important organic acids tation using specific microbial strain (Datta et al., 1993;
produced by lactic acid bacteria (LAB), discovered by Litchfield, 1996). Lactic acid bacteria (LAB) can be
Swedish scientist C. W. Scheele in 1780 from sour milk. homofermentative or heterofermentative and can produce
Lactic acid exists in two optically active stereo-isomers, either L(+) or D(−) or racemic mixture of lactic acid.
the L(+) and the D(−). Lactic acid has a wide range of Significant advantage over chemical synthesis is that
beneficial uses in the sectors relating to food preserva- biological production can use cheap raw materials such as
tion, flavor enhancement etc. Since elevated levels of whey, molasses, starch waste, beet, cane sugar and other
D(−) lactic acid is harmful to humans, L(+) lactic acid is carbohydrate rich materials (Anuradha et al., 1999; Ritcher
the preferred isomer in food and pharmaceutical and Berthold, 1998; Tsao et al., 1999; Vishnu et al., 1998,
industries as humans have only L-lactate dehydrogenase 2000). Raw material cost is one of the major factors in
that metabolizes L(+) lactic acid (Akerberg et al., 1998; economic production of lactic acid. The efficiency and
Hofvendahl et al., 2000). economics of the ultimate lactic acid fermentation is
Currently, lactic acid is used in a wide variety of however still a problem from many points of view and
specialized industrial applications where the functional media compositions play vital role in the improvement of
specialty of the molecule is desirable (Datta et al., 1995). such a process. Research efforts are focused on looking for
Leo Hepner of L. Hepner and Associates, a UK based new and effective nutritional source and new progressive
management consultancy for food ingredients and fermentation techniques enabling the achievement of both
biotechnology industries, rates worldwide consumption high substrate conversion and high production yields (Sule
of lactic acid at 130,000 to 150, 000 MT per year (Mirasol, Bulut et al., 2004). Direct conversion of starch to lactic acid
1999). In 1999, Hepner rated the demand for lactic acid to by bacteria with both amylolytic and lactic acid producing
grow continually at 5–8% annual clip. Its use as a raw character will eliminate the two step process of sacchar-
material for synthesis of biodegradable plastics was ification followed by microbial fermentation to make it
identified in late 1940s and early 1950s (Vickroy, 1985). economical.
Demand for lactic acid is expected to increase as rated by Many reviews on lactic acid fermentation are
different surveys due to its use in biodegradable plastics published, focus of this review is on amylolytic lactic
and other large-scale industrial products. Yet the market is acid fermentation with emphasis to use starch or starchy
limited by cost in competition with polystyrene as prices substrates and other low cost substrates to replace sugars
for heat stable [L(+)] and higher grades of lactic acid are and costly nitrogenous materials.
more (Mirasol, 1999). If polylactides and lactate esters are
commercially successful, global demand will be around 2. Lactic acid and its importance
14–19% (Chem systems reports, 2002; Jarvis, 2003). By
the end of year 2011, lactic acid global demand is Lactic acid (C3H6O3) is present in almost every form
expected to shoot up to 200,000 MT world wide and of organized life. Its most important function in animals
domestic demand for lactic acid and in India is expected to and humans is related to the supply of energy to muscle
touch 2000 tonnes from the present demand of 560 tonnes tissues. This is a water soluble and highly hygroscopic
(Ramesh, 2001). The current global production of lactic aliphatic acid and an enigmatic chemical. It is the first
acid is about 120,000 tonnes per year (Datta and Henry, biotechnologically produced multi-functional versatile
2006). New applications of L(+) lactic acid, such as a organic acid having wide range of applications. It is a
monomer in biodegradable plastics or as an intermediate product of natural fermentation processes occurring in
in the synthesis of high-volume oxygenated chemicals, buttermilk, cheese, beer, sourdough and many other
have the potential to greatly expand the market for it. fermented foods. Litchfield (1996) has summarized
Lactic acid can be manufactured either by chemical typical food applications for lactic acid and its salts. It is
synthesis or by microbial fermentations. Chemical synthe- non-volatile, odorless organic acid and is classified as
24 G. Reddy et al. / Biotechnology Advances 26 (2008) 22–34

