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Coal Handeling Plant Gyanendra Sharma Npti Delhi
Coal Handeling Plant Gyanendra Sharma Npti Delhi
Coal Handeling Plant Gyanendra Sharma Npti Delhi
-CHEAP
-TRANSPORTABLE
PULVERISED COAL
-MAX. C %USE
-EFFICIENT USE OF LOW GRADE
COALS
-PROVIDES COAL/AIR FUEL CONTROL
-GIVES FLAME STABILITY
03/27/2021 GYANENDRA SHARMA 2
COAL ANALYSIS
Proximate Ultimate C . V . Test
By Bomb
analysis
MOISTURES analysisC % Calorimeter
V . M. % H%
Ash % N%
F.C.% =
O%
[100-(M+VM + A)]
P E A T A N T H R A C IT E B IT U M IN IO U S L IG N IT E
C o a l n a m e a s p e r s iz e
N a m e N o m in a l s iz e
R .O .M . 2 3 to 0 c m .
(R u n o f m in e )
L a rg e c o a l 1 5 to 5 c m
(S te a m C o a l)
S m a ll C o a l 5 to 0 c m
( S la k C o a l)
UGM OCM
03/27/2021 GYANENDRA SHARMA 7
Name of Area Name of Colliery
BAIKUNTHPUR --Churcha
-- Katora
-- Katkona
-- Jhilimili
CIRIMIRI --Duman Hill
-- Korea
-- Kurasia
-- Chirimiri
-- N.C.P.H.
5 - 30 %
MOISTURE
ASH 1 - 60 %
VOLATILE MATTER 2 - 70 %
ABRASION INDEX 5 - 100 %
Mg/Kg
HGI 30 - 85 %
HIGH CAPACITY
HGI
GRINDED
RE CIRCULATED
RE GRINDED
HIGH WEAR
03/27/2021 GYANENDRA SHARMA 12
COAL CHARACTERISTICS.
NTPC - RECENT TENDERS.
P.F. TO BOILER
RAW COAL
HEAVY
PARTICLES CLASSIFIER
P.F.+AIR
HOT AIR GRINDING ZONE
DRYING & GRINDING
REJECTS
MILL OUTLET
DETERMINE
VOLATILE TEMP
MILL INLET
HGI GRINDABILITY
HAMMER MILL
TUBE MILL
03/27/2021 GYANENDRA SHARMA 34
HAMMER MILLS:
HINGED OR FIXED HAMMER IN ENCLOSED
CHAMBER
IMPACT
GRINDING
ATTRITION
FAN ON MAIN SHAFT
APPLICATION LIGNITE
DEMERITS HIGH MAINTENANCE DUE TO HIGH
SPEED
HIGH POWER CONSUMPTION
REDUCTION IN CAPACITY WITH WEAR
REDUCTION IN FINENESS WITH WEAR
03/27/2021 GYANENDRA SHARMA 35
MEDIUM SPEED MILLS
1. BOWL MILLS
-COLLABORATION WITH COMBUSTON ENGG. USA,
CALLED RAYMOND MILLS, TYPE RP,XRPNGG. USA
-QUIET OPERATION
-HIGH REJECTS
8.5 E9 TO 13 E 10
GRINDING ELEMENTS
NI-HARD
HI-CHROME
GRINDING ELEMENT LIFE - 12,000 HRS
DESIGNATION
8 E 9
80 “(TRACK DIA NO ON BALLS
IN INCHES ( 9 NOS)
MERITS:
• HIGHER CAPACITY MILLS AVAILABLE.
• HIGHER WEAR LIFE OF BALLS.
• CAN HANDLE ABRASIVE COALS -YGP 90-100.
• HYDRAULIC LOADING SYSTEM CAPABLE
ON ADJUSTMENT OF GRINDING FORCES.
• NEGLIGIBLE REJECTS.
• FINENESS WITH STATIC CLASSIFIER 80% TO
90%.
• CONSISTENT OUT PUT.
03/27/2021 GYANENDRA SHARMA 57
DEMERITS
- HIGHER INITIAL COST
- HIGHER GRINDING ELEMENT COST
- HIGHER REPLACEMENT TIME
- METAL TO METAL CONTACT
- HIGHER NOISE LEVEL
- HIGH VIBRATIONS
- NEEDS VIBRATION ISOLATION
- PRONE TO BREAKING OF BALLS
- HIGHER PRESSURE DROP
- HIGHER POWER CONSUMPTION
- LARGER STATIC CLASSIFIER TO IMPROVE FINENESS
• CUSTOMER APPREHENSION
- DIFFICULT TO MAINTAIN HYDRAULICS
• TALLER IN SIZE
& GRINDING
& IMPACT
& ATTRITION
& CRUSHING DUE BALL ROLLING
& CRUSHING BALL ROLLING OVER
LINERS
ø GRINDING MEDIA
& Mn STEEL LINER & FORGED BALLS
& HI-CHROME LINERS & HIGH CHROME
BALLS
• CONSISTENT FINENESS
• CONSISTENT OUTPUT
• ZERO REJECTS
03/27/2021 GYANENDRA SHARMA 78
DEMERITS
• MILL EXPLOSIONS
S G IRON
INSERTS
MADE OF
FMU 18
1) 9 MILLS
E MILLS 9 x 12 E 10
9 x B& W 118 K
1) METALLURGY
2) AERODYNAMICS
M.S.L.ASSLY A 514 GR B
C Si Ni Cr Mo Mn
WANAKBORI
LIFE 5000 HRS
PROBLEM
C Si Ni Cr Mo Mn
LIFE
2500 HRS. TO 3500
XRP 623 TO XRP 883
HRS
GR 5000 HRS