GRAS (Generally Recognized As Safe) for use as a American Society for Testing of Materials (ASTM), the
general purpose food additive by FDA in U.S.A. and Institute for Standards Research (ISR), the European
other regulatory agencies (Datta et al., 1995). The lactic Standardization Committee (CEN), the International
acid consumption market is dominated by the food and Standardization Organization (ISO), the German Insti-
beverage sector since 1982. Even today, lactic acid tute for Standardization (DIN), the Italian Standardiza-
market still exists for food and beverage industries. tion Agency (UNI), and the Organic Reclamation and
More than 50% of lactic acid produced is used as Composting Association (ORCA), are all actively
emulsifying agent in bakery products (Datta et al., 1993; involved in developing tests of biodegradability in
Litchfield, 1996). It is used as acidulant/flavoring/pH different environments and compostability. The demand
buffering agent or inhibitor of bacterial spoilage in a for lactic acid has been increasing considerably, owing
wide variety of processed foods, such as candy, breads to the promising applications of its polymer, the
and bakery products, soft drinks, soups, sherbets, dairy polylactic acid (PLA), as an environment-friendly
products, beer, jams and jellies, mayonnaise, and pro- alternative to plastics derived from petrochemicals.
cessed eggs, often in conjunction with other acidulants. PLA has received considerable attention as the precur-
Lactic acid or its salts are used in the disinfection and sor for the synthesis of biodegradable plastic (Senthuran
packaging of carcasses, particularly those of poultry and et al., 1997). The lactic acid polymers, with tremendous
fish, where the addition of aqueous solutions during advantages like biodegradability, thermo plasticity, high
processing increased shelf life and reduced microbial strength etc., have potentially large markets. The
spoilage (Datta et al., 1995; Naveena, 2004). The esters substitution of existing synthetic polymers by biode-
of calcium and sodium salts of lactate with longer chain gradable ones would also significantly alleviate waste
fatty acids have been used as very good dough con- disposal problems. As the physical properties of PLA
ditioners and emulsifiers in bakery products. The water- depend on the isomeric composition of lactic acid, the
retaining capacity of lactic acid makes it suitable for use production of optically pure lactic acid is essential for
as moisturizer in cosmetic formulations. Ethyl lactate is polymerization. L-Polylactic acid has a melting point of
the active ingredient in many anti-acne preparations. 175–178 °C and slow degradation time. L-Polylactide is
The natural occurrence of lactic acid in human body a semicrystalline polymer exhibiting high tensile
makes it very useful as an active ingredient in cosmetics strength and low elongation with high modulus suitable
(Wee et al., 2006). Lactic acid has long been used in for medical products in orthopedic fixation (pins, rods,
pharmaceutical formulations, mainly in topical oint- ligaments etc.), cardiovascular applications (stents,
ments, lotions, and parenteral solutions. It also finds grafts etc.), dental applications, intestinal applications,
applications in the preparation of biodegradable poly- and sutures (Wee et al., 2006).
mers for medical uses such as surgical sutures, pros-
theses and controlled drug delivery systems (Wee et al.,
2006). The presence of two reactive functional groups
makes lactic acid the most potential feedstock monomer
for chemical conversions to potentially useful chemicals
such as propionic acid, acetic acid, acrylic acid etc.
(Dimerci et al., 1993). Technical-grade lactic acid is
extensively used in leather tanning industries as an
acidulant for deliming hides and in vegetable tanning. 3. Lactic acid bacteria
Lactic acid is used as descaling agent, solvent, cleaning
agent, slow acid-releasing agent and humectants in a Lactic acid bacteria (LAB) are a group of related
variety of technical processes. Because of ever-increas- bacteria that produce lactic acid as major metabolic
ing amount of plastic wastes worldwide, considerable product. LAB have the property of producing lactic acid
research and development efforts have been devoted from carbohydrates through fermentation. LAB have
towards making a single-use, biodegradable substitute been used to ferment or culture foods for at least
of conventional thermoplastics. 4000 years. These organisms are heterotrophic and
Biodegradable polymers are classified as a family of generally have complex nutritional requirements be-
polymers that will degrade completely – either into the cause they lack many biosynthetic capabilities. Most
corresponding monomers or into products, which are species have multiple requirements for amino acids and
otherwise part of nature – through metabolic action of vitamins. Because of this, lactic acid bacteria are
living organisms. International organizations such as the generally abundant only in communities where these
G. Reddy et al. / Biotechnology Advances 26 (2008) 22–34 25

requirements can be provided. Lactic acid bacteria are acids and carbohydrates. The genus is divided into three
used in the food industry for several reasons. Their groups based on fermentation patterns:
growth lowers both the carbohydrate content of the
foods that they ferment, and the pH due to lactic acid • Homofermentative: produce more than 85% lactic
production. It is this acidification process which is one acid from glucose. They ferment 1 mol of glucose to
of the most desirable effects of their growth. The pH 2 mol of lactic acid, generating a net yield of 2 mol of
may drop to as low as 4.0, low enough to inhibit the ATP per molecule of glucose metabolized. Lactic
growth of most other microorganisms including the acid is the major product of this fermentation (Fig. 1).
most common human pathogens, thus allowing these • Heterofermentative: produce only 50% lactic acid.
foods to prolong shelf life. LAB consist of bacterial These ferment 1 mol of glucose to 1 mol of lactic
genera within the phylum Firmicutes comprised of acid, 1 mol of ethanol, and 1 mol of CO2. One mole
about 20 genera. The genera Lactococcus, Lactobacil- of ATP is generated per mole of glucose, resulting in
lus, Streptococcus, Leuconostoc, Pediococcus, Aero- less growth per mole of glucose metabolized (Fig. 1).
coccus, Carnobacterium, Enterococcus, Oenococcus, • Less well known heterofermentative species which
Tetragenococcus, Vagococcus and Weisella are the produce DL-lactic acid, acetic acid and carbon dioxide.
main members of the LAB (Axelsson, 2004; Davidson
et al., 1995; Ercolini et al., 2001; Jay, 2000; Holzapfel et 4. Amylolytic lactic acid bacteria
al., 2001; Stiles and Holzapfel, 1997). Lactobacillus is
largest of these genera, comprising around 80 recog- Amylolytic lactic acid bacteria (ALAB) have been
nized species (Axelsson, 2004). The taxonomy of lactic reported from different tropical amylaceous fermented
acid bacteria has been based on the Gram reaction and foods, prepared mainly from cassava and cereals (e.g.,
the production of lactic acid from various fermentable maize and sorghum). Strains of Lactobacillus plantarum
carbohydrates. Lactobacilli vary in morphology from have been isolated from African cassava-based fermen-
long, slender rods to short coccobacilli, which frequent- ted products (Nwankwo et al., 1989), and the new
ly form chains. Typical LAB are Gram-positive, ALAB species Lactobacillus manihotivorans (Morlon-
nonsporing, catalase-negative, devoid of cytochromes, Guyot et al., 1998) was isolated from cassava sour starch
anaerobic but aerotolerant cocci or rods that are acid- fermentations in Colombia. Olympia et al. (1995)
tolerant and produce lactic acid as the major end product characterized amylolytic strains of L. plantarum isolated
during sugar fermentation (Axelsson, 2004). However, from burong isda, a fermented food made from fish and
under certain conditions some LAB do not display all rice in Philippines. Amylolytic strains of Lactobacillus
these characteristics. Thus, the most profound features fermentum were isolated for the first time from Benin
of LAB are Gram positiveness and inability to maize sourdough (ogi and mawè) by Agati et al. (1998).
synthesize porphyrin groups. The inability to synthesize Recently, Sanni et al. (2002) described amylolytic
porphyrin (e.g., heme) results in the LAB being devoid strains of L. plantarum and L. fermentum strains in
of catalase and cytochromes (without supplemented various Nigerian traditional amylaceous fermented
heme in the growth media). Therefore, the LAB do not foods. The search for ALAB in fermented amylaceous
possess an electron transport chain and rely on foods has been justified by the high starch content of the
fermentation to generate energy (Axelsson, 2004). raw material. Their role has yet to be elucidated since
Since they do not use oxygen in their energy production, mono- and disaccharides, such as glucose and sucrose,
lactic acid bacteria grow under anaerobic conditions, but which occur naturally in cereals and cassava, are readily
they can also grow in oxygen's presence. They are available for lactic acid fermentation. The way the raw
protected from oxygen by-products (e.g. H2O2) because material is processed may determine the composition of
they have peroxidases. These organisms are aerotolerant the microbiota and, in particular, the occurrence of
anaerobes. Because of the low energy yields, lactic acid ALAB (Guyot et al., 2000). ALAB have repeatedly
bacteria often grow more slowly than microbes capable been isolated from traditional cereal or cassava-based
of respiration, and produce smaller colonies of 2–3 mm. fermented foods (Johansson et al., 1995; Morlon et al.,
Lactic acid bacteria can grow at temperatures from 5 to 1998; Nwankwo et al., 1989; Olympia et al., 1995;
45 °C and not surprisingly are tolerant to acidic Sanni et al., 2002). Due to the ability of their α-amylases
conditions, with most strains able to grow at pH 4.4. to partially hydrolyze raw starch (Rodriguez-Sanoja et
The growth is optimum at pH 5.5–6.5 and the organisms al., 2000), ALAB can ferment different types of
have complex nutritional requirements for amino acids, amylaceous raw material, such as corn (Nakamura,
peptides, nucleotide bases, vitamins, minerals, fatty 1981), potato (Chatterjee et al., 1997), or cassava
26 G. Reddy et al. / Biotechnology Advances 26 (2008) 22–34

Fig. 1. Metabolism of lactic acid bacteria.

(Giraud et al., 1994) and different starchy substrates sis and fermentation makes it economically unattractive.
(Vishnu et al., 2000, 2002; Naveena et al., 2003, 2005a, The bioconversion of carbohydrate materials to lactic
b,c). Amylolytic LAB utilize starchy biomass and acid can be made much more effective by coupling the
convert into lactic acid in single step fermentation. enzymatic hydrolysis of carbohydrate substrates and
Most of the amylolytic LAB are used in food microbial fermentation of the derived glucose into a
fermentation. Amylolytic LAB (ALAB) are also single step. This has been successfully employed for
involved in cereal based fermented foods such as lactic acid production from raw starch materials and
European sour rye bread, Asian salt bread, sour many representative bacteria including Lactobacillus
porridges, dumplings and non-alcoholic beverage pro- and Lactococcus species (Cheng et al., 1991; Zhang and
duction. Few of them are used for production of lactic Cheryan, 1994; Vishnu et al., 2002; Naveena et al.,
acid in single step fermentation of starch. 2003, 2005a,b,c).
Use of sugars is un-economical, still they are the
5. Amylolytic lactic acid fermentation choice substrates due to certain constraints such as

Conventional biotechnological production of lactic • Non-availability of potential amylolytic strains for


acid from starchy materials, for instance, requires lactic acid fermentation
pretreatment for gelatinisation and liquefaction, which • Need to develop a potential strain for high yield
is carried out at high temperatures of 90–130 °C for efficiency of lactic acid
15 min followed by enzymatic saccharification to • Inability of organisms for alternate substrate utiliza-
glucose and subsequent conversion of glucose to lactic tions with high efficiencies
acid by fermentation (Anuradha et al., 1999). This two • Inability of organisms to use abundantly available in-
step process involving consecutive enzymatic hydroly- expensive crude agricultural renewable raw materials
G. Reddy et al. / Biotechnology Advances 26 (2008) 22–34 27

Fig. 2. Schematic representation of lactic acid production from starch as substrate.

In commercial scale, glucose addition is an expensive 3.5 billion tonnes of agricultural residues are produced
alternative. The use of a cheaper source of carbon, such per annum in the world (Pandey et al., 2001). The use of
as starch, the most abundantly available raw material on a specific carbohydrate feedstock depends on its price,
earth next to cellulose, in combination with amylolytic availability, and purity. Although agro-industrial resi-
lactic acid bacteria may help to decrease the cost of the dues are rich in carbohydrates, their utilization is limited
overall fermentation process. Use of raw starch or (Pandey et al., 2001). Different food/agro-industrial
renewable easily available and cheap polysaccharide products or residues form the cheaper alternatives to
raw materials (complex organic sources) for lactic acid refined sugars as substrates for lactic acid production.
fermentation involves two step processes — sacchari- Sucrose-containing materials such as molasses are com-
fication followed by Lactobacillus fermentation. monly exploited raw materials for lactic acid production.
Amylolytic lactic acid bacteria can convert the starch Starch produced from various plant products is a po-
directly into lactic acid (Fig. 2). Development of tentially interesting raw material based on cost and
production strains which ferment starch to lactic acid availability. Laboratory-scale fermentations have been
in a single step is necessary to make the process reported for lactic acid production from starch by Lac-
economical. Very few bacteria have been reported so far tobacillus amylophilus GV6, (Vishnu et al., 2000, 2002;
for direct fermentation of starch to lactic acid (Table 1). Altaf et al., 2005), L. amylophilus B4437 (Mercier et al.,
1992), Lactobacillus amylovorus (Cheng et al., 1991;
Single step Amylolytic Lactic acid fermentation Zhang and Cheryan, 1991, 1994), Lactococcus lactis
amylolytic LAB
Starch Y Lactic acid combined with Aspergillus awamorii (Kurusava et al.,
1988) and Rhizopus arrhizus (Kristoficova et al., 1991).
6. Substrates available for amylolytic lactic acid L. amylophilus NRRL B4437 (Nakamura and Crowell,
fermentation 1979) L. amylovorus (Nakamura, 1981) and L. amylo-
philus GV6 are exceptions that have been described to
Bioconversion of polysaccharide carbohydrate mate- actively ferment starch to lactic acid and this may lead to
rials to lactic acid can be made much more effective by alternative process of industrial lactic acid production
coupling the enzymatic hydrolysis of substrates and (Cheng et al., 1991; Zhang and Cheryan, 1994; Vishnu
microbial fermentation of the derived glucose into a et al., 1998, 2000, 2002).
single step, which has been successfully employed for To make the process cost effective in terms of
lactic acid production from raw starch materials. substrate, various groups have worked on acid/enzyme
Historically, complex natural materials have been used hydrolysis of starchy substrates followed by Lactoba-
in fermentation processes because they are much cheaper cillus fermentation or simultaneous saccharification and
than pure substrates (Goel, 1994). Crop residues are fermentation by co-culture/mixed culture fermentations.
annually renewable sources of energy. Approximately It is reported that starch is used as substrate in two step
28 G. Reddy et al. / Biotechnology Advances 26 (2008) 22–34

Table 1
Amylolytic lactic acid producing bacteria so far reported
Bacteria Strain Reference
L. manihotivorans OND32T Guyot and Morlon-Guyot (2001)
L. manihotivorans LMG18010T Guyot et al. (2000)
LMG 18011 Ohkouchi and Inoue (2006)
L. fermentum Ogi E1 Calderon Santoyo et al. (2003), Agati et al. (1998)
L. fermentum MW2 Agati et al. (1998)
L. fermentum K9 Sanni et al. (2002)
L. amylovorus ATCC33622 Zhang and Cheryan (1991)
L. amylovorus B-4542 Cheng et al. (1991)
L. amylovorus Nakamura (1981), Zhang and Cheryan (1991),
Mercier et al. (1992), Litchfield (1996)
L. amylophilus JCIM 1125 Yumoto and Ikeda (1995)
L. amylophilus B 4437 Mercier et al. (1992), Nakamura and Crowell (1979)
L. amylophilus GV6 Vishnu et al. (1998, 2000, 2002, 2006), Vishnu (2000),
Naveena et al. (2003, 2004, 2005a,b,c),
Altaf et al. (2005, 2006, 2007a,b),
Gopal Reddy et al. (2004, 2006)
L. acidophilus Lee et al. (2001)
L. fermentum L9 Lee et al. (2001)
L. plantarum A6 Mette Hedegaard Thomsen et al. (2007), Giraud et al. (1991)
L. plantarum LMG18053 Giraud et al. (1991)
L. plantarum NCIM 2084 Krishnan et al. (1998)
S. bovis 148 Junya Narita et al. (2004)
Lactobacillus sp. TH165 Wang et al. (2005)
Leuconostoc St3-28 Mette Hedegaard Thomsen et al. (2007)
L. cellobiosus Chatterjee et al. (1997)
Lactobacillus strains LEM 220, 207, 202 Champ et al. (1983)
Leuconostoc strains Lindgren et al. (1984)
S. macedonicus Diaz-Ruiz et al. (2003)
L. amylolyticus Bohak et al. (1998)

fermentation process of saccharification and Lactoba- lignocellulose/hemicellulose hydrolysates (Karel et al.,


cillus fermentation by enzyme/acid hydrolysis method 1997), cottonseed hulls, Jerusalem artichokes, corn cob,
which is relatively costly process (Vickroy, 1985; Datta corn stalks (Vickroy, 1985), beet molasses (Goksungur
et al., 1995; Yumoto and Ikeda, 1995; Litchfield, 1996; and Guvenc, 1999; Kotzamanidis et al., 2002), wheat
Xiaodong et al., 1997). Very few reports are available on bran (Naveena et al., 2005a,b,c), rye flour (Raccach and
isolation of amylolytic lactic acid bacteria for single step Bamiro, 1997), sweet sorghum (Richter and Trager,
fermentation of inexpensive complex carbohydrates 1994), sugarcane press mud (Xavier and Lonsane,
(starch) to lactic acid. Use of efficient amylolytic lactic 1994), cassava (Xiaodong et al., 1997; Rojan et al.,
acid producing bacteria will eliminate saccharification 2005; John et al., 2006a,b), barley starch (Linko and
costs of substrate thereby reducing the production cost Javanainen, 1996), cellulose (Venkatesh, 1997), carrot
(Vickroy, 1985; Datta et al., 1995; Yumoto and Ikeda, processing waste (Pandey et al., 2001), molasses spent
1995; Litchfield, 1996). In this direction we have wash (Sharma et al., 2003), corn fiber hydrolysates
reported single step lactic acid fermentation by an (Saha and Nakamura, 2003), and potato starch (Yumoto
amylolytic bacterium L. amylophilus GV6 with high and Ikeda, 1995; Anuradha et al., 1999).
production efficiency (Vishnu et al., 1998, 2000, 2002;
Naveena et al., 2003, 2004, 2005a,b, Altaf et al., 2005, 7. Amylolytic enzymes in LAB
2006, 2007a,b). At high starch concentrations, lactic
acid production is low with the known amylolytic It is already mentioned that refined sugars or
organisms (Litchfield, 1996; Yumoto and Ikeda, 1995; gelatinized starch are generally used for production of
Zhang and Cheryan, 1991; Mercier et al., 1992). Some lactic acid by microbial fermentations. Many reports are
agricultural by-products that are potential substrates for available which emphasize on fungi producing enzymes
lactic acid production are cornstarch (Cheng et al., 1991; to degrade raw starch (Bergmann et al., 1988; Hang,
Hang, 1990), cassava starch (Yumoto and Ikeda, 1995), 1989a,b, 1990), but least work is done on isolation of
G. Reddy et al. / Biotechnology Advances 26 (2008) 22–34 29

galactosides (i.e. raffinose). Growth and amylase


production of this organism were slightly higher with
maltose than with starch. This might be explained by
the fact that the efficiency of starch conversion was
limited by the accumulation of limiting dextrins which
were not further fermented, thus limiting growth and
amylase synthesis (Calderon et al., 2001). Not many
amylolytic lactic acid bacteria involved in production of
lactic acid are studied for their amylolytic enzyme.

8. Submerged fermentations involving amylolytic


LAB

Fig. 3. Scanning Electron Microscope (SEM) photograph of Soluble starchy substrates available in the form of
unfermented wheat bran in SSF (with compact starch — cellulose agricultural wastes, soluble pure and crude starches are
fibers) (Naveena et al., 2005a,b,c).
utilized in submerged fermentation. Among the various
starches, cassava starch, sorghum starch and corn starch
amylolytic lactic acid bacterial strains (Figuerao et al., are the most abundant and relatively inexpensive raw
1995; Morlon-Guyot et al., 1998). Some strains of materials. Amylolytic lactic acid bacterial fermentation
Lactobacillus spp. produce extracellular amylase and has been receiving significant interest in recent past
ferment starch directly to lactic acid. Amylolytic because of the cost effective nature of the starchy
activity of fermenting organism is a major characteristic substrates. Soluble starch was utilized for production of
for fermentation of starch to lactic acid. L. amylophilus lactic acid in studies by Yumoto and Ikeda (1995) and
GV6 was evaluated for its amylolytic activity by esti- corn starch by Mercier et al. (1992). All the wild strains
mating the amount of extracellular amylolytic enzymes reported so far produced more than 90% lactic acid at
(amylase and pullulanase) production (Naveena, 2004; low starch concentration, however at high starch
Vishnu et al., 2000, 2006). The amylase and pullulanase concentrations the lactic acid yield was low (Yumoto
activities were 0.439 U/g/min and 0.18 U/g/min res- and Ikeda, 1995; Nakamura and Crowell, 1979; Mercier
pectively in SSF with wheat bran (Naveena, 2004). et al., 1992). L. amylophilus GV6 was found to actively
Amylolytic enzyme having both amylase and pull- ferment various pure and crude starchy substrates at
ulanase activities in L. amylophilus GV6 is a 90 KDa as both low and high starch concentrations with more than
protein characterized by Vishnu et al. (2006). The 90% lactic acid yield efficiency in anaerobic submerged
presence of both amylase and pullulanase (debranching fermentation (Vishnu et al., 2000, 2002; Altaf et al.,
enzyme) characteristics for the fermenting organism L. 2005, 2007a,b) (Table 2). Strain GV6 was found to
amylophilus GV6 is advantageous for efficient direct utilize pure starches like soluble starch, corn starch and
conversion of complex starchy substrates to lactic acid.
This is evident from SEM photographs (Figs. 3 and 4)
showing the hydrolysis of starch fibers in wheat bran to
sugars which in turn are converted to L(+) lactic acid by
L. amylophilus GV6 (Vishnu et al., 2000; Naveena
et al., 2005c). Strain GV6 showed both amylase and
pullulanase activities of 0.59 and 0.34 U/ml/min in
submerged fermentation where maximum amylolytic
activity was shown with amylopectin followed by
soluble starch (Vishnu et al., 2006). The alpha amylase
activity in fermentation of raw starch by Streptococcus
bovis was (1.41 U/ml) higher than that from glucose
(0.06 U/ml) (Junya Narita et al., 2004). The strain L.
fermentum OGi E1 was able to grow and produce
amylase from the main carbohydrates found in cereals Fig. 4. Scanning Electron Microscope photograph of fermented wheat
(starch, maltose, glucose, sucrose, fructose) but also bran with bacterial cells in SSF (showing the hydrolyzed starch in
from other compound of cereals and legumes, α- fibers) (Naveena et al., 2005a,b,c).
30 G. Reddy et al. / Biotechnology Advances 26 (2008) 22–34

Table 2
Fermentative production of L(+) lactic acid by amylolytic L. amylophilus GV6
Type of Carbon source Concentration of Nitrogen Fermentation period LA % LA⁎ Reference
fermentation starch source (days)
Submerged Soluble starch 2% Peptone, YE 1 96 96 Vishnu (2000)
5% Peptone, YE 3 90 Vishnu (2000)
9% Peptone, YE 4 76 Vishnu (2000)
Sorghum flour 6% 4.08% Peptone, YE 4 89 73 Vishnu et al. (2002)
Cassava flour 6% 4.94% Peptone, YE 4 88 68 Vishnu et al. (2002)
Wheat flour 6% 4.14% Peptone, YE 4 90 72 Vishnu et al. (2002)
Rice flour 6% 4.68% Peptone, YE 4 86 66 Vishnu et al. (2002)
Barley flour 6% 4.14% Peptone, YE 4 86 65 Vishnu et al. (2002)
Solid state Wheat bran 54.2% Peptone, YE 5 90 66 Naveena et al. (2005b)
Semi-solid state Wheat bran 44.4% Peptone, YE 5 98 78 Naveena (2004)
Submerged Starch 10% RL, YC 2 92 88 Altaf et al. (2007a)
Corn flour 5% 3.7% RL, YC 2.9 96 78.4 Altaf et al. (2007b)
Solid state Wheat bran 60% RL, YC 5 96 77.6 Altaf et al. (2006)
RL — red lentil, YC — bakers yeast cells, YE — yeast extract, LA — lactic acid yield efficiency (g lactic acid produced/g substrate utilized), LA⁎ —
lactic acid production efficiency (g lactic acid produced/g substrate taken).

potato starch and crude starches like sorghum flour, starch as substrate and was found to produce more than
cassava flour, wheat flour, rice flour, barley flour, sweet 90% lactic acid yield (Altaf et al., 2005, 2007a,b) with
potato flour, millet flour, jowar flour, tapioca flour, pearl good starch hydrolyzing ability (Figs. 5–7).
millet flour, refined wheat flour (maida flour) and corn S. bovis 148 was found to directly produce lactic acid
flour (Vishnu et al., 2002; Altaf et al., 2007b). Strain from starch and maximum lactic acid concentration of
GV6 showed 89% lactic acid yield efficiency with 14.2 g/l was observed (Junya Narita et al., 2004). Batch
soluble starch and sorghum flour, 85% with corn starch fermentations on synthetic mixed sugar and starch
and potato starch, 86% with barley flour and rice flour, medium with amylolytic lactic acid bacteria were
88% with cassava flour and 90% with wheat flour studied by Mette Hedegaard Thomsen et al. (2007)
respectively at high substrate concentrations of respec- where L .plantarum was found to actively ferment
tive substrates (Vishnu et al., 2000, 2002; Gopal Reddy mixed carbohydrates (20 g/l) to produce 14.25 g/l lactic
et al., 2006). L. amylophilus GV6 is the most widely acid. Direct and effective lactic acid production by L.
studied amylolytic lactic acid bacterium due to its high manihotivorans LMG18011 for simultaneous sacchar-
lactic acid production ability even at higher substrate ification and fermentation using soluble starch and food
concentrations. Strain GV6 was also studied for its wastes as substrates resulted in 19.5 g L(+)-lactic acid
ability to utilize inexpensive nitrogenous materials with from 200 g food wastes (Ohkouchi and Inoue, 2006). L.

Fig. 5. Scanning Electron Microscope (SEM) photograph of pure Fig. 6. Scanning Electron Microscope (SEM) photograph of starch in
soluble starch granules in MRS broth before sterilization. MRS broth after sterilization (autoclaving).
G. Reddy et al. / Biotechnology Advances 26 (2008) 22–34 31

2006). Lactobacillus cellobiosus produced lactic acid


by direct fermentation of waste potato mash. Using a 5%
(w/v) potato mash with 3% (w/v) CaCO3 to neutralise
the lactic acid produced, 50% conversion of starch to
lactic acid occurred in 48 h without any other media
supplement (Chatterjee et al., 1997). Fermentative
production of lactic acid directly from starch was
studied in a batch fermentor using L. amylovorus,
96.2 g/l of lactic acid was produced from an initial
liquefied starch concentration of 120 g/l starch in 20 h
while 92.5 g/l of lactate was produced from the raw
starch of the same concentration in 39 h (Zhang and
Cheryan, 1991).
Fig. 7. Scanning Electron Microscope (SEM) photograph of hydrolysis
of starch by L. amylophilus GV6 in submerged fermentation. 9. Solid-state fermentation

Solid-state fermentation (SSF) process is defined as


“the growth of microorganisms (mainly fungi) on moist
plantarum produced lactate yield of 0.81 g/g substrate solid materials in the absence of free-flowing water”
(Giraud et al., 1994) and L. amylophilus JCM 1125 (Moo-Young et al., 1983; Pandey, 1992). Apparently,
produced 53.4 g/l using 100 g/l liquefied starch as much work has been done on the production of
reported by Yumoto and Ikeda (1995). LA production industrial enzymes using SSF and good commercial
by L. plantarum NCIM 2084 was 72.9 g/l when success has been achieved. Moreover, till date there has
provided with 100 g/l of liquefied starch (Krishnan been no report on production of lactic acid at high
et al., 1998). L. amylophilus NRRL B4437 produced substrate concentrations in a single step through SSF
29 g/l lactic acid from 45 g/l of corn starch and L. using amylolytic bacterial strains except for L. amylo-
amylovorus was used in conversion of 120 g/l liquefied philus GV6. In SSF, the solid substrate not only supplies
starch to 92.5 g/l lactic acid in submerged fermenta- nutrients to the culture but also serves as an anchorage to
tion (Zhang and Cheryan, 1991; Mercier et al., 1992). L. the microbial cells. A study was made to develop a
amylovorus utilized raw corn starch, rice starch and novel technology for L(+) lactic acid production by SSF
wheat starch medium to produce lactic acid with a using L. amylophilus GV6 culture for which wheat bran
productivity of 10.1, 7.9 and 7.8 g lactic acid/l res- (a by-product of wheat milling industry) was selected as
pectively, but had lower productivities of 4.8 g/l and solid substrate and support (Naveena et al., 2003, 2004,
4.2 g/l on cassava and potato starch in basal medium 2005a,b,c; Altaf et al., 2006).
respectively. When peptone (1%) is added to basal Different brans like wheat bran, corn fiber, black
medium with cassava starch as substrate, conversion gram bran, green gram bran, pigeon pea brans (different
rate increased from 43% to 70% (7.7 g lactic acid/l) varieties) were used as substrates in SSF for lactic acid
(Xiaodong et al., 1997). A novel starch-degrading strain production by strain GV6 (Naveena et al., 2003). Of all
of Lactobacillus casei was constructed by genetically the brans tested, L. amylophilus GV6 produced high
displaying α-amylase from the S. bovis strain 148 with a lactic acid using starch present in wheat bran as support
FLAG peptide tag (AmyAF) (Junya Narita et al., 2006). and substrate than other brans in SSF (Naveena et al.,
The lactic acid bacteria with AmyAF showed signifi- 2003, 2005a,b). The organism could produce 90.111%
cantly elevated hydrolytic activity toward soluble starch. lactic acid yield which was comparable with that of
In fermentation using AmyAF-displaying L. casei cells, submerged fermentation reported earlier for L. amylo-
50 g/l of soluble starch was reduced to 13.7 g/l, and philus GV6 (Naveena et al., 2003). The interaction of L.
21.8 g/l of lactic acid was produced within 24 h. The amylophilus GV6 with the wheat bran was observed
yield in terms of gram lactic acid produced per gram of using SEM. These observations (Figs. 3 and 4) explain
carbohydrate utilized was 0.60 g at 24 h. As AmyAF the conversion of raw starch present in bran fibers to
was immobilized, cells were recovered after fermenta- glucose, which in turn is converted to L(+) lactic acid by
tion and used repeatedly. During repeated utilization of the organism. L. amylophilus GV6 was found to pro-
cells, the lactic acid yield was improved to 0.81 g per g duce 36 g of lactic acid from high concentration of raw
of carbohydrate consumed at 72 h (Junya Narita et al., starch (54.4 g) present in 100 g of wheat bran after
32 G. Reddy et al. / Biotechnology Advances 26 (2008) 22–34

optimization of fermentation parameters by RSM. Altaf M, Naveena BJ, Reddy G. Screening of inexpensive nitrogen
(Naveena et al., 2005a,b,c). Substitution of peptone sources for production of L(+) lactic acid from starch by amylolytic
Lactobacillus amylophilus GV6 in single step fermentation. Food
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L(+) lactic acid production in SSF by L. amylophilus step fermentation of starch to L(+) lactic acid by Lactobacillus
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replace peptone and yeast extract—optimization by RSM. Process
